CN112604774B - A prickly ash screening machine with integrated crushing and wind-selection functions - Google Patents

A prickly ash screening machine with integrated crushing and wind-selection functions Download PDF

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CN112604774B
CN112604774B CN202011577609.7A CN202011577609A CN112604774B CN 112604774 B CN112604774 B CN 112604774B CN 202011577609 A CN202011577609 A CN 202011577609A CN 112604774 B CN112604774 B CN 112604774B
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screen
winnowing
prickly ash
screening
hopper
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CN112604774A (en
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郭关柱
罗亚南
毛韦迪
毛韦捷
杨小兵
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Yunnan Chaozhan Agricultural Science And Technology Development Co ltd
Yunnan Agricultural University
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Yunnan Chaozhan Agricultural Science And Technology Development Co ltd
Yunnan Agricultural University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/02Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
    • B02C13/06Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
    • B02C13/09Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor and throwing the material against an anvil or impact plate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/286Feeding or discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B07B1/34Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen
    • B07B1/343Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen with mechanical drive elements other than electromagnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B4/00Separating solids from solids by subjecting their mixture to gas currents
    • B07B4/02Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/286Feeding or discharge
    • B02C2013/28609Discharge means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B2201/00Details applicable to machines for screening using sieves or gratings
    • B07B2201/04Multiple deck screening devices comprising one or more superimposed screens

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

本发明涉及一种集成打碎与风选功能的花椒筛选机,属于花椒加工设备技术领域,包括筛分仓、风选仓、进料斗、一级打碎装置、二级打碎装置、风选装置、振动筛分装置;本发明通过采用一级打碎装置和二级打碎装置对花椒进行打碎,经过两级打碎后的花椒通过风选装置进行花椒叶及枝杆碎末的风选,然后再通过振动筛分装置对花椒中存在的花椒枝杆、残余树叶和小梗等进行逐级筛选,保证花椒壳与花椒籽能够干净的筛选出来;同时,本发明对花椒进行二级打碎后采用风选和振动筛分装置对花椒进行筛选,有效的降低了人力劳动成本,大大的提高了筛选效率。

Figure 202011577609

The invention relates to a Zanthoxylum bungeanum screening machine with integrated crushing and air selection functions, belonging to the technical field of Zanthoxylum bungeanum processing equipment. Selection device and vibrating screening device; the present invention uses a primary crushing device and a secondary crushing device to crush Zanthoxylum bungeanum, and the Zanthoxylum bungeanum after the two-stage crushing is subjected to the crushing of the Zanthoxylum bungeanum leaves and branches through the wind selection device. Wind selection, and then through the vibrating screening device, the prickly ash branches, residual leaves and small stalks existing in prickly ash are screened step by step to ensure that the prickly ash shell and prickly ash seeds can be screened out cleanly; After the first-level crushing, the prickly ash is screened by wind separation and vibrating screening device, which effectively reduces the labor cost and greatly improves the screening efficiency.

Figure 202011577609

Description

一种集成打碎与风选功能的花椒筛选机A prickly ash screening machine with integrated crushing and wind-selection functions

技术领域technical field

本发明属于花椒加工设备技术领域,具体地说,涉及一种集成打碎与风选功能的花椒筛选机。The invention belongs to the technical field of Zanthoxylum bungeanum processing equipment, in particular to a Zanthoxylum bungeanum screening machine with integrated crushing and wind selection functions.

背景技术Background technique

花椒种植地多为丘陵山地,尤其以高原地区生长的花椒成色和品味较好,种植面积较广,花椒采摘晒干后,需要将花椒枝杆、树叶、小梗、黑籽和椒壳筛分开来,其中枝杆、树叶和小梗扔掉,黑籽和椒壳分开放置,分别作为不同用途。The prickly ash planting areas are mostly hills and mountains, especially the prickly ash grown in the plateau area has better color and taste, and the planting area is wide. After the prickly ash is picked and dried, it is necessary to sieve the prickly ash branches, leaves, small stems, black seeds and pepper shells. Come, the branches, leaves and small stems are thrown away, and the black seeds and pepper shells are placed separately for different purposes.

现有的筛分主要有三种:第一种方法是人工筛分,筛分效率低下且效果不理想;第二种方法是机械色选法,这种方法筛选效果较好,但存在最大问题是设备体积庞大、价格昂贵、操作复杂,且维修保养成本高昂,只适用于花椒粗步筛选后,再次进行精细化筛选;第三种方法采用机械振动进行筛选,这种方法机器成本低,操作简便,能够满足大批量生产需求,符合花椒筛选技术和装备的发展趋势。There are mainly three kinds of existing screening methods: the first method is manual screening, which has low screening efficiency and unsatisfactory effect; the second method is mechanical color sorting method, which has better screening effect, but the biggest problem is The equipment is bulky, expensive, complicated to operate, and expensive to maintain. It is only suitable for fine screening after rough screening of Chinese prickly ash. The third method uses mechanical vibration for screening. This method has low machine cost and easy operation. , can meet the needs of mass production, in line with the development trend of pepper screening technology and equipment.

就现有振动式花椒筛选机而言,主要存在两个方面的不足:一方面是筛选效果不理想,花椒枝杆、树叶和小梗等筛选不干净,椒籽与椒壳的分离不够纯净,部分花椒籽会混到花椒壳内部;另一方面是筛选效率低下,不能满足对筛选效率的需求。As far as the existing vibrating prickly ash screening machine is concerned, there are mainly two shortcomings: on the one hand, the screening effect is not ideal, the screening of prickly ash branches, leaves and small stems is not clean, and the separation of pepper seeds and pepper shells is not pure enough. Part of the prickly ash seeds will be mixed into the prickly ash shell; on the other hand, the screening efficiency is low and cannot meet the demand for screening efficiency.

发明内容SUMMARY OF THE INVENTION

为了克服背景技术中存在的问题,本发明提出了一种集成打碎与风选功能的花椒筛选机,以解决现有设备对花椒枝杆、树叶和小梗等筛选不干净、筛选效率低下的问题。In order to overcome the problems existing in the background technology, the present invention proposes a prickly ash screening machine with integrated crushing and wind-selection functions, so as to solve the problem of unclean screening of prickly ash branches, leaves and small stalks, and low screening efficiency by existing equipment. question.

为实现上述目的,本发明是通过如下技术方案实现的:To achieve the above object, the present invention is achieved through the following technical solutions:

一种集成打碎与风选功能的花椒筛选机包括筛分仓1、风选仓2、进料斗3、一级打碎装置、二级打碎装置、风选装置、振动筛分装置,所述的筛分仓1的顶部安装有风选仓2,风选仓2的顶部安装有进料斗3,进料斗3的出料口处安装有位于风选仓2内的一级打碎装置,一级打碎装置的出料口安装有位于风选仓2内的二级打碎装置,二级打碎装置上安装有风选装置,二级打碎装置的出料口与安装在筛分仓1内的振动筛分装置连接。A prickly ash screening machine with integrated crushing and air-selection functions includes a screening bin 1, an air-selection bin 2, a feeding hopper 3, a primary crushing device, a secondary crushing device, an air-selection device, and a vibrating screening device, The top of the screening bin 1 is installed with a wind separation bin 2, a feed hopper 3 is installed on the top of the wind separation bin 2, and a first-stage hopper located in the wind separation bin 2 is installed at the discharge port of the feed hopper 3. Crushing device, the discharge port of the primary crushing device is equipped with a secondary crushing device located in the wind separation bin 2, and the secondary crushing device is equipped with a wind separation device, and the discharge port of the secondary crushing device is installed with The vibrating screening device in the screening bin 1 is connected.

进一步,所述的一级打碎装置包括一级打碎斗4、一级打碎辊5、一级打碎叶片6、驱动装置7,所述的一级打碎斗4的进料口与进料斗3的出料口连接,一级打碎辊5通过轴承安装在一级打碎斗4的进料口内壁上,一级打碎辊5通过带轮传动机构Ⅰ11与驱动装置7的动力输出轴连接,一级打碎辊5的圆周面上均匀的安装有一级打碎叶片6,一级打碎斗4与二级打碎装置连接。Further, the primary crushing device includes a primary crushing bucket 4, a primary crushing roller 5, a primary crushing blade 6, and a driving device 7. The feed port of the primary crushing bucket 4 is connected to The discharge port of the feeding hopper 3 is connected, the primary crushing roller 5 is installed on the inner wall of the feeding port of the primary crushing hopper 4 through the bearing, and the primary crushing roller 5 is connected to the driving device 7 through the pulley transmission mechanism I11. The power output shaft is connected, the primary crushing blade 6 is evenly installed on the circumferential surface of the primary crushing roller 5, and the primary crushing bucket 4 is connected with the secondary crushing device.

进一步,所述的二级打碎装置包括二级打碎斗8、二级打碎辊9、二级打碎叶片10、带轮传动机构Ⅰ11,所述的二级打碎斗8的进料口与一级打碎斗4的出料口连接,二级打碎斗8为上端开口的圆弧形筒状结构,二级打碎辊9通过轴承安装在二级打碎斗8的两端内壁上,二级打碎辊9上均匀的设置有二级打碎叶片10,二级打碎辊9通过带轮传动机构与一级打碎辊5连接,二级打碎斗8圆弧壁上均匀的开设有出料孔。Further, the secondary crushing device includes a secondary crushing bucket 8, a secondary crushing roller 9, a secondary crushing blade 10, and a pulley transmission mechanism I11. The feeding of the secondary crushing bucket 8 The outlet is connected with the discharge port of the primary crushing bucket 4, the secondary crushing bucket 8 is an arc-shaped cylindrical structure with an open upper end, and the secondary crushing roller 9 is installed on both ends of the secondary crushing bucket 8 through bearings. On the inner wall, the secondary crushing roller 9 is evenly provided with secondary crushing blades 10, the secondary crushing roller 9 is connected with the primary crushing roller 5 through the pulley transmission mechanism, and the arc wall of the secondary crushing bucket 8 is Discharge holes are evenly opened on the top.

进一步,所述的筛分仓1的外壁上安装有一个用于张紧带轮传动机构Ⅰ11的皮带张紧的张紧机构34。Further, a tensioning mechanism 34 for tensioning the belt of the tensioning pulley transmission mechanism I11 is installed on the outer wall of the screening bin 1 .

进一步,所述的张紧机构34包括安装座35、张力筒36、调节座37、调节杆38、弹簧39、调节活塞40、张紧轮41,所述的安装座35固定安装在筛分仓1的外壁上,张力筒36固定在安装座35上,张力筒36的一端内壁上设置有螺纹,调节座37上设置有张力筒36内壁螺纹匹配的外螺纹,调节座37上固定安装有调节杆38,调节活塞40安装在张力筒36内,调节活塞40的活塞端与调节座37之间安装有弹簧39,调节活塞40的活塞杆伸出张力筒36后通过转轴安装有张紧轮41。Further, the tensioning mechanism 34 includes a mounting seat 35, a tension cylinder 36, an adjusting seat 37, an adjusting rod 38, a spring 39, an adjusting piston 40, and a tensioning wheel 41, and the mounting seat 35 is fixedly installed in the screening bin 1, the tension cylinder 36 is fixed on the mounting seat 35, the inner wall of one end of the tension cylinder 36 is provided with a thread, the adjustment seat 37 is provided with an external thread matching the inner wall of the tension cylinder 36, and the adjustment seat 37 is fixedly installed with an adjustment Rod 38, the adjusting piston 40 is installed in the tension cylinder 36, a spring 39 is installed between the piston end of the adjusting piston 40 and the adjusting seat 37, the piston rod of the adjusting piston 40 extends out of the tension cylinder 36 and is installed with a tensioning wheel 41 through the rotating shaft .

进一步,风选装置包括风选进料斗12、风选给料管13、进风管14、风机15、风选出料管16、花椒叶及枝杆碎末收集箱17,所述的风选进料斗12安装在二级打碎装置的出料端外侧,风选进料斗12的底部设置有风选给料管13,风选给料管13的一侧侧壁上安装有与其内腔连通的进风管14,进风管14的进风口与风机15的出风口连接,风选给料管13的另一侧侧壁上安装有进风管14对应的风选出料管16,风选出料管16的出料口与花椒叶及枝杆碎末收集箱17连接。Further, the wind separation device includes a wind separation feeding hopper 12, a wind separation feeding pipe 13, an air inlet pipe 14, a fan 15, a wind separation material pipe 16, a prickly ash leaf and a branch scrap collection box 17. The selection feed hopper 12 is installed on the outside of the discharge end of the secondary crushing device. The bottom of the air selection feed hopper 12 is provided with an air selection feed pipe 13, and a side wall of the air selection feed pipe 13 is installed with the same. The air inlet pipe 14 communicated with the inner cavity, the air inlet of the air inlet pipe 14 is connected with the air outlet of the fan 15, and the air selection material pipe corresponding to the air inlet pipe 14 is installed on the other side wall of the air selection feeding pipe 13 16. The discharge port of the air-selecting material pipe 16 is connected to the collection box 17 of the prickly ash leaves and branches.

进一步,振动筛分装置包括第一筛网18、第一筛网舱19、第二筛网20、第二筛网舱21、第三筛网22、第三筛网舱23、第四筛网24、第四筛网舱25、摆臂Ⅰ26、摆臂Ⅱ27、摆臂Ⅲ28、摆臂Ⅳ29、花椒籽收集箱30、连杆Ⅰ31、连杆Ⅱ32、偏心轮33,所述的偏心轮33安装在驱动装置7的动力输出轴上,偏心轮33上铰接有连杆Ⅰ31和连杆Ⅱ32,第二筛网20的倾斜下端铰接在连杆Ⅰ31上,摆臂Ⅰ26的上端铰接在筛分仓1的壁上,摆臂Ⅰ26的下端铰接在第一筛网18与第二筛网20的右侧连接杆上,第一筛网18的倾斜下端铰接在摆臂Ⅱ27上,摆臂Ⅱ27固定安装在筛分仓1的内壁上,第一筛网18的底部安装有第一筛网舱19,第二筛网20的倾斜上端与第一筛网18左侧固定并铰接在摆臂Ⅱ27上,第二筛网20的倾斜下端与第一筛网18右侧通过连接杆固定并铰接在摆臂Ⅰ26上,第一筛网舱19的出料口位于第二筛网20的倾斜上端上方,第二筛网舱21安装在第二筛网20的底部;第四筛网24的两端分别铰接在固定于筛分仓1的两侧内壁上的摆臂Ⅲ28与摆臂Ⅳ29上,第四筛网24的底部安装有第四筛网舱25,第三筛网22通过支架固定在第四筛网24上,且第三筛网22位于第四筛网24的上方,第三筛网22倾斜上端与连杆Ⅱ32铰接,第三筛网22的底部安装有第三筛网舱23;第三筛网22的倾斜上端开设有一个通口,第二筛网20的出料口位于第三筛网22上通口的上方,第四筛网24的倾斜上端位于第三筛网22上通口的下方;第二筛网舱21的倾斜下端开设有一个出料口,第二筛网舱21的出料口位于第三筛网22的进料端上方,第三筛网22的出料端设置有一个花椒籽收集箱30。Further, the vibrating screening device includes a first screen 18, a first screen cabin 19, a second screen 20, a second screen cabin 21, a third screen 22, a third screen cabin 23, and a fourth screen 24. The fourth screen cabin 25, swing arm I26, swing arm II27, swing arm III28, swing arm IV29, Sichuan pepper seed collection box 30, connecting rod I31, connecting rod II32, eccentric wheel 33, the eccentric wheel 33 is installed On the power output shaft of the drive device 7, the eccentric wheel 33 is hinged with a connecting rod I31 and a connecting rod II32, the inclined lower end of the second screen 20 is hinged on the connecting rod I31, and the upper end of the swing arm I26 is hinged on the screening bin 1. The lower end of the swing arm I26 is hinged on the right connecting rod of the first screen 18 and the second screen 20, the inclined lower end of the first screen 18 is hinged on the swing arm II27, and the swing arm II27 is fixedly installed on the On the inner wall of the screening bin 1, a first screen cabin 19 is installed at the bottom of the first screen 18, and the inclined upper end of the second screen 20 is fixed to the left side of the first screen 18 and hinged on the swing arm II27. The inclined lower end of the second screen 20 and the right side of the first screen 18 are fixed and hinged on the swing arm I26 by connecting rods. The outlet of the first screen compartment 19 is located above the inclined upper end of the second screen 20. The screen compartment 21 is installed at the bottom of the second screen 20; the two ends of the fourth screen 24 are hinged on the swing arm III28 and the swing arm IV29 fixed on the inner walls of both sides of the screening compartment 1 respectively. The bottom of 24 is installed with a fourth screen compartment 25, the third screen 22 is fixed on the fourth screen 24 through a bracket, and the third screen 22 is located above the fourth screen 24, and the upper end of the third screen 22 is inclined Hinged with connecting rod II32, the bottom of the third screen 22 is installed with a third screen cabin 23; the inclined upper end of the third screen 22 is provided with a through port, and the discharge port of the second screen 20 is located in the third screen. Above the upper opening of 22, the inclined upper end of the fourth screen 24 is located below the upper opening of the third screen 22; the inclined lower end of the second screen cabin 21 is provided with a discharge port, and the second screen cabin 21 is provided with a discharge port. The discharge port is located above the feed end of the third screen mesh 22 , and a prickly ash seed collection box 30 is provided at the discharge end of the third screen mesh 22 .

进一步,所述的第一筛网18的筛孔,从倾斜上端到倾斜下端依次由条形孔42、花椒筛网细孔43和花椒筛网大孔44三种筛孔排列组成;第二筛网20的筛孔孔径大于需要筛选花椒的花椒籽粒径而小于花椒壳粒径;第三筛网22的筛孔孔径与花椒筛网细孔43的筛孔孔径一致;第四筛网24的筛孔孔径与第二筛网20的筛孔孔径一致。Further, the sieve holes of the first sieve 18, from the inclined upper end to the inclined lower end, are sequentially composed of strip holes 42, fine holes 43 of the Zanthoxylum bungeanum mesh and large holes 44 of the Zanthoxylum bungeanum mesh; The sieve aperture of the net 20 is larger than the diameter of the Zanthoxylum bungeanum seeds that needs to be screened and is smaller than the diameter of the Zanthoxylum bungeanum shell; The sieve hole diameter is consistent with the sieve hole diameter of the second screen mesh 20 .

本发明的有益效果:Beneficial effects of the present invention:

本发明通过采用一级打碎装置和二级打碎装置对花椒进行打碎,经过两级打碎后的花椒通过风选装置进行花椒叶的风选,然后再通过振动筛分装置对花椒中存在的花椒枝杆、树叶和小梗等进行逐级筛选,保证花椒壳与花椒籽能够干净的筛选出来;同时,本发明对花椒进行二级打碎后采用风选和振动筛分装置对花椒进行筛选,有效的降低了人力劳动成本,大大的提高了筛选效率。The invention uses a primary crushing device and a secondary crushing device to crush Zanthoxylum bungeanum, and the Zanthoxylum bungeanum after the two-stage crushing is subjected to the wind selection of Zanthoxylum bungeanum leaves through an air selection device, and then the Zanthoxylum bungeanum leaves are separated by a vibrating screening device. The existing prickly ash branches, leaves and small stalks are screened step by step to ensure that prickly ash shells and prickly ash seeds can be screened out cleanly; at the same time, the present invention performs secondary smashing of prickly ash, and adopts wind selection and vibrating screening device to screen prickly ash. Screening effectively reduces labor costs and greatly improves screening efficiency.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为本发明动力传动部分结构示意图;Fig. 2 is the structural schematic diagram of the power transmission part of the present invention;

图3为本发明振动筛分装置的俯视图。3 is a top view of the vibrating screening device of the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例和附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention and the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图1-3所示,一种集成打碎与风选功能的花椒筛选机包括筛分仓1、风选仓2、进料斗3、一级打碎装置、二级打碎装置、风选装置、振动筛分装置。所述的筛分仓1的顶部安装有风选仓2,风选仓2的顶部安装有进料斗3,进料斗3的出料口处安装有位于风选仓2内的一级打碎装置,一级打碎装置的出料口安装有位于风选仓2内的二级打碎装置,二级打碎装置上安装有风选装置,二级打碎装置的出料口与安装在筛分仓1内的振动筛分装置连接。将花椒采摘晒干后的花椒放置到进料斗3中,通过一级打碎装置对花椒进行初次打碎,使花椒中的树叶和枝条被打碎,同时,花椒晒干后,其两半花椒壳会张开一定的开口,通过一级打碎装置,能够使两半花椒壳中的花椒籽从壳中分离出。经过一级打碎装置处理后的花椒装置可进入到二级打碎装置中,二级打碎装置对花椒中的树叶和枝条进行进一步打碎,并使花椒籽尽可能的从花椒口中分离出来,经过过二级打碎装置处理后的花椒则在进入到振动筛分装置的过程中,通过风选装置将花椒中被打碎且较轻的花椒叶及枝杆碎末等物质从花椒中风选出来,然后除去花椒叶及枝杆碎末等轻杂质的花椒则进入到振动筛分装置中,经过振动筛分装置将花椒中存在的花椒枝杆、细小杂物和小梗等筛分出来后,再将花椒壳和花椒籽分别筛分出来,进而得到不含杂质的花椒壳与花椒籽。As shown in Figure 1-3, a prickly ash screening machine with integrated crushing and wind selection functions includes a screening bin 1, a wind sorting bin 2, a feeding hopper 3, a primary crushing device, a secondary crushing device, an air Selection device, vibrating screening device. The top of the screening bin 1 is installed with a wind separation bin 2, a feed hopper 3 is installed on the top of the wind separation bin 2, and a first-stage hopper located in the wind separation bin 2 is installed at the discharge port of the feed hopper 3. Crushing device, the discharge port of the primary crushing device is equipped with a secondary crushing device located in the wind separation bin 2, and the secondary crushing device is equipped with a wind separation device, and the discharge port of the secondary crushing device is installed with The vibrating screening device in the screening bin 1 is connected. The prickly ash after picking and drying is placed in the feeding hopper 3, and the prickly ash is first smashed by the first-level crushing device, so that the leaves and branches in the prickly ash are broken. The prickly ash shell will open a certain opening, and the prickly ash seeds in the two halves of the prickly ash shell can be separated from the shell through the first-stage crushing device. After being processed by the primary crushing device, the Zanthoxylum bungeanum device can enter the secondary crushing device. The secondary crushing device further crushes the leaves and branches in the Zanthoxylum bungeanum, and separates the Zanthoxylum bungeanum seeds from the Zanthoxylum bungeanum mouth as much as possible. The Zanthoxylum bungeanum after being processed by the secondary crushing device enters the vibrating screening device, and the crushed and lighter Zanthoxylum bungeanum leaves and branches and other materials are removed from the Zanthoxylum bungeanum by the wind selection device. Selected, and then removed the light impurities such as the leaves and branches of the Chinese prickly ash, and then entered the vibrating screening device, and the prickly ash branches, small debris and small stalks existing in the Chinese prickly ash were sieved through the vibrating screening device. Afterwards, the Chinese prickly ash shell and the prickly ash seed are sieved separately to obtain the prickly ash shell and the prickly ash seed without impurities.

筛分仓1的底部安装有移动轮46,支撑筛选机在地面移动。A moving wheel 46 is installed at the bottom of the screening bin 1 to support the screening machine to move on the ground.

在本发明中,所述的一级打碎装置包括一级打碎斗4、一级打碎辊5、一级打碎叶片6、驱动装置7,所述的一级打碎斗4的进料口与进料斗3的出料口连接,一级打碎辊5通过轴承安装在一级打碎斗4的进料口内壁上,一级打碎辊5通过带轮传动机构Ⅰ11与驱动装置7的动力输出轴连接,一级打碎辊5的圆周面上均匀的安装有一级打碎叶片6,一级打碎斗4与二级打碎装置连接。晒干后的花椒放置到进料斗3中,启动驱动装置7,驱动装置7包括电机47、带轮传动机构Ⅱ48、动力输出轴49,电机47固定安装在固定与筛分仓1外壁上的底板上,动力输出轴49通过轴承安装在筛分仓1外壁上的支架上,电机47的驱动轴通过带轮传动机构Ⅱ48与动力输出轴49连接,动力输出轴49通过带轮传动机构Ⅰ11与一级打碎辊5连接。电机47在工作过程中,通过带轮传动机构Ⅱ48带动动力输出轴49转动,动力输出轴49通过带轮传动机构Ⅱ48带动一级打碎辊5转动,一级打碎辊5在转动过程中,带动安装在其上的一级打碎叶片6跟随其一起转动,一级打碎叶片6在转动过程中,能够将进料斗3底部花椒中存在树叶和枝条被打碎以及使两半花椒壳中的花椒籽从壳中分离出;同时在一级打碎叶片6的转动带动下,打碎后的花椒被带动网进料斗3的底部出料口,落入到二级打碎装置中。同时,一级打碎叶片6具有拨料和翻料的作用,能够使进料斗3中花椒在打碎工作中不会出料堵料的情况。In the present invention, the primary crushing device includes a primary crushing bucket 4, a primary crushing roller 5, a primary crushing blade 6, and a driving device 7. The feed of the primary crushing bucket 4 The material port is connected with the discharge port of the feeding hopper 3, the primary crushing roller 5 is installed on the inner wall of the feeding port of the primary crushing hopper 4 through the bearing, and the primary crushing roller 5 is driven by the pulley transmission mechanism I11. The power output shaft of the device 7 is connected, the primary crushing blade 6 is evenly installed on the circumferential surface of the primary crushing roller 5, and the primary crushing bucket 4 is connected with the secondary crushing device. The dried Chinese prickly ash is placed in the feeding hopper 3, and the driving device 7 is activated. The driving device 7 includes a motor 47, a pulley transmission mechanism II 48, and a power output shaft 49. The motor 47 is fixedly installed on the outer wall of the fixed and screening bin 1. On the bottom plate, the power output shaft 49 is installed on the bracket on the outer wall of the screening bin 1 through the bearing, the drive shaft of the motor 47 is connected with the power output shaft 49 through the pulley transmission mechanism II48, and the power output shaft 49 is connected with the pulley transmission mechanism I11. The primary crushing roller 5 is connected. During the working process, the motor 47 drives the power output shaft 49 to rotate through the pulley transmission mechanism II48, and the power output shaft 49 drives the primary crushing roller 5 to rotate through the pulley transmission mechanism II48. Drive the first-level crushing blade 6 installed on it to rotate along with it, and the first-level crushing blade 6 can break the leaves and branches existing in the Zanthoxylum bungeanum at the bottom of the feeding hopper 3 during the rotation process and make the two halves of the Zanthoxylum bungeanum shells smashed. The prickly ash seeds are separated from the shell; at the same time, driven by the rotation of the primary crushing blade 6, the crushed prickly ash is driven by the bottom discharge port of the net feed hopper 3 and falls into the secondary crushing device . At the same time, the first-level crushing blade 6 has the function of material removal and turning over, so that the prickly ash in the feeding hopper 3 will not be blocked during the crushing work.

在本发明中,所述的二级打碎装置包括二级打碎斗8、二级打碎辊9、二级打碎叶片10、带轮传动机构Ⅰ11,所述的二级打碎斗8的进料口与一级打碎斗4的出料口连接,二级打碎斗8为上端开口的圆弧形筒状结构,二级打碎辊9通过轴承安装在二级打碎斗8的两端内壁上,二级打碎辊9上均匀的设置有二级打碎叶片10,二级打碎辊9通过带轮传动机构与一级打碎辊5连接,二级打碎斗8圆弧壁上均匀的开设有出料孔。进料斗3的底部出料口落出的花椒进入到二级打碎斗8中,一级打碎辊5通过带轮传动机构带动二级打碎辊9转动,二级打碎辊9在转动过程中带动安装在其上的二级打碎叶片10跟随其一起转动,二级打碎叶片10在转动过程中对花椒中存在的树叶和枝条进行进一步打碎,并使花椒籽尽可能的从花椒口中分离出来,二级打碎叶片10在花椒打碎过程中将花椒向二级打碎斗8的底部带动,被二次打碎的花椒在挤压作用下从二级打碎斗8底部的出料孔中落入到风选装置中进行树叶等较轻物质的风选。In the present invention, the secondary crushing device includes a secondary crushing bucket 8, a secondary crushing roller 9, a secondary crushing blade 10, and a pulley transmission mechanism I11. The secondary crushing bucket 8 The feed port is connected with the discharge port of the primary crushing bucket 4, the secondary crushing bucket 8 is an arc-shaped cylindrical structure with an open upper end, and the secondary crushing roller 9 is installed on the secondary crushing bucket 8 through a bearing. On the inner walls of the two ends, the secondary crushing roller 9 is evenly provided with secondary crushing blades 10, the secondary crushing roller 9 is connected with the primary crushing roller 5 through the pulley transmission mechanism, and the secondary crushing bucket 8 Discharge holes are evenly opened on the arc wall. The prickly ash falling from the discharge port at the bottom of the feeding hopper 3 enters the secondary crushing bucket 8, the primary crushing roller 5 drives the secondary crushing roller 9 to rotate through the pulley transmission mechanism, and the secondary crushing roller 9 is During the rotation process, the secondary crushing blade 10 installed on it is driven to rotate along with it, and the secondary crushing blade 10 further crushes the leaves and branches existing in the Zanthoxylum bungeanum during the rotation process, and makes the Zanthoxylum chinensis seeds as much as possible. Separated from the mouth of Zanthoxylum, the secondary crushing blade 10 drives the Zanthoxylum bungeanum to the bottom of the secondary crushing bucket 8 in the process of crushing the Zanthoxylum bungeanum. The discharge hole at the bottom falls into the air separation device for air separation of lighter materials such as leaves.

在本发明中,风选装置包括风选进料斗12、风选给料管13、进风管14、风机15、风选出料管16、花椒叶及枝杆碎末收集箱17,所述的风选进料斗12安装在二级打碎装置的出料端外侧,风选进料斗12的底部设置有风选给料管13,风选给料管13的一侧侧壁上安装有与其内腔连通的进风管14,进风管14的进风口与风机15的出风口连接,风选给料管13的另一侧侧壁上安装有进风管14对应的风选出料管16,风选出料管16的出料口与花椒叶及枝杆碎末收集箱17连接。被二次打碎的花椒在挤压作用下从二级打碎斗8底部的出料孔中落入到风选进料斗12中,进而从风选进料斗12中落入到细长的风选给料管13中,被二次打碎后的花椒在风选给料管13种往下落的过程中,风机15的转轴与带轮传动机构Ⅰ11连接,带轮传动机构Ⅰ11在传动过程中,带动风机15工作,风机15将对风选给料管13进行横向吹风,使风选给料管13中的花椒叶等较轻物质从风选出料管16被吹出,从风选出料管16落出的花椒叶等较轻物质则通过花椒叶及枝杆碎末收集箱17进行集中收集。In the present invention, the wind separation device includes a wind separation feed hopper 12, a wind separation feed pipe 13, an air inlet pipe 14, a fan 15, a wind separation material pipe 16, a prickly ash leaf and a branch scrap collection box 17, so the The air-selection feed hopper 12 is installed outside the discharge end of the secondary crushing device, and the air-selection feed hopper 12 is provided with an air-selection feed pipe 13 at the bottom. There is an air inlet pipe 14 connected to its inner cavity, the air inlet of the air inlet pipe 14 is connected with the air outlet of the fan 15, and the other side wall of the air selection feeding pipe 13 is installed with the air selection corresponding to the air inlet pipe 14. The discharge pipe 16, the discharge port of the air-selected material pipe 16 is connected with the collection box 17 of the prickly ash leaves and the broken pieces of the branches. The prickly ash that is crushed twice falls into the air selection feed hopper 12 from the discharge hole at the bottom of the secondary crushing hopper 8 under the action of extrusion, and then falls into the slender feed hopper 12 from the air selection feed hopper 12 . In the air selection feeding pipe 13, the prickly ash after being crushed for the second time is in the process of falling down the air selection feeding pipe 13, the rotating shaft of the fan 15 is connected with the pulley transmission mechanism I11, and the pulley transmission mechanism I11 is in the transmission. During the process, the fan 15 is driven to work, and the fan 15 will blow horizontally to the air selection feeding pipe 13, so that the lighter substances such as prickly ash leaves in the air selection feeding pipe 13 are blown out from the air selection material pipe 16, and the The lighter substances such as the Zanthoxylum bungeanum leaves falling out of the discharge pipe 16 are collected in a centralized manner through the Zanthoxylum bungeanum leaves and the broken branches and ends collecting box 17 .

在本发明中,振动筛分装置包括第一筛网18、第一筛网舱19、第二筛网20、第二筛网舱21、第三筛网22、第三筛网舱23、第四筛网24、第四筛网舱25、摆臂Ⅰ26、摆臂Ⅱ27、摆臂Ⅲ28、摆臂Ⅳ29、花椒籽收集箱30、连杆Ⅰ31、连杆Ⅱ32、偏心轮33,所述的偏心轮33安装在驱动装置7的动力输出轴上,偏心轮33上铰接有连杆Ⅰ31和连杆Ⅱ32,第二筛网20的倾斜下端铰接在连杆Ⅰ31上,摆臂Ⅰ26的上端铰接在筛分仓1的壁上,摆臂Ⅰ26的下端铰接在第一筛网18与第二筛网20的右侧连接杆上,第一筛网18的倾斜下端铰接在摆臂Ⅱ27上,摆臂Ⅱ27固定安装在筛分仓1的内壁上,第一筛网18的底部安装有第一筛网舱19,第二筛网20的倾斜上端与第一筛网18左侧固定并铰接在摆臂Ⅱ27上,第二筛网20的倾斜下端与第一筛网18右侧通过连接杆固定并铰接在摆臂Ⅰ26上,第一筛网舱19的出料口位于第二筛网20的倾斜上端上方,第二筛网舱21安装在第二筛网20的底部;第四筛网24的两端分别铰接在固定于筛分仓1的两侧内壁上的摆臂Ⅲ28与摆臂Ⅳ29上,第四筛网24的底部安装有第四筛网舱25,第三筛网22通过支架固定在第四筛网24上,且第三筛网22位于第四筛网24的上方,第三筛网22倾斜上端与连杆Ⅱ32铰接,第三筛网22的底部安装有第三筛网舱23;第三筛网22的倾斜上端开设有一个通口,第二筛网20的出料口位于第三筛网22上通口的上方,第四筛网24的倾斜上端位于第三筛网22上通口的下方;第二筛网舱21的倾斜下端开设有一个出料口,第二筛网舱21的出料口位于第三筛网22的进料端上方,第三筛网22的出料端设置有一个花椒籽收集箱30。驱动装置7带动偏心轮33转动,转动的偏心轮33带动安装在其上的连杆Ⅰ31、连杆Ⅱ32运动,连杆Ⅰ31在运动过程中,在摆臂Ⅰ26、摆臂Ⅱ27作用下,带动第一筛网18、第一筛网舱19、第二筛网20、第二筛网舱21振动。连杆Ⅱ32在运动过程中,在摆臂Ⅲ28、摆臂Ⅳ29的作用下,带动三筛网22、第三筛网舱23、第四筛网24、第四筛网舱25振动。去除花椒叶等较轻物质的花椒通过风选给料管13的出料口落入到第一筛网18上。所述的第一筛网18的筛孔,从倾斜上端到倾斜下端依次由条形孔42、花椒筛网细孔43和花椒筛网大孔44三种筛孔排列组成;第二筛网20的筛孔孔径大于需要筛选花椒的花椒籽粒径而小于花椒壳粒径;第三筛网22的筛孔孔径小于第二筛网20的筛孔孔径;第四筛网24的筛孔孔径与第二筛网20的筛孔孔径一致。第一筛网18在振动过程中,条形孔42用于将花椒小梗和枝杆筛走落入到第一筛网舱19中,花椒筛网细孔43用于将花椒碎末筛走落入到第一筛网舱19中,花椒壳及花椒籽则通过花椒筛网大孔44落到第二筛网20进行筛选。所述的第二筛网20用于筛选花椒黑籽,第二筛网20的筛孔孔径大于需要筛选花椒的花椒籽粒径而小于花椒壳粒径,第二筛网20在振动过程中,将花椒壳和花椒籽进行分离,分离后的花椒籽落入到第二筛网舱21中,花椒壳则落入到第四筛网24中。第三筛网22用于筛选花椒籽中夹杂的细小杂物,筛孔孔径小于黑籽粒径;第二筛网舱21中的花椒籽在振动过程中,从其出料口落入到第三筛网22上,第三筛网22将花椒籽中的夹杂的细小杂物晒走落入到第三筛网舱23中进行集中收集,而花椒籽则在第三筛网22的振动过程中送入到花椒籽收集箱30中进行收集。花椒籽收集箱30的孔径大于花椒壳的粒径,当第二筛网20上的花椒落入到第四筛网24上后,振动的第四筛网24将花椒壳中的夹杂的细小杂物筛出并使其落入到第四筛网舱25中进行集中收集,同时,花椒壳中的夹杂的少数花椒籽也会被进行再次筛选,筛选干净后的花椒壳则通过振动的第四筛网24的出料口排出进行集中收集。振动筛分装置对花椒中存在的花椒枝杆、树叶和小梗等进行逐级筛选,保证花椒壳与花椒籽能够干净的筛选出来,使其满足筛选要求。In the present invention, the vibrating screening device includes a first screen 18, a first screen cabin 19, a second screen 20, a second screen cabin 21, a third screen 22, a third screen cabin 23, The fourth screen 24, the fourth screen cabin 25, the swing arm I26, the swing arm II27, the swing arm III28, the swing arm IV29, the pepper seed collection box 30, the connecting rod I31, the connecting rod II32, and the eccentric wheel 33, the eccentric The wheel 33 is installed on the power output shaft of the driving device 7, the eccentric wheel 33 is hinged with the connecting rod I31 and the connecting rod II32, the inclined lower end of the second screen 20 is hinged on the connecting rod I31, and the upper end of the swing arm I26 is hinged on the screen. On the wall of the sub-silo 1, the lower end of the swing arm I26 is hinged on the right connecting rod of the first screen 18 and the second screen 20, the inclined lower end of the first screen 18 is hinged on the swing arm II27, and the swing arm II27 It is fixedly installed on the inner wall of the screening bin 1, the bottom of the first screen 18 is installed with a first screen cabin 19, and the inclined upper end of the second screen 20 is fixed to the left side of the first screen 18 and hinged on the swing arm II27. , the inclined lower end of the second screen 20 and the right side of the first screen 18 are fixed and hinged on the swing arm I26 by connecting rods, and the discharge port of the first screen cabin 19 is located above the inclined upper end of the second screen 20 , the second screen compartment 21 is installed at the bottom of the second screen 20; the two ends of the fourth screen 24 are hinged on the swing arm III28 and the swing arm IV29 fixed on the inner walls of both sides of the screening compartment 1 respectively. A fourth screen compartment 25 is installed at the bottom of the fourth screen 24, the third screen 22 is fixed on the fourth screen 24 through a bracket, and the third screen 22 is located above the fourth screen 24. The third screen The inclined upper end of 22 is hinged with connecting rod II 32, the bottom of the third screen 22 is installed with a third screen cabin 23; the inclined upper end of the third screen 22 is provided with a through port, and the discharge port of the second screen 20 is located in the first screen. Above the upper opening of the third screen 22, the inclined upper end of the fourth screen 24 is located below the upper opening of the third screen 22; the inclined lower end of the second screen compartment 21 is provided with a discharge port, and the second screen The discharge port of the cabin 21 is located above the feed end of the third screen mesh 22 , and a prickly ash seed collection box 30 is provided at the discharge end of the third screen mesh 22 . The driving device 7 drives the eccentric wheel 33 to rotate, and the rotating eccentric wheel 33 drives the connecting rod I31 and the connecting rod II32 installed on it to move. During the movement of the connecting rod I31, under the action of the swing arm I26 and the swing arm II27, it drives the first A screen 18, a first screen cabin 19, a second screen 20, and a second screen cabin 21 vibrate. During the movement of the connecting rod II32, under the action of the swing arm III28 and the swing arm IV29, it drives the third screen mesh 22, the third screen mesh cabin 23, the fourth screen mesh 24, and the fourth screen mesh cabin 25 to vibrate. The Zanthoxylum bungeanum from which lighter substances such as Zanthoxylum bungeanum leaves have been removed falls onto the first screen 18 through the outlet of the air-selecting feeding pipe 13 . The sieve holes of the described first screen 18, from the inclined upper end to the inclined lower end, are sequentially composed of strip holes 42, small holes 43 of the Zanthoxylum bungeanum mesh and large holes 44 of the Zanthoxylum bungeanum mesh; the second mesh 20 The sieve aperture is larger than the Zanthoxylum bungeanum seed particle size that needs to be screened and is smaller than the Zanthoxylum bungeanum shell particle size; the sieve aperture of the third screen 22 is smaller than the sieve aperture of the second screen 20; the sieve aperture of the fourth screen 24 is the same as The sieve apertures of the second screen mesh 20 are the same. During the vibrating process of the first screen 18, the strip holes 42 are used to sieve the small stalks and branches of Chinese prickly ash and drop them into the first screen compartment 19, and the fine holes 43 of the prickly ash screen are used to sieve the prickly ash pieces and drop them off. After entering the first screen compartment 19, the shells and seeds of Chinese prickly ash fall to the second screen 20 through the large holes 44 of the prickly ash screen for screening. The described second screen 20 is used for screening black seeds of Chinese prickly ash, the sieve aperture of the second screen 20 is larger than the diameter of the prickly ash seeds that need to be screened and smaller than the grain size of the prickly ash shell, and the second screen 20 is in the vibration process, The Chinese prickly ash shell and the prickly ash seeds are separated, the separated prickly ash seeds fall into the second screen mesh compartment 21 , and the prickly ash shells fall into the fourth screen mesh 24 . The third screen 22 is used to screen the fine debris mixed in the prickly ash seeds, and the sieve hole diameter is smaller than the particle size of the black seeds; during the vibration process, the prickly ash seeds in the second screen compartment 21 fall from the discharge port to the first On the third screen 22 , the third screen 22 will dry the small debris in the prickly ash seeds and drop them into the third screen cabin 23 for centralized collection, while the prickly ash seeds are in the vibration process of the third screen 22 . It is sent to the prickly ash seed collection box 30 for collection. The diameter of the prickly ash seed collecting box 30 is larger than the particle size of the prickly ash shell. When the prickly ash on the second screen 20 falls on the fourth screen 24, the vibrating fourth screen 24 removes the small impurities in the prickly ash shell. The materials are screened out and dropped into the fourth screen compartment 25 for centralized collection. At the same time, a few pepper seeds mixed in the pepper shells will also be screened again, and the cleaned pepper shells will pass through the vibration of the fourth The discharge port of the screen 24 is discharged for centralized collection. The vibrating screening device screens the branches, leaves and small stalks of Chinese prickly ash step by step to ensure that the prickly ash shell and prickly ash seeds can be screened out cleanly to meet the screening requirements.

在本发明中,所述的筛分仓1的外壁上安装有一个用于张紧带轮传动机构Ⅰ11的皮带的张紧机构34。所述的张紧机构34包括安装座35、张力筒36、调节座37、调节杆38、弹簧39、调节活塞40、张紧轮41,所述的安装座35固定安装在筛分仓1的外壁上,张力筒36固定在安装座35上,张力筒36的一端内壁上设置有螺纹,调节座37上设置有张力筒36内壁螺纹匹配的外螺纹,调节座37上固定安装有调节杆38,调节活塞40安装在张力筒36内,调节活塞40的活塞端与调节座37之间安装有弹簧39,弹簧39处于压缩状态,调节活塞40的活塞杆伸出张力筒36后通过转轴安装有张紧轮41。带轮传动机构Ⅰ11在传动过程中,当其皮带出现松弛时,弹簧39能够推动调节活塞40向前运动,从而由调节活塞40推动张紧轮41向皮带一侧运动,使皮带在张紧轮41上的包角增大,从将皮带进行张紧。由于在弹簧39的作用下,张紧机构34能够自动实现对皮带的张紧。In the present invention, a tensioning mechanism 34 for tensioning the belt of the pulley transmission mechanism I11 is installed on the outer wall of the screening bin 1 . The tensioning mechanism 34 includes an installation seat 35, a tension cylinder 36, an adjustment seat 37, an adjustment rod 38, a spring 39, an adjustment piston 40, and a tensioning wheel 41. The installation seat 35 is fixedly installed on the screen of the screening bin 1. On the outer wall, the tension cylinder 36 is fixed on the mounting seat 35, the inner wall of one end of the tension cylinder 36 is provided with a thread, the adjustment seat 37 is provided with an external thread that matches the thread of the inner wall of the tension cylinder 36, and an adjustment rod 38 is fixedly installed on the adjustment seat 37. , the adjusting piston 40 is installed in the tension cylinder 36, a spring 39 is installed between the piston end of the adjusting piston 40 and the adjusting seat 37, the spring 39 is in a compressed state, the piston rod of the adjusting piston 40 extends out of the tension cylinder 36 and is installed through the rotating shaft. Tension pulley 41 . During the transmission process of the pulley transmission mechanism I11, when the belt is slack, the spring 39 can push the adjusting piston 40 to move forward, so that the adjusting piston 40 pushes the tensioning wheel 41 to move to the side of the belt, so that the belt is on the tensioning wheel. The wrap angle on the 41 is increased to tension the belt. Due to the action of the spring 39, the tensioning mechanism 34 can automatically realize the tensioning of the belt.

本发明中,通过电机控制器45控制电机47的转速,即可改变偏心轮33的转速,从而改变振动筛分装置的振动频率,以获得较理想的筛选效果和筛选效率。或者在不改变电机47的转速条件下,更换偏心量e大小不同的偏心轮33、带轮传动机构Ⅰ11的带轮,通过张紧机构34调节的带轮传动机构Ⅰ11皮带的张力,也可改变偏心轮33转速而实现振动筛分装置的振动频率改变,以获得较理想的筛选效果和筛选效率。In the present invention, by controlling the rotation speed of the motor 47 by the motor controller 45, the rotation speed of the eccentric wheel 33 can be changed, thereby changing the vibration frequency of the vibrating screening device, so as to obtain ideal screening effect and screening efficiency. Or, without changing the rotational speed of the motor 47, the eccentric wheel 33 and the pulley of the pulley transmission mechanism I11 with different eccentricities e are replaced, and the tension of the belt of the pulley transmission mechanism I11 adjusted by the tensioning mechanism 34 can also be changed. The rotating speed of the eccentric wheel 33 can change the vibration frequency of the vibrating screening device, so as to obtain ideal screening effect and screening efficiency.

本发明的工作过程:The working process of the present invention:

将待打碎的花椒倒入到长度为Lz的进料斗3内,被一级打碎辊5上的一级打碎叶片6将花椒叶和花椒枝杆打碎成长度不大于一级打碎叶片宽度Lf的成段花椒叶和枝杆,经过一级打碎斗4落入到二级打碎斗8中,由二级打碎辊9上的二级打碎叶片10进行二次打碎后,经二级打碎斗8圆弧壁上的出料孔进入到风选进料斗12中,进而从风选进料斗12中落入到细长的风选给料管13中,风机15将对风选给料管13进行横向吹风,使风选给料管13中的花椒叶等较轻物质从风选出料管16被吹出通过花椒叶及枝杆碎末收集箱17进行收集。剩余花椒进入到第一筛网18中,第一筛网18在振动过程中,条形孔42用于将花椒小梗和枝杆筛走落入到第一筛网舱19中,花椒筛网细孔43用于将花椒碎末筛走落入到第一筛网舱19中,花椒壳及花椒籽则通过花椒筛网大孔44落到第二筛网20进行筛选。第二筛网20在振动过程中,将花椒壳和花椒籽进行分离,分离后的花椒籽落入到第二筛网舱21中,花椒壳则落入到第四筛网24中。第二筛网舱21中的花椒籽在振动过程中,从其出料口落入到第三筛网22上,第三筛网22将花椒籽中的夹杂的细小杂物晒走落入到第三筛网舱23中进行集中收集,而花椒籽则在第三筛网22的振动过程中送入到花椒籽收集箱30中进行收集。当第二筛网20上的花椒落入到第四筛网24上后,振动的第四筛网24将花椒壳中的夹杂的细小杂物筛出并使其落入到第四筛网舱25中进行集中收集,筛选干净后的花椒壳则通过振动的第四筛网24的出料口排出进行集中收集。Pour the Zanthoxylum bungeanum to be broken into the feed hopper 3 with a length of Lz, and the first-level crushing blade 6 on the first-level crushing roller 5 crushes the Z. Sections of Zanthoxylum bungeanum leaves and branches of the crushed leaf width Lf fall into the secondary crushing bucket 8 through the primary crushing bucket 4, and are smashed twice by the secondary crushing blade 10 on the secondary crushing roller 9 Afterwards, it enters into the air selection feed hopper 12 through the discharge hole on the arc wall of the secondary crushing hopper 8, and then falls into the slender air selection feed pipe 13 from the air selection feed hopper 12. The fan 15 will blow horizontally to the air-selected feeding pipe 13, so that the lighter substances such as prickly ash leaves in the air-selected feeding pipe 13 are blown out from the air-selected material pipe 16 and pass through the prickly ash leaves and the branches and ends of the collection box 17. collect. The remaining prickly ash enters the first screen 18. During the vibration of the first screen 18, the strip holes 42 are used to sieve the small stalks and branches of prickly ash into the first screen compartment 19. The prickly ash screen is fine. The holes 43 are used to sieve the prickly ash powder into the first screen compartment 19 , and the prickly ash shell and the prickly ash seeds fall into the second screen 20 through the large holes 44 of the prickly ash screen for screening. During the vibrating process of the second screen 20 , the prickly ash shell and the prickly ash seeds are separated, the separated prickly ash seeds fall into the second screen compartment 21 , and the prickly ash shell falls into the fourth screen 24 . During the vibration process, the prickly ash seeds in the second screen mesh compartment 21 fall into the third screen mesh 22 from the discharge port, and the third screen mesh 22 dries the small debris mixed in the prickly ash seeds and falls into the Centralized collection is performed in the third screen mesh compartment 23 , while the prickly ash seeds are sent to the prickly ash seed collection box 30 for collection during the vibration process of the third screen mesh 22 . When the prickly ash on the second screen 20 falls on the fourth screen 24, the vibrating fourth screen 24 screens out the small debris in the shell of the prickly ash and makes it fall into the fourth screen compartment 25 for centralized collection, and the cleaned Chinese prickly ash shells are discharged through the discharge port of the fourth vibrating screen 24 for centralized collection.

本发明通过采用一级打碎装置和二级打碎装置对花椒进行打碎,经过两级打碎后的花椒通过风选装置进行花椒叶的风选,然后再通过振动筛分装置对花椒中存在的花椒枝杆、树叶和小梗等进行逐级筛选,保证花椒壳与花椒籽能够干净的筛选出来;同时,本发明对花椒进行二级打碎后采用风选和振动筛分装置对花椒进行筛选,有效的降低了人力劳动成本,大大的提高了筛选效率。The invention uses a primary crushing device and a secondary crushing device to crush Zanthoxylum bungeanum, and the Zanthoxylum bungeanum after the two-stage crushing is subjected to the wind selection of Zanthoxylum bungeanum leaves through an air selection device, and then the Zanthoxylum bungeanum leaves are separated by a vibrating screening device. The existing prickly ash branches, leaves and small stalks are screened step by step to ensure that prickly ash shells and prickly ash seeds can be screened out cleanly; at the same time, the present invention performs secondary smashing of prickly ash, and adopts wind selection and vibrating screening device to screen prickly ash. Screening effectively reduces labor costs and greatly improves screening efficiency.

最后说明的是,以上优选实施例仅用以说明本发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本发明权利要求书所限定的范围。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should Various changes may be made in details without departing from the scope of the invention as defined by the claims.

Claims (3)

1. The utility model provides an integrated prickly ash sieve separator who smashes and select by winnowing function which characterized in that: the pepper screening machine integrating the smashing and winnowing functions comprises a screening bin (1), a winnowing bin (2), a feeding hopper (3), a primary smashing device, a secondary smashing device, a winnowing device and a vibration screening device, wherein the winnowing bin (2) is installed at the top of the screening bin (1), the feeding hopper (3) is installed at the top of the winnowing bin (2), the primary smashing device positioned in the winnowing bin (2) is installed at a discharge port of the feeding hopper (3), the secondary smashing device positioned in the winnowing bin (2) is installed at a discharge port of the primary smashing device, the winnowing device is installed on the secondary smashing device, and the discharge port of the secondary smashing device is connected with the vibration screening device installed in the screening bin (1); the primary crushing device comprises a primary crushing hopper (4), a primary crushing roller (5), primary crushing blades (6) and a driving device (7), wherein a feeding port of the primary crushing hopper (4) is connected with a discharging port of the feeding hopper (3), the primary crushing roller (5) is arranged on the inner wall of the feeding port of the primary crushing hopper (4) through a bearing, the primary crushing roller (5) is connected with a power output shaft of the driving device (7) through a belt wheel transmission mechanism I (11), the primary crushing blades (6) are uniformly arranged on the circumferential surface of the primary crushing roller (5), and the primary crushing hopper (4) is connected with the secondary crushing device; the secondary crushing device comprises a secondary crushing hopper (8), a secondary crushing roller (9), a secondary crushing blade (10) and a belt wheel transmission mechanism I (11), wherein a feed inlet of the secondary crushing hopper (8) is connected with a discharge outlet of the primary crushing hopper (4), the secondary crushing hopper (8) is of a circular-arc cylindrical structure with an opening at the upper end, the secondary crushing roller (9) is arranged on the inner walls of the two ends of the secondary crushing hopper (8) through a bearing, the secondary crushing roller (9) is uniformly provided with the secondary crushing blade (10), the secondary crushing roller (9) is connected with the primary crushing roller (5) through the belt wheel transmission mechanism, and discharge holes are uniformly formed in the circular-arc wall of the secondary crushing hopper (8); a tensioning mechanism (34) for tensioning a belt of the belt wheel transmission mechanism I (11) is arranged on the outer wall of the screening bin (1); the vibrating screening device comprises a first screen (18), a first screen cabin (19), a second screen (20), a second screen cabin (21), a third screen (22), a third screen cabin (23), a fourth screen (24), a fourth screen cabin (25), a swing arm I (26), a swing arm II (27), a swing arm III (28), a swing arm IV (29), a pepper seed collecting box (30), a connecting rod I (31), a connecting rod II (32) and an eccentric wheel (33), wherein the eccentric wheel (33) is arranged on a power output shaft of a driving device (7), the eccentric wheel (33) is hinged with the connecting rod I (31) and the connecting rod II (32), the inclined lower end of the second screen (20) is hinged on the connecting rod I (31), the upper end of the swing arm I (26) is hinged on the wall of the screening cabin (1), the lower end of the swing arm I (26) is hinged on a connecting rod on the right sides of the first screen (18) and the second screen (20), the lower end of the first screen (18) is hinged to the swing arm II (27), the swing arm II (27) is fixedly mounted on the inner wall of the screening bin (1), a first screen cabin (19) is mounted at the bottom of the first screen (18), the upper end of the second screen (20) is fixed to the left side of the first screen (18) and hinged to the swing arm II (27), the lower end of the second screen (20) is fixed to the right side of the first screen (18) through a connecting rod and hinged to the swing arm I (26), the discharge port of the first screen cabin (19) is located above the upper end of the second screen (20), and the second screen cabin (21) is mounted at the bottom of the second screen (20); two ends of a fourth screen (24) are respectively hinged to a swing arm III (28) and a swing arm IV (29) which are fixed to the inner walls of two sides of the screening bin (1), a fourth screen cabin (25) is installed at the bottom of the fourth screen (24), a third screen (22) is fixed on the fourth screen (24) through a support, the third screen (22) is located above the fourth screen (24), the inclined upper end of the third screen (22) is hinged to a connecting rod II (32), and a third screen cabin (23) is installed at the bottom of the third screen (22); a through hole is formed in the inclined upper end of the third screen (22), the discharge hole of the second screen (20) is positioned above the through hole in the third screen (22), and the inclined upper end of the fourth screen (24) is positioned below the through hole in the third screen (22); a discharge port is formed in the inclined lower end of the second screen cabin (21), the discharge port of the second screen cabin (21) is positioned above the feed end of the third screen (22), and a pepper seed collecting box (30) is arranged at the discharge end of the third screen (22); the sieve pores of the first sieve (18) are formed by arranging three sieve pores of a strip-shaped hole (42), a fine hole (43) of the pepper sieve and a large hole (44) of the pepper sieve from the inclined upper end to the inclined lower end in sequence; the aperture of the sieve pore of the second sieve (20) is larger than the particle size of the pepper seeds to be screened and smaller than the particle size of the pepper shells; the mesh aperture of the third screen (22) is consistent with that of the fine holes (43) of the pepper screen; the mesh opening of the fourth screen (24) is consistent with the mesh opening of the second screen (20).
2. The pepper screening machine integrating functions of smashing and winnowing as claimed in claim 1, wherein: the tensioning mechanism (34) comprises an installation seat (35), a tension cylinder (36), an adjusting seat (37), an adjusting rod (38), a spring (39), an adjusting piston (40) and a tensioning wheel (41), the installation seat (35) is fixedly installed on the outer wall of the screening bin (1), the tension cylinder (36) is fixed on the installation seat (35), a thread is arranged on the inner wall of one end of the tension cylinder (36), an external thread matched with the thread on the inner wall of the tension cylinder (36) is arranged on the adjusting seat (37), the adjusting rod (38) is fixedly installed on the adjusting seat (37), the adjusting piston (40) is installed in the tension cylinder (36), the spring (39) is installed between the piston end of the adjusting piston (40) and the adjusting seat (37), and the tensioning wheel (41) is installed through a rotating shaft after a piston rod of the adjusting piston (40) extends out of the tension cylinder (36).
3. The pepper screening machine integrating functions of smashing and air separation as claimed in any one of claims 1-2, wherein: the wind selector includes selection by winnowing feeder hopper (12), selection by winnowing feeder pipe (13), air-supply line (14), fan (15), selection by winnowing discharging pipe (16), prickly ash leaf and branch pole garrulous end collecting box (17), selection by winnowing feeder hopper (12) install the discharge end outside of smashing the device in the second grade, the bottom of selection by winnowing feeder hopper (12) is provided with selection by winnowing feeder pipe (13), install air-supply line (14) rather than the inner chamber intercommunication on the lateral wall of one side of selection by winnowing feeder pipe (13), the air intake of air-supply line (14) is connected with the air outlet of fan (15), install selection by winnowing discharging pipe (16) that air-supply line (14) corresponds on the opposite side lateral wall of selection by winnowing feeder pipe (13), the discharge gate and prickly ash leaf and branch pole garrulous end collecting box (17) of selection by winnowing discharging pipe (16) are connected.
CN202011577609.7A 2020-12-28 2020-12-28 A prickly ash screening machine with integrated crushing and wind-selection functions Active CN112604774B (en)

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