CN112604774B - A prickly ash screening machine with integrated crushing and wind-selection functions - Google Patents
A prickly ash screening machine with integrated crushing and wind-selection functions Download PDFInfo
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- CN112604774B CN112604774B CN202011577609.7A CN202011577609A CN112604774B CN 112604774 B CN112604774 B CN 112604774B CN 202011577609 A CN202011577609 A CN 202011577609A CN 112604774 B CN112604774 B CN 112604774B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
- B02C13/06—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
- B02C13/09—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor and throwing the material against an anvil or impact plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/286—Feeding or discharge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
- B07B1/34—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen
- B07B1/343—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen with mechanical drive elements other than electromagnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/02—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/286—Feeding or discharge
- B02C2013/28609—Discharge means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
本发明涉及一种集成打碎与风选功能的花椒筛选机,属于花椒加工设备技术领域,包括筛分仓、风选仓、进料斗、一级打碎装置、二级打碎装置、风选装置、振动筛分装置;本发明通过采用一级打碎装置和二级打碎装置对花椒进行打碎,经过两级打碎后的花椒通过风选装置进行花椒叶及枝杆碎末的风选,然后再通过振动筛分装置对花椒中存在的花椒枝杆、残余树叶和小梗等进行逐级筛选,保证花椒壳与花椒籽能够干净的筛选出来;同时,本发明对花椒进行二级打碎后采用风选和振动筛分装置对花椒进行筛选,有效的降低了人力劳动成本,大大的提高了筛选效率。
The invention relates to a Zanthoxylum bungeanum screening machine with integrated crushing and air selection functions, belonging to the technical field of Zanthoxylum bungeanum processing equipment. Selection device and vibrating screening device; the present invention uses a primary crushing device and a secondary crushing device to crush Zanthoxylum bungeanum, and the Zanthoxylum bungeanum after the two-stage crushing is subjected to the crushing of the Zanthoxylum bungeanum leaves and branches through the wind selection device. Wind selection, and then through the vibrating screening device, the prickly ash branches, residual leaves and small stalks existing in prickly ash are screened step by step to ensure that the prickly ash shell and prickly ash seeds can be screened out cleanly; After the first-level crushing, the prickly ash is screened by wind separation and vibrating screening device, which effectively reduces the labor cost and greatly improves the screening efficiency.
Description
技术领域technical field
本发明属于花椒加工设备技术领域,具体地说,涉及一种集成打碎与风选功能的花椒筛选机。The invention belongs to the technical field of Zanthoxylum bungeanum processing equipment, in particular to a Zanthoxylum bungeanum screening machine with integrated crushing and wind selection functions.
背景技术Background technique
花椒种植地多为丘陵山地,尤其以高原地区生长的花椒成色和品味较好,种植面积较广,花椒采摘晒干后,需要将花椒枝杆、树叶、小梗、黑籽和椒壳筛分开来,其中枝杆、树叶和小梗扔掉,黑籽和椒壳分开放置,分别作为不同用途。The prickly ash planting areas are mostly hills and mountains, especially the prickly ash grown in the plateau area has better color and taste, and the planting area is wide. After the prickly ash is picked and dried, it is necessary to sieve the prickly ash branches, leaves, small stems, black seeds and pepper shells. Come, the branches, leaves and small stems are thrown away, and the black seeds and pepper shells are placed separately for different purposes.
现有的筛分主要有三种:第一种方法是人工筛分,筛分效率低下且效果不理想;第二种方法是机械色选法,这种方法筛选效果较好,但存在最大问题是设备体积庞大、价格昂贵、操作复杂,且维修保养成本高昂,只适用于花椒粗步筛选后,再次进行精细化筛选;第三种方法采用机械振动进行筛选,这种方法机器成本低,操作简便,能够满足大批量生产需求,符合花椒筛选技术和装备的发展趋势。There are mainly three kinds of existing screening methods: the first method is manual screening, which has low screening efficiency and unsatisfactory effect; the second method is mechanical color sorting method, which has better screening effect, but the biggest problem is The equipment is bulky, expensive, complicated to operate, and expensive to maintain. It is only suitable for fine screening after rough screening of Chinese prickly ash. The third method uses mechanical vibration for screening. This method has low machine cost and easy operation. , can meet the needs of mass production, in line with the development trend of pepper screening technology and equipment.
就现有振动式花椒筛选机而言,主要存在两个方面的不足:一方面是筛选效果不理想,花椒枝杆、树叶和小梗等筛选不干净,椒籽与椒壳的分离不够纯净,部分花椒籽会混到花椒壳内部;另一方面是筛选效率低下,不能满足对筛选效率的需求。As far as the existing vibrating prickly ash screening machine is concerned, there are mainly two shortcomings: on the one hand, the screening effect is not ideal, the screening of prickly ash branches, leaves and small stems is not clean, and the separation of pepper seeds and pepper shells is not pure enough. Part of the prickly ash seeds will be mixed into the prickly ash shell; on the other hand, the screening efficiency is low and cannot meet the demand for screening efficiency.
发明内容SUMMARY OF THE INVENTION
为了克服背景技术中存在的问题,本发明提出了一种集成打碎与风选功能的花椒筛选机,以解决现有设备对花椒枝杆、树叶和小梗等筛选不干净、筛选效率低下的问题。In order to overcome the problems existing in the background technology, the present invention proposes a prickly ash screening machine with integrated crushing and wind-selection functions, so as to solve the problem of unclean screening of prickly ash branches, leaves and small stalks, and low screening efficiency by existing equipment. question.
为实现上述目的,本发明是通过如下技术方案实现的:To achieve the above object, the present invention is achieved through the following technical solutions:
一种集成打碎与风选功能的花椒筛选机包括筛分仓1、风选仓2、进料斗3、一级打碎装置、二级打碎装置、风选装置、振动筛分装置,所述的筛分仓1的顶部安装有风选仓2,风选仓2的顶部安装有进料斗3,进料斗3的出料口处安装有位于风选仓2内的一级打碎装置,一级打碎装置的出料口安装有位于风选仓2内的二级打碎装置,二级打碎装置上安装有风选装置,二级打碎装置的出料口与安装在筛分仓1内的振动筛分装置连接。A prickly ash screening machine with integrated crushing and air-selection functions includes a
进一步,所述的一级打碎装置包括一级打碎斗4、一级打碎辊5、一级打碎叶片6、驱动装置7,所述的一级打碎斗4的进料口与进料斗3的出料口连接,一级打碎辊5通过轴承安装在一级打碎斗4的进料口内壁上,一级打碎辊5通过带轮传动机构Ⅰ11与驱动装置7的动力输出轴连接,一级打碎辊5的圆周面上均匀的安装有一级打碎叶片6,一级打碎斗4与二级打碎装置连接。Further, the primary crushing device includes a primary crushing
进一步,所述的二级打碎装置包括二级打碎斗8、二级打碎辊9、二级打碎叶片10、带轮传动机构Ⅰ11,所述的二级打碎斗8的进料口与一级打碎斗4的出料口连接,二级打碎斗8为上端开口的圆弧形筒状结构,二级打碎辊9通过轴承安装在二级打碎斗8的两端内壁上,二级打碎辊9上均匀的设置有二级打碎叶片10,二级打碎辊9通过带轮传动机构与一级打碎辊5连接,二级打碎斗8圆弧壁上均匀的开设有出料孔。Further, the secondary crushing device includes a secondary crushing bucket 8, a
进一步,所述的筛分仓1的外壁上安装有一个用于张紧带轮传动机构Ⅰ11的皮带张紧的张紧机构34。Further, a
进一步,所述的张紧机构34包括安装座35、张力筒36、调节座37、调节杆38、弹簧39、调节活塞40、张紧轮41,所述的安装座35固定安装在筛分仓1的外壁上,张力筒36固定在安装座35上,张力筒36的一端内壁上设置有螺纹,调节座37上设置有张力筒36内壁螺纹匹配的外螺纹,调节座37上固定安装有调节杆38,调节活塞40安装在张力筒36内,调节活塞40的活塞端与调节座37之间安装有弹簧39,调节活塞40的活塞杆伸出张力筒36后通过转轴安装有张紧轮41。Further, the
进一步,风选装置包括风选进料斗12、风选给料管13、进风管14、风机15、风选出料管16、花椒叶及枝杆碎末收集箱17,所述的风选进料斗12安装在二级打碎装置的出料端外侧,风选进料斗12的底部设置有风选给料管13,风选给料管13的一侧侧壁上安装有与其内腔连通的进风管14,进风管14的进风口与风机15的出风口连接,风选给料管13的另一侧侧壁上安装有进风管14对应的风选出料管16,风选出料管16的出料口与花椒叶及枝杆碎末收集箱17连接。Further, the wind separation device includes a wind
进一步,振动筛分装置包括第一筛网18、第一筛网舱19、第二筛网20、第二筛网舱21、第三筛网22、第三筛网舱23、第四筛网24、第四筛网舱25、摆臂Ⅰ26、摆臂Ⅱ27、摆臂Ⅲ28、摆臂Ⅳ29、花椒籽收集箱30、连杆Ⅰ31、连杆Ⅱ32、偏心轮33,所述的偏心轮33安装在驱动装置7的动力输出轴上,偏心轮33上铰接有连杆Ⅰ31和连杆Ⅱ32,第二筛网20的倾斜下端铰接在连杆Ⅰ31上,摆臂Ⅰ26的上端铰接在筛分仓1的壁上,摆臂Ⅰ26的下端铰接在第一筛网18与第二筛网20的右侧连接杆上,第一筛网18的倾斜下端铰接在摆臂Ⅱ27上,摆臂Ⅱ27固定安装在筛分仓1的内壁上,第一筛网18的底部安装有第一筛网舱19,第二筛网20的倾斜上端与第一筛网18左侧固定并铰接在摆臂Ⅱ27上,第二筛网20的倾斜下端与第一筛网18右侧通过连接杆固定并铰接在摆臂Ⅰ26上,第一筛网舱19的出料口位于第二筛网20的倾斜上端上方,第二筛网舱21安装在第二筛网20的底部;第四筛网24的两端分别铰接在固定于筛分仓1的两侧内壁上的摆臂Ⅲ28与摆臂Ⅳ29上,第四筛网24的底部安装有第四筛网舱25,第三筛网22通过支架固定在第四筛网24上,且第三筛网22位于第四筛网24的上方,第三筛网22倾斜上端与连杆Ⅱ32铰接,第三筛网22的底部安装有第三筛网舱23;第三筛网22的倾斜上端开设有一个通口,第二筛网20的出料口位于第三筛网22上通口的上方,第四筛网24的倾斜上端位于第三筛网22上通口的下方;第二筛网舱21的倾斜下端开设有一个出料口,第二筛网舱21的出料口位于第三筛网22的进料端上方,第三筛网22的出料端设置有一个花椒籽收集箱30。Further, the vibrating screening device includes a
进一步,所述的第一筛网18的筛孔,从倾斜上端到倾斜下端依次由条形孔42、花椒筛网细孔43和花椒筛网大孔44三种筛孔排列组成;第二筛网20的筛孔孔径大于需要筛选花椒的花椒籽粒径而小于花椒壳粒径;第三筛网22的筛孔孔径与花椒筛网细孔43的筛孔孔径一致;第四筛网24的筛孔孔径与第二筛网20的筛孔孔径一致。Further, the sieve holes of the
本发明的有益效果:Beneficial effects of the present invention:
本发明通过采用一级打碎装置和二级打碎装置对花椒进行打碎,经过两级打碎后的花椒通过风选装置进行花椒叶的风选,然后再通过振动筛分装置对花椒中存在的花椒枝杆、树叶和小梗等进行逐级筛选,保证花椒壳与花椒籽能够干净的筛选出来;同时,本发明对花椒进行二级打碎后采用风选和振动筛分装置对花椒进行筛选,有效的降低了人力劳动成本,大大的提高了筛选效率。The invention uses a primary crushing device and a secondary crushing device to crush Zanthoxylum bungeanum, and the Zanthoxylum bungeanum after the two-stage crushing is subjected to the wind selection of Zanthoxylum bungeanum leaves through an air selection device, and then the Zanthoxylum bungeanum leaves are separated by a vibrating screening device. The existing prickly ash branches, leaves and small stalks are screened step by step to ensure that prickly ash shells and prickly ash seeds can be screened out cleanly; at the same time, the present invention performs secondary smashing of prickly ash, and adopts wind selection and vibrating screening device to screen prickly ash. Screening effectively reduces labor costs and greatly improves screening efficiency.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明动力传动部分结构示意图;Fig. 2 is the structural schematic diagram of the power transmission part of the present invention;
图3为本发明振动筛分装置的俯视图。3 is a top view of the vibrating screening device of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例和附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention and the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1-3所示,一种集成打碎与风选功能的花椒筛选机包括筛分仓1、风选仓2、进料斗3、一级打碎装置、二级打碎装置、风选装置、振动筛分装置。所述的筛分仓1的顶部安装有风选仓2,风选仓2的顶部安装有进料斗3,进料斗3的出料口处安装有位于风选仓2内的一级打碎装置,一级打碎装置的出料口安装有位于风选仓2内的二级打碎装置,二级打碎装置上安装有风选装置,二级打碎装置的出料口与安装在筛分仓1内的振动筛分装置连接。将花椒采摘晒干后的花椒放置到进料斗3中,通过一级打碎装置对花椒进行初次打碎,使花椒中的树叶和枝条被打碎,同时,花椒晒干后,其两半花椒壳会张开一定的开口,通过一级打碎装置,能够使两半花椒壳中的花椒籽从壳中分离出。经过一级打碎装置处理后的花椒装置可进入到二级打碎装置中,二级打碎装置对花椒中的树叶和枝条进行进一步打碎,并使花椒籽尽可能的从花椒口中分离出来,经过过二级打碎装置处理后的花椒则在进入到振动筛分装置的过程中,通过风选装置将花椒中被打碎且较轻的花椒叶及枝杆碎末等物质从花椒中风选出来,然后除去花椒叶及枝杆碎末等轻杂质的花椒则进入到振动筛分装置中,经过振动筛分装置将花椒中存在的花椒枝杆、细小杂物和小梗等筛分出来后,再将花椒壳和花椒籽分别筛分出来,进而得到不含杂质的花椒壳与花椒籽。As shown in Figure 1-3, a prickly ash screening machine with integrated crushing and wind selection functions includes a
筛分仓1的底部安装有移动轮46,支撑筛选机在地面移动。A moving
在本发明中,所述的一级打碎装置包括一级打碎斗4、一级打碎辊5、一级打碎叶片6、驱动装置7,所述的一级打碎斗4的进料口与进料斗3的出料口连接,一级打碎辊5通过轴承安装在一级打碎斗4的进料口内壁上,一级打碎辊5通过带轮传动机构Ⅰ11与驱动装置7的动力输出轴连接,一级打碎辊5的圆周面上均匀的安装有一级打碎叶片6,一级打碎斗4与二级打碎装置连接。晒干后的花椒放置到进料斗3中,启动驱动装置7,驱动装置7包括电机47、带轮传动机构Ⅱ48、动力输出轴49,电机47固定安装在固定与筛分仓1外壁上的底板上,动力输出轴49通过轴承安装在筛分仓1外壁上的支架上,电机47的驱动轴通过带轮传动机构Ⅱ48与动力输出轴49连接,动力输出轴49通过带轮传动机构Ⅰ11与一级打碎辊5连接。电机47在工作过程中,通过带轮传动机构Ⅱ48带动动力输出轴49转动,动力输出轴49通过带轮传动机构Ⅱ48带动一级打碎辊5转动,一级打碎辊5在转动过程中,带动安装在其上的一级打碎叶片6跟随其一起转动,一级打碎叶片6在转动过程中,能够将进料斗3底部花椒中存在树叶和枝条被打碎以及使两半花椒壳中的花椒籽从壳中分离出;同时在一级打碎叶片6的转动带动下,打碎后的花椒被带动网进料斗3的底部出料口,落入到二级打碎装置中。同时,一级打碎叶片6具有拨料和翻料的作用,能够使进料斗3中花椒在打碎工作中不会出料堵料的情况。In the present invention, the primary crushing device includes a primary crushing
在本发明中,所述的二级打碎装置包括二级打碎斗8、二级打碎辊9、二级打碎叶片10、带轮传动机构Ⅰ11,所述的二级打碎斗8的进料口与一级打碎斗4的出料口连接,二级打碎斗8为上端开口的圆弧形筒状结构,二级打碎辊9通过轴承安装在二级打碎斗8的两端内壁上,二级打碎辊9上均匀的设置有二级打碎叶片10,二级打碎辊9通过带轮传动机构与一级打碎辊5连接,二级打碎斗8圆弧壁上均匀的开设有出料孔。进料斗3的底部出料口落出的花椒进入到二级打碎斗8中,一级打碎辊5通过带轮传动机构带动二级打碎辊9转动,二级打碎辊9在转动过程中带动安装在其上的二级打碎叶片10跟随其一起转动,二级打碎叶片10在转动过程中对花椒中存在的树叶和枝条进行进一步打碎,并使花椒籽尽可能的从花椒口中分离出来,二级打碎叶片10在花椒打碎过程中将花椒向二级打碎斗8的底部带动,被二次打碎的花椒在挤压作用下从二级打碎斗8底部的出料孔中落入到风选装置中进行树叶等较轻物质的风选。In the present invention, the secondary crushing device includes a secondary crushing bucket 8, a secondary crushing
在本发明中,风选装置包括风选进料斗12、风选给料管13、进风管14、风机15、风选出料管16、花椒叶及枝杆碎末收集箱17,所述的风选进料斗12安装在二级打碎装置的出料端外侧,风选进料斗12的底部设置有风选给料管13,风选给料管13的一侧侧壁上安装有与其内腔连通的进风管14,进风管14的进风口与风机15的出风口连接,风选给料管13的另一侧侧壁上安装有进风管14对应的风选出料管16,风选出料管16的出料口与花椒叶及枝杆碎末收集箱17连接。被二次打碎的花椒在挤压作用下从二级打碎斗8底部的出料孔中落入到风选进料斗12中,进而从风选进料斗12中落入到细长的风选给料管13中,被二次打碎后的花椒在风选给料管13种往下落的过程中,风机15的转轴与带轮传动机构Ⅰ11连接,带轮传动机构Ⅰ11在传动过程中,带动风机15工作,风机15将对风选给料管13进行横向吹风,使风选给料管13中的花椒叶等较轻物质从风选出料管16被吹出,从风选出料管16落出的花椒叶等较轻物质则通过花椒叶及枝杆碎末收集箱17进行集中收集。In the present invention, the wind separation device includes a wind
在本发明中,振动筛分装置包括第一筛网18、第一筛网舱19、第二筛网20、第二筛网舱21、第三筛网22、第三筛网舱23、第四筛网24、第四筛网舱25、摆臂Ⅰ26、摆臂Ⅱ27、摆臂Ⅲ28、摆臂Ⅳ29、花椒籽收集箱30、连杆Ⅰ31、连杆Ⅱ32、偏心轮33,所述的偏心轮33安装在驱动装置7的动力输出轴上,偏心轮33上铰接有连杆Ⅰ31和连杆Ⅱ32,第二筛网20的倾斜下端铰接在连杆Ⅰ31上,摆臂Ⅰ26的上端铰接在筛分仓1的壁上,摆臂Ⅰ26的下端铰接在第一筛网18与第二筛网20的右侧连接杆上,第一筛网18的倾斜下端铰接在摆臂Ⅱ27上,摆臂Ⅱ27固定安装在筛分仓1的内壁上,第一筛网18的底部安装有第一筛网舱19,第二筛网20的倾斜上端与第一筛网18左侧固定并铰接在摆臂Ⅱ27上,第二筛网20的倾斜下端与第一筛网18右侧通过连接杆固定并铰接在摆臂Ⅰ26上,第一筛网舱19的出料口位于第二筛网20的倾斜上端上方,第二筛网舱21安装在第二筛网20的底部;第四筛网24的两端分别铰接在固定于筛分仓1的两侧内壁上的摆臂Ⅲ28与摆臂Ⅳ29上,第四筛网24的底部安装有第四筛网舱25,第三筛网22通过支架固定在第四筛网24上,且第三筛网22位于第四筛网24的上方,第三筛网22倾斜上端与连杆Ⅱ32铰接,第三筛网22的底部安装有第三筛网舱23;第三筛网22的倾斜上端开设有一个通口,第二筛网20的出料口位于第三筛网22上通口的上方,第四筛网24的倾斜上端位于第三筛网22上通口的下方;第二筛网舱21的倾斜下端开设有一个出料口,第二筛网舱21的出料口位于第三筛网22的进料端上方,第三筛网22的出料端设置有一个花椒籽收集箱30。驱动装置7带动偏心轮33转动,转动的偏心轮33带动安装在其上的连杆Ⅰ31、连杆Ⅱ32运动,连杆Ⅰ31在运动过程中,在摆臂Ⅰ26、摆臂Ⅱ27作用下,带动第一筛网18、第一筛网舱19、第二筛网20、第二筛网舱21振动。连杆Ⅱ32在运动过程中,在摆臂Ⅲ28、摆臂Ⅳ29的作用下,带动三筛网22、第三筛网舱23、第四筛网24、第四筛网舱25振动。去除花椒叶等较轻物质的花椒通过风选给料管13的出料口落入到第一筛网18上。所述的第一筛网18的筛孔,从倾斜上端到倾斜下端依次由条形孔42、花椒筛网细孔43和花椒筛网大孔44三种筛孔排列组成;第二筛网20的筛孔孔径大于需要筛选花椒的花椒籽粒径而小于花椒壳粒径;第三筛网22的筛孔孔径小于第二筛网20的筛孔孔径;第四筛网24的筛孔孔径与第二筛网20的筛孔孔径一致。第一筛网18在振动过程中,条形孔42用于将花椒小梗和枝杆筛走落入到第一筛网舱19中,花椒筛网细孔43用于将花椒碎末筛走落入到第一筛网舱19中,花椒壳及花椒籽则通过花椒筛网大孔44落到第二筛网20进行筛选。所述的第二筛网20用于筛选花椒黑籽,第二筛网20的筛孔孔径大于需要筛选花椒的花椒籽粒径而小于花椒壳粒径,第二筛网20在振动过程中,将花椒壳和花椒籽进行分离,分离后的花椒籽落入到第二筛网舱21中,花椒壳则落入到第四筛网24中。第三筛网22用于筛选花椒籽中夹杂的细小杂物,筛孔孔径小于黑籽粒径;第二筛网舱21中的花椒籽在振动过程中,从其出料口落入到第三筛网22上,第三筛网22将花椒籽中的夹杂的细小杂物晒走落入到第三筛网舱23中进行集中收集,而花椒籽则在第三筛网22的振动过程中送入到花椒籽收集箱30中进行收集。花椒籽收集箱30的孔径大于花椒壳的粒径,当第二筛网20上的花椒落入到第四筛网24上后,振动的第四筛网24将花椒壳中的夹杂的细小杂物筛出并使其落入到第四筛网舱25中进行集中收集,同时,花椒壳中的夹杂的少数花椒籽也会被进行再次筛选,筛选干净后的花椒壳则通过振动的第四筛网24的出料口排出进行集中收集。振动筛分装置对花椒中存在的花椒枝杆、树叶和小梗等进行逐级筛选,保证花椒壳与花椒籽能够干净的筛选出来,使其满足筛选要求。In the present invention, the vibrating screening device includes a
在本发明中,所述的筛分仓1的外壁上安装有一个用于张紧带轮传动机构Ⅰ11的皮带的张紧机构34。所述的张紧机构34包括安装座35、张力筒36、调节座37、调节杆38、弹簧39、调节活塞40、张紧轮41,所述的安装座35固定安装在筛分仓1的外壁上,张力筒36固定在安装座35上,张力筒36的一端内壁上设置有螺纹,调节座37上设置有张力筒36内壁螺纹匹配的外螺纹,调节座37上固定安装有调节杆38,调节活塞40安装在张力筒36内,调节活塞40的活塞端与调节座37之间安装有弹簧39,弹簧39处于压缩状态,调节活塞40的活塞杆伸出张力筒36后通过转轴安装有张紧轮41。带轮传动机构Ⅰ11在传动过程中,当其皮带出现松弛时,弹簧39能够推动调节活塞40向前运动,从而由调节活塞40推动张紧轮41向皮带一侧运动,使皮带在张紧轮41上的包角增大,从将皮带进行张紧。由于在弹簧39的作用下,张紧机构34能够自动实现对皮带的张紧。In the present invention, a
本发明中,通过电机控制器45控制电机47的转速,即可改变偏心轮33的转速,从而改变振动筛分装置的振动频率,以获得较理想的筛选效果和筛选效率。或者在不改变电机47的转速条件下,更换偏心量e大小不同的偏心轮33、带轮传动机构Ⅰ11的带轮,通过张紧机构34调节的带轮传动机构Ⅰ11皮带的张力,也可改变偏心轮33转速而实现振动筛分装置的振动频率改变,以获得较理想的筛选效果和筛选效率。In the present invention, by controlling the rotation speed of the
本发明的工作过程:The working process of the present invention:
将待打碎的花椒倒入到长度为Lz的进料斗3内,被一级打碎辊5上的一级打碎叶片6将花椒叶和花椒枝杆打碎成长度不大于一级打碎叶片宽度Lf的成段花椒叶和枝杆,经过一级打碎斗4落入到二级打碎斗8中,由二级打碎辊9上的二级打碎叶片10进行二次打碎后,经二级打碎斗8圆弧壁上的出料孔进入到风选进料斗12中,进而从风选进料斗12中落入到细长的风选给料管13中,风机15将对风选给料管13进行横向吹风,使风选给料管13中的花椒叶等较轻物质从风选出料管16被吹出通过花椒叶及枝杆碎末收集箱17进行收集。剩余花椒进入到第一筛网18中,第一筛网18在振动过程中,条形孔42用于将花椒小梗和枝杆筛走落入到第一筛网舱19中,花椒筛网细孔43用于将花椒碎末筛走落入到第一筛网舱19中,花椒壳及花椒籽则通过花椒筛网大孔44落到第二筛网20进行筛选。第二筛网20在振动过程中,将花椒壳和花椒籽进行分离,分离后的花椒籽落入到第二筛网舱21中,花椒壳则落入到第四筛网24中。第二筛网舱21中的花椒籽在振动过程中,从其出料口落入到第三筛网22上,第三筛网22将花椒籽中的夹杂的细小杂物晒走落入到第三筛网舱23中进行集中收集,而花椒籽则在第三筛网22的振动过程中送入到花椒籽收集箱30中进行收集。当第二筛网20上的花椒落入到第四筛网24上后,振动的第四筛网24将花椒壳中的夹杂的细小杂物筛出并使其落入到第四筛网舱25中进行集中收集,筛选干净后的花椒壳则通过振动的第四筛网24的出料口排出进行集中收集。Pour the Zanthoxylum bungeanum to be broken into the
本发明通过采用一级打碎装置和二级打碎装置对花椒进行打碎,经过两级打碎后的花椒通过风选装置进行花椒叶的风选,然后再通过振动筛分装置对花椒中存在的花椒枝杆、树叶和小梗等进行逐级筛选,保证花椒壳与花椒籽能够干净的筛选出来;同时,本发明对花椒进行二级打碎后采用风选和振动筛分装置对花椒进行筛选,有效的降低了人力劳动成本,大大的提高了筛选效率。The invention uses a primary crushing device and a secondary crushing device to crush Zanthoxylum bungeanum, and the Zanthoxylum bungeanum after the two-stage crushing is subjected to the wind selection of Zanthoxylum bungeanum leaves through an air selection device, and then the Zanthoxylum bungeanum leaves are separated by a vibrating screening device. The existing prickly ash branches, leaves and small stalks are screened step by step to ensure that prickly ash shells and prickly ash seeds can be screened out cleanly; at the same time, the present invention performs secondary smashing of prickly ash, and adopts wind selection and vibrating screening device to screen prickly ash. Screening effectively reduces labor costs and greatly improves screening efficiency.
最后说明的是,以上优选实施例仅用以说明本发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本发明权利要求书所限定的范围。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should Various changes may be made in details without departing from the scope of the invention as defined by the claims.
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