CN212087950U - Automatic production system for wrappers - Google Patents
Automatic production system for wrappers Download PDFInfo
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- CN212087950U CN212087950U CN202020237287.0U CN202020237287U CN212087950U CN 212087950 U CN212087950 U CN 212087950U CN 202020237287 U CN202020237287 U CN 202020237287U CN 212087950 U CN212087950 U CN 212087950U
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Abstract
The utility model belongs to the technical field of food production, especially, relate to a novel face skin automated production system. Comprises a flour-mixing machine, a flour-washing machine, a storage tank, a self-cooked dough-skin machine, a dough kneading machine and an automatic dough cutting machine; the dough kneading machine is connected with the dough washing machine, the dough washing machine is connected with the storage tank, and the storage tank is connected with the dough slurry feeding pipe of the self-cooked dough skin machine through the pressure pump; the mechanized automation of the production of the dough cover is realized; through the structural design of the noodle washing machine, the separation of gluten and flour paste after washing the face is realized, the inconvenience that gluten of the noodle washing machine in the prior art can be poured out after being overturned is solved, the structure is simpler, and the operation is more convenient; through the design of self-cooked dough sheet machine structure, improve the flour paste curing efficiency on the one hand, another conveniently realizes the automatic regulation of heating temperature.
Description
Technical Field
The utility model belongs to the technical field of food production, especially, relate to a novel face skin automated production system.
Background
The cold noodle is a main food for northern people in China, is more and more popular with the public because of smooth and thin tendons and cool, not only has cold noodle shops and stalls in streets and alleys in recent years in northern areas mainly based on wheaten food, but also is gradually prosperous in southern areas and the like taking rice as food. The cold noodle processing is an industry closely related to common people, has wide market prospect and never fails, but cold noodle in many places is produced by manpower, labor force is consumed, energy is not saved, and the quality of the produced cold noodle is poor. With the continuous improvement of living standard, the requirements of people on the cold noodles are higher and higher, so that the production of the cold noodles with good taste is a project without risk and with huge development space. The production of the dough skin in the prior art can only realize partial automation, such as a dough washing machine, a fermentation vat, an automatic cutting machine and the like, but because the whole dough skin production process is various, the dough needs to be washed, deposited, fermented, self-cooked, soft, formed, cut, counted, received and the like, particularly the dough washing, self-cooked, soft, cut and counted.
SUMMERY OF THE UTILITY MODEL
The utility model provides a novel face skin automated production system has solved the unable technical problem who accomplishes mechanized automatic production of current face skin preparation.
In order to achieve the purpose, the embodiment of the utility model provides an automatic production system of dough sheets, which comprises a dough washing machine, a storage tank, a self-cooked dough sheet machine, a dough kneading machine and an automatic dough cutting machine; the dough washing machine is connected with a storage tank, and the storage tank is connected with a dough slurry feeding pipe of the self-cooked dough cover machine through a pressure pump; a dough kneading machine is arranged below a nozzle of the self-cooked dough skin machine and is connected with an automatic dough cutting machine; the self-cooked dough-sheeter comprises a dough slurry feeding pipe, at least one third speed reducing motor and a self-cooked device; the self-curing device is used for heating and curing the flour paste; the dough kneading machine is used for soft extrusion of the cooked flour paste into a blank; the automatic noodle cutting machine is used for pressing the blank to the thickness of the wrapper and then performing cutting counting.
Furthermore, the automatic dough sheet production system further comprises a PLC master controller connected with controllers on the dough washing machine, the storage tank, the self-cooked dough sheet machine, the dough kneading machine and the automatic dough cutting machine, and is used for realizing automatic control of each link.
Further, the noodle washing machine comprises a first control switch, a motor box, a washing face box, a spiral propeller and a filter box; the first control switch is used for controlling a motor in the motor box to rotate, the motor in the motor box is used for driving a spiral propeller connected with the motor box to rotate, and the spiral propeller is used for washing face and pushing gluten out of a gluten outlet after the face washing is finished; the filter box is used for separating the flour paste from the gluten.
Further, a first speed reduction motor and a second speed reduction motor are arranged in the motor box in parallel, and the first speed reduction motor and the second speed reduction motor are connected with the first spiral propeller and the second spiral propeller through shafts; a gluten outlet is arranged on the side surface of the outer end of the spiral propeller on the wash tank; the bottom of the wash box is provided with a water outlet, a drain pipe is arranged on the water outlet, and a drain pipe switch is arranged on the drain pipe; a filtering port and an inserting plate are arranged in the filtering box, and a flour slurry outlet is arranged outside the filtering box; the insert plate is inserted into the filter opening and then seals the filter opening.
Further, the self-cooking device comprises a rotating shaft which is arranged at the upper part and connected with a third speed reduction motor through a belt, and a spiral material pushing shaft is arranged at the lower part of the rotating shaft and used for pushing the flour paste down; an inner pipe is arranged outside the spiral pushing shaft, a heating pipe is arranged outside the inner pipe and used for heating and curing the flour paste passing through the inner pipe through the heating inner pipe; the flour slurry feeding pipe is communicated with the inner part of the inner pipe at the upper end part of the heating pipe and is used for introducing flour slurry into the inner pipe; a curing bin is formed inside the inner pipe at the lower part of the spiral pushing shaft and is used for further curing and heating the flour slurry; the bottom of the curing bin is provided with a nozzle; a temperature sensor is arranged outside the inner pipe and connected with a second control switch; the temperature sensor is used for detecting the temperature of the inner pipe and transmitting the temperature information collected by the temperature sensor to the second control switch, and meanwhile, the second control switch adjusts the heating temperature of the heating pipe according to the temperature information of the inner pipe.
Furthermore, the upper end of the nozzle is provided with an internal thread which is matched and connected with an external thread on the outer wall of the bottom of the curing bin; reinforcing handles are arranged at two ends of the nozzle; a baffle plate is arranged in the middle of the nozzle, and a tapered hole is formed in the baffle plate; the baffle and the tapered holes are used for blocking the outflow of the cured flour paste and increasing the heating time of the flour paste.
Further, the automatic production system of the dough sheets comprises 6 self-cooking devices; and each self-cooking device is connected with a third speed reducing motor.
Further, the automatic production system of the dough sheets comprises 3 self-cooking devices; and each self-cooking device is connected with a third speed reducing motor.
Further, the dough kneading machine comprises a fourth speed reducing motor, a spiral material pusher, a feeding hole and a material nozzle; the fourth gear motor is connected with a spiral pusher which is used for extruding soft cooked flour paste and extruding the cooked flour paste from the material nozzle.
Further, the material nozzle is connected to the discharge hole through a quick coupling.
Compared with the prior art, the utility model has the advantages that the mechanized automation of the production of the dough sheets is realized; through the structural design of the noodle washing machine, the separation of gluten and flour paste after washing the face is realized, the inconvenience that gluten of the noodle washing machine in the prior art can be poured out after being overturned is solved, the structure is simpler, and the operation is more convenient; through the design of self-cooked dough sheet machine structure, improve the flour paste curing efficiency on the one hand, another conveniently realizes the automatic regulation of heating temperature.
Drawings
Fig. 1 is a block diagram of the overall structure of the present invention.
Fig. 2 is a schematic perspective view of a noodle washing machine.
Fig. 3 is a schematic top view of the noodle washing machine.
Fig. 4 is a schematic structural view of the self-cooked dough-sheeter.
Fig. 5 is a schematic structural view of the self-cooker.
Fig. 6 is a schematic view of the structure of the dough kneading machine.
FIG. 7 is a schematic view showing the overall structure of the automatic skin cutting machine.
Fig. 8 is a schematic perspective view of the cutting box of the present invention.
Figure 9 is a rear view structure diagram of the cutting box of the utility model.
Figure 10 is a vertical cut-away view of the cutting box of the present invention.
Figure 11 is a perspective view of the cutting puck assembly.
Fig. 12 is a schematic structural view of the oiling device.
Description of reference numerals: 1. a noodle washing machine; 1.1, a first control switch; 1.2, a motor box; 1.2.1, a first speed reducing motor; 1.2.2, a second speed reducing motor; 1.3, a wash box; 1.3.1, a filter port; 1.4, inserting a board; 1.5, a filter box; 1.6, a first screw propeller; 1.7, a second screw propeller; 1.8, a gluten outlet; 1.9, a drain pipe switch; 1.10, a drain pipe; 1.11, a gluten outlet; 1.12, a flour paste containing box; 1.13, a support table; 1.14, a water outlet; 2. a self-cooked dough cover machine; 2.1, a self-cooker; 2.1.1, a rotating shaft; 2.1.2, a flour paste feeding pipe; 2.1.3, a spiral material pushing shaft; 2.1.4, inner tube; 2.1.5, heating a pipe; 2.1.6, a temperature sensor; 2.1.7, a curing bin; 2.1.8, reinforced handle; 2.1.9, a baffle; 2.1.10, a nozzle; 2.1.11, a tapered hole; 2.2, a second control switch; 2.3, introducing the flour paste into a pipe; 2.4, introducing the flour paste into a switch; 2.5, introducing the flour slurry into the branch pipe; 2.6, a flour slurry overflow pipe; 2.7, a protection box; 2.8, a flour paste recovery pipe; 2.9, a third speed reducing motor; 3. kneading machine; 3.1, a fourth speed reducing motor; 3.2, a workbench; 3.3, a spiral pusher; 3.4, a feed inlet; 3.5, a material nozzle; 3.6, a quick connector; 4. storing the tank; 5. an automatic skin cutting machine; 5.1, conveying rollers; 5.2, a bracket; 5.3, a third controller; 5.4, a first belt pulley; 5.5, a motor; 5.6, pressing wheels; 5.7, righting the roller; 5.8, an oiling device; 5.8.1, an oil storage tank; 5.8.2, an oil delivery pipe; 5.8.3, a switch; 5.8.4, oil distributing pipe; 5.8.5, oil outlet; 5.8.6, a bracket; 5.8.7, oiling roller; 5.8.8, a mounting base; 5.9, a first transmission gear; 5.10, a second belt pulley; 5.11, counting sensors; 5.12, cutting a pinch roller device; 5.12.1, a fixing frame; 5.12.2, cutting pinch rollers; 5.12.3, a fourth transmission gear; 5.12.4, a third transfer gear; 5.12.5, limit spring; 5.13, cutting a box; 5.13.1, a bearing plate; 5.13.2, front cutter body; 5.13.3, a rear cutter body; 5.13.4, U-shaped fasteners; 5.13.5, fixing the rod; 5.13.6, a box body; 5.13.7, a support spring; 5.13.8, rollers; 5.13.9, a baffle; 5.14, a chain; 5.15, a second transmission gear; and 5.16, cutting the box body support frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, of the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The terms "first" and "second" and the like in the description and claims of the embodiments of the present invention are used for distinguishing different objects, not for describing a specific order of the objects. For example, the first parameter set and the second parameter set, etc. are used to distinguish different parameter sets, rather than to describe a particular order of parameter sets.
In the description of the embodiments of the present invention, "a plurality" means two or more unless otherwise specified. For example, a plurality of elements refers to two elements or more.
The term "and/or" herein is an association relationship describing an associated object, and means that there may be three relationships, for example, a display panel and/or a backlight, which may mean: there are three cases of a display panel alone, a display panel and a backlight at the same time, and a backlight alone. The symbol "/" herein denotes a relationship in which the associated object is or, for example, input/output denotes input or output.
In the embodiments of the present invention, words such as "exemplary" or "for example" are used to mean serving as examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "e.g.," in an embodiment of the present invention should not be construed as preferred or advantageous over other embodiments or designs. Rather, use of the word "exemplary" or "such as" is intended to present concepts related in a concrete fashion.
The embodiment of the utility model provides an automatic production system of dough sheets, which comprises a dough washing machine, a storage tank, a self-cooked dough sheet machine, a dough kneading machine and an automatic dough cutting machine; the dough washing machine is connected with a storage tank, and the storage tank is connected with a dough slurry feeding pipe of the self-cooked dough cover machine through a pressure pump; a dough kneading machine is arranged below a nozzle of the self-cooked dough skin machine and is connected with an automatic dough cutting machine; the self-cooked dough-sheeter comprises a dough slurry feeding pipe, at least one third speed reducing motor and a self-cooked device; the self-curing device is used for heating and curing the flour paste; the dough kneading machine is used for soft extrusion of the cooked flour paste into a blank; the automatic noodle cutting machine is used for pressing the blank to the thickness of the wrapper and then performing cutting counting.
The dough kneading machine is characterized in that dough kneading work is firstly completed through a dough kneading machine, water is added for washing dough after dough kneading, gluten and dough slurry are separated after the dough is washed through the dough kneading machine, then the dough slurry is conveyed into a storage tank for fermentation, then the fermented dough slurry in the storage tank is conveyed into a self-cooked dough cover machine through a pressure pump, the dough slurry enters the self-cooked device from a dough slurry inlet pipe, flows out from the bottom after being heated and cooked by the self-cooked device, then enters the dough kneading machine at the bottom, the dough kneading machine forms blank through extrusion of the cooked dough slurry, the blank forms dough cover with required width and back degree after being pressed by an automatic dough cutting machine, and then is taken out after being cut and counted, and finally the dough cover is boxed.
The technical problem that the existing wrapper making can not complete the mechanical automatic production is solved; the whole-course mechanical automation is realized, the curing efficiency is higher, and the production efficiency is higher.
The technical solution of the embodiment of the present invention is described in detail below with reference to fig. 1 to 12, and the embodiment of the present invention provides an automatic dough sheet production system, which comprises a flour washing machine 1, a storage tank 4, a self-cooked dough sheet machine 2, a dough kneading machine 3 and an automatic dough cutting machine 5; the dough washing machine 1 is connected with a storage tank 4, the storage tank 4 is connected with a dough feeding pipe 2.1.2 of the self-cooked dough-skin machine 2 through a pressure pump (not shown in the figure); a dough kneading machine 3 is arranged below a nozzle 2.1.10 of the self-cooked dough skin machine 2, and the dough kneading machine 3 is connected with an automatic dough cutting machine 5; the self-cooked dough-sheeter 2 comprises a dough slurry feeding pipe 2.1.2, at least one third speed reducing motor 2.9 and a self-cooked device 2.1; the self-curing device 2.1 is used for heating and curing the flour paste; the dough kneading machine 3 is used for soft extrusion of the cooked flour paste into a blank; the automatic noodle cutting machine 5 is used for pressing the blank to the thickness of the wrapper and then counting the cutting. The storage barrel 4 is used for storing and fermenting flour slurry.
Illustratively, the automatic dough sheet production system further comprises a PLC master controller connected with controllers on the dough washing machine 1, the storage tank 4, the self-cooked dough sheet machine 2, the dough kneading machine 3 and the automatic dough cutting machine 5, and automatic control of each link is realized through the PLC master controller. The dough kneading time, the dough washing time, the dough slurry fermentation time, the dough slurry curing temperature, the control switch of the dough kneading machine, the opening of the automatic dough cutting machine 5 and the like can be set in advance in the PLC master controller.
In one embodiment of the present invention, the noodle washing machine comprises a first control switch 1.1, a motor case 1.2, a wash tank 1.3, a screw propeller and a filter box; the first control switch 1.1 is used for controlling a motor in the motor box 1.2 to rotate, the motor in the motor box 1.2 is used for driving a spiral propeller connected with a shaft of the motor box to rotate, and the spiral propeller is used for washing the face and pushing gluten out from a gluten outlet 1.8 after the face washing is finished; the filter box is used for separating the flour paste from the gluten.
Exemplarily, a first speed reduction motor 1.2.1 and a second speed reduction motor 1.2.2 are arranged in parallel in the motor case 1.2, and the first speed reduction motor 1.2.1 and the second speed reduction motor 1.2.2 are connected with a first screw propeller 1.6 and a second screw propeller 1.7 through shafts; a gluten outlet 1.8 is arranged on the side surface of the outer end of the spiral propeller on the wash tank 1.3; a water outlet 1.14 is arranged at the bottom of the wash box 1.3, a water drain pipe 1.10 is connected to the bottom of the water outlet 1.14, and a water drain pipe switch 1.9 is arranged on the water drain pipe 1.10; the filter box is a rectangular combination body and is arranged on the side surface of the wash box 1.3, a filter opening 1.3.1 and an inserting plate 1.4 are arranged in the filter box, and a flour slurry outlet 1.11 is arranged outside the filter box; the insert plate 1.4 is inserted to seal the filter opening 1.3.1. The insert plate 1.4 is put down to block the filter opening 1.3.1 in the process of washing the face, and when the insert plate 1.4 is pulled up after the face is washed, the washed face paste flows out from the filter opening 1.3.1. After the flour paste flows out, the gluten outlet 1.8 is opened, and the gluten is pushed out from the gluten outlet 1.8 by the first screw propeller 1.6 and the second screw propeller 1.7. Finally, the switch on the drain pipe 1.10 is opened again, and the residual water is drained from the bottom. Thereby effectively solve, current face-washing machine, the flour paste is discharged inconveniently, and the gluten only can discharge through setting face washing case 1.3 to the formula of tumbling to it is more convenient to make the gluten discharge.
Illustratively, in an embodiment of the present invention, the self-cooking device 2.1 comprises a rotating shaft 2.1.1 arranged at the upper part of the upper protection box and connected with a third speed reduction motor 2.9 through a belt, and a spiral material pushing shaft 2.1.3 arranged at the lower part of the rotating shaft 2.1.1 and used for pushing down the flour paste; an inner pipe 2.1.4 is arranged outside the spiral material pushing shaft 2.1.3, and a heating pipe 2.1.5 is arranged outside the inner pipe 2.1.4 and used for heating the inner pipe. Heating and curing the flour paste passing through the inner pipe 2.1.4; the flour slurry feeding pipe 2.1.2 is communicated with the inner pipe 2.1.4 at the upper end part of the heating pipe 2.1.5 through the flour slurry feeding branch pipe 2.5 and is used for feeding the flour slurry into the inner pipe 2.1.4; a curing bin 2.1.7 is formed inside an inner tube 2.1.4 at the lower part of the spiral pushing shaft 2.1.3 and is used for further curing and heating the flour paste; the bottom of the curing bin 2.1.7 is provided with a nozzle 2.1.10; a temperature sensor 2.1.6 is arranged outside the inner tube 2.1.4, and the temperature sensor 2.1.6 is connected with a second control switch 2.2; the temperature sensor 2.1.6 is used for detecting the temperature of the inner tube 2.1.4, transmitting the temperature information collected by the temperature sensor 2.1.6 to the second control switch 2.2, and simultaneously the second control switch 2.2 adjusts the heating temperature of the heating tube according to the temperature information of the inner tube.
Illustratively, the other end of the flour slurry inlet branch pipe 2.5 is connected with a flour slurry overflow pipe 2.6, the flour slurry overflow pipe 2.6 is further connected with a flour slurry recovery pipe 2.8, and the flour slurry recovery pipe 2.8 is connected with a storage tank 4 for returning the redundant flour slurry to the storage tank.
Illustratively, the nozzle 2.1.10 is matched and connected with an external thread on the outer wall of the bottom of the curing bin by arranging an internal thread at the upper end of the nozzle; reinforced handles 2.1.8 are arranged at two ends of the nozzle 2.1.10; a baffle 2.1.9 is arranged in the middle of the nozzle 2.1.10, a tapered hole 2.1.11 is arranged on the baffle 2.1.9, and the tapered hole 2.1.11 is large at the top and small at the bottom; the baffle 2.1.9 and the tapered holes 2.1.11 are used for blocking the outflow of the cooked dough slurry and increasing the heating time of the dough slurry.
In another embodiment of the present invention, the automatic production system of dough sheets comprises 6 self-cookers 2.1; each self-cooking device 2.1 is connected with a third speed reducing motor 2.9, the third speed reducing motor 2.9 is connected with the rotating shaft 2.1.1 through a belt on the third speed reducing motor 2.9, the rotating shaft 2.1.1 is driven to rotate through the driving of the third speed reducing motor 2.9, and then the spiral material pushing shaft 2.1.3 is driven to push materials. The inner tube 2.1.4 at the upper end of the heating tubes 2.1.5 is connected via a dough-feed pipe 2.1.2 to the inner tube 2.1.4 for introducing dough into the inner tube 2.1.4.
Therefore, the setting of the plurality of self-ripening devices 2.1 can obviously improve the self-ripening efficiency of the flour paste and the production efficiency of the whole production system.
In another embodiment of the present invention, the automatic production system of dough sheets comprises 3 self-cookers 2.1; each self-cooking device 2.1 is connected with a third speed reducing motor 2.9.
The number of the self-cooked devices 2.1 is only an example and is not limited to the number.
Illustratively, the dough kneading machine 3 comprises a fourth speed reduction motor 3.1, a spiral pusher 3.3, a feeding hole 3.4, a material nozzle 3.5 and a workbench 3.5; a fourth gear motor 3.1 is connected with a spiral pusher 3.3, and the spiral pusher 3.3 is used for extruding soft cooked flour paste and extruding the cooked flour paste from a material nozzle. The fourth gear motor 3.1, the spiral pusher 3.3, the feed inlet 3.4 and the material nozzle 3.5 are arranged on the workbench 3.5. Furthermore, the spiral pusher 3.3 is made of nylon or plastic, so that the adhesion of metal materials in the soft extrusion process is effectively avoided, and the cured flour paste is easier to extrude from the material nozzle 3.5 to form a blank.
Exemplarily, the material nozzle 3.5 is connected at the discharge hole through quick-operation joint 3.6, and it is convenient to dismantle, is more convenient for wash.
In one embodiment of the present invention, as shown in fig. 7-8, the automatic skin cutting machine comprises a stainless steel conveying roller 5.1, a third controller 5.3, a pressing wheel 5.6, a motor 5.5, a conveying belt 5.17, an oiling device 5.8 and a cutting device. Stainless steel conveying roller 5.1, third controller 5.3, pinch roller 5.6 and motor 5.5 screw fixed mounting are on support 5.2, and pinch roller 5.6 sets up between stainless steel conveying roller 5.1 and conveyer 5.17 for press the batching into predetermined thickness.
The cutting device comprises a cutting box 5.13, a cutting pinch roller device 5.12, a cutting box body support frame 5.16 and a cutting box body power device; the cutting box 5.13 comprises a rectangular box 5.13.6, a bearing plate 5.13.1, a supporting spring 5.13.7, a bearing plate limiting device and a roller 5.13.8; the upper inner side of the box 5.13.6 is provided with a bearing plate 5.13.1 capable of moving up and down along the inner wall of the box 5.13.6, the lower bottom surface of the bearing plate 5.13.1 is fixedly connected with the upper end of a supporting spring 5.13.7, and the lower end of the supporting spring 5.13.7 is fixed at the inner bottom of the box 5.13.6, so that after the dough sheets are cut, the dough sheets can fall on the bearing plate 5.13.1 and are accumulated continuously. The bearing plate limiting device is used for limiting the bearing plate 5.13.1 to be separated from the box body 5.13.6 and can bear the cut dough sheets. The roller 5.13.8 is arranged at the bottom of the box body 5.13.6 and is used for supporting the box body 5.13.6 to rotate in the cutting box body support frame 5.16; the power device for cutting the box body comprises a speed reducing motor (not shown in the figure), a first transmission gear 5.9, a second transmission gear 5.15 and a chain 5.14, wherein the speed reducing motor can be arranged at the upper part of the middle of a box body supporting frame 5.16; the first transmission gear 5.9 and the second transmission gear 5.15 are arranged on two sides of the upper portion of the cutting box body supporting frame 5.16 and are connected with the output end of the speed reducing motor through a belt, the chain 5.14 is driven through the first transmission gear 5.9 and the second transmission gear 5.15, and the chain 5.14 is fixed on the inner side wall of the box body 5.13.6 through screws or rivets and is used for driving the box body 5.13.6 to rotate in the rotating process; the cutting pinch roller device 5.12 is arranged at the upper part of the cutting box 5.13 and is used for forming extrusion on the upper surface of the cutting box 5.13 and realizing the cutting of the cold noodles by the extrusion matching with the front side wall and the rear side wall of the box 5.13.6; a counting sensor 5.11 is arranged on the cutting box body support frame 5.16 and used for recording the rotation turns of the box body 5.13.6; the motor 5.5 and the speed reducing motor are electrically connected with the controller 5.3, and the counting sensor 5.11 is in signal connection with the controller 5.3.
For example, in order to better realize the position-limiting fixing of the bearing plate 5.13.1, prevent the bearing plate 5.13.1 from falling off, and enable the bearing plate to freely move up and down under gravity, further, as shown in fig. 8, 9, and 10, the bearing plate position-limiting device comprises 2U-shaped fixing pieces 5.13.4, 2 fixing rods 5.13.5, and four baffles 5.13.9 which are symmetrically arranged; 2 groups of vertical sliding grooves are formed in the box 5.13.6 and correspond to two side walls of the U-shaped fixing piece 5.13.4, and two side walls of the U-shaped fixing piece 5.13.4 penetrate through the sliding grooves and then are fixed to the bottom of the bearing plate 5.13.1; the baffle 5.13.9 is arranged on the upper edge of the box 5.13.6 at the two sides of the sliding chute and is parallel to the upper edge of the box 5.13.6; the fixed rod 5.13.5 is fixedly connected with the middle part of the U-shaped fixing piece 5.13.4, and the two sides of the fixed rod are clamped at the lower part of the baffle 5.13.9. Thereby realize the spacing fixed to loading board 5.13.1 from both sides, under the condition that loading board 5.13.1 is not atress, supporting spring 5.13.7 is in slightly compression state, and under U type mounting 5.13.4, dead lever 5.13.5 and baffle 5.13.9's cooperation, make its unable upward movement that continues, and when the cool skin, loading board 5.13.1 atress back can be along spout downstream, spacing through U type mounting 5.13.4, effectively guarantee that loading board 5.13.1 moves down perpendicularly, can not incline, thereby further guarantee the regularity nature of face skin cutting.
Illustratively, the upper portion of the flap 5.13.9 is perpendicular to the upper edge of the box 5.13.6 and remains horizontal. When realizing the spacing to loading board 5.13.1, effectively protect cutting pinch roller 5.12.2, prevent to be damaged by the lateral wall in long-term use state.
For example, as shown in fig. 2, the upper portion of the wall of the box 5.13.6 is knife-edged, the front side wall is provided with a front knife body 5.13.2, and the rear side wall is provided with a rear knife body 5.13.3; thereby being more beneficial to cutting the dough cover.
Illustratively, as shown in fig. 7, the two ends of the cutting box body support frame 5.16 are circular arcs, the middle is rectangular, and the cutting pinch roller device 5.12 is fixedly arranged on the side wall of the rectangular portion. Thereby effectual assurance face skin realizes the cutting of rectangle after falling on cutting case 5.13 on the one hand, and on the other hand guarantees that all cutting cases 5.13 can realize rotating on cutting box support frame 5.16, also namely when the box is carrying out linear motion, cuts, has so both ensured the uniformity of cutting shape, does not influence the rotation of cutting case 5.13 on cutting box support frame 5.16 again.
Illustratively, as shown in fig. 5, the cutting pinch roller device 5.12 includes a metal holder 5.12.1, a nylon cutting pinch roller 5.12.2, a third transmission gear 5.12.4 and a fourth transmission gear 5.12.3; the third transmission gear 5.12.4 and the fourth transmission gear 5.12.3 are meshed with each other, and the second belt wheel 5.10 at one side of the transmission belt 5.17 close to the cutting pinch roller device 5.12 is in driving connection with the third transmission gear 5.12.4 through a chain or a belt and is used for driving the third transmission gear 5.12.4, the fourth transmission gear 5.12.3 and the cutting pinch roller 5.12.2 to rotate. The cutting pinch roller 5.12.2 extrudes and cuts the dough sheet with the front cutter body 5.13.2 of the box 5.13.6 in the rotating process, and then the secondary cutting is realized when the rear cutter body 5.13.3 of the box 5.13.6 moves to be in contact with the cutting pinch roller 5.12.2, so that the front and back cutting and forming of the dough sheet are realized.
Illustratively, the fourth transmission gear 5.12.3 and the cutting pinch roller 5.12.2 are coaxially arranged, and the mounting positions of the fourth transmission gear 5.12.3 and the cutting pinch roller 5.12.2 at two sides of the fixed frame 5.12.1 are symmetrically provided with sliding grooves for enabling the fourth transmission gear 5.12.3 and the cutting pinch roller 5.12.2 to slide up and down; after being stretched, one end of the limiting spring 5.12.5 is fixed on the shaft sleeve of the fourth transmission gear 5.12.3, and the other end of the limiting spring is fixed on the side wall of the fixed frame 5.12.1 through rivets or screws. Thereby being more beneficial to the orderly cutting of the dough cover.
Illustratively, the inner side arm of the fixing frame 5.12.1 is fixed on the middle bottom surface of the cutting box body supporting frame 5.16 through screws, and the outer side wall is fixed on the side edge of the cutting box body supporting frame 5.16 through screws; a chain 5.14 fixedly connected with the box 5.13.6 passes through the fixed frame 5.12.1 and is arranged between the two side arms. Preventing the side walls from interfering with the operation of the chain and the rotation of bin 5.13.6.
Illustratively, the outer edge of the cutting box support 8.16 is upwardly convex for limiting the rotational movement of the box 8.13.6. Further prevent the box from dropping and running out.
Preferably, 10 boxes 8.13.6 are provided in the cutting box support 5.16. Of course, other numbers may be provided as desired. The embodiment of the utility model provides an in the experiment, the place size, the 5.16 sizes of cutting box support frame to and the face skin size of producing, specially select 10 to be preferred scheme.
In order to further improve the driving and controlling performance of the cutting box body power device on the cutting box body 5.13, the first transmission gear 5.9, the second transmission gear 5.15 and the chain 5.14 are arranged in a double-layer mode.
Further, on the basis of the above technical solution, as shown in fig. 6, the oiling device 5.8 includes an oil storage tank 5.8.1, an oil delivery pipe 5.8.2, a switch 5.8.3, an oil distribution pipe 5.8.4, a bracket 5.8.6 and an oil rolling wheel 5.8.7; the oil storage tank 5.8.1 is arranged at the upper part, the fixing supports 5.8.6 are arranged at two sides, the middle position of the bottom of the oil storage tank 5.8.1 is connected with an oil delivery pipe 5.8.2, the oil delivery pipe 5.8.2 is provided with a switch 5.8.3, the bottom of the oil delivery pipe 5.8.2 is connected with an oil distribution pipe 5.8.4 arranged in parallel with the oil rolling wheel 5.8.7, the upper part of the oil distribution pipe 5.8.4 is provided with a plurality of oil outlet holes 5.8.5, and the rotating shaft of the oil rolling wheel 5.8.7 is arranged on the two fixing supports 5.8.6 at two sides; the bottom of the fixed bracket 5.8.6 is provided with a mounting base 5.8.8. In the use, add edible oil in oil storage tank 5.8.1, then edible oil enters into in minute oil pipe 5.8.4 from defeated oil pipe, the edible oil in minute oil pipe 5.8.4 flows out from oil outlet 5.8.5 on upper portion after full, then through minute oil pipe 5.8.4's outer wall, flow on rolling oil wheel 5.8.7, when the cold skin moved on the belt, drive and roll oil wheel 5.8.7 and rotate, and then realize the even realization fat liquoring on the face skin, prevent later stage face skin cutting adhesion.
The working principle and the working process are as follows: carry out earlier through face washing machine 1 in the course of the work and knead dough, knead dough and accomplish the back and add water in washing face case 1.3 and wash the face, first control switch 1.1 control first gear motor 1.2.1 and second gear motor 1.2.2 commentaries on classics, then drive first screw propeller 1.6 and second screw propeller 1.7 and rotate, begin to wash one's face, wait to wash one's face and accomplish the back, open the picture peg, make face thick liquid flow out from filtration mouth 1.3.1, flow into and ferment in storage jar 4, open gluten export 1.8 after the face thick liquid flows out, the gluten is under first screw propeller 1.6 and second screw propeller 1.7's promotion, discharge from gluten export 1.8. The remaining water flows out through the bottom outlet 1.14. Fermented flour paste is pressed into a self-cooked dough sheet machine 2 from a storage tank 4 through a high-pressure pump, enters a self-cooked device 2.1 through a flour paste feeding pipe 2.1.2 on the self-cooked dough sheet machine 2, a third speed reduction motor is started to rotate to drive a rotating shaft 2.1.1, further drive a spiral material pushing shaft 2.1.3 to rotate, meanwhile, a heating pipe 2.1.5 heats an inner pipe to heat and cook the flour paste passing through the inner pipe 2.1.5, then the flour paste moves downwards under the action of the spiral material pushing shaft 2.1.3, then is further heated in a cooking bin 2.1.7, then is extruded from a conical hole 2.1.11 on a baffle 2.1.9, then flows out from a nozzle 2.1.10 to enter a bottom dough kneading machine 3, a fourth speed reduction motor 3.1 on the dough kneading machine 3 is started to drive a spiral material pushing device 3.3 to rotate, then the cooked flour paste is extruded softly and extruded from a material nozzle 3.5 to form a primary blank material. The blank is extruded and then enters an automatic section skin machine 5. Then the dough enters a pressing wheel 5.6 after passing through a conveying roller 5.1, the dough is extruded into the thickness of the dough sheet, then the dough sheet is conveyed through a conveying belt, is fixed through a righting roller 5.7 and then is evenly oiled on the upper surface of the dough sheet through an oiling device 5.8, after the oiling is finished, the dough sheet falls on a bearing plate 5.13.1 of a rotating cutting box 5.13 and then moves forwards along with the cutting box 5.13, when the dough sheet passes through the cutting roller device, a cutting pressing wheel 5.12.2 on the cutting roller device, a front cutter body 5.13.2 on the cutting box 5.13 and a rear cutter body 5.13.3 are extruded in a matching mode, the front and the rear cutting of the dough sheet are achieved, and the lower part of the bearing plate 5.13.1 is elastic, so that the dough sheet can fall down when passing through the cutting pressing wheel 5.12.2 to prevent the dough sheet from being; the cutting box 5.13 rotates in the cutting box body supporting frame 5.16 in the process that the speed reducing motor drives the first transmission gear 5.9, the second transmission gear 5.15 and the chain 5.14, and the roller 5.13.8 arranged at the bottom of the cutting box 5.13 promotes the convenience of movement. In the process of rotating the second belt pulley 5.10, the third transmission gear 5.13.4 is driven to rotate through a chain, and then the fourth transmission gear 5.12.3 and the cutting pinch roller 5.12.2 are driven to rotate, so that the consistency of the transmission speed and the rotation speed of the cutting pinch roller 5.12.2 is realized while the power device is reduced; in addition, the cutting pinch roller 5.12.2 and the fourth transmission gear 5.12.3 are designed to be in an automatic up-and-down adjusting state, so that the cutting pinch roller has higher adaptability, better protects the pinch roller and the box 5.13.6, and prevents damage caused by long-time application. The wrapper is continuously cut on the cutting box 5.13, the counting sensor 5.11 records the number of the passing of the cutting box 5.13, the cutting box 5.13 is to be cut for enough preset turns, for example, ten turns, the number is transmitted to the third controller 3, the third controller 3 controls the motor 5 and the speed reducing motor to stop working or gives an alarm to remind people of the wrapper and reach the preset number, then the wrapper is manually taken off, ten wrappers can be taken off at a time, and then the wrapper is packaged, so that the production efficiency is obviously improved, and the labor cost is reduced.
The embodiment of the utility model provides a to face skin automatic production system, only the preparation of exemplary face skin has been exemplified, nevertheless face skin automatic production system to be not limited to the face skin, for example rice skin, hot rice skin, the preparation of cold skin or even thin pancake, as long as can use the utility model discloses an embodiment constructional device and principle all should belong to the utility model discloses a protection range.
The embodiments of the present invention have been described with reference to the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, which are only illustrative and not restrictive, and those skilled in the art can make many forms without departing from the spirit and scope of the present invention.
Claims (10)
1. The utility model provides a face skin automated production system which characterized in that: comprises a flour washing machine, a storage tank, a self-cooked dough-skin machine, a dough kneading machine and an automatic dough cutting machine; the dough washing machine is connected with a storage tank, and the storage tank is connected with a dough slurry feeding pipe of the self-cooked dough cover machine through a pressure pump; a dough kneading machine is arranged below a nozzle of the self-cooked dough skin machine and is connected with an automatic dough cutting machine; the self-cooked dough-sheeter comprises a dough slurry feeding pipe, at least one third speed reducing motor and a self-cooked device; the self-curing device is used for heating and curing the flour paste; the dough kneading machine is used for soft extrusion of the cooked flour paste into a blank; the automatic noodle cutting machine is used for pressing the blank to the thickness of the wrapper and then performing cutting counting.
2. The automated dough production system of claim 1, wherein: the automatic dough sheet production system also comprises a PLC master controller connected with controllers on the dough washing machine, the storage tank, the self-cooked dough sheet machine, the dough kneading machine and the automatic dough cutting machine, and is used for realizing automatic control of each link.
3. The automated dough production system of claim 1, wherein: the noodle washing machine comprises a first control switch, a motor box, a washing box, a spiral propeller and a filter box; the first control switch is used for controlling a motor in the motor box to rotate, the motor in the motor box is used for driving a spiral propeller connected with the motor box to rotate, and the spiral propeller is used for washing face and pushing gluten out of a gluten outlet after the face washing is finished; the filter box is used for separating the flour paste from the gluten.
4. The automated dough production system of claim 3, wherein: a first speed reducing motor and a second speed reducing motor are arranged in the motor box in parallel, and the first speed reducing motor and the second speed reducing motor are connected with a first spiral propeller and a second spiral propeller through shafts; a gluten outlet is arranged on the side surface of the outer end of the spiral propeller on the wash tank; the bottom of the wash box is provided with a water outlet, a drain pipe is arranged on the water outlet, and a drain pipe switch is arranged on the drain pipe; a filtering port and an inserting plate are arranged in the filtering box, and a flour slurry outlet is arranged outside the filtering box; the insert plate is inserted into the filter opening and then seals the filter opening.
5. The automated dough production system of claim 1, wherein: the self-cooking device comprises a rotating shaft, wherein the upper part of the rotating shaft is connected with a third speed reducing motor through a belt, and a spiral pushing shaft is arranged at the lower part of the rotating shaft and used for pushing the flour paste down; an inner pipe is arranged outside the spiral pushing shaft, a heating pipe is arranged outside the inner pipe and used for heating and curing the flour paste passing through the inner pipe through the heating inner pipe; the flour slurry feeding pipe is communicated with the inner part of the inner pipe at the upper end part of the heating pipe and is used for introducing flour slurry into the inner pipe; a curing bin is formed inside the inner pipe at the lower part of the spiral pushing shaft and is used for further curing and heating the flour slurry; the bottom of the curing bin is provided with a nozzle; a temperature sensor is arranged outside the inner pipe and connected with a second control switch; the temperature sensor is used for detecting the temperature of the inner pipe and transmitting the temperature information collected by the temperature sensor to the second control switch, and meanwhile, the second control switch adjusts the heating temperature of the heating pipe according to the temperature information of the inner pipe.
6. The automatic production system of dough sheets according to claim 5, wherein: the upper end of the nozzle is provided with an internal thread which is matched and connected with an external thread on the outer wall of the bottom of the curing bin; reinforcing handles are arranged at two ends of the nozzle; a baffle plate is arranged in the middle of the nozzle, and a tapered hole is formed in the baffle plate; the baffle and the tapered holes are used for blocking the outflow of the cured flour paste and increasing the heating time of the flour paste.
7. An automated dough-sheeter production system according to any one of claims 5 or 6, wherein: the automatic production system of the dough sheets comprises 6 self-cooking devices; and each self-cooking device is connected with a third speed reducing motor.
8. An automated dough-sheeter production system according to any one of claims 5 or 6, wherein: the automatic production system of the dough sheets comprises 3 self-cooking devices; and each self-cooking device is connected with a third speed reducing motor.
9. The automated dough production system of claim 1, wherein: the dough kneading machine comprises a fourth speed reducing motor, a spiral material pusher, a feeding hole and a material nozzle; the fourth gear motor is connected with a spiral pusher which is used for extruding soft cooked flour paste and extruding the cooked flour paste from the material nozzle.
10. The automated dough cover production system according to claim 9, wherein: the material nozzle is connected with the discharge hole through a quick connector.
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CN202020237287.0U CN212087950U (en) | 2020-03-02 | 2020-03-02 | Automatic production system for wrappers |
Applications Claiming Priority (1)
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CN202020237287.0U CN212087950U (en) | 2020-03-02 | 2020-03-02 | Automatic production system for wrappers |
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