CN112592800A - System and process for preparing ginseng vinegar by fermenting corncobs and corncobs serving as raw materials - Google Patents
System and process for preparing ginseng vinegar by fermenting corncobs and corncobs serving as raw materials Download PDFInfo
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- CN112592800A CN112592800A CN202011551835.8A CN202011551835A CN112592800A CN 112592800 A CN112592800 A CN 112592800A CN 202011551835 A CN202011551835 A CN 202011551835A CN 112592800 A CN112592800 A CN 112592800A
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- corncobs
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- 241000208340 Araliaceae Species 0.000 title claims abstract description 125
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 title claims abstract description 124
- 235000003140 Panax quinquefolius Nutrition 0.000 title claims abstract description 124
- 235000008434 ginseng Nutrition 0.000 title claims abstract description 124
- 239000000052 vinegar Substances 0.000 title claims abstract description 35
- 235000021419 vinegar Nutrition 0.000 title claims abstract description 35
- 239000002994 raw material Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 46
- 238000002360 preparation method Methods 0.000 claims abstract description 41
- 238000002386 leaching Methods 0.000 claims abstract description 29
- 230000009471 action Effects 0.000 claims abstract description 7
- 238000000855 fermentation Methods 0.000 claims description 43
- 230000004151 fermentation Effects 0.000 claims description 42
- 238000003756 stirring Methods 0.000 claims description 34
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 30
- 235000020710 ginseng extract Nutrition 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 17
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- 239000002245 particle Substances 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 13
- 108090000790 Enzymes Proteins 0.000 claims description 9
- 102000004190 Enzymes Human genes 0.000 claims description 9
- 229940088598 enzyme Drugs 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 6
- 241000894006 Bacteria Species 0.000 claims description 5
- 108010059892 Cellulase Proteins 0.000 claims description 5
- 229940106157 cellulase Drugs 0.000 claims description 5
- 229940059442 hemicellulase Drugs 0.000 claims description 5
- 108010002430 hemicellulase Proteins 0.000 claims description 5
- 238000004321 preservation Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 4
- 108010073178 Glucan 1,4-alpha-Glucosidase Proteins 0.000 claims description 3
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- 230000003213 activating effect Effects 0.000 claims description 3
- 238000012258 culturing Methods 0.000 claims description 3
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- 230000002093 peripheral effect Effects 0.000 claims description 3
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- 229930003944 flavone Natural products 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12J—VINEGAR; PREPARATION OR PURIFICATION THEREOF
- C12J1/00—Vinegar; Preparation or purification thereof
- C12J1/10—Apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12J—VINEGAR; PREPARATION OR PURIFICATION THEREOF
- C12J1/00—Vinegar; Preparation or purification thereof
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12J—VINEGAR; PREPARATION OR PURIFICATION THEREOF
- C12J1/00—Vinegar; Preparation or purification thereof
- C12J1/04—Vinegar; Preparation or purification thereof from alcohol
Abstract
The invention relates to a system and a process for preparing ginseng vinegar by fermenting corncobs and corncobs as raw materials, which comprises the following steps: ginseng leaching liquor preparation jar, outside jar body and inside jar body etc.. Set up ginseng leach liquor preparation jar, ginseng leach liquor preparation jar comprises the double-deck jar of body, connect in the internal inside jar body of outside jar including outside jar body and rotation, the inside jar body can outside jar internal rotation under driving motor's drive action, carry out the rotation of forward and directional formula through the inside jar body, can make and form the contact against the current repeatedly between inside water and the ginseng, reach the mesh of effectively wasing the ginseng, driving motor work drives the inside jar of body rotatory, it is rotatory thereupon to be located the initiative change on its diapire, the rotatory driven turntable reverse rotation that drives of initiative change, thereby be located the rotary blade and the rivers reverse motion on the connecting rod, the ginseng is cut up by the rotary blade in the abluent while of rivers in the internal jar, the realization is washed and is carried on simultaneously with the shredding process massive ginseng.
Description
Technical Field
The invention relates to the technical field of preparation of ginseng fermentation products, in particular to a system and a process for preparing ginseng vinegar by fermenting corncobs and corncobs serving as raw materials.
Background
Ginseng, a plant of the genus Panax of the family Araliaceae, plays an important role in the history of development of Chinese herbs. The medical research shows that the main active substances in the ginseng comprise saponin, polysaccharide, amino acid and the like, have the effects of regulating physiological functions of human nerve system, cardiovascular and hematopoietic system, endocrine system, glycometabolism, immunologic function and the like, and also have the effects of resisting tumor, stress, radiation, aging and the like. In recent years, the taste and the health care function of consumers are improved
The fermented ginseng products are developed, the reported fermented ginseng products mainly comprise ginseng vinegar, ginseng yoghourt, ginseng fermented wine and the like, and the traditional method for processing the ginseng vinegar is to directly ferment ginseng to prepare the vinegar, so that the loss of ginseng is large, the yield is low, and the industrial production is extremely difficult to realize.
Chinese patent No. CN103555556B discloses a method for preparing ginseng vinegar by fermenting corncobs and corncobs, wherein the method comprises the following steps of fermenting corncobs and corncobs to prepare ginseng vinegar, so that the prepared ginseng vinegar not only contains beneficial components of ginseng, but also contains beneficial components of flavone, polyphenol and the like in the corncobs and the corncobs, the nutritive value of the ginseng vinegar is improved, the utilization of wastes can be realized, and the yield is high;
however, in the practical application process of the above scheme, the ginseng needs to be cleaned and crushed in the preparation process of the ginseng extract, and the block-shaped ginseng is difficult to be discharged into crushing equipment for crushing after being cleaned, so that the process hinders the realization of industrial production of ginseng vinegar prepared by fermenting corncobs and corncobs as raw materials.
Disclosure of Invention
Therefore, the invention provides a system and a process for preparing ginseng vinegar by fermenting corncobs and corncobs, which are used for overcoming the problems that in the prior art, ginseng needs to be cleaned and smashed in the preparation process of ginseng extract, and massive ginseng is difficult to discharge into smashing equipment for smashing after being cleaned, so that the industrial production of ginseng vinegar prepared by fermenting corncobs and corncobs is hindered in the process.
The invention provides a system for preparing ginseng vinegar by fermenting corncobs and corncobs serving as raw materials, which comprises the following steps: a ginseng leaching liquor preparation tank, which provides space for the preparation of ginseng leaching liquor, the ginseng leaching liquor preparation tank is composed of a double-layer tank body and comprises an outer tank body and an inner tank body rotationally connected with the outer tank body, the inner tank body can rotate in the outer tank body under the driving action of a driving motor, the outer tank body and the inner tank body are both of a cylindrical structure with an upper end opened, a plurality of water inlet holes are arranged on the tank wall of the inner tank body, a driving swivel is fixedly connected on the inner bottom wall of the inner tank body, first meshing teeth are arranged on the inner side wall of the driving swivel, a driven turntable is rotationally connected on the inner bottom wall of the inner tank body and positioned at the inner side of the driving swivel, second meshing teeth meshed with the first meshing teeth are arranged on the outer side wall of the driven turntable, and a connecting rod is fixedly connected on the driven turntable, the connecting rod is provided with a rotary blade for cutting up ginseng.
Preferably, the upper portion and the lower portion of the inner side wall of the outer tank body are fixedly connected with an upper limit ring and a lower limit ring which are used for limiting the position of the inner tank body respectively, and the side wall and the peripheral side of the bottom wall of the opening of the inner tank body are rotatably connected with the upper limit ring and the lower limit ring respectively.
Preferably, an annular groove is formed in the upper limiting ring, an annular bulge is integrally formed at the opening of the inner tank body, and the annular bulge is rotatably connected in the annular groove.
Preferably, a reserved cavity is formed between the bottom wall of the outer tank body and the bottom wall of the inner tank body, the driving motor is installed in the reserved cavity, the base of the driving motor is installed on the bottom wall of the outer tank body, and the output end of the driving motor is connected with the bottom wall shaft of the inner tank body.
Preferably, the driving motor is a waterproof motor and a protective sleeve is arranged outside the waterproof motor.
Preferably, the open end of the outer tank body is detachably connected with a sealing cover, and the sealing cover is provided with a feeding cover and a water inlet respectively.
Preferably, the feeding cover comprises a first cover plate and a second cover plate, one end of the first cover plate is rotatably connected with the closed cover, the other end of the first cover plate is rotatably connected with one end of the second cover plate, and the other end of the second cover plate is arranged on the closed cover.
Preferably, the system further comprises a fermentation tank for preparing the corncob and ear fermentation liquor, the fermentation tank is communicated with the ginseng leaching liquor preparation tank and is used for receiving the ginseng leaching liquor output from the ginseng leaching liquor preparation tank, and a stirring device is installed inside the fermentation tank.
Preferably, the stirring paddle of the stirring device is in a vertical flat plate shape.
The invention provides a process for preparing ginseng vinegar by fermenting corncobs and corncobs serving as raw materials, which comprises the following steps:
step 1: putting the dry planted ginseng into the ginseng leaching liquor preparation tank, introducing water into the ginseng leaching liquor preparation tank, wherein the water enters the inner tank body along the water inlet to be contacted with the ginseng and spreads into the outer tank body through a plurality of water inlet holes formed in the wall of the inner tank body;
step 2: the driving motor is started, the driving motor works to drive the inner tank body to rotate, the driving rotary ring on the bottom wall of the inner tank body rotates along with the driving rotary ring, the driving rotary ring rotates to drive the driven rotary disc to rotate in the reverse direction, so that the rotary blades on the connecting rods move in the reverse direction of water flow, ginseng in the inner tank body is simultaneously cleaned by the water flow and simultaneously cut by the rotary blades, and the cleaning and cutting treatment of the block ginseng are simultaneously carried out;
and step 3: discharging the ginseng extract liquid preparation tank, intercepting the chopped ginseng particles by a discharge port filter screen, starting a heating device in the ginseng extract liquid preparation tank, drying the ginseng particles, adding the dried ginseng particles, adding water into the ginseng extract liquid preparation tank, and leaching the ginseng particles;
and 4, step 4: adding corncob particles, corncobs and water into the fermentation tank, starting the stirring device to stir the mixture, adding a compound enzyme consisting of hemicellulase and cellulase, heating, adding glucoamylase into the mixture, carrying out heat preservation and saccharification, activating active dry yeast and aroma-producing yeast, adding the activated dry yeast and aroma-producing yeast into the mixture, and finally culturing the obtained mixture, adding an acetic acid bacteria solution into a culture to carry out acetic acid fermentation to obtain corncob fermentation liquor;
and 5: and (4) introducing the ginseng leaching liquor prepared in the step (4) into the corncob fermentation liquor prepared in the step (5), and uniformly stirring to obtain the ginseng vinegar.
Compared with the prior art, the invention has the advantages that the ginseng leaching liquor preparation tank is arranged to provide space for the preparation of the ginseng leaching liquor, the ginseng leaching liquor preparation tank is composed of a double-layer tank body and comprises an outer tank body and an inner tank body rotationally connected in the outer tank body, the inner tank body can rotate in the outer tank body under the driving action of the driving motor, the inner tank body rotates in a forward and directional manner, so that the inner water and the ginseng can repeatedly form countercurrent contact to achieve the aim of effectively cleaning the ginseng, the outer tank body and the inner tank body are both of cylinder structures with open upper ends, the tank wall of the inner tank body is provided with a plurality of water inlet holes, the inner bottom wall of the inner tank body is fixedly connected with a driving rotating ring, the inner side wall of the driving rotating ring is provided with first meshing teeth, the inner bottom wall of the inner tank body and the inner side of the driving rotating ring are, be provided with the second meshing tooth with first meshing tooth engaged with on driven turntable's the lateral wall, fixedly connected with connecting rod on the driven turntable, install the rotary blade who is used for mincing ginseng on the connecting rod, driving motor work drives the rotation of the internal jar body of drive, the initiative change ring that is located on its diapire is rotatory thereupon, the rotatory driven turntable of drive change ring rotation drive reverse rotation, the rotary blade who is located on the connecting rod from this and rivers reverse motion, internal ginseng of internal jar is minced by the rotary blade simultaneously by rivers abluent while, the realization is washd and is carried out simultaneously with the shredding process to cubic ginseng, save cubic ginseng and need discharge this process of smashing to crushing apparatus after wasing, the work efficiency of the high system, for use corncob and corncob to provide the basis for the industrial production of raw materials fermentation preparation ginseng vinegar.
Furthermore, inside wall upper portion and the lower part of the outside jar of body do not fixedly connected with be used for injecing the last spacing ring and the lower spacing ring of the internal jar of body position, the opening part lateral wall and the diapire week side of the internal jar of body rotate respectively and connect in last spacing ring and lower spacing ring, the internal jar of body is rotatory between last spacing ring and lower spacing ring, go up spacing ring and lower spacing ring with the internal jar of body location on the inside wall of the external jar of body, it is more nimble to make the internal jar of body rotate in the external jar of body, and through setting up last spacing ring and lower spacing ring, play the bearing effect to the internal jar of body, alleviate driving motor's bearing capacity, play the.
Further, go up the inside of spacing ring and seted up annular groove, the opening part integrated into one piece of the inside jar body is connected with annular bulge, and annular bulge rotates to be connected in annular groove, and annular bulge can be at the annular groove internal rotation under the exogenic action, and annular bulge and annular groove's setting makes the inside jar body rotate more in a flexible way between last spacing ring and lower spacing ring.
Further, constitute between the diapire of the external jar of body and the diapire of the internal jar of body and reserve the cavity, driving motor installs in reserving the cavity, driving motor's base is installed on the diapire of the external jar of body, driving motor's output and the diapire hub connection of the internal jar of body, technical personnel in the field can understand, driving motor is waterproof motor, can work in the environment of soaking, work through driving motor, it is rotatory to drive the internal jar of body, the initiative change on its diapire is rotatory thereupon, the rotatory driven turntable of drive change rotation, thereby be located the rotary blade and the rivers reverse motion on the connecting rod, the internal ginseng of internal jar is simultaneously by the rotary blade piece bits in the washing of rivers, the realization is gone on simultaneously to cubic ginseng washing and shredding process.
Furthermore, the driving motor is a waterproof motor, a protective sleeve is arranged outside the waterproof motor, and the protective sleeve plays a role in protecting the driving motor.
Furthermore, the open end of the external tank body can be detachably connected with a sealing cover, the sealing cover is respectively provided with a feeding cover and a water inlet, the sealing cover can be clamped through a clamping ring and a clamping column in a detachable connection mode at the open end of the external tank body, the sealing cover is used for sealing the open end of the external tank body, the feeding cover and the water inlet are respectively used for inputting ginseng and water, and feeding is convenient.
Furthermore, the feeding cover comprises a first cover plate and a second cover plate, one end of the first cover plate is rotatably connected with the closed cover, the other end of the first cover plate is rotatably connected with one end of the second cover plate, the other end of the second cover plate is arranged on the closed cover in a lap mode, the feeding operation is conveniently opened by the feeding cover in a folding mode, the feeding cover is opened in a folding mode and fixed on one side, and a corresponding opening is reserved.
Further, the system also comprises a fermentation tank for preparing corncob and corncob fermentation liquor, the fermentation tank is communicated with the ginseng leaching liquor preparation tank and is used for receiving the ginseng leaching liquor output from the ginseng leaching liquor preparation tank, a stirring device is arranged in the fermentation tank, corncob particles, corncobs and water are added into the fermentation tank, the stirring device is started to stir the mixture, a compound enzyme consisting of hemicellulase and cellulase is added, saccharifying enzyme is heated and added into the compound enzyme, heat preservation and saccharification are carried out, active dry yeast and aroma-producing yeast are activated and then added into the mixture, finally the obtained mixture is cultured, acetic acid bacteria liquid is added into the culture to carry out acetic acid fermentation, and the corncob fermentation liquor is prepared.
Furthermore, the stirring paddle of the stirring device is vertical flat, the stirring paddle is vertical flat, the stirring of the materials is strong, and the stirring function required in the fermentation process can be effectively matched.
Drawings
FIG. 1 is a schematic structural diagram of a system for preparing ginseng vinegar by fermenting corncobs and corncobs according to the present invention;
FIG. 2 is a top view of the driving swivel, the first meshing teeth, the driven turntable and the second meshing teeth of the present invention;
FIG. 3 is a top view of the feed cap of the present invention;
FIG. 4 is a top view of the stirring blade of the stirring device of the present invention.
In the figure: 1-ginseng leaching liquor preparation tank, 101-outer tank, 102-inner tank, 103-driving motor, 104-driving rotary ring, 105-first meshing tooth, 106-driven rotary disc, 107-second meshing tooth, 108-connecting rod, 109-rotary blade, 2-upper limiting ring, 3-lower limiting ring, 4-annular groove, 5-annular protrusion, 6-reserved cavity, 7-protective sleeve, 8-sealing cover, 9-feeding cover, 901-first cover plate, 902-second cover plate, 10-water inlet, 11-fermentation tank and 12-stirring device.
Detailed Description
Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and do not limit the scope of the present invention.
Please refer to fig. 1, which is a schematic structural diagram of a system for preparing ginseng vinegar by fermenting corncobs and corncobs according to the present invention, wherein the system for preparing ginseng vinegar by fermenting corncobs and corncobs comprises:
a ginseng extract liquid preparation tank 1, which provides a space for preparing ginseng extract liquid, wherein the ginseng extract liquid preparation tank 1 is composed of a double-layer tank body and comprises an outer tank body 101 and an inner tank body 102 rotatably connected in the outer tank body 101, the inner tank body 102 can rotate in the outer tank body 101 under the driving action of a driving motor 103, and the inner tank body 102 can rotate in a forward direction and a directional manner, so that the inside water and ginseng repeatedly form countercurrent contact to achieve the aim of effectively cleaning the ginseng, the outer tank body 101 and the inner tank body 102 are both of a cylinder structure with an open upper end, a plurality of water inlet holes are formed in the tank wall of the inner tank body 102, as shown in fig. 2, a driving swivel 104 is fixedly connected to the inner bottom wall of the inner tank body 102, first engaging teeth 105 are formed on the inner side wall of the driving swivel 104, and a driven swivel 104 is rotatably connected to the inner bottom wall of the inner tank body 102 and positioned on the inner side of the driving swivel A rotating disk 106, wherein a second engaging tooth 107 engaged with the first engaging tooth 105 is disposed on an outer side wall of the driven rotating disk 106, a connecting rod 108 is fixedly connected to the driven rotating disk 106, a rotating blade 109 for cutting up ginseng is mounted on the connecting rod 108, the driving motor 103 is operated to drive the inner tank 102 to rotate, the driving swivel 104 on a bottom wall thereof rotates, the driving swivel 104 rotates to drive the driven rotating disk 106 to rotate in a reverse direction, so that the rotating blade 109 on the connecting rod 106 moves in a reverse direction with water flow, ginseng in the inner tank 102 is simultaneously cleaned by the water flow and simultaneously cut up by the rotating blade 109, the cleaning and cutting up of the block ginseng are simultaneously performed, a process that the block ginseng is required to be discharged into a crushing device for crushing after cleaning is omitted, and the system operating efficiency is improved, provides a foundation for the realization of industrial production of ginseng vinegar prepared by fermenting corncobs and corncobs as raw materials.
Referring to fig. 1, in detail, an upper limit ring 2 and a lower limit ring 3 for limiting the position of the inner tank 102 are fixedly connected to the upper portion and the lower portion of the inner sidewall of the outer tank 101, the side wall and the peripheral side of the bottom wall at the opening of the inner tank 102 are respectively connected in the upper limit ring 2 and the lower limit ring 3 in a rotating way, the inner tank 102 rotates between the upper retainer ring 2 and the lower retainer ring 3, the upper retainer ring 2 and the lower retainer ring 3 position the inner tank 102 on the inner sidewall of the outer tank 101, making the inner tank 102 more flexible to rotate within the outer tank 101, and by providing the upper retainer ring 2 and the lower retainer ring 3, the bearing function is performed on the inner tank body 102, the bearing capacity of the driving motor 103 is reduced, and the driving motor 103 is protected.
Referring to fig. 1, specifically, an annular groove 4 is formed in the upper limiting ring 2, an annular protrusion 5 is integrally connected to an opening of the inner tank 102, the annular protrusion 5 is rotatably connected to the annular groove 4, the annular protrusion 5 can rotate in the annular groove 4 under the action of an external force, and the arrangement of the annular protrusion 5 and the annular groove 4 enables the inner tank 102 to rotate more flexibly between the upper limiting ring 2 and the lower limiting ring 3.
Referring to fig. 1, specifically, a reserved cavity 6 is formed between the bottom wall of the outer tank 101 and the bottom wall of the inner tank 102, the driving motor 103 is installed in the reserved cavity 6, the base of the driving motor 103 is installed on the bottom wall of the outer tank 101, and the output end of the driving motor 103 is connected with the bottom wall shaft of the inner tank 102, it can be understood by those skilled in the art that the driving motor 103 is a waterproof motor, and can work in a submerged environment, the driving motor 103 drives the inner tank 102 to rotate, the driving swivel 104 on the bottom wall rotates along with the driving swivel, the driving swivel 104 rotates to drive the driven swivel 106 to rotate in the opposite direction, so that the rotary blade 109 on the connecting rod 106 moves in the opposite direction to the water flow, and the inner tank 102 is chopped by the rotary blade 109 while being washed by the water flow, realize the simultaneous cleaning and cutting treatment of the block ginseng.
Referring to fig. 1, specifically, the driving motor 103 is a waterproof motor, a protective sleeve 7 is arranged outside the waterproof motor, and the protective sleeve 7 protects the driving motor 103.
Referring to fig. 1, specifically, the open end of the outer tank 101 is detachably connected with a sealing cover 8, the sealing cover 8 is respectively provided with a feeding cover 9 and a water inlet 10, the sealing cover 8 can be detachably connected to the open end of the outer tank 101 by clamping through a clamping ring and a clamping column, the sealing cover 8 is used for sealing the open end of the outer tank 101, and the feeding cover 9 and the water inlet 10 are respectively used for inputting ginseng and water, so that the feeding is convenient.
As shown in fig. 3, specifically, the feeding cover 9 includes a first cover plate 901 and a second cover plate 902, one end of the first cover plate 901 is rotatably connected to the closing cover 8, the other end of the first cover plate 901 is rotatably connected to one end of the second cover plate 902, and the other end of the second cover plate 902 is placed on the closing cover 8, the feeding cover 9 is convenient to open and feed, the feeding cover 9 is opened in a folding manner and fixed to one side to leave a corresponding opening, specifically, the second cover plate 902 is opened and the first cover plate 901 is taken along with the second cover plate 902, the second cover plate 902 is folded toward the first cover plate 901, and finally, the second cover plate 902 and the first cover plate 901 are taken as a fulcrum to integrally stand the feeding cover 9 on one side, which is convenient to operate and does not occupy space.
Referring to fig. 1, specifically, the system further includes a fermentation tank 11 for preparing a corncob ear fermentation broth, the fermentation tank 11 is communicated with the ginseng extract preparation tank 1 for receiving the ginseng extract output from the ginseng extract preparation tank 1, a stirring device 12 is installed inside the fermentation tank 11, corncob particles, corncobs and water are added into the fermentation tank 11, the stirring device 12 is started to stir the mixture, a complex enzyme composed of hemicellulase and cellulase is added, heating is performed, saccharifying enzyme is added thereto for heat preservation and saccharification, active dry yeast and aroma-producing yeast are activated, then the mixture is added, finally, the obtained mixture is cultured, acetic acid bacteria solution is added into the culture for acetic acid fermentation, and the corncob ear fermentation broth is prepared.
Referring to fig. 1 and 4, in particular, the stirring paddle of the stirring device 12 is in a vertical flat plate shape, and the stirring paddle is in a vertical flat plate shape, so that the stirring intensity of the material is high, and the stirring function required in the fermentation process can be effectively matched.
Referring to fig. 1, a process for preparing ginseng vinegar by fermenting corncobs and corncobs as raw materials includes the following steps:
step 1: putting dry planted ginseng into the ginseng leaching solution preparation tank 1, introducing water into the ginseng leaching solution preparation tank 1, wherein the water enters the inner tank 102 along the water inlet 10 to be contacted with the ginseng and spreads into the outer tank 101 through a plurality of water inlet holes formed in the wall of the inner tank 102;
step 2: starting the driving motor 103, wherein the driving motor 103 works to drive the inner tank 102 to rotate, the driving rotary ring 104 on the bottom wall of the inner tank rotates along with the inner tank, the driving rotary ring 104 rotates to drive the driven rotary disc 106 to rotate in the reverse direction, so that the rotary blades 109 on the connecting rod 106 move in the reverse direction with the water flow, and the ginseng in the inner tank 102 is simultaneously cleaned by the water flow and simultaneously cut by the rotary blades 109, so that the cleaning and cutting treatment of the ginseng blocks are simultaneously carried out;
and step 3: discharging the ginseng extract liquid preparation tank 1, intercepting the cut ginseng particles by a discharge port filter screen, starting a heating device in the ginseng extract liquid preparation tank 1, drying the ginseng particles, adding the dried ginseng particles, adding water into the ginseng extract liquid preparation tank 1, and leaching the ginseng particles;
and 4, step 4: adding the crushed corncobs, corncobs and water into the fermentation tank 11, starting the stirring device 12 to stir the mixture, adding a complex enzyme consisting of hemicellulase and cellulase, heating, adding glucoamylase into the complex enzyme, performing heat preservation and saccharification, activating active dry yeast and aroma-producing yeast, adding the activated dry yeast and aroma-producing yeast into the mixture, finally culturing the obtained mixture, adding an acetic acid bacteria solution into the culture, and performing acetic acid fermentation to obtain corncob and corncob fermentation liquor;
and 5: and (4) introducing the ginseng leaching liquor prepared in the step (4) into the corncob fermentation liquor prepared in the step (5), and uniformly stirring to obtain the ginseng vinegar.
So far, the technical solutions of the present invention have been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Equivalent changes or substitutions of related technical features can be made by those skilled in the art without departing from the principle of the invention, and the technical scheme after the changes or substitutions can fall into the protection scope of the invention.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention; various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A system for preparing ginseng vinegar by fermenting corncobs and corncobs serving as raw materials is characterized by comprising:
a ginseng leaching liquor preparation tank (1) which provides a space for preparing ginseng leaching liquor, wherein the ginseng leaching liquor preparation tank (1) is composed of a double-layer tank body and comprises an outer tank body (101) and an inner tank body (102) rotationally connected in the outer tank body (101), the inner tank body (102) can rotate in the outer tank body (101) under the driving action of a driving motor (103), the outer tank body (101) and the inner tank body (102) are both of a cylinder structure with an open upper end, a plurality of water inlet holes are formed in the tank wall of the inner tank body (102), a driving rotary ring (104) is fixedly connected to the inner bottom wall of the inner tank body (102), first meshing teeth (105) are arranged on the inner side wall of the driving rotary ring (104), and a driven rotary disc (106) is rotationally connected to the inner bottom wall of the inner tank body (102) and positioned at the inner side of the driving rotary ring (104), the outer side wall of the driven turntable (106) is provided with a second meshing tooth (107) meshed with the first meshing tooth (105), the driven turntable (106) is fixedly connected with a connecting rod (108), and a rotating blade (109) used for chopping ginseng is installed on the connecting rod (108).
2. The system for preparing ginseng vinegar through fermentation by using corncobs and corncobs as raw materials according to claim 1, wherein an upper limit ring (2) and a lower limit ring (3) for limiting the position of the inner tank body (102) are fixedly connected to the upper portion and the lower portion of the inner side wall of the outer tank body (101), and the side wall and the peripheral side of the bottom wall at the opening of the inner tank body (102) are rotatably connected to the upper limit ring (2) and the lower limit ring (3) respectively.
3. The system for preparing ginseng vinegar by fermenting corncobs and corncobs as raw materials according to claim 2, wherein an annular groove (4) is formed in the upper limiting ring (2), an annular protrusion (5) is integrally connected to an opening of the inner tank body (102), and the annular protrusion (5) is rotatably connected into the annular groove (4).
4. The system for preparing ginseng vinegar through fermentation by taking corncobs and corncobs as raw materials according to claim 2, wherein a reserved cavity (6) is formed between the bottom wall of the outer tank body (101) and the bottom wall of the inner tank body (102), the driving motor (103) is installed in the reserved cavity (6), the base of the driving motor (103) is installed on the bottom wall of the outer tank body (101), and the output end of the driving motor (103) is connected with the bottom wall shaft of the inner tank body (102).
5. The system for preparing ginseng vinegar by fermenting corncobs and corncobs as raw materials according to claim 4, wherein the driving motor (103) is a waterproof motor and is externally provided with a protective cover (7).
6. The system for preparing ginseng vinegar by fermenting corncobs and corncobs as raw materials according to claim 2, wherein a closed cover (8) is detachably connected to the open end of the outer tank body (101), and a feeding cover (9) and a water inlet (10) are respectively arranged on the closed cover (8).
7. The system for preparing ginseng vinegar through fermentation by using corncobs and corncobs as raw materials according to claim 6, wherein the feeding cover (9) comprises a first cover plate (901) and a second cover plate (902), one end of the first cover plate (901) is rotatably connected with the closing cover (8), the other end of the first cover plate (901) is rotatably connected with one end of the second cover plate (902), and the other end of the second cover plate (902) is overlapped on the closing cover (8).
8. The system for preparing ginseng vinegar by fermenting corncobs and corncobs as raw materials according to any one of claims 1-7, wherein the system further comprises a fermentation tank (11) for preparing the corncob fermentation broth, the fermentation tank (11) is communicated with the ginseng leachate preparation tank (1) for receiving the ginseng leachate discharged from the ginseng leachate preparation tank (1), and a stirring device (12) is installed inside the fermentation tank (11).
9. The system for preparing ginseng vinegar through fermentation by using corncobs and corncobs as raw materials according to claim 8, wherein the stirring paddle of the stirring device (12) is in a vertical flat plate shape.
10. A process for preparing ginseng vinegar by fermenting corncobs and corncobs serving as raw materials is characterized by comprising the following steps:
step 1: putting dry planted ginseng into the ginseng leaching liquor preparation tank (1), introducing water into the ginseng leaching liquor preparation tank (1), wherein the water enters the inner tank body (102) along the water inlet (10) to be contacted with the ginseng and spreads into the outer tank body (101) through a plurality of water inlet holes formed in the tank wall of the inner tank body (102);
step 2: starting the driving motor (103), wherein the driving motor (103) works to drive the inner tank body (102) to rotate, the driving rotary ring (104) on the bottom wall of the inner tank body rotates along with the driving rotary ring, the driving rotary ring (104) rotates to drive the driven rotary disc (106) to rotate in the reverse direction, so that the rotary blades (109) on the connecting rods (106) move in the reverse direction of the water flow, ginseng in the inner tank body (102) is washed by the water flow and simultaneously cut by the rotary blades (109), and the washing and cutting treatment of the block ginseng are simultaneously carried out;
and step 3: discharging the ginseng extract liquid preparation tank (1), intercepting the chopped ginseng particles by a discharge port filter screen, starting a heating device in the ginseng extract liquid preparation tank (1), drying the ginseng particles, adding water into the ginseng extract liquid preparation tank (1) after drying, and leaching the ginseng particles;
and 4, step 4: adding corncob particles, corncobs and water into the fermentation tank (11), starting the stirring device (12) to stir the mixture, adding a complex enzyme consisting of hemicellulase and cellulase, heating, adding glucoamylase into the mixture, carrying out heat preservation and saccharification, activating active dry yeast and aroma-producing yeast, adding the activated dry yeast and aroma-producing yeast into the mixture, finally culturing the obtained mixture, adding an acetic acid bacteria solution into the culture, and carrying out acetic acid fermentation to obtain corncob ear fermentation liquor;
and 5: and (4) introducing the ginseng leaching liquor prepared in the step (4) into the corncob fermentation liquor prepared in the step (5), and uniformly stirring to obtain the ginseng vinegar.
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| CN202011551835.8A CN112592800A (en) | 2020-12-24 | 2020-12-24 | System and process for preparing ginseng vinegar by fermenting corncobs and corncobs serving as raw materials |
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| CN211771177U (en) * | 2019-12-23 | 2020-10-27 | 四川汉碑酒业有限公司 | Multi-grain mixed wine brewing device |
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| WO2000051951A2 (en) * | 1999-03-01 | 2000-09-08 | Mikalsen, Kaare, Mikal | Process tank and method for non-vigorous processing of organic material |
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