CN210008497U - Full-automatic laver egg roll machine - Google Patents

Abstract

The utility model discloses a full-automatic laver egg roll machine, include: the automatic electric laver cutting machine comprises a frame, and a template assembly, a lower pulp assembly, a laver mechanism, a clamp moving mechanism, a rolling mechanism, a cutting device, an operation electric box and a main electric box which are arranged on the frame, wherein the template assembly comprises an upper template and a lower template, the lower pulp assembly comprises a pulp hopper, a valve body, a mini cylinder, a piston cylinder and an adjustable cylinder, the laver mechanism comprises a laver sliding chute, a sucking disc, a contact pin, a compact cylinder and a cylinder guide rod, the clamp moving mechanism comprises a bottom plate, a motor, a guide rail, a driving wheel, a driven wheel, a synchronous belt, a slider bearing, an L plate, a finger clamp silica gel clamp and a finger clamp cylinder, and the rolling mechanism comprises a lower mounting plate, a lifting cylinder, an upper mounting plate, a linear bearing, a guide pillar, a spring. Through the technical scheme of the utility model, the laver egg roll size of production is unified, the temperature colour is even, and labour saving and time saving, saving energy consumption, reduction production area.

Description

Full-automatic laver egg roll machine

Technical Field

The utility model relates to a food processing technology field especially relates to a full-automatic laver egg roll machine.

Background

The existing machine for making laver egg rolls has the defects that the shapes of the processed egg rolls are not uniform enough, the sizes are not standard enough, laver egg rolls with different sizes and different forms cannot be made, and the colors of the made laver egg rolls are not uniform enough, so that the attractiveness is influenced; in addition, the existing machine for making laver egg rolls needs to consume a large amount of manpower and material resources in the production process, and has the defects of large occupied area, inconvenient operation, easy influence on the working efficiency and the like.

SUMMERY OF THE UTILITY MODEL

To at least one of the above-mentioned problem, the utility model provides a full-automatic laver egg roll machine, the laver egg roll size of production is more unified, the temperature colour is more even, labour saving and time saving, saving energy consumption, reduction production area and easy operation are understandable moreover.

In order to achieve the above object, the utility model provides a full-automatic laver egg roll machine, include: the device comprises a rack, and a template assembly, a pulp discharging assembly, a laver mechanism, a clamping and moving mechanism, a rolling mechanism, a slitting device, an operation electric box and a main electric box which are arranged on the rack; the template assembly comprises an upper template and a lower template, the upper template is hinged to the rack and is also connected with a die sinking cylinder, so that the upper template is driven by the die sinking cylinder to be opened and closed with the lower template, the lower template and the upper template are respectively fixed with a lower heating plate and an upper heating plate relatively, the lower template is connected with a lower die sliding plate through an adjusting screw rod, the lower die sliding plate is arranged on a guide rail through a slide rail bearing, and the slide rail bearing is connected with a motor through a rack and a gear; the slurry discharging component comprises a slurry hopper, a valve body, a mini cylinder, a piston cylinder and an adjustable cylinder, a valve shaft is mounted in the valve body, the valve shaft is connected with the mini cylinder, the lower part of the slurry hopper is communicated with the valve body, a slurry discharging nozzle is arranged below the valve body, the transverse side of the valve body is communicated with the piston cylinder, a piston in the piston cylinder is connected with the adjustable cylinder, and the adjustable cylinder drives the piston to move, so that slurry in the valve body is extruded out of the slurry discharging nozzle; the laver mechanism comprises a laver sliding groove, a sucking disc, a contact pin, a compact cylinder and a cylinder guide rod, the sucking disc is connected with the compact cylinder, the compact cylinder drives the sucking disc to reach the laver sliding groove to suck a dish, a cylinder slide block is arranged on the cylinder guide rod, the contact pin is connected with the cylinder slide block through a contact pin connecting plate, the contact pin is driven by the cylinder slide block to insert the dish, and slurry extruded by the lower slurry nozzle is correspondingly pressed on the dish on the contact pin, so that the dish is separated from the contact pin; the forceps moving mechanism comprises a bottom plate, a motor, a guide rail, a driving wheel, a driven wheel, a synchronous belt, a sliding block bearing, an L plate, a forceps silica gel clamp and a forceps cylinder, wherein the motor and the guide rail are installed on the bottom plate, the driving wheel is installed on the motor, the driven wheel is installed at the other end of the bottom plate relative to the driving wheel, two ends of the synchronous belt are respectively sleeved on the driving wheel and the driven wheel, the sliding block bearing is arranged on the guide rail, one side of the L plate is installed on the sliding block bearing, the forceps cylinder is fixed at the other side of the L plate, and the forceps silica gel clamp is connected with the forceps cylinder; the rolling mechanism comprises a lower mounting plate, a lifting cylinder, an upper mounting plate, a linear bearing, a guide pillar, a spring, a servo motor, a speed reducer, a central shaft, a turntable and a rolling rod, the lower mounting plate is fixed on the frame, the lifting cylinder is arranged on the lower mounting plate, the lifting cylinder is connected with the upper mounting plate, the linear bearings are arranged at the four corners of the upper mounting plate, the lower mounting plate is provided with the guide post corresponding to the linear bearing, the spring is arranged on the guide post, the speed reducer is arranged on the upper mounting plate and is connected with the servo motor, the central shaft is arranged in the center of the speed reducer and driven by the speed reducer, two ends of the central shaft are respectively fixed on the upper mounting plate through bearing seats, the rotary table is fixed at one end of the central shaft, and a preset number of uniformly distributed winding rods are arranged on the outer edge of the rotary table; the cutting device is arranged below the clamp moving mechanism and between the rolling mechanism and the template assembly, the operating electric box and the main electric box are further arranged on the rack, and the operating electric box and the main electric box are correspondingly connected with all electric elements of the full-automatic laver egg roll machine.

In the above technical scheme, preferably, the template assembly further includes a friction rubber strip, the friction rubber strip is fixed on the lower die sliding plate through a friction rubber strip fixing plate, a cone pulley is installed on an outer remaining portion of the turntable, which is opposite to the other side of the winding rod, and the friction rubber strip drives the winding rod to rotate relative to the turntable by rubbing the cone pulley.

In the above technical solution, preferably, the clamping mechanism includes sensors, and the sensors are respectively fixed at corresponding positions on the L-plate and the bottom plate.

In the above technical scheme, preferably, the slurry feeding assembly further includes a cleaning cylinder, guide pillars, an adjusting screw, a connecting sleeve and a cleaning film, the cleaning cylinder is mounted on a cylinder supporting plate, the cleaning cylinder is connected with the connecting sleeve, a spring and a positioning small shaft are arranged in the connecting sleeve, the positioning small shaft is connected with the cleaning film, the guide pillars are mounted at two ends of the cylinder supporting plate, the cylinder supporting plate is connected with the frame through the adjusting screw, and two ends of the cleaning film are respectively connected with the two guide pillars.

In the above technical solution, preferably, the valve shaft is connected to the mini cylinder through a connecting rod, the mini cylinder drives the valve shaft to rotate, and the valve shaft rotates the communicating passage with the pulp hopper to communicate with the piston cylinder in the rotating process.

Compared with the prior art, the beneficial effects of the utility model are that: the full-automatic laver egg roll machine of the utility model can be used for making round cakes with different shapes and sizes, and the outer surface of the prepared laver egg roll can be rolled with a circle of dishes and the inner part can be sandwiched or not sandwiched; compare in the manual laver egg roll of doing of tradition, through the utility model discloses the laver egg roll size of making is more unified, the temperature colour is more even, the taste is more crisp delicious, has labour saving and time saving, energy saving, reduces the production area and easy operation understandable advantage moreover.

Drawings

Fig. 1 is a schematic front view of a full-automatic laver egg roll machine according to an embodiment of the present invention;

fig. 2 is a schematic side view of a full-automatic laver egg roll machine according to an embodiment of the present invention;

fig. 3 is a schematic view of a top view structure of a full-automatic laver egg roll machine according to an embodiment of the present invention;

fig. 4 is a schematic front view of a template assembly according to an embodiment of the present invention;

fig. 5 is a schematic side view of a template assembly according to an embodiment of the present invention;

fig. 6 is a schematic top view of a template assembly according to an embodiment of the present invention;

fig. 7 is a schematic front view of the gripping and moving mechanism according to an embodiment of the present invention;

fig. 8 is a schematic side view of the gripping and moving mechanism according to an embodiment of the present invention;

fig. 9 is a schematic top view of the clamping mechanism according to an embodiment of the present invention;

fig. 10 is a schematic front view of a rolling mechanism according to an embodiment of the present invention;

fig. 11 is a schematic side view of the rolling mechanism according to an embodiment of the present invention;

fig. 12 is a schematic top view of the rolling mechanism according to an embodiment of the present invention;

fig. 13 is a schematic front view of a slurry feeding assembly according to an embodiment of the present invention;

FIG. 14 is a schematic side view of a slurry assembly according to an embodiment of the present invention;

fig. 15 is a schematic top view of a lower paddle assembly according to an embodiment of the present invention;

FIG. 16 is a schematic view of a B-direction structure of the disclosed slurry assembly of the embodiment shown in FIG. 14;

FIG. 17 is a schematic view of the A-A half section of the disclosed battering assembly of the embodiment shown in FIG. 15;

fig. 18 is a schematic front view of a laver mechanism according to an embodiment of the present invention;

fig. 19 is a schematic side view of a laver mechanism according to an embodiment of the present invention;

fig. 20 is a schematic top view of a laver mechanism according to an embodiment of the present invention.

In the drawings, the correspondence between each component and the reference numeral is:

1. a frame, 2, a template component, 3, a clamp moving mechanism, 4, a rolling mechanism, 5, a pulp discharging component, 6, a laver mechanism, 7, an operation electric box, 8, a main electric box, 9, a cutting device, 10, castors,

2-1, 2-4, 2-11, a connecting pin, 2-2, 2-5, 2-10, a clamp spring, 2-3, 2-6, 2-12, 2-33, 2-36, a mounting screw, 2-7, a connecting double lug, 2-8, a die sinking cylinder, 2-9, a Y-shaped joint, 2-13, a corner seat fixing strip, 2-14, 2-16, 2-25, 2-29, 2-30, 2-42, 2-47, a fixing screw, 2-15, a corner seat fixing plate, 2-17, a transition plate, 2-18, a suspension hinge seat, 2-19, an upper die connecting seat, 2-20, an adjusting nut, 2-21, a first adjusting screw rod, 2-22, a friction rubber strip, 2-23, a friction rubber pressing plate, 2-24 parts of friction rubber strip fixing plate, 2-26 parts of inductor, 2-27 parts of friction rubber strip fixing plate, 2-28 parts of inductor mounting plate, 2-31 parts of first motor, 2-32 parts of motor mounting plate, 2-34 parts of gear, 2-35 parts of rack, 2-37 parts of slide rail bearing, 2-38 parts of first guide rail, 2-39 parts of lower die sliding plate, 2-40 parts of adjusting nut, 2-41 parts of adjusting screw rod, 2-43 parts of lower heating plate, 2-44 parts of lower die plate, 2-45 parts of upper die plate, 2-46 parts of upper heating plate, and 2-48 parts of connecting single lug,

3-1, a second motor, 3-2, a motor mounting plate, 3-3, 3-7, 3-9, 3-12, 3-15, 3-17, 3-21, 3-24, 3-25, 3-27, a fixing screw, 3-4, a pressing plate, 3-5, a synchronous belt, 3-6, a slide block bearing, 3-8, a second guide rail, 3-10, a finger grip cylinder fixing plate, 3-11, a finger grip cylinder, 3-13, an adjusting screw, 3-14, a finger grip silica gel clamp, 3-16, a floor fixing support, 3-18, a bottom plate, 3-19, a driven wheel support plate, 3-20, a driven wheel, 3-22, an inductor mounting plate, 3-23, an inductor, 3-26, an L plate, 3-28, a driving wheel,

4-1 of a lifting cylinder, 4-2 of a lifting cylinder, 4-8 of a connecting flange, 4-3 of a lifting cylinder, 4-4 of a bearing seat, 4-10 of a bearing seat, 4-15 of a fixing screw, 4-20 of a fixing screw, 4-28 of a fixing screw, 4-5 of a bearing seat, 4-13 of a bearing seat, 4-6 of a bearing, 4-14 of a bearing, 4-7 of a central shaft, 4-9 of a servo motor, 4-11 of a cone pulley, 4-12 of a clamp spring, 4-22 of a clamp spring, 4-16 of an elastic pin, 4-17 of a positioning flange, 4-18 of a turntable, 4-19 of a winding rod, 4-21 of a first guide pillar, 4-23 of an upper mounting plate, 4-24 of a positioning sleeve, 4-25 of a linear bearing, 4-26 of a first spring, 4-27 of a lower, 4-29 parts of gasket, 4-30 parts of nut, 4-32 parts of T-shaped screw, 4-33 parts of speed reducer mounting plate, 4-34 parts of speed reducer,

5-1 of a pulp hopper, 5-2 of a Y-shaped joint, 5-3 of a connecting rod, 5-4 of a bottom plate, 5-5 of a cleaning cylinder, 5-16 of a cleaning cylinder, 5-21 of a cleaning cylinder, 5-23 of a cleaning cylinder, 5-43 of a cleaning cylinder, 5-47 of a cleaning cylinder, 5-52 of a fixing screw, 5-6 of a cleaning screw, 5-10 of a cleaning screw, 5-45 of a clamp spring, 5-7 of a through pin, 5-8 of a cleaning cylinder, 5-9 of a second guide post, 5-11 of a cylinder supporting plate, 5-12 of a bearing, 5-13 of a second adjusting screw rod, 5-14 of a cleaning film, 5-25 of a fixing nut, 5-15 of a cleaning plate, 5-17 of a cleaning film, 5-18 of a sealing rubber ring, 5-19 of a valve shaft, 5-20 of a valve body, 5, 5-23 parts of a second spring, 5-24 parts of a connecting sleeve, 5-26 parts of a screw rod, 5-30 parts of a sealing rubber ring, 5-37 parts of a piston, 5-42 parts of a locking nut, 5-27 parts of a lower sizing nozzle, 5-29 parts of a screw rod, 5-31 parts of a sealing rubber ring, 5-32 parts of a piston, 5-33 parts of a supporting seat, 5-34 parts of a nut, 5-35 parts of a fixing pin, 5-36 parts of a mini cylinder, 5-38 parts of an adjusting handle, 5-39 parts of an adjustable cylinder, 5-41 parts of a guide post, 5-44 parts of a linear bearing, 5-46 parts of a double-acting cylinder plate, 5-48 parts of a piston plate, 5-49 parts of a parallel plate, 5-50 parts of a piston cylinder,

6-1 parts of laver chutes, 6-2 parts of fixed blocks, 6-3 parts of cylinder supporting seats, 6-4 parts of lock nuts, 6-5 parts of balance sliders, 6-6 parts of cylinder sliders, 6-7 parts of laver trays, 6-8 parts of straw mounting plates, 6-9 parts of bearing fixing plates, 6-10 parts of linear bearings, 6-11 parts of guide posts, 6-12 parts of bottom plates, 6-13 parts of pin connecting plates, 6-14 parts of pin mounting plates, 6-15 parts of pins, 6-16 parts of double-shaft cylinders, 6-17 parts of cylinder mounting plates, 6-18 parts of suckers, 6-19 parts of straws, 6-20 parts of compact cylinders, 6-21 parts of balance guide rods and 6-22 parts of cylinder guide rods.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

The invention is described in further detail below with reference to the accompanying drawings:

as shown in fig. 1 to 3, according to the utility model provides a pair of full-automatic laver egg roll machine, including frame 1, template component 2, starch component 3 down, laver mechanism 4, pincers move mechanism 5, roll up system 6, cut device 9, operation electronic box 7 and main electric box 8, wherein, use the interpolation laver as an example, specifically explain above-mentioned full-automatic laver egg roll machine, in this embodiment, the frame both sides set up the processing line of two sets of laver egg rolls respectively, frame 1 both sides are provided with symmetric distribution's template component 2 respectively promptly, starch component 3 down, laver mechanism 4, pincers move mechanism 5, roll up system 6 and cut device 9, frame 1 bottom is provided with truckle 10.

As shown in fig. 4 to 6, the lower die part of the die plate assembly 2 is supported by a first guide rail 2-38 and a lower die sliding plate 2-39 arranged on a sliding block bearing 2-37, a motor mounting plate 2-32 is arranged on the lower die sliding plate 2-39, a gear 2-34 is arranged on a shaft of a first motor 2-31 arranged on the motor mounting plate 2-32, a gear 2-34 of a starting motor rotates to drive a rack 2-35 to move, and a variable frequency driving motor rotates forward and backward to drive the left and right to move; the upper die part of the template component 2 is connected with the suspension hinge bases 2-18 through upper die connecting bases 2-19 to form a movable joint shape, the transition plates 2-17 are connected with the upper die connecting bases 2-19 and then connected with the upper die plates 2-45 through first adjusting screws 2-21, the bottoms of the die opening cylinders 2-8 are connected with connecting lugs 2-7 arranged on the rack 1 through connecting pins 2-4, Y-shaped connectors 2-9 arranged at the front ends of the die opening cylinders 2-8 are connected with connecting lugs 2-48, the die opening cylinders 2-8 perform telescopic action to complete die opening and closing actions, and the template components 2 are divided into two groups which are respectively arranged on the left side and the right side of the rack 1.

Specifically, the connecting pin 2-1, the connecting pin 2-11, the snap spring 2-2, the snap spring 2-5, the snap spring 2-10, the mounting screw 2-3, the mounting screw 2-6, the mounting screw 2-12, the mounting screw 2-33, the mounting screw 2-36, the fixing screw 2-14, the fixing screw 2-16, the fixing screw 2-25, the fixing screw 2-29, the fixing screw 2-30, the fixing screw 2-42 and the fixing screw 2-47 are all conventional connecting components and are used for correspondingly connecting all components; the angle seat fixing strips 2-13 and the angle seat fixing plates 2-15 are used for installing the suspension hinge seats 2-18 on the rack 1, the adjusting nuts 2-20 are assembled with the first adjusting screws 2-21, the friction rubber press plates 2-23, the friction rubber fixing plates 2-24 and the friction rubber fixing plates 2-27 are used for fixing the friction rubber strips 2-22 on the lower die sliding plates 2-39, the inductors 2-26 are installed on the rack 1 through the inductor installing plates 2-28, the adjusting nuts 2-40 and the adjusting screws 2-41 are used for adjusting the heights of the lower die plates 2-44 relative to the lower die sliding plates 2-39, the lower heating plates 2-43 are spliced with the lower die plates 2-44, and the upper heating plates 2-46 are spliced with the upper die plates 2-45.

Wherein, as shown in fig. 7 to 9, the clamping and moving mechanism 3 is divided into two groups and is respectively arranged on the machine frame 1 above the left rolling mechanism and the right rolling mechanism 4, wherein, a bottom plate fixed support 3-16 is fixed with the machine frame 1, a bottom plate 3-18 is fixed on the bottom plate fixed support 3-16, a second guide rail 3-8 is arranged on the bottom plate 3-18, a slide block bearing 3-6 is arranged on the guide rail, a driven wheel support 3-19 is arranged at the front end of the bottom plate 3-18, a driven wheel 3-20 is arranged on the driven wheel support 3-19, a motor mounting plate 3-2 is also arranged on the bottom plate, a second motor 3-1 is arranged on the motor mounting plate 3-2, a driving wheel 3-28 is arranged on the second motor 3-1, one end of a synchronous belt 3-5 is sleeved on the, the finger grip silicone rubber clamp 3-14 is connected with a finger grip cylinder 3-11, the finger grip cylinder 3-11 is installed on a finger grip cylinder fixing plate 3-10, the finger grip cylinder fixing plate 3-10 is connected with an L plate 3-26, the L plate 3-26 is fixed on a sliding block bearing 3-6, a pressing plate 3-4 is used for pressing a synchronous belt 3-5 and fixing the synchronous belt on the L plate, a sensor installing plate 3-22 is also installed on the front end and the rear end of a bottom plate 3-18, a sensor 3-23 is installed on the sensor installing plate 2-22, a cutting device 9 is also installed below a grip moving mechanism, a second motor 3-1 is started to rotate by a program, a driving wheel 3-28 and the synchronous belt 3-5 rotate simultaneously, and the finger grip silicone rubber clamp 3-14 moves back and forth along with the synchronous belt. The adjusting screws 3-13 are used for adjusting the distance and the angle between the finger grip silica gel clamps 3-14 and the finger grip air cylinders 3-11, and the fixing screws 3-3, the fixing screws 3-7, the fixing screws 3-9, the fixing screws 3-12, the fixing screws 3-15, the fixing screws 3-17, the fixing screws 3-21, the fixing screws 3-24, the fixing screws 3-25 and the fixing screws 3-27 are respectively used for fixing each component of the grip moving mechanism 3.

As shown in fig. 10 to 12, the rolling mechanism 4 is mounted on a frame 1 below the clamping mechanism 3, wherein a lifting cylinder 4-1 is mounted on a lower mounting plate 4-27, a T-shaped screw 4-32 is mounted on the lower mounting plate 4-27, the T-shaped screw 4-32 is fixed on the frame 1 by adjusting the set height of the lower mounting plate 4-27 through a nut 4-30, the lifting cylinder 4-1 is mounted with a connecting flange 4-2, the connecting flange 4-2 is connected with an upper mounting plate 4-23, linear bearings 4-25 are mounted at four corners of the upper mounting plate 4-23, a first guide post 4-21 is mounted at four corners of the lower mounting plate 4-27, a first spring 4-26 is mounted on the first guide post 4-21, the upper mounting plate 4-23 vertically and stably runs up and down through the linear bearings 4-25, wherein, two sides of the speed reducer 4-34 are provided with speed reducer mounting plates 4-33 fixed with the upper mounting plates 4-23, the center shaft 4-7 is arranged in the middle of the speed reducer 4-34, two sides of the center shaft 4-7 are provided with bearing seats 4-5, the center shaft 4-7 is arranged on the bearing seats 4-5 through bearings 4-6, the bearing seats 4-5 are fixed on the upper mounting plates 4-23, the rotary disc 4-18 is connected with a positioning flange 4-17 and fixed at the front end of the center shaft 4-7 through an elastic pin 4-16, six rolling rods 4-19 are respectively arranged along six equal parts of the outer edge of the rotary disc 4-18, one end of each rolling rod 4-19 is connected with the bearing seat 4-13 through a bearing 4-14, the bearing seat 4-13 is fixed on the rotary disc 4-18, the outer part of the other side opposite to, the speed reducers 4-34 are driven by servo motors 4-9, the middle parts of the speed reducers are connected by connecting flanges 4-8, when a program is started, the lifting air cylinder pulls the connecting flanges to enable the rotary disc to move up and down, and the servo motors rotate the rotary disc through driving control. Specifically, the linear bearing 4-25 is fixed on the upper mounting plate 4-23 through a positioning sleeve 4-24, and the fixing screw 4-3, the fixing screw 4-4, the fixing screw 4-10, the fixing screw 4-15, the fixing screw 4-20, the fixing screw 4-28, the fixing screw 4-31, the snap spring 4-12, the snap spring 4-22 and the gasket 4-29 are respectively used for mounting or fixing each component of the rolling mechanism 4.

Wherein, as shown in fig. 13 to 17, the lower slurry assembly 5 is arranged on the middle upper surface of the frame 1, wherein a bottom plate 5-4 is fixed on the frame 1, a valve body 5-20 is arranged on the bottom plate 5-4, a valve shaft 5-19 and a sealing rubber ring 5-18 are arranged in the valve body 5-20, one end of the valve shaft 5-19 is provided with a connecting rod 5-3, the connecting rod 5-3 is connected with a Y-shaped joint 5-2, the Y-shaped joint 5-2 is connected with a mini cylinder 5-36, the tail part of the mini cylinder 5-36 is connected with a supporting seat 5-33 and fixed on the frame 1, parallel plates 5-49 are respectively arranged on two sides of the valve body 5-20, a piston cylinder 5-50 is also arranged on the valve body 5-20, a piston 5-32 is arranged in the piston cylinder 5-50, and a sealing, the inner diameter is provided with screw rods 5-29 for connecting piston plates 5-48, the piston plates 5-48 are connected with adjustable air cylinders 5-39, the adjustable air cylinders 5-39 are arranged on double-acting air cylinder plates 5-46, the double-acting air cylinder plates 5-46 are connected with parallel plates 5-49, two sides of a bottom plate 5-4 are respectively provided with adjusting screw rods 5-13, the adjusting screw rods 5-13 are fixed with air cylinder supporting plates 5-11, cleaning air cylinders 5-8 are arranged in the middle of the air cylinder supporting plates 5-11, the cleaning air cylinders 5-8 are connected with connecting sleeves 5-24 and are fixed by fixing nuts 5-25, second springs 5-23 and positioning small shafts 5-22 are arranged in the connecting sleeves 5-24, the positioning small shafts 5-22 are connected with cleaning plates 5-15, the cleaning plates 5-15 are provided with cleaning films 5-17, Guide posts 5-9 are arranged at two ends of the valve body 5-20, a slurry hopper 5-1 is also arranged on the valve body 5-20, and when a program is started, the mini cylinder retracts, the adjustable cylinder pushes forwards, and the cleaning cylinder moves up and down. Specifically, a bearing 5-12 and a clamp spring 5-10 are used for installing a guide post 5-9 on an air cylinder supporting plate 5-11, the clamp spring 5-6 and a through pin 5-7 are used for connecting a Y-shaped joint 5-2 with a connecting rod 5-3, the guide post 5-41 is installed on a double-acting air cylinder plate 5-46 through a linear bearing 5-44 and a clamp spring 5-45, one end of the guide post 5-41 is connected with a piston plate 5-48, one end of an adjustable air cylinder 5-39 is provided with an adjusting handle 5-38, a pulp bucket fixing screw 5-51, a fixing pin 5-35, a nut 5-34, a locking nut 5-26, a locking nut 5-30, a locking nut 5-37, a locking nut 5-42, a fixing nut 5-14, a fixing nut 5-28 and a fixing screw 5-5, 5-5, The fixing screws 5-16, the fixing screws 5-21, the fixing screws 5-23, the fixing screws 5-43, the fixing screws 5-47 and the fixing screws 5-52 are respectively used for fixing or installing each component of the slurry discharging component 5.

Wherein, as shown in fig. 18 to 20, in the laver mechanism 6, a cylinder support 6-3 is provided with a balance guide rod 6-21 and a cylinder guide rod 6-22, the cylinder guide rod 6-22 is fixed on a fixed block 6-2 through a lock nut 6-4, the cylinder support 6-3 is connected with the fixed block 6-2, the fixed block 6-2 is fixed with a frame 1, the balance guide rod 6-21 is provided with a balance slide block 6-5, the cylinder guide rod 6-22 is provided with a cylinder slide block 6-6, a pin mounting plate 6-14 is provided with a pin 6-15 and is connected with a pin connecting plate 6-13, the pin connecting plate 6-13 is respectively connected with the balance slide block 6-5 and the cylinder slide block 6-6, wherein a compact cylinder 6-20 is arranged on a bottom plate 6-12 and is fixed on the frame 1, a bearing fixing plate 6-9 is arranged on one side of the compact cylinder 6-20, a guide post 6-11 is connected on the bearing fixing plate 6-9 through a linear bearing 6-10, a cylinder mounting plate 6-17 is arranged on the other side, a double-shaft cylinder 6-16 is arranged on the cylinder mounting plate 6-17, a laver tray 6-7 is arranged on the double-shaft cylinder 6-16, the compact cylinder 6-20 is also connected with a suction pipe mounting plate 6-8, suction cups 6-18 are respectively arranged on the suction cup mounting plate at the tops of two suction pipes 6-19, a cylinder slide block 6-6 moves forwards when a program is started, the suction pipe 6-19 is lifted upwards by the compact cylinder 6-20, the suction pipe 6-19 sucks the laver, the compact cylinder 6-20 is downward, and the double-shaft cylinder 6-16 raises the laver tray 6-7 upward.

As shown in figure 1, an operation electric box 7 with a touch screen is arranged at the position close to the front of the middle upper surface of a machine frame 1, the circuit of the operation electric box is connected to a main electric box 8, a circuit system and an air circuit system of the whole machine are controlled, the front surface of the operation electric box 7 is respectively provided with the touch screen, a temperature control meter and a knob switch, and the operation can be carried out by independent control at two sides and can also be carried out simultaneously.

The operation of the full-automatic laver egg roll machine provided by the embodiment is divided into two steps of a manual mode and an automatic mode.

In the first-step manual mode: rotating the manual/automatic knob to a manual position, clicking a main menu at the lower left corner of the screen, popping a sub-menu at the left side edge of the screen, clicking a manual mode, displaying each mechanism button on the screen, clicking to check whether the actions of each mechanism part can normally run, and entering the second step of operation if all the mechanism parts can normally run;

in the second step automatic mode: opening the heating switches of the left upper die and the right upper die, starting heating of the lower die plate, pressing a reset button after the temperature of the die plate is displayed to a set value, rotating a manual/automatic knob to an automatic position, clicking a left machine head of a screen to operate, moving the left lower die plate to the middle of the machine at the moment, arranging a proximity switch below a lower pulp assembly 5, stopping the die plate when the proximity switch senses the left lower die plate, starting a procedure of a laver mechanism 6, enabling a sucker 6-18 on a suction pipe 6-19 to be attached to laver on a laver sliding groove 6-1 by a compact cylinder 6-20 upwards, sucking the laver by vacuum, retracting the compact cylinder 6-20 to a home position, enabling the laver to be flatly placed on a laver tray 6-7 by the vacuum stop, enabling a needle insertion plate 6-14 to be moved to the upper side of the laver to be driven by a cylinder sliding block 6-6, pushing the laver tray 6-7 upwards by a double, the double-shaft cylinder 6-16 pulls the laver tray 6-7 to return to the original position, the cylinder slide block 6-6 drives the inserting needle mounting plate 6-14 to move to the position under the pulp discharging component 5, the mini cylinder 5-36 of the pulp discharging component retracts to pull the connecting rod 5-3 to rotate the valve shaft 5-19, the adjustable cylinder 5-39 pushes forwards and pushes the piston plate 5-48 to enable four groups of pistons 5-32 to push the pulp in the piston cylinder 5-50 forwards simultaneously, the pulp is arranged in a 4-point straight line on the left lower template through the pulp discharging nozzle 5-27 and is injected on the left lower template, a point of pulp on the left side is pressed on the laver to enable the laver to be separated from the inserting needle, all actions of the laver mechanism 6 return to the initial state in sequence to execute the next action, and all actions of the pulp discharging component 5 return to the initial state in sequence after the grouting, the lower template 2-44 moves rightwards to return to the initial position, a proximity switch is arranged behind the initial position of the lower template, when the proximity switch senses that the template returns to the initial position, the die opening cylinder 2-8 extends out to push the connecting lug 2-48 to enable the upper template 2-45 to be pressed downwards to be overlapped with the lower template 2-44, at the moment, slurry on the lower template 2-44 is evenly spread all around through extrusion of the upper template 2-45, after the set time, the die opening cylinder 2-8 retracts to pull the connecting lug 2-48 to open the upper template 2-45, an oval cake skin is formed through high-temperature baking in a few seconds, the lower template 2-44 drives the gear 2-34 to move rightwards along the rack 2-35 through the first motor 2-31, at the moment, the lifting cylinder 4-1 of the rolling mechanism 4 pulls the connecting flange 4-2 to enable the rotary disc 4-18 to fall down, A sweeping cylinder 5-8 of the slurry discharging component 5 pushes a connecting sleeve 5-24 downwards to enable a sweeping rubber sheet 5-17 to descend, when the front end of the template passes through a slitting device 9, the slitting device 9 automatically pushes downwards to enable a plurality of circular cutters to be attached to the template at the same time, the circular cutters synchronously rotate along with the movement of the lower template 2-44 to complete the slitting of the cake skin, when the front end of the lower template 2-44 moves to the lower part of a rotating disc 4-18, a rolling rod 4-19 is attached to the lower template 2-44, when the lower template 2-44 continuously moves, a friction rubber strip 2-22 of the template component 2 rubs against a cone pulley 4-11 behind the rolling rod 4-19, the rolling rod 4-19 synchronously rotates, the cake skin on the template is naturally rolled on the rolling rod 4-19, when the lower template 2-44 passes through the slurry discharging component 5, Cleaning rubber sheets 5-17, naturally cleaning broken pieces of a lower template 2-44, stopping the template when a proximity switch below a lower sizing component 5 senses a left lower template, lifting a cylinder 4-1 of a rolling mechanism 4 to push a connecting flange 4-2, lifting a servo motor 4-9 by a turntable to drive a speed reducer 4-34 to rotate a central shaft 4-7, rotating the turntable 1/6 to rotate, rotating a second motor 3-1 of a clamping mechanism to rotate a synchronous belt 3-5 finger grip silica gel clamp 3-14 to move above the turntable, sensing by an inductor 3-23 that a motor of an L plate 3-26 stops, starting the finger grip cylinder 3-11 to start the finger grip silica gel clamp 3-14 to clamp egg rolls on a rolling rod 4-19, starting the motor 3-2 to rotate reversely, drawing the finger grip silica gel clamp 3-14 out of the rolling rod 4-19 along with the motor rotating the egg rolls reversely, when the second sensor senses an L plate, the second motor 3-1 stops, the finger clamp air cylinder 3-11 is started, the finger clamp silica gel clamps 3-14 are opened to put down egg rolls, the laver mechanism 6 and the pulp feeding assembly 5 sequentially circulate the actions, the left machine head is clicked to run by the right machine head of the screen after running normally, the right machine head is started by a program to repeat the actions of the left machine head in a crossed mode, and the machine enters an automatic running state.

The operation of the above mechanisms is controlled by an electrical control system, which comprises a main box 8 and an operation touch screen box 7: the main box 8 is mainly used for installing electric elements and the circuit distribution of the whole machine, the operation touch screen 7 is divided into a manual mode, an automatic mode, automatic cleaning and parameter setting, the manual mode is divided into single click buttons of each component and mechanism, and the manual mode is a function for manually adjusting and setting each component and mechanism; the automatic mode comprises the steps of left machine head running and left machine head closing, right machine head running and right machine head closing, when the left machine head running and the right machine head running are clicked in normal automatic running, the system can automatically run all components and mechanisms to complete all actions and enter an automatic running state; when the work is finished, the left machine head and the right machine head are clicked to be closed, the system automatically finishes actions of all parts, stops running and enters a standby state; the automatic cleaning is to automatically clean the slurry hopper and the grouting piston after the work is finished, and is completed by the continuous action of the grouting and grouting switch.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1. A full-automatic laver egg roll machine is characterized by comprising: the device comprises a rack (1), and a template assembly (2), a pulp discharging assembly (5), a laver mechanism (6), a clamping and moving mechanism (3), a rolling mechanism (4), a cutting device (9), an operation electric box (7) and a main electric box (8) which are arranged on the rack (1);

the template assembly (2) comprises an upper template (2-45) and a lower template (2-44), the upper template (2-45) is hinged to the rack (1), the upper template (2-45) is further connected with a die sinking cylinder (2-8), so that the upper template (2-45) is driven by the die sinking cylinder (2-8) to be opened and closed with the lower template (2-44), the lower template (2-44) and the upper template (2-45) are respectively fixed with a lower heating plate (2-43) and an upper heating plate (2-46) relatively, the lower template (2-44) is connected with a lower die sliding plate (2-39) through a first adjusting screw (2-21), the lower die sliding plate (2-39) is mounted on a first guide rail (2-38) through a slide rail bearing (2-37), the sliding rail bearing (2-37) is connected with a first motor (2-31) through a rack (2-35) and a gear (2-34);

the slurry discharging component (5) comprises a slurry hopper (5-1), a valve body (5-20), a mini cylinder (5-36), a piston cylinder (5-50) and an adjustable cylinder (5-39), a valve shaft (5-19) is installed in the valve body (5-20), the valve shaft (5-19) is connected with the mini cylinder (5-36), the lower portion of the slurry hopper (5-1) is communicated with the valve body (5-20), a slurry discharging nozzle (5-27) is arranged below the valve body (5-20), the transverse side of the valve body (5-20) is communicated with the piston cylinder (5-50), a piston (5-32) in the piston cylinder (5-50) is connected with the adjustable cylinder (5-39), and the adjustable cylinder (5-39) drives the piston (5-32) to move, so as to extrude the slurry in the valve body (5-20) out of the lower slurry nozzle (5-27);

the laver mechanism (6) comprises a laver sliding groove (6-1), suckers (6-18), contact pins (6-15), a compact cylinder (6-20) and cylinder guide rods (6-22), the suckers (6-18) are connected with the compact cylinder (6-20), the compact cylinder (6-20) drives the suckers (6-18) to reach the laver sliding groove (6-1) to suck a dish, cylinder sliding blocks (6-6) are arranged on the cylinder guide rods (6-22), the contact pins (6-15) are connected with the cylinder sliding blocks (6-6) through contact pin connecting plates (6-13), the contact pins (6-15) are driven by the cylinder sliding blocks (6-6) to insert the dish, and slurry extruded by the lower slurry nozzles (5-27) is correspondingly pressed on the dish on the contact pins (6-15) So that said dish is disengaged from said pins (6-15);

the clamp moving mechanism (3) comprises a bottom plate (3-18), a second motor (3-1), a second guide rail (3-8), a driving wheel (3-28), a driven wheel (3-20), a synchronous belt (3-5), a sliding block bearing (3-6), an L plate (3-26), a finger clamp silica gel clamp (3-14) and a finger clamp cylinder (3-11), wherein the second motor (3-1) and the second guide rail (3-8) are installed on the bottom plate (3-18), the driving wheel (3-28) is installed on the second motor (3-1), the driven wheel (3-20) is installed at the other end of the bottom plate (3-18) relative to the driving wheel (3-28), and two ends of the synchronous belt (3-5) are respectively sleeved on the driving wheel (3-28) and the driven wheel (3-20) The sliding block bearings (3-6) are arranged on the second guide rails (3-8), one sides of the L plates (3-26) are arranged on the sliding block bearings (3-6), the finger clamp air cylinders (3-11) are fixed to the other sides of the L plates (3-26), and the finger clamp silicone clips (3-14) are connected with the finger clamp air cylinders (3-11);

the rolling mechanism (4) comprises a lower mounting plate (4-27), a lifting cylinder (4-1), an upper mounting plate (4-23), a linear bearing (4-25), a first guide pillar (4-21), a first spring (4-26), a servo motor (4-9), a speed reducer (4-34), a central shaft (4-7), a rotary disc (4-18) and a rolling rod (4-19), wherein the lower mounting plate (4-27) is fixed on the rack (1), the lifting cylinder (4-1) is mounted on the lower mounting plate (4-27), the lifting cylinder (4-1) is connected with the upper mounting plate (4-23), the linear bearing (4-25) is mounted at the four corners of the upper mounting plate (4-23), and the lower mounting plate (4-27) is mounted corresponding to the linear bearing (4-25) The first guide post (4-21) is provided, the first spring (4-26) is arranged on the first guide post (4-21), the speed reducer (4-34) is arranged on the upper mounting plate (4-23), the speed reducer (4-34) is connected with the servo motor (4-9), the central shaft (4-7) is arranged in the center of the speed reducer (4-34) and driven by the speed reducer, two ends of the central shaft (4-7) are respectively fixed on the upper mounting plates (4-23) through bearing blocks (4-5), one end of the central shaft (4-7) is fixed with the rotary table (4-18), and a preset number of uniformly distributed winding rods (4-19) are arranged on the outer edge of the rotary table (4-18);

the cutting device (9) is installed below the clamp moving mechanism (3) and the rolling mechanism (4) and between the template assemblies (2), the operating electric box (7) and the main electric box (8) are further installed on the rack (1), and the operating electric box (7) and the main electric box (8) are correspondingly connected with all electrical elements of the full-automatic laver egg roll machine.

2. The full-automatic laver egg roll machine according to claim 1, wherein the template assembly (2) further comprises a friction rubber strip (2-22), the friction rubber strip (2-22) is fixed on the lower die sliding plate (2-39) through a friction rubber strip fixing plate (2-24), a cone pulley (4-11) is mounted on the outer remaining part of the other side of the rotary disc (4-18) opposite to the winding rod (4-19), and the friction rubber strip (2-22) drives the winding rod (4-19) to rotate relative to the rotary disc (4-18) by rubbing the cone pulley (4-11).

3. The full-automatic laver egg roll machine according to claim 1, wherein the clamping mechanism (3) comprises sensors (3-23), and the sensors (3-23) are respectively fixed at corresponding positions on the L-shaped plates (3-26) and the bottom plates (3-18).

4. The full-automatic laver egg roll machine according to claim 1, wherein the pulp feeding assembly (5) further comprises a cleaning cylinder (5-8), a second guide post (5-9), a second adjusting screw (5-13), a connecting sleeve (5-24) and a cleaning film (5-17), the cleaning cylinder (5-8) is mounted on a cylinder supporting plate (5-11), the cleaning cylinder (5-8) is connected with the connecting sleeve (5-24), a second spring (5-23) and a positioning small shaft (5-22) are arranged in the connecting sleeve (5-24), the positioning small shaft (5-22) is connected with the cleaning film (5-17), the second guide post (5-9) is mounted at two ends of the cylinder supporting plate (5-11), the cylinder supporting plate (5-11) is connected with the rack (1) through the second adjusting screw (5-13), and two ends of the cleaning film (5-17) are respectively connected with the two second guide posts (5-9).

5. The full-automatic laver egg roll machine according to claim 1, wherein the valve shaft (5-19) is connected with the mini cylinder (5-36) through a connecting rod (5-3), the mini cylinder (5-36) drives the valve shaft (5-19) to rotate, and the valve shaft (5-19) rotates a communication channel with the pulp hopper (5-1) to be communicated with the piston cylinder (5-50) during rotation.

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