CN112611716A - Intelligent visual detection device for high-precision parts - Google Patents
Intelligent visual detection device for high-precision parts Download PDFInfo
- Publication number
- CN112611716A CN112611716A CN202011479711.3A CN202011479711A CN112611716A CN 112611716 A CN112611716 A CN 112611716A CN 202011479711 A CN202011479711 A CN 202011479711A CN 112611716 A CN112611716 A CN 112611716A
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- fixedly connected
- installation
- board
- intelligent visual
- main board
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- 238000001514 detection method Methods 0.000 title claims abstract description 52
- 230000000007 visual effect Effects 0.000 title claims abstract description 14
- 238000009434 installation Methods 0.000 claims abstract description 41
- 239000002699 waste material Substances 0.000 claims abstract description 23
- 238000007664 blowing Methods 0.000 claims abstract description 19
- 238000011179 visual inspection Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000428 dust Substances 0.000 abstract description 7
- 230000005540 biological transmission Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
Abstract
The invention discloses a high-precision intelligent visual detection device for parts, relates to the technical field of intelligent visual detection devices for parts, and aims to solve the problems that the existing high-precision intelligent visual detection device for parts is poor in detection precision, and when materials with dust and waste materials attached to the parts are detected, misjudgment is easily caused, and the production efficiency is influenced. Spacing guide rail is all installed at the upper and lower both ends of terminal surface before the installation mainboard, spacing guide rail and installation mainboard fixed connection, spacing guide rail's externally mounted has the removal to detect the support, the removal detects the support and passes through the draw-in groove with spacing guide rail and be connected, the industry camera is installed to the lower extreme of terminal surface before the removal detects the support, industry camera and removal detection support fixed connection, the fan of blowing useless is all installed to the both sides of installation mainboard up end, the fan of blowing useless and installation mainboard fixed connection, the board that stretches ahead is installed to the front end of installation mainboard up end, the board that stretches ahead and installation mainboard fixed connection.
Description
Technical Field
The invention relates to the technical field of intelligent visual detection devices for parts, in particular to a high-precision intelligent visual detection device for parts.
Background
The parts are the basic elements of the machine composition. Machines generally comprise one or more transmission parts (e.g. electric motors, internal combustion engines, steam engines) for receiving external energy; the machine comprises an execution part (such as a cutter in a machine tool) for realizing the production function of the machine, a transmission part (such as a gear and a spiral transmission mechanism in the machine tool) for transmitting the motion and the power of a prime motor to the execution part, and a detection and control system (such as a numerical control system in the machine tool) for ensuring the coordinated operation of all parts in the machine (namely, the machine comprises a prime mover part, the transmission part, the execution part and a measurement and control part). The machine is further decomposed, and various parts can be obtained.
However, the existing intelligent visual detection device for high-precision parts has poor detection precision, and when materials with dust and waste materials attached are detected, misjudgment is easily caused, so that the production efficiency is influenced; therefore, the existing requirements are not met, and the intelligent visual detection device for the high-precision parts is provided for the requirements.
Disclosure of Invention
The invention aims to provide a high-precision intelligent visual detection device for parts, which solves the problems that the detection precision of the high-precision intelligent visual detection device for parts in the background technology is poor, and when materials with dust and waste materials attached are detected, misjudgment is easily caused, and the production efficiency is influenced.
In order to achieve the purpose, the invention provides the following technical scheme: the intelligent visual detection device for the high-precision parts comprises an installation main board, wherein the upper end and the lower end of the front end surface of the installation main board are both provided with a limiting guide rail, the limiting guide rail is fixedly connected with the installation main board, a mobile detection bracket is arranged outside the limiting guide rail, the mobile detection bracket is connected with the limit guide rail through a clamping groove, the lower end of the front end surface of the mobile detection bracket is provided with an industrial camera, the industrial camera is fixedly connected with the mobile detection bracket, both sides of the upper end surface of the installation main board are provided with waste blowing fans, the waste blowing fan is fixedly connected with the installation main board, a front extension board is arranged at the front end of the upper end surface of the installation main board, the front extension plate is fixedly connected with the installation main plate, the front end surface of the front extension plate is provided with an air outlet pipeline, the air outlet pipeline is fixedly connected with the forward extending plate, and the air outlet pipeline is connected with the waste blowing fan through a waste blowing pipeline.
Preferably, the fixed block is all installed to the both sides of removal detection support, the fixed block detects support fixed connection with the removal, the fixed block is kept away from one side of removal detection support and is installed buffer spring, buffer spring keeps away from the one end of removal detection support and installs the buffer board, buffer spring and fixed block and buffer board fixed connection, the limiting plate is all installed to the both sides of terminal surface before the installation mainboard.
Preferably, the supporting plates are installed on two sides of the lower end of the installation main plate and fixedly connected with the installation main plate, the clamping screw rod is installed inside the lower end of the supporting plate and is in threaded connection with the supporting plate.
Preferably, a rotating part is installed at one end of the clamping screw rod, and the rotating part is connected with the clamping screw rod through a bearing.
Preferably, a rubber pad is installed at one end of the rotating member and is fixedly connected with the rotating member.
Preferably, a hand wheel is installed at the other end of the clamping screw rod and is fixedly connected with the clamping screw rod.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the waste blowing fan is arranged to blow away dust and waste adsorbed on the outside of the material, so that the influence on the shooting of the industrial camera is avoided, the truth and the effectiveness of the data acquired by the industrial camera are ensured, the detection precision of the device is increased, the misjudgment is avoided, the production efficiency is influenced, the movable detection support can be prevented from being separated from the limiting guide rail by arranging the buffer plate, the collision of the two movable detection supports is avoided, the damage to the industrial camera is avoided, and the practicability of the device is increased;
2. the device can be fixed at the upper end of the assembly line by installing the clamping screw rod, so that the functional integrity of the device is ensured, the rubber pad can not generate rotary friction with the assembly line by installing the rotating piece, the practicability of the device is improved, the friction force between the device and the assembly line can be increased by installing the rubber pad, and the device is prevented from sliding downwards.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent visual inspection apparatus for high-precision parts according to the present invention;
FIG. 2 is a rear view of the intelligent visual inspection device for high-precision parts according to the present invention;
fig. 3 is an enlarged view of a portion a of fig. 1.
In the figure: 1. installing a main board; 2. a support plate; 3. a limiting plate; 4. limiting a guide rail; 5. a waste blowing fan; 6. a waste blowing pipeline; 7. a forward extending plate; 8. an air outlet pipeline; 9. moving the detection bracket; 10. an industrial camera; 11. a fixed block; 12. a buffer spring; 13. a buffer plate; 14. clamping a screw rod; 15. a hand wheel; 16. a rotating member; 17. and (7) a rubber pad.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, an embodiment of the present invention is shown: the intelligent visual detection device for high-precision parts comprises an installation mainboard 1, wherein the upper end and the lower end of the front end face of the installation mainboard 1 are respectively provided with a limiting guide rail 4, the limiting guide rails 4 are fixedly connected with the installation mainboard 1, the outer part of the limiting guide rails 4 is provided with a mobile detection bracket 9, the mobile detection bracket 9 is connected with the limiting guide rails 4 through clamping grooves, the lower end of the front end face of the mobile detection bracket 9 is provided with an industrial camera 10, the industrial camera 10 is fixedly connected with the mobile detection bracket 9, the two sides of the upper end face of the installation mainboard 1 are respectively provided with a waste blowing fan 5, the waste blowing fans 5 can suck dust and waste materials outside the materials and prevent the materials from influencing the shooting of the industrial camera 10, the data collected by the industrial camera 10 is real and effective, the detection precision of the device is increased, the misjudgment is avoided, the production efficiency is influenced, the waste blowing fans 5 are fixedly connected with, preceding board 7 and installation mainboard 1 fixed connection, the preceding terminal surface of preceding board 7 installs out air duct 8, goes out air duct 8 and preceding board 7 fixed connection, goes out air duct 8 and blows useless fan 5 and be connected through blowing useless pipeline 6.
Further, fixed block 11 is all installed to the both sides of removal detection support 9, fixed block 11 and removal detection support 9 fixed connection, fixed block 11 keeps away from one side of removal detection support 9 and installs buffer spring 12, buffer spring 12 keeps away from the one end of removal detection support 9 and installs buffer board 13, buffer spring 12 and fixed block 11 and buffer board 13 fixed connection, limiting plate 3 is all installed to the both sides of terminal surface before installation mainboard 1, installation buffer board 13 can prevent to remove detection support 9 and spacing guide 4 and break away from, avoid two removal detection supports 9 to collide simultaneously, produce the damage to industrial camera 10, increase the practicality of device.
Furthermore, the supporting plates 2 are installed on two sides of the lower end of the installation main board 1, the supporting plates 2 are fixedly connected with the installation main board 1, the clamping screw rods 14 are installed inside the lower end of the supporting plates 2, the clamping screw rods 14 are connected with the supporting plates 2 through threads, the installation clamping screw rods 14 can fix the device at the upper end of the assembly line, and the completeness of the functionality of the device is guaranteed.
Furthermore, a rotating part 16 is installed at one end of the clamping screw rod 14, the rotating part 16 is connected with the clamping screw rod 14 through a bearing, and the rubber pad 17 can not generate rotating friction with the assembly line by installing the rotating part 16, so that the practicability of the device is improved.
Further, a rubber pad 17 is installed at one end of the rotating piece 16, the rubber pad 17 is fixedly connected with the rotating piece 16, and the rubber pad 17 is installed to increase friction force between the device and the assembly line and prevent the device from sliding downwards.
Furthermore, a hand wheel 15 is installed at the other end of the clamping screw rod 14, the hand wheel 15 is fixedly connected with the clamping screw rod 14, the hand wheel 15 is installed, workers can install the device conveniently, and installation difficulty of the device is reduced.
The working principle is as follows: when the device is used, a worker installs the device at the upper end of a production line, then the industrial camera 10 is connected with a computer through a lead, then the production line and the waste blowing fan 5 are started, when a material passes through the lower end of the device, the waste blowing fan 5 blows away dust and waste adsorbed on the surface of the material through the waste blowing pipeline 6 and the air outlet pipeline 8, then the industrial camera 10 collects the surface information of the material and transmits the surface information back to the computer, and the computer analyzes and processes the material, the waste blowing fan 5 can blow away the dust and the waste adsorbed outside the material, the device can avoid influencing the shooting of the industrial camera 10, ensure the data collected by the industrial camera 10 to be real and effective, increase the detection precision of the device, avoid causing misjudgment and influencing the production efficiency, the installation of the buffer plate 13 can prevent the mobile detection support 9 from being separated from the limit guide rail 4, and simultaneously avoid the collision of the two mobile detection supports 9, the industrial camera 10 is damaged, the practicability of the device is improved, the device can be fixed at the upper end of the assembly line by the aid of the installation clamping screw rod 14, the functional integrity of the device is guaranteed, the rubber pad 17 cannot generate rotary friction with the assembly line by the aid of the installation rotating piece 16, the practicability of the device is improved, the friction force between the device and the assembly line can be increased by the aid of the installation rubber pad 17, and the device is prevented from sliding downwards.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. High-precision part intelligence visual detection device, including installation mainboard (1), its characterized in that: the upper end and the lower end of the front end face of the installation main board (1) are respectively provided with a limiting guide rail (4), the limiting guide rails (4) are fixedly connected with the installation main board (1), the outer portion of each limiting guide rail (4) is provided with a mobile detection support (9), the mobile detection supports (9) are connected with the limiting guide rails (4) through clamping grooves, the lower end of the front end face of each mobile detection support (9) is provided with an industrial camera (10), the industrial cameras (10) are fixedly connected with the mobile detection supports (9), the two sides of the upper end face of the installation main board (1) are respectively provided with an exhaust blower (5), the exhaust blower (5) is fixedly connected with the installation main board (1), the front end face of the upper end face of the installation main board (1) is provided with a forward extending board (7), the forward extending board (7) is fixedly connected with the installation main board (1), and the front end face of the forward extending board (7, the air outlet pipeline (8) is fixedly connected with the forward extending plate (7), and the air outlet pipeline (8) is connected with the waste blowing fan (5) through a waste blowing pipeline (6).
2. The intelligent visual inspection device for high-precision parts according to claim 1, characterized in that: fixed block (11) are all installed to the both sides of removal detection support (9), fixed block (11) and removal detection support (9) fixed connection, one side of keeping away from removal detection support (9) in fixed block (11) is installed buffer spring (12), buffer spring (12) are kept away from the one end of removal detection support (9) and are installed buffer board (13), buffer spring (12) and fixed block (11) and buffer board (13) fixed connection, limiting plate (3) are all installed to the both sides of terminal surface before installation mainboard (1).
3. The intelligent visual inspection device for high-precision parts according to claim 1, characterized in that: backup pad (2) are all installed to the both sides of installation mainboard (1) lower extreme, backup pad (2) and installation mainboard (1) fixed connection, internally mounted of backup pad (2) lower extreme has centre gripping lead screw (14), centre gripping lead screw (14) pass through threaded connection with backup pad (2).
4. The intelligent visual inspection device for high-precision parts according to claim 3, characterized in that: and a rotating piece (16) is installed at one end of the clamping screw rod (14), and the rotating piece (16) is connected with the clamping screw rod (14) through a bearing.
5. The intelligent visual inspection device for high-precision parts according to claim 4, characterized in that: a rubber pad (17) is installed at one end of the rotating piece (16), and the rubber pad (17) is fixedly connected with the rotating piece (16).
6. The intelligent visual inspection device for high-precision parts according to claim 3, characterized in that: and a hand wheel (15) is installed at the other end of the clamping screw rod (14), and the hand wheel (15) is fixedly connected with the clamping screw rod (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011479711.3A CN112611716A (en) | 2020-12-15 | 2020-12-15 | Intelligent visual detection device for high-precision parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011479711.3A CN112611716A (en) | 2020-12-15 | 2020-12-15 | Intelligent visual detection device for high-precision parts |
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| Publication Number | Publication Date |
|---|---|
| CN112611716A true CN112611716A (en) | 2021-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011479711.3A Pending CN112611716A (en) | 2020-12-15 | 2020-12-15 | Intelligent visual detection device for high-precision parts |
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| Country | Link |
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| CN (1) | CN112611716A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113798269A (en) * | 2021-09-17 | 2021-12-17 | 歙县四方能源再生利用有限公司 | Scrap steel intelligent machine vision classification management and control platform based on LIBS technology |
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| CN208269851U (en) * | 2018-06-20 | 2018-12-21 | 嘉兴学院 | The high-precision detection device of the large scale components depth of parallelism based on machine vision metrology |
| CN110640689A (en) * | 2018-06-26 | 2020-01-03 | 广州中国科学院先进技术研究所 | High-precision aligning device based on vision system |
| CN211402166U (en) * | 2019-10-20 | 2020-09-01 | 陈素红 | Vision inspection equipment |
| CN111957584A (en) * | 2020-08-10 | 2020-11-20 | 杭州蒲丰视觉检测科技有限公司 | Embedded high-speed online machine vision detection method and device |
-
2020
- 2020-12-15 CN CN202011479711.3A patent/CN112611716A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208269841U (en) * | 2018-06-20 | 2018-12-21 | 嘉兴学院 | Diameter high-accuracy detection device inside and outside large scale components based on machine vision metrology |
| CN208269851U (en) * | 2018-06-20 | 2018-12-21 | 嘉兴学院 | The high-precision detection device of the large scale components depth of parallelism based on machine vision metrology |
| CN110640689A (en) * | 2018-06-26 | 2020-01-03 | 广州中国科学院先进技术研究所 | High-precision aligning device based on vision system |
| CN211402166U (en) * | 2019-10-20 | 2020-09-01 | 陈素红 | Vision inspection equipment |
| CN111957584A (en) * | 2020-08-10 | 2020-11-20 | 杭州蒲丰视觉检测科技有限公司 | Embedded high-speed online machine vision detection method and device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113798269A (en) * | 2021-09-17 | 2021-12-17 | 歙县四方能源再生利用有限公司 | Scrap steel intelligent machine vision classification management and control platform based on LIBS technology |
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Application publication date: 20210406 |