CN112588664B - Efficient dirt cleaning device suitable for bearing - Google Patents

Efficient dirt cleaning device suitable for bearing Download PDF

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Publication number
CN112588664B
CN112588664B CN202011151540.1A CN202011151540A CN112588664B CN 112588664 B CN112588664 B CN 112588664B CN 202011151540 A CN202011151540 A CN 202011151540A CN 112588664 B CN112588664 B CN 112588664B
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CN
China
Prior art keywords
hole
connecting piece
bearing
cleaning
rectangular
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Active
Application number
CN202011151540.1A
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Chinese (zh)
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CN112588664A (en
Inventor
王松伟
温永革
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Jilin Xinda Iron and Steel Co Ltd
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Jilin Xinda Iron and Steel Co Ltd
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Priority to CN202011151540.1A priority Critical patent/CN112588664B/en
Publication of CN112588664A publication Critical patent/CN112588664A/en
Application granted granted Critical
Publication of CN112588664B publication Critical patent/CN112588664B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

The efficient dirt cleaning device suitable for the bearing comprises a cleaning box, a clamping part, a flushing part, an ultrasonic transducer, a partition part, a liquid level sensor, a sewage outlet, a PLC and a rotating part; the rotating part is connected with the clamping part and is arranged on the cleaning box; the flushing part and the liquid level sensor are arranged on the inner wall of the flushing box; the ultrasonic transducer is fixed on the outer wall of the lower end of the cleaning box; the sewage outlet is arranged at the bottom end of the cleaning box; the partition part is arranged on the cleaning box; the clamping part comprises a connecting ball, a connecting rod, a lower connecting piece, an upper connecting piece and a fixing rod; the fixed rod is fixedly connected to the connecting ball; one end of the fixed rod is fixedly connected with the center of the lower connecting piece; the center of going up the connecting rod is connected with the connecting rod, and the one end of connecting rod is provided with the external screw thread, and lower connecting piece is provided with the screw hole in the central line direction. The invention improves the cleaning efficiency of the bearing and reduces the labor intensity of workers.

Description

Efficient dirt cleaning device suitable for bearing
Technical Field
The invention relates to a cleaning device, in particular to a cleaning device capable of cleaning greasy dirt of bearings in batches, and belongs to the technical field of bearing cleaning.
Background
The bearing has wide application in the industrial field, and various rotating mechanisms all need the matching of the bearing to realize smooth rotation; in the use process of the bearing, lubricating oil is poured into the bearing in order to reduce friction and temperature reduction of the bearing, so that the service life of the bearing is prolonged; in the use process of the bearing, due to the severe use environment, oil dirt and other impurities can be generated inside and outside the bearing, the impurities can affect the working efficiency of the bearing, and if the impurities on the bearing are not cleaned in time, the bearing can not work as the impurities are gradually increased; the bearing cleaning machine in the current market is to put the bearing into a bearing cleaning box and then soak and clean the bearing; however, the density of the oil stain on the bearing is smaller than that of the cleaning liquid, the oil stain can float on the upper surface of the cleaning liquid, after the bearing is cleaned, the cleaning liquid is discharged from the lower part, in the process, the oil stain floating on the surface of the cleaning liquid can be reattached on the surface of the bearing, and the bearing is required to be cleaned for the second time, so that the labor intensity of staff is increased; therefore, a cleaning device capable of cleaning the bearing at one time is needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the efficient dirt cleaning device suitable for the bearing, which not only can clean the bearing efficiently, but also can reduce the labor intensity of staff.
The invention solves the problems through the following technical proposal:
the efficient dirt cleaning device suitable for the bearing comprises a cleaning box, a clamping part, a flushing part, an ultrasonic transducer, a partition part, a liquid level sensor, a sewage outlet, a PLC and a rotating part; the rotating part is connected with the clamping part and is arranged on the cleaning box; the flushing part and the liquid level sensor are arranged on the inner wall of the flushing box; the ultrasonic transducer is fixed on the outer wall of the lower end of the cleaning box; the sewage outlet is arranged at the bottom end of the cleaning box; the partition part is arranged on the cleaning box; the clamping part comprises a connecting ball, a connecting rod, a lower connecting piece, an upper connecting piece and a fixing rod; the number of the fixing rods is multiple, and the fixing rods are uniformly distributed on the connecting balls in a spherical shape by taking the spherical centers of the connecting balls as central points; one end of the fixed rod is fixedly connected with the center of the lower connecting piece; the center of the upper connecting piece is connected with a connecting rod, one end of the connecting rod is provided with external threads, the lower connecting piece is provided with a threaded hole in the direction of the central line, and the external threads on the connecting rod and the threaded hole on the lower connecting piece form threaded connection; the cleaning box comprises a box body and a water stop plate; the front surface of the box body is provided with a first rectangular through hole, and the water stop plate is arranged in the first rectangular through hole; a handle is arranged on the outer wall of the water stop plate; the partition part comprises a partition plate, a guide rail and a rodless cylinder; the side surface of the box body is provided with a second rectangular through hole, and the partition plate is arranged in the second rectangular through hole; the rodless cylinder and the second rectangular through hole are arranged on the same side face of the box body, and a piston block of the rodless cylinder is fixedly connected with a partition plate; guide rails are symmetrically arranged on the inner walls of the front face and the back face of the box body, and the guide rails are matched with the partition plates; the rotating part comprises a motor and a rubber ring; the back of the box body is provided with a circular through hole, and an output shaft of the motor penetrates through the circular through hole to be connected to a connecting ball in the box body; a rubber ring is arranged between the motor output shaft and the circular through hole; the signal output end of the liquid level sensor is connected with the signal input end of the PLC; and the signal output end of the PLC is connected with the motor, the rodless cylinder, the flushing part and the signal control end of the ultrasonic transducer.
The high-efficiency dirt cleaning device suitable for the bearing comprises a high-pressure spray header, an electromagnetic valve and a water pipe; the high-pressure spray heads are arranged at eight corners of the inner wall of the box body; and the center line of each high-pressure spray header points to the center of the connecting ball; the water inlet of the high-pressure spray header is connected with a water pipe, and an electromagnetic valve is arranged on the water pipe; and the signal output end of the PLC is connected with the signal control end of the electromagnetic valve.
Above-mentioned high-efficient trash cleaning device suitable for bearing, the horizontal plane height of partition panel is greater than the horizontal plane height of last connecting piece highest point, and the horizontal plane height of partition panel is less than level sensor's horizontal plane height.
Above-mentioned high-efficient trash cleaning device suitable for bearing, first rectangle through-hole and second rectangle through-hole are provided with waterproof sealing strip along the line on the hole inner wall.
The high-efficiency dirt cleaning device suitable for the bearing is additionally provided with the rotary positioning block; the rotary positioning blocks are arranged on the outer wall of the front face of the box body, and the rotary positioning blocks are distributed around the first rectangular through holes.
The high-efficiency dirt cleaning device suitable for the bearing is characterized in that the bearing is clamped between the lower connecting piece and the upper connecting piece.
The high-efficiency dirt cleaning device suitable for the bearing is characterized in that the shape of the lower connecting piece and the shape of the upper connecting piece are fan-shaped.
According to the invention, impurities on the bearing are effectively cleaned through the ultrasonic transducer and the flushing part, the double cleaning mode improves the cleaning efficiency and the cleaning depth, and the service life of the bearing is greatly prolonged; the condition that the service life of the bearing is influenced due to uncleanness in the past is avoided.
In addition, the oil stain on the liquid surface and the bearing are effectively separated through the separation part, so that the bearing is prevented from being secondarily polluted after being cleaned, and secondary cleaning is avoided.
Drawings
FIG. 1 is a schematic view of the internal three-dimensional structure of the case of the present invention;
FIG. 2 is a schematic view of the external perspective structure of the case of the present invention;
fig. 3 is a schematic perspective view of a clamping portion of the present invention.
The list of the reference numerals in the drawings is: 1. the ultrasonic sensor comprises a box body, an ultrasonic transducer, a liquid level sensor, a connecting rod, a connecting ball, a water stop plate, a first rectangular through hole, a partition plate, a guide rail, a rodless cylinder, a second rectangular through hole, a motor, a high-pressure spray header, a water pipe, a rotary positioning block, a drain outlet, a lower connecting piece, a fixed rod and a fixing rod.
Detailed Description
Referring to fig. 1, 2 and 3, the present invention includes a washing tank, a clamping portion, a washing portion, an ultrasonic transducer 2, a partition portion, a liquid level sensor 3, a drain 16, a PLC, and a rotating portion; the cleaning box is used for accommodating and cleaning the bearing; the clamping part is used for fixing the bearing, and the rotating part drives the clamping part to rotate, so that the bearing is also driven to rotate; the ultrasonic transducer 2 is fixed on the outer wall of the lower end of the cleaning box; the principle of the ultrasonic transducer 2 is that cavitation, radiation pressure, acoustic flow and other physical effects are utilized when ultrasonic waves are transmitted in the cleaning liquid, the mechanical stripping effect is achieved on dirt on the cleaning piece, meanwhile, chemical reaction between the cleaning liquid and the dirt can be promoted, the object cleaning purpose is achieved, and the ultrasonic transducer 2 can clean impurities in the deep part of the bearing; the rotating part is connected with the clamping part and is arranged on the cleaning box; the flushing part and the liquid level sensor 3 are arranged on the inner wall of the flushing box; the flushing part is used for flushing impurities on the bearing and flushing the bearing clean; the partition part is arranged on the cleaning box and is used for separating the bearing from the dirty oil on the liquid surface after the bearing is soaked and cleaned, so that the bearing is prevented from being polluted by secondary pollution; the drain outlet 16 is arranged at the bottom end of the cleaning box, and the drain outlet 16 is used for discharging cleaning liquid in the cleaning box after the cleaning of the bearing is finished, so that the cleaned bearing is taken out; the clamping part comprises a connecting ball 5, a connecting rod 4, a lower connecting piece 17, an upper connecting piece 18 and a fixing rod 19; the number of the fixing rods 19 is multiple, and the fixing rods 19 are uniformly distributed on the connecting balls 5 in a spherical shape by taking the spherical centers of the connecting balls 5 as center points; one end of the fixed rod 19 is fixedly connected with the center of the lower connecting piece 17; the center of the upper connecting piece 18 is connected with a connecting rod 4, one end of the connecting rod 4 is provided with external threads, the lower connecting piece 17 is provided with a threaded hole in the center line direction, and the external threads on the connecting rod 4 and the threaded hole on the lower connecting piece 17 form threaded connection; the bearing is clamped between the lower connecting piece 17 and the upper connecting piece 18, and the connecting rod 4 can be screwed in the threaded hole only by rotating the upper connecting piece 18, so that the bearing is clamped; when the motor 12 drives the connecting ball 5 to rotate, the bearing also rotates, and when the high-pressure water flow of the flushing part flushes the bearing, the rotating bearing can ensure that all corners of the bearing can be flushed, so that the cleaning sufficiency is ensured; the cleaning box comprises a box body 1 and a water stop plate 6; the front surface of the box body 1 is provided with a first rectangular through hole 7, and the water stop plate 6 is arranged in the first rectangular through hole 7; the first rectangular through hole 7 is a passage for the bearing to enter the cleaning box, and the water stop plate 6 seals the first rectangular through hole 7 after the bearing is placed, so that the cleaning liquid in the cleaning box is prevented from flowing out; the outer wall of the water-stop plate 6 is provided with a handle, and the handle can help the water-stop plate 6 to be easily installed and detached in the first rectangular through hole 7; in order to isolate the bearing from the dirty oil on the liquid level, a partition part is arranged, the partition part can separate the upper middle part of the liquid level after the bearing is cleaned, then the cleaning liquid at the lower end of the partition part is discharged cleanly through a drain outlet 16, the dirty oil on the liquid level and a part of the cleaning liquid are temporarily stored above the partition part, after the cleaning liquid at the lower end of the partition part is discharged cleanly, a water stop plate 6 is opened, the bearing is taken out, and then the water stop plate 6 is installed, so that the partition part is reset, and the dirty oil on the liquid level is discharged from the drain outlet 16; the partition part comprises a partition plate 8, a guide rail 9 and a rodless cylinder 10; the side surface of the box body 1 is provided with a second rectangular through hole 11, the partition plate 8 is arranged in the second rectangular through hole 11, and the partition plate 8 performs drawing and inserting actions in the second rectangular through hole 11; the guide rail 9 is used for regulating the forward and backward moving direction of the partition plate 8; the rodless cylinder 10 is used for driving the partition plate 8 to move back and forth and providing power for the partition plate; after the rodless cylinder 10 drives the partition plate 8 to move inwards to a proper position, the partition plate 8 divides the inside of the cleaning box into an upper closed cabin body and a lower closed cabin body, and the liquids in the upper cabin body and the lower cabin body cannot circulate mutually, so that an isolating effect is achieved; the rodless cylinder 10 and the second rectangular through hole 11 are arranged on the same side face of the box body 1, and a piston block of the rodless cylinder 10 is fixedly connected with the partition plate 8; guide rails 9 are symmetrically arranged on the inner walls of the front and back surfaces of the box body 1, and the guide rails 9 are matched with the partition plates 8; in order to enable the bearing to be cleaned more fully, a rotating part is arranged and is used for driving the bearing to rotate, so that the cleaning degree and depth of the bearing are improved; the rotating part includes a motor 12 and a rubber ring; the back of the box body 1 is provided with a circular through hole, and an output shaft of the motor 12 passes through the circular through hole and is connected to the spherical rotating body 5 in the box body 1; a rubber ring is arranged between the output shaft of the motor 12 and the circular through hole; the rubber ring is used for preventing the cleaning liquid in the cleaning box from flowing out through the circular through hole, so as to play a role in water isolation; the signal output end of the liquid level sensor 3 is connected with the signal input end of the PLC; the signal output end of the PLC is connected with the motor 12, the rodless cylinder 10, the flushing part and the signal control end of the ultrasonic transducer 2.
The flushing part comprises a high-pressure spray header 13, an electromagnetic valve and a water pipe 14; the high-pressure spray heads 13 are arranged at eight corners of the inner wall of the box body 1; and the center line of each high-pressure spray header 13 points to the center of the sphere-shaped rotating body 5; the water inlet of the high-pressure spray header 13 is connected with a water pipe 14, and an electromagnetic valve is arranged on the water pipe 14; the signal output end of the PLC is connected with the signal control end of the electromagnetic valve; after the bearing is installed in place, the high-pressure spray header 13 is opened, and high-pressure cleaning liquid is sprayed to the bearing, so that the purpose of cleaning the bearing is achieved.
The partition plate 8 is used for separating the dirty oil on the liquid surface from the bearing, so that the position of the partition plate 8 is ensured to be between the bearing and the liquid surface; the level of the partition plate 8 is greater than the level of the highest point of the upper connector 18, and the level of the partition plate 8 is lower than the level of the liquid level sensor 3.
In order to further prevent water leakage, the cleaning box is prevented from leaking in the operation process; the first rectangular through hole 7 and the second rectangular through hole 11 are provided with waterproof sealing strips along the inner wall of the hole; the waterproof sealing strip can further ensure the waterproof performance of the cleaning box.
In order to ensure that the water stop plate 6 is not washed out by the water pressure in the washing tank, a rotary positioning block 15 is arranged; the rotary positioning blocks 15 are arranged on the outer wall of the front surface of the box body 1, and the rotary positioning blocks 15 are distributed around the first rectangular through holes 7; when the water stop plate 6 is arranged in the first rectangular through hole 7, the beside rotary positioning block 15 is rotated, so that the rotary positioning block 15 is pressed on the water stop plate 6, and the water stop plate 6 is ensured not to be separated from the first rectangular through hole 7 in the cleaning process.
When the lower connecting piece 17 and the upper connecting piece 18 clamp the bearing to rotate, in order to prevent the lower connecting piece 17 and the upper connecting piece 18 from blocking the high-pressure water flow from the high-pressure spray header 13 to spray the bearing, the lower connecting piece 17 and the upper connecting piece 18 are fan-shaped, so that the high-pressure water flow can spray the bearing through a fan-shaped gap.
The cleaning operation steps are as follows: opening the water stop plate 6, extending the bearing into the first rectangular through hole 7, unscrewing the upper connecting piece 18, placing the bearing on the lower connecting piece 17, enabling the connecting rod 4 to penetrate through the inner ring of the bearing, and enabling the external thread at the lower end of the connecting rod 4 to form threaded fit with the threaded hole on the lower connecting piece 17 until the bearing is clamped; after all the bearings are fixed, the water stop plate 6 is installed, the rotary positioning block 15 is pressed on the water stop plate 6, the PLC is started to act, the electromagnetic valve on the water pipe 14 is controlled to be opened by the PLC, so that cleaning liquid in the water pipe is sprayed out of the high-pressure spray header 13, and meanwhile, the PLC also starts the motor 12 to rotate the bearings and clean the bearings in cooperation with high-pressure water flow; after the liquid level triggers the liquid level sensor 3, the liquid level sensor 3 transmits a signal to the PLC, and the PLC controls the electromagnetic valve to cut off the water flow in the water pipe 14 and stops the action of the motor 12; then the PLC controls the ultrasonic transducer 2 to start, deep cleaning is carried out on the bearing in the cleaning box, after a period of time, the action of the ultrasonic transducer 2 is stopped, the PLC controls the rodless cylinder 10 to act, the partition plate 8 is pushed into the box body 1, the liquid surface dirty oil and the bearing are separated, then the drain outlet 16 is opened to discharge the cleaning liquid below the partition plate 8, then the water-stop plate 6 is opened to take out the bearing, the water-stop plate 6 is installed, and the rodless cylinder 10 is reset, so that the liquid surface dirty oil is discharged from the drain outlet 16, and the bearing cleaning operation is completed.

Claims (3)

1. High-efficient device of decontaminating suitable for bearing, its characterized in that: the device comprises a cleaning box, a clamping part, a flushing part, an ultrasonic transducer (2), a partition part, a liquid level sensor (3), a sewage outlet (16), a PLC and a rotating part; the rotating part is connected with the clamping part and is arranged on the cleaning box; the flushing part and the liquid level sensor (3) are arranged on the inner wall of the flushing box; the ultrasonic transducer (2) is fixed on the outer wall of the lower end of the cleaning box; the sewage outlet (16) is arranged at the bottom end of the cleaning box; the partition part is arranged on the cleaning box; the clamping part comprises a connecting ball (5), a connecting rod (4), a lower connecting piece (17), an upper connecting piece (18) and a fixing rod (19); the number of the fixing rods (19) is multiple, and the fixing rods (19) are uniformly distributed on the connecting balls (5) in a spherical shape by taking the spherical centers of the connecting balls (5) as center points; one end of the fixed rod (19) is fixedly connected with the center of the lower connecting piece (17); the center of the upper connecting piece (18) is connected with a connecting rod (4), one end of the connecting rod (4) is provided with external threads, the lower connecting piece (17) is provided with a threaded hole in the direction of the central line, and the external threads on the connecting rod (4) and the threaded hole on the lower connecting piece (17) form threaded connection; the cleaning box comprises a box body (1) and a water stop plate (6); the front of the box body (1) is provided with a first rectangular through hole (7), and the water stop plate (6) is arranged in the first rectangular through hole (7); a handle is arranged on the outer wall of the water stop plate (6); the partition part comprises a partition plate (8), a guide rail (9) and a rodless cylinder (10); the side surface of the box body (1) is provided with a second rectangular through hole (11), and the partition plate (8) is arranged in the second rectangular through hole (11); the rodless cylinder (10) and the second rectangular through hole (11) are arranged on the same side face of the box body (1), and a piston block of the rodless cylinder (10) is fixedly connected with a partition plate (8); guide rails (9) are symmetrically arranged on the inner walls of the front and the back of the box body (1), and the guide rails (9) are matched with the partition plates (8); the rotating part comprises a motor (12) and a rubber ring; the back of the box body (1) is provided with a circular through hole, and an output shaft of the motor (12) penetrates through the circular through hole and is connected to a connecting ball (5) in the box body (1); a rubber ring is arranged between the output shaft of the motor (12) and the circular through hole; the signal output end of the liquid level sensor (3) is connected with the signal input end of the PLC; the signal output end of the PLC is connected with the motor (12), the rodless cylinder (10), the flushing part and the signal control end of the ultrasonic transducer (2); the flushing part comprises a high-pressure spray header (13), an electromagnetic valve and a water pipe (14); the high-pressure spray heads (13) are arranged at eight corners of the inner wall of the box body (1); the center line of each high-pressure spray header (13) points to the sphere center of the connecting sphere (5); the water inlet of the high-pressure spray header (13) is connected with a water pipe (14), and an electromagnetic valve is arranged on the water pipe (14); the signal output end of the PLC is connected with the signal control end of the electromagnetic valve; the horizontal plane height of the partition plate (8) is larger than the horizontal plane height of the highest point of the upper connecting piece (18), and the horizontal plane height of the partition plate (8) is lower than the horizontal plane height of the liquid level sensor (3); the shape of the lower connecting piece (17) and the shape of the upper connecting piece (18) are fan-shaped; and a bearing is clamped between the lower connecting piece (17) and the upper connecting piece (18).
2. The efficient dirt cleaning apparatus for bearings according to claim 1, wherein: the first rectangular through hole (7) and the second rectangular through hole (11) are provided with waterproof sealing strips along the line on the inner wall of the hole.
3. The efficient dirt cleaning apparatus for bearings according to claim 2, wherein: a rotary positioning block (15) is additionally arranged; the rotary positioning blocks (15) are arranged on the outer wall of the front face of the box body (1), and the rotary positioning blocks (15) are distributed around the first rectangular through holes (7).
CN202011151540.1A 2020-10-26 2020-10-26 Efficient dirt cleaning device suitable for bearing Active CN112588664B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011151540.1A CN112588664B (en) 2020-10-26 2020-10-26 Efficient dirt cleaning device suitable for bearing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011151540.1A CN112588664B (en) 2020-10-26 2020-10-26 Efficient dirt cleaning device suitable for bearing

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CN112588664A CN112588664A (en) 2021-04-02
CN112588664B true CN112588664B (en) 2024-02-06

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