CN218710071U - Agriculture and forestry remainder liquid manure fermentation cylinder - Google Patents
Agriculture and forestry remainder liquid manure fermentation cylinder Download PDFInfo
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- CN218710071U CN218710071U CN202223159064.5U CN202223159064U CN218710071U CN 218710071 U CN218710071 U CN 218710071U CN 202223159064 U CN202223159064 U CN 202223159064U CN 218710071 U CN218710071 U CN 218710071U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Fertilizers (AREA)
Abstract
本实用新型公开了一种农林剩余物液体肥发酵罐,包括罐体、盖板、排气口、活动搅拌桨、液体肥出口、物料提篮、加热恒温控制器、支撑腿、压力表。本实用新型通过改进物料出入、清理废渣,使得发酵过程且操作简便,盖板上设排气口让活动搅拌桨在不开盖板也能进入罐内搅拌,减少空气中的杂菌进入罐体,另外设置压力表观察罐体内部情况防止涨桶,且罐体和物料提篮可在没有打开盖子的情况下让物料浸泡发酵更均匀,加热恒温控制器使物料在寒冷季节也可发酵,发酵密封效果更好,同时增加液体肥出口,液体肥可直接流出。本实用新型适合进行有氧发酵或厌氧发酵,结构简单,成本较低,使得发酵过程操作简便,提升发酵效果。
The utility model discloses an agricultural and forestry residue liquid fertilizer fermentation tank, which comprises a tank body, a cover plate, an exhaust port, a movable stirring paddle, a liquid fertilizer outlet, a material basket, a heating constant temperature controller, supporting legs and a pressure gauge. The utility model makes the fermentation process easy and easy to operate by improving the material access and cleaning the waste residue. The cover plate is equipped with an exhaust port so that the movable stirring paddle can enter the tank for stirring without opening the cover plate, reducing the miscellaneous bacteria in the air from entering the tank body. In addition, a pressure gauge is set to observe the internal conditions of the tank to prevent the barrel from swelling, and the tank and material basket can make the material soak and ferment more evenly without opening the lid. The effect is better, and the liquid fertilizer outlet is increased at the same time, and the liquid fertilizer can flow out directly. The utility model is suitable for aerobic fermentation or anaerobic fermentation, has simple structure and low cost, makes the fermentation process easy to operate and improves the fermentation effect.
Description
【技术领域】【Technical field】
本实用新型属于农林剩余物发酵加工技术领域,具体涉及一种可以更好利用农林剩余物如油茶壳、茶麸、蔬果皮、花生麸、中药渣等作为肥料的发酵罐。The utility model belongs to the technical field of fermentation and processing of agricultural and forestry residues, in particular to a fermenter that can better utilize agricultural and forestry residues such as camellia oleifera shells, tea bran, vegetable and fruit peels, peanut bran, and traditional Chinese medicine dregs as fertilizers.
【背景技术】【Background technique】
目前农林业废弃物如油茶壳、茶麸、蔬果皮、花生麸、中药渣等利用大多沿袭传统的方式,丢弃或者直接堆肥,形式粗放,效率较低,甚至污染环境;农林业废弃物的资源化利用和无害化处理,是弥补农林业资源短板、控制农业环境污染、改善环境、实现可持续发展的有效途径。在常规栽培中,作物的施肥主要依赖化肥,或者化肥与常规有机肥配施,但长期大量施用化肥会引起土壤酸化、土壤板结和细菌群落丰富度的降低等问题,进而影响耕地土壤生态功能和作物产量。当前随着绿色发展的观念不断深入,应用新型肥料改良土壤性能和提高作物产量成为国内外研究的热点。将农林剩余物如油茶壳、茶麸、蔬果皮、花生麸、中药渣经过微生物发酵液肥料作为绿色无污染的一类新型肥料势在必行。At present, agricultural and forestry wastes such as camellia oleifera husks, tea bran, vegetable and fruit peels, peanut bran, and traditional Chinese medicine residues are mostly used in traditional ways, discarded or directly composted, in an extensive form, with low efficiency, and even pollute the environment; resources of agricultural and forestry wastes Chemical utilization and harmless treatment are effective ways to make up for the shortcomings of agricultural and forestry resources, control agricultural environmental pollution, improve the environment, and achieve sustainable development. In conventional cultivation, the fertilization of crops mainly relies on chemical fertilizers, or the combination of chemical fertilizers and conventional organic fertilizers, but long-term large-scale application of chemical fertilizers will cause problems such as soil acidification, soil compaction, and a decrease in the richness of bacterial communities, which in turn will affect the ecological functions of cultivated land and soil. crop yield. At present, with the deepening of the concept of green development, the application of new fertilizers to improve soil performance and increase crop yield has become a research hotspot at home and abroad. It is imperative to use agricultural and forestry residues such as camellia oleifera husk, tea bran, vegetable and fruit peel, peanut bran, and traditional Chinese medicine residue through microbial fermentation liquid fertilizer as a new type of green and pollution-free fertilizer.
发酵罐是用来进行微生物发酵的装置,其主体一般为用不锈钢板制成的主式圆筒,有机肥发酵有厌氧发酵和有氧发酵的方式,需要厌氧发酵的肥料发酵罐在设计和加工中需要注意结构严密,合理,需要一套装置减少空气注入罐体,且微生物在进行发酵过程中有涨桶问题,罐内需要不定时排气,因此需要发酵罐有排气装置和测量温度进出装置;罐内还需要搅拌装置,提高生物活性,加速发酵,而频繁打开盖子易影响发酵,罐内肥料频繁接触空气容易染杂菌,因微生物发酵所用的菌体绝大多数是中温菌,如霉菌、放线菌和一般细菌,它们的最适生长温度一般在20~40℃。温度会影响各种酶反应的速率,改变菌体代谢产物的合成方向,影响微生物的代谢调控机制、影响发酵液的理化性质,进而影响发酵的动力学特性和产物的生物合成。在发酵过程中,需要维持适当的温度,才能使菌体生长和代谢产物的合成顺利进行,因此需要在恒温控制装置在寒冷季节发酵时控制发酵温度。最后还需有一套适合清理物料的装置,免去后期过滤废渣,方便液体肥出口,对使用后的发酵罐进行清理。Fermentation tank is a device used for microbial fermentation. Its main body is generally a main cylinder made of stainless steel plate. There are anaerobic fermentation and aerobic fermentation methods for organic fertilizer fermentation. Fertilizer fermentation tanks that require anaerobic fermentation are designed During processing, it is necessary to pay attention to the tight structure and reasonableness. A set of devices is needed to reduce air injection into the tank, and the microorganisms have the problem of barrel expansion during the fermentation process. The tank needs to be exhausted from time to time, so the fermentation tank needs to have exhaust devices and measurement Temperature entry and exit device; a stirring device is also required in the tank to increase biological activity and accelerate fermentation, but frequent opening of the lid will easily affect fermentation, and frequent contact of the fertilizer in the tank with air is likely to be contaminated with bacteria, because most of the bacteria used in microbial fermentation are mesophilic bacteria , such as mold, actinomycetes and general bacteria, their optimum growth temperature is generally 20 ~ 40 ℃. Temperature will affect the rate of various enzyme reactions, change the synthesis direction of bacterial metabolites, affect the metabolic regulation mechanism of microorganisms, affect the physical and chemical properties of fermentation broth, and then affect the kinetic characteristics of fermentation and the biosynthesis of products. During the fermentation process, it is necessary to maintain an appropriate temperature so that the growth of bacteria and the synthesis of metabolites can proceed smoothly. Therefore, it is necessary to control the fermentation temperature when the thermostatic control device is fermenting in cold seasons. Finally, there needs to be a device suitable for cleaning materials, eliminating the need to filter waste residues in the later stage, facilitating the export of liquid fertilizers, and cleaning the fermenters after use.
中国专利CN205603574U公开一种发酵罐,包括罐体,罐体上设有电机,该电机连接一个设置在罐体内的搅拌轴,还包括:螺旋搅拌单元,包括固定臂和螺旋带,所述固定臂固定设置在所述搅拌轴上,所述固定臂的远离所述搅拌轴的一端均固定有一个所述螺旋带;搅拌桨单元,所述搅拌桨单元设置在所述搅拌轴上;所述螺旋搅拌单元设置在所述搅拌轴的靠近发酵罐底部的轴段上,所述搅拌桨单元设置在所述螺旋搅拌单元的上方。该实用新型虽然实现了发酵搅拌,保证微生物的需氧量。但是该发酵罐进出物料过于繁琐,液体肥发酵后还需要另外过滤,如发酵原料渣留在罐体内增加清洗罐体和分离液体肥的难度,也未能实现有氧和厌氧发酵,发酵效果差等情况。Chinese patent CN205603574U discloses a fermentation tank, comprising a tank body, a motor is provided on the tank body, and the motor is connected to a stirring shaft arranged in the tank body, and also includes: a spiral stirring unit, including a fixed arm and a spiral belt, and the fixed arm Fixedly arranged on the stirring shaft, one end of the fixed arm away from the stirring shaft is fixed with one of the spiral bands; a stirring paddle unit, the stirring paddle unit is arranged on the stirring shaft; the spiral The stirring unit is arranged on the shaft section of the stirring shaft close to the bottom of the fermenter, and the stirring paddle unit is arranged above the spiral stirring unit. Though this utility model has realized fermentation stirring, guarantees the oxygen demand of microorganism. However, the material in and out of the fermentation tank is too cumbersome, and the liquid fertilizer needs to be filtered after fermentation. If the fermentation raw material slag remains in the tank, it will increase the difficulty of cleaning the tank and separating the liquid fertilizer, and it has not achieved aerobic and anaerobic fermentation. bad situation.
目前简便的发酵罐不多,大都造价昂贵,占地较大,装置多,结构复杂,容易损坏,且损坏后维修困难,所以一种结构简单皆适合有氧和厌氧发酵,物料出入、清理废渣简便,又能提升发酵效果的液体肥发酵罐亟待开发。At present, there are not many simple fermentation tanks, most of which are expensive, occupy a large area, have many devices, complex structures, are easily damaged, and are difficult to maintain after damage, so a simple structure is suitable for both aerobic and anaerobic fermentation. Material access, cleaning The liquid fertilizer fermenter that waste residue is convenient and can improve the fermentation effect needs to be developed urgently.
【实用新型内容】【Content of utility model】
本实用新型提供一种农林剩余物液体肥发酵罐,适合进行有氧发酵或厌氧发酵,成本较为低廉,且结构简单,以解决传统的罐体装置结构复杂,发酵效果差等问题,通过改进物料出入、清理废渣,提升发酵效果,最终使得发酵过程且操作简便。The utility model provides a liquid fertilizer fermentation tank for agricultural and forestry residues, which is suitable for aerobic fermentation or anaerobic fermentation. The cost is relatively low and the structure is simple. The materials come in and out, the waste residue is cleaned up, and the fermentation effect is improved, which finally makes the fermentation process easier and easier to operate.
为了实现上述技术目的,本实用新型的设计方案如下:In order to realize above-mentioned technical purpose, the design scheme of the present utility model is as follows:
一种农林剩余物液体肥发酵罐,包括罐体、盖板、排气口、活动搅拌桨、液体肥出口、物料提篮、加热恒温控制器、支撑腿、压力表,所述罐体的顶部设有盖板,所述盖板的中部设有排气口,所述活动搅拌桨放置于盖板顶部通过排气口通入罐体内部,所述液体肥出口设置于罐体的底部侧边,所述罐体内部放置物料提篮,所述加热恒温控制器设在罐体底部外侧,所述罐体底部设有支撑腿,所述罐体顶部设有压力表。A liquid fertilizer fermentation tank for agricultural and forestry residues, comprising a tank body, a cover plate, an air outlet, a movable stirring paddle, a liquid fertilizer outlet, a material basket, a heating thermostat controller, support legs, and a pressure gauge. There is a cover plate, the middle part of the cover plate is provided with an exhaust port, the movable stirring paddle is placed on the top of the cover plate and passes into the inside of the tank through the exhaust port, and the liquid fertilizer outlet is arranged on the bottom side of the tank body, A material basket is placed inside the tank, the heating constant temperature controller is set outside the bottom of the tank, supporting legs are provided at the bottom of the tank, and a pressure gauge is provided at the top of the tank.
进一步地,所述盖板的一端由不锈钢合页固定在罐体顶部侧边。Further, one end of the cover plate is fixed on the top side of the tank body by a stainless steel hinge.
进一步地,所述盖板内部设有密封圈保证罐体密封状态。Further, a sealing ring is provided inside the cover plate to ensure the sealing state of the tank body.
进一步地,所述液体肥出口通过开关出口导出液体肥。Further, the liquid fertilizer outlet leads out the liquid fertilizer through the switch outlet.
进一步地,所述活动搅拌桨的搅拌叶片通过弹簧折叠后从排气口中间穿过,并在罐体内部通过弹簧伸展再次恢复原样。Further, the stirring blades of the movable stirring paddles are folded by the springs and pass through the middle of the exhaust port, and then stretched by the springs inside the tank to return to their original state.
进一步地,所述加热恒温控制器设有加热底圈位于物料提篮底部通过电线连接罐体实现恒温加热控制温度。Further, the heating constant temperature controller is provided with a heating bottom ring located at the bottom of the material basket and connected to the tank body through wires to realize constant temperature heating and temperature control.
进一步地,所述排气口的开口大小正好让活动搅拌桨通入罐体里。Further, the opening size of the exhaust port is just to allow the movable stirring paddle to pass into the tank body.
进一步地,所述物料提篮为细密的密网,也可套过滤网进行过滤。Further, the material basket is a fine and dense mesh, which can also be covered with a filter for filtering.
进一步地,所述物料提篮上端设带有与排气口相对应大小一致的盖子口的活动盖,上边设有提耳提出物料提篮,底部有脚支撑支架稳固。Further, the upper end of the material basket is provided with a movable cover with a cover opening corresponding to the same size as the exhaust port, and a handle is provided on the upper side to lift the material basket, and a foot support bracket is provided at the bottom for stability.
进一步地,所述罐体的底部两侧固定有支撑腿,可在支撑腿的底部添加滑轮,根据实际生产安装或拆卸。Further, support legs are fixed on both sides of the bottom of the tank, and pulleys can be added to the bottom of the support legs to install or disassemble according to actual production.
通过本技术方案,可以实现以下技术效果:Through this technical solution, the following technical effects can be achieved:
1.本实用新型通过增加排气口、活动搅拌桨和压力表,通过压力表观察罐体内部情况可防止涨桶,且操作简便,另外盖板上设置排气口让活动搅拌桨可利用弹簧折叠搅拌叶片后通过排气口进入罐内搅拌,搅拌后搅拌叶片可通过弹簧伸缩折叠退出物料提篮盖子口和排气口,增加罐内发酵空间,还可减少搅拌时空气杂菌进入罐体接触液体肥,使搅拌更均匀,发酵效果更好。本实用新型通过改进物料出入、清理废渣,提高发酵效率,使得发酵过程且操作简便,罐体和物料提篮可在没有打开盖子的情况下让物料浸泡发酵更均匀。1. The utility model increases the exhaust port, the movable stirring paddle and the pressure gauge, and observes the internal conditions of the tank body through the pressure gauge to prevent the barrel from swelling, and is easy to operate. In addition, the exhaust port is set on the cover plate so that the movable stirring paddle can use the spring After the stirring blade is folded, it enters the tank through the exhaust port and stirs. After stirring, the stirring blade can be retracted and folded by the spring to exit the lid port and the exhaust port of the material basket, which increases the fermentation space in the tank and reduces the air bacteria entering the tank during stirring. Liquid fertilizer, so that the stirring is more uniform and the fermentation effect is better. The utility model improves the fermentation efficiency by improving the material in and out and cleaning up the waste residue, so that the fermentation process is easy to operate, and the tank body and the material basket can make the material soak and ferment more evenly without opening the lid.
2.本实用新型通过增加加热恒温控制器,在寒冷季节也可实现恒温控制发酵温度进行发酵,提高发酵效率,发酵密封效果也更好。2. By adding a heating constant temperature controller, the utility model can also realize constant temperature control of the fermentation temperature for fermentation in cold seasons, improve the fermentation efficiency, and the fermentation sealing effect is also better.
3.本实用新型通过物料提篮可以省去液体肥另外过滤的步骤,液体肥无需另外过滤即可直接通过液体肥出口排出;物料还可通过物料提升机放入物料提篮,再提出物料提篮清理废渣方便快捷。3. The utility model can save the step of filtering liquid fertilizer through the material basket, and the liquid fertilizer can be directly discharged through the liquid fertilizer outlet without additional filtration; the material can also be put into the material basket through the material hoist, and then the material basket is lifted out to clean up the waste residue Convenient.
4.本实用新型的制作原材料可采用不锈钢制作,材料简便易得性价比高,耐腐蚀,生产成本较为低廉,且改进了物料进及液体肥料出口,有效地节约物料进出时间,均匀发酵,同时保持发酵温度,节约物料发酵时间,提高菌种活力。4. The raw material of this utility model can be made of stainless steel. The material is simple and easy to obtain, cost-effective, corrosion-resistant, and the production cost is relatively low, and the material inlet and liquid fertilizer outlet are improved, which effectively saves the time of material inlet and outlet, uniform fermentation, and at the same time maintains The fermentation temperature can save the material fermentation time and improve the vitality of the bacteria.
【附图说明】【Description of drawings】
图1是本实用新型一种农林剩余物液体肥发酵罐的结构示意图;Fig. 1 is the structural representation of a kind of agricultural and forestry residue liquid fertilizer fermenter of the utility model;
图2是本实用新型一种农林剩余物液体肥发酵罐的活动搅拌桨的结构示意图。Fig. 2 is a structural schematic diagram of a movable stirring paddle of an agricultural and forestry residue liquid fertilizer fermenter according to the present invention.
【具体实施方式】【Detailed ways】
下面结合具体实施方式并对照附图对本实用新型作进一步详细说明。应该强调的是,下述说明仅仅是示例性的,而不是为了限制本实用新型的范围及其应用。The utility model will be described in further detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be emphasized that the following descriptions are only illustrative, not intended to limit the scope of the present utility model and its application.
如图1、2所示,一种农林剩余物液体肥发酵罐,包括罐体1、盖板2、排气口3、活动搅拌桨4、液体肥出口5、物料提篮6、加热恒温控制器7、罐体支撑腿8、压力表9,所述罐体1的顶部设有盖板2,所述盖板2的一端通过不锈钢合页21固定在罐体1顶部侧边;所述盖板2内部设有密封圈保证罐体1密封状态;所述盖板2的中部设有排气口3,所述排气口3的开口大小正好让活动搅拌桨4通入罐体1里;所述活动搅拌桨4放置于盖板2顶部通过排气口3通入罐体1内部,所述活动搅拌桨4上设有搅拌叶片41,所述搅拌叶片41通过弹簧42折叠后从排气口3中间穿过,并在罐体1内部通过弹簧42伸展再次恢复原样;所述液体肥出口5设置于罐体1的底部侧边,所述液体肥出口5直接开关出口导出液体肥;所述罐体1内部放置物料提篮6,所述物料提篮6为细密的密网,也可套过滤网进行过滤;所述物料提篮6上端设带有与排气口3相对应大小一致的盖子口61的活动盖62,上边设有提耳63,底部设有脚支撑支架64稳固;所述加热恒温控制器7设置在罐体1底部外侧,所述加热恒温控制器7设有加热底圈71位于物料提篮6底部通过电线72连接罐体1实现恒温加热控制温度;所述罐体1底部的两侧固定有支撑腿8,也可在支撑腿8底部添加滑轮81,可根据实际生产中安装或拆卸选择使用,所述罐体1顶部设有压力表9。As shown in Figures 1 and 2, a liquid fertilizer fermentation tank for agricultural and forestry residues includes a
本实用新型一种农林剩余物液体肥发酵罐操作原理:The operating principle of the utility model is an agricultural and forestry residue liquid fertilizer fermentation tank:
本实用新型操作时,将液体肥出口关闭,将物料装入物料提篮,盖好物料提篮的活动盖,可采用物料提升机或人工将物料提篮装入罐体内,加入浸泡的物料液体等原料,以不没过物料提篮的活动盖为宜,盖好盖板和排气口,启动加热恒温控制器,发酵一段时间后过程中,根据压力表情况排气,需要搅拌时折叠搅拌叶片从打开的排气口穿过进入罐体和物料提篮,搅拌叶片通过弹簧恢复原样进行搅拌,搅拌后搅拌叶片可通过弹簧伸缩折叠退出物料提篮盖子口和排气口,发酵结束后打开液体肥出口流出收集液体肥,打开盖板提出物料提篮进行清理即可。When the utility model is in operation, close the liquid fertilizer outlet, put the material into the material basket, cover the movable cover of the material basket, use the material hoist or manually put the material basket into the tank, add soaked material liquid and other raw materials, It is advisable to use a movable cover that does not pass through the material basket, cover the cover plate and the exhaust port, and start the heating thermostat controller. After a period of fermentation, exhaust air according to the pressure gauge. When stirring is required, fold the stirring blade from the opened The exhaust port passes through the tank and the material basket, and the stirring blade is restored to its original state by the spring for stirring. After stirring, the stirring blade can be retracted and folded by the spring to exit the lid port and the exhaust port of the material basket. After the fermentation is completed, the liquid fertilizer outlet is opened to flow out the collected liquid Fertilizer, just open the cover and lift out the material basket for cleaning.
本实用新型通过增加排气口、活动搅拌桨和压力表,通过压力表观察罐体内部情况可防止涨桶,且操作简便,另外搅拌叶片可通过弹簧伸缩折叠通过排气口进入罐内搅拌,搅拌后搅拌叶片也可通过弹簧伸缩折叠退出物料提篮盖子口和排气口,增加罐内发酵空间,还可减少搅拌时空气杂菌接触液体肥,使搅拌更均匀,发酵效果更好。加热恒温控制器,在寒冷季节也可实现恒温控制发酵温度,提高发酵效率。物料提篮可以省去液体肥另外过滤的步骤,液体肥就可通过物料出口排出;物料还可通过物料提升机放入物料提篮,再提出物料提篮清理废渣方便快捷。The utility model increases the exhaust port, the movable stirring paddle and the pressure gauge, and observes the internal conditions of the tank body through the pressure gauge to prevent the barrel from swelling, and is easy to operate. In addition, the stirring blade can be stretched and folded by the spring and enter the tank through the exhaust port to stir. After stirring, the stirring blade can also be retracted and folded by the spring to exit the lid port and exhaust port of the material basket, which increases the fermentation space in the tank, and can also reduce the air bacteria contacting the liquid fertilizer during stirring, so that the stirring is more uniform and the fermentation effect is better. Heating constant temperature controller can also realize constant temperature control of fermentation temperature in cold season and improve fermentation efficiency. The material basket can save the additional filtering step of liquid fertilizer, and the liquid fertilizer can be discharged through the material outlet; the material can also be put into the material basket through the material elevator, and then the material basket is lifted out to clean up the waste residue quickly and conveniently.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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