CN214211466U - Cleaning device suitable for bearing - Google Patents
Cleaning device suitable for bearing Download PDFInfo
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- CN214211466U CN214211466U CN202022390504.2U CN202022390504U CN214211466U CN 214211466 U CN214211466 U CN 214211466U CN 202022390504 U CN202022390504 U CN 202022390504U CN 214211466 U CN214211466 U CN 214211466U
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Abstract
A cleaning device suitable for a bearing comprises a cleaning box, a clamping part, a washing part, an ultrasonic transducer, a partition part, a liquid level sensor, a PLC (programmable logic controller) and a rotating part, wherein the cleaning box is arranged on the upper surface of the cleaning box; the rotating part is connected with the clamping part and is arranged on the cleaning box; the washing part and the liquid level sensor are both arranged on the inner wall of the washing tank; the ultrasonic transducer is fixed on the outer wall of the lower end of the cleaning box; the partition part is arranged on the cleaning box; the clamping part comprises a three-jaw chuck and a spherical rotating body; the three-jaw chuck is provided with a plurality of three-jaw chucks, and the three-jaw chucks are uniformly arranged on the spherical outer surface of the spherical rotating body; the cleaning box comprises a box body and a water-stop sheet; the front face of the box body is provided with a first rectangular through hole, and the water-stop sheet is arranged in the first rectangular through hole. The utility model provides the high cleaning efficiency of bearing has reduced workman's intensity of labour.
Description
Technical Field
The utility model relates to a cleaning device, especially a cleaning device that can clear up bearing greasy dirt in batches belongs to bearing clearance technical field.
Background
The bearing is widely applied in the industrial field, and various rotating mechanisms need to be matched with the bearing to realize smooth rotation; in the using process of the bearing, in order to reduce the friction and the temperature reduction of the bearing, lubricating oil is filled into the bearing, so that the service life of the bearing is prolonged; in the using process of the bearing, due to the severe using environment, impurities such as oil stains and the like can be generated inside and outside the bearing, the working efficiency of the bearing can be influenced by the impurities, and if the impurities on the bearing are not cleaned in time, the bearing can not work along with the gradual increase of the impurities; in the existing bearing cleaning machines on the market, bearings are placed in a bearing cleaning box and then are soaked and cleaned; however, the density of the oil stains on the bearing is less than that of the cleaning solution, the oil stains can float on the upper surface of the cleaning solution, and the cleaning solution is discharged from the lower part after the bearing is cleaned; therefore, a cleaning device capable of cleaning the bearing at one time is needed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide a cleaning device suitable for bearing, it not only can be high-efficient with the bearing clean up, but also can reduce staff's intensity of labour.
The problem is solved through following technical scheme:
a cleaning device suitable for a bearing comprises a cleaning box, a clamping part, a washing part, an ultrasonic transducer, a partition part, a liquid level sensor, a drain outlet, a PLC and a rotating part; the rotating part is connected with the clamping part and is arranged on the cleaning box; the washing part and the liquid level sensor are both arranged on the inner wall of the washing tank; the ultrasonic transducer is fixed on the outer wall of the lower end of the cleaning box; the sewage draining outlet is arranged at the bottom end of the cleaning box; the partition part is arranged on the cleaning box; the clamping part comprises a three-jaw chuck and a spherical rotating body; the three-jaw chuck is provided with a plurality of three-jaw chucks, and the three-jaw chucks are uniformly arranged on the spherical outer surface of the spherical rotating body; the cleaning box comprises a box body and a water-stop sheet; the front surface of the box body is provided with a first rectangular through hole, and the water-stop sheet is arranged in the first rectangular through hole; a handle is arranged on the outer wall of the water-stop sheet; the partition part comprises a partition plate, a guide rail and a rodless cylinder; a second rectangular through hole is formed in the side face of the box body, and the partition plate is arranged in the second rectangular through hole; the rodless cylinder and the second rectangular through hole are arranged on the same side face of the box body, and a piston block of the rodless cylinder is fixedly connected with a partition plate; guide rails are symmetrically arranged on the inner walls of the front side and the back side of the box body, and the guide rails are matched with the partition plate; the rotating part comprises a motor and a rubber ring; a round through hole is formed in the back of the box body, and an output shaft of the motor penetrates through the round through hole to be connected to the spherical rotating body in the box body; a rubber ring is arranged between the output shaft of the motor and the circular through hole; the signal output end of the liquid level sensor is connected with the signal input end of the PLC; and the signal output end of the PLC is connected with the motor, the rodless cylinder, the flushing part and the signal control end of the ultrasonic transducer.
According to the cleaning device suitable for the bearing, the flushing part comprises the high-pressure spray header, the electromagnetic valve and the water pipe; the high-pressure spray headers are arranged at eight corners of the inner wall of the box body; the center line of each high-pressure spray head points to the circle center of the spherical rotating body; a water inlet of the high-pressure spray header is connected with a water pipe, and the water pipe is provided with an electromagnetic valve; and the signal output end of the PLC is connected with the signal control end of the electromagnetic valve.
According to the cleaning device suitable for the bearing, the horizontal height of the partition plate is larger than that of the highest point of the three-jaw chuck, and the horizontal height of the partition plate is lower than that of the liquid level sensor.
The cleaning device suitable for the bearing is characterized in that the first rectangular through hole and the second rectangular through hole are provided with waterproof sealing strips along the line on the inner wall of the hole.
The cleaning device suitable for the bearing is additionally provided with the rotary positioning block; the rotary positioning blocks are arranged on the outer wall of the front face of the box body and distributed around the first rectangular through holes.
The utility model effectively cleans the impurities on the bearing through the ultrasonic transducer and the washing part, and the double cleaning mode improves the cleaning efficiency and the cleaning depth and greatly prolongs the service life of the bearing; the condition that the service life of the bearing is influenced due to the fact that the bearing is not cleaned up in the past is avoided.
Additionally, the utility model discloses still separate greasy dirt and bearing on the liquid level effectively through cutting off the part, avoid the bearing clean up back by secondary pollution, avoided the secondary clearance.
Drawings
FIG. 1 is a schematic view of the three-dimensional structure inside the box body of the present invention;
fig. 2 is a schematic view of the external three-dimensional structure of the box body of the present invention.
The list of labels in the figure is: 1. the ultrasonic liquid level sensor comprises a box body, 2 ultrasonic transducers, 3 liquid level sensors, 4 three-jaw chucks, 5 spherical rotating bodies, 6 water-stop plates, 7 first rectangular through holes, 8 partition plates, 9 guide rails, 10 rodless cylinders, 11 second rectangular through holes, 12 motors, 13 high-pressure spray headers, 14 water pipes, 15 rotary positioning blocks and 16 sewage outlets.
Detailed Description
Referring to fig. 1 and 2, the utility model comprises a cleaning box, a clamping part, a washing part, an ultrasonic transducer 2, a partition part, a liquid level sensor 3, a sewage outlet 16, a PLC and a rotating part; the cleaning box is used for accommodating and cleaning the bearing; the clamping part is used for fixing the bearing, and the rotating part drives the clamping part to rotate, so that the bearing is driven to rotate; the ultrasonic transducer 2 is fixed on the outer wall of the lower end of the cleaning box; the principle of the ultrasonic transducer 2 is that the mechanical stripping effect on dirt on a cleaning piece is achieved by utilizing the physical effects of cavitation, radiation pressure, acoustic flow and the like when ultrasonic waves are transmitted in the cleaning liquid, meanwhile, the chemical reaction between the cleaning liquid and the dirt can be promoted, the purpose of cleaning the object is achieved, and the ultrasonic transducer 2 can clean impurities deep in a bearing; the rotating part is connected with the clamping part and is arranged on the cleaning box; the flushing part and the liquid level sensor 3 are both arranged on the inner wall of the cleaning box; the washing part is used for washing impurities on the bearing and washing the bearing clean; the partition part is arranged on the cleaning box and used for separating the bearing from the dirty oil on the liquid surface after the bearing is soaked and cleaned, so that the bearing is prevented from secondary pollution; the sewage draining outlet 16 is arranged at the bottom end of the cleaning box, and the sewage draining outlet 16 is used for draining the cleaning liquid in the cleaning box after the bearing is cleaned, so that the cleaned bearing is taken out; the clamping part comprises a three-jaw chuck 4 and a spherical rotating body 5; the number of the three-jaw chucks 4 is multiple, and the three-jaw chucks are uniformly arranged on the spherical outer surface of the spherical rotating body 5; the bearing is clamped on the three-jaw chuck 4 to be fixed and rotates along with the rotation of the spherical rotating body 5, and when the high-pressure water flow of the washing part washes the bearing, the rotating bearing can ensure that all corners of the bearing can be washed, so that the washing sufficiency is ensured; the cleaning box comprises a box body 1 and a water-stop sheet 6; the front surface of the box body 1 is provided with a first rectangular through hole 7, and the water-stop sheet 6 is arranged in the first rectangular through hole 7; the first rectangular through hole 7 is a passage for the bearing to enter the cleaning box, and the water-stop sheet 6 seals the first rectangular through hole 7 after the bearing is placed, so that the cleaning liquid in the cleaning box is prevented from flowing out; a handle is arranged on the outer wall of the water-stop sheet 6, and can help the water-stop sheet 6 to be easily installed and detached in the first rectangular through hole 7; in order to separate the bearing and the dirty oil on the liquid level, a partition part is arranged, the partition part can separate the upper middle part of the liquid level after the bearing is cleaned, then the cleaning liquid at the lower end of the partition part is discharged completely through a sewage outlet 16, the dirty oil on the liquid level and a part of the cleaning liquid are temporarily stored above the partition part, after the cleaning liquid at the lower end of the partition part is discharged completely, the water-stop plate 6 is opened, the bearing is taken out, then the water-stop plate 6 is installed, the partition part is reset, and therefore the dirty oil on the liquid level is discharged from the sewage outlet 16; the partition part comprises a partition plate 8, a guide rail 9 and a rodless cylinder 10; a second rectangular through hole 11 is formed in the side face of the box body 1, the partition plate 8 is arranged in the second rectangular through hole 11, and the partition plate 8 is inserted into and pulled out of the second rectangular through hole 11; the guide track 9 is used for regulating the front-back movement direction of the partition plate 8; the rodless cylinder 10 is used for driving the partition plate 8 to move back and forth and providing power for the partition plate; after the rodless cylinder 10 drives the partition plate 8 to move inwards to a proper position, the partition plate 8 divides the inside of the cleaning box into an upper closed cabin body and a lower closed cabin body, and liquid in the upper cabin body and the lower cabin body cannot flow mutually, so that an isolation effect is achieved; the rodless cylinder 10 and the second rectangular through hole 11 are arranged on the same side face of the box body 1, and a piston block of the rodless cylinder 10 is fixedly connected with the partition plate 8; guide rails 9 are symmetrically arranged on the inner walls of the front surface and the back surface of the box body 1, and the guide rails 9 are matched with the partition plate 8; in order to enable the bearing to be washed more fully, the bearing cleaning machine is provided with a rotating part which is used for driving the bearing to rotate, so that the cleaning degree and the cleaning depth of the bearing are improved; the rotating part comprises a motor 12 and a rubber ring; a circular through hole is formed in the back of the box body 1, and an output shaft of the motor 12 penetrates through the circular through hole to be connected to the spherical rotating body 5 in the box body 1; a rubber ring is arranged between the output shaft of the motor 12 and the circular through hole; the rubber ring is used for preventing the cleaning liquid in the cleaning box from flowing out through the circular through hole, so that the water-proof effect is achieved; the signal output end of the liquid level sensor 3 is connected with the signal input end of the PLC; the signal output end of the PLC is connected with the motor 12, the rodless cylinder 10, the flushing part and the signal control end of the ultrasonic transducer 2.
The flushing part comprises a high-pressure spray header 13, an electromagnetic valve and a water pipe 14; the high-pressure spray headers 13 are arranged at eight corners of the inner wall of the box body 1; and the central line of each high-pressure spray header 13 points to the center of the spherical rotating body 5; a water inlet of the high-pressure spray header 13 is connected with a water pipe 14, and the water pipe 14 is provided with an electromagnetic valve; the signal output end of the PLC is connected with the signal control end of the electromagnetic valve; after the bearing is installed in place, the high-pressure spray header 13 is opened to spray high-pressure cleaning liquid to the bearing, so that the purpose of cleaning the bearing is achieved.
The partition plate 8 is used for separating the dirty oil on the liquid surface from the bearing, so that the position of the partition plate 8 is ensured to be between the bearing and the liquid surface; the height of the horizontal plane of the partition plate 8 is larger than that of the highest point of the three-jaw chuck 4, and the height of the horizontal plane of the partition plate 8 is lower than that of the liquid level sensor 3.
In order to further prevent water and prevent the cleaning box from leaking water in the operation process; waterproof sealing strips are arranged on the inner wall of the hole along the lines of the first rectangular through hole 7 and the second rectangular through hole 11; the waterproof sealing strip can further ensure the waterproof performance of the cleaning box.
In order to ensure that the water-stop sheet 6 is not flushed out by the water pressure in the cleaning box, a rotary positioning block 15 is arranged; the rotary positioning blocks 15 are arranged on the outer wall of the front side of the box body 1, and the rotary positioning blocks 15 are distributed around the first rectangular through holes 7; when the water stop sheet 6 is arranged in the first rectangular through hole 7, the rotating positioning block 15 beside the water stop sheet is rotated, so that the rotating positioning block 15 is pressed on the water stop sheet 6, and the water stop sheet 6 is prevented from being separated from the first rectangular through hole 7 in the cleaning operation process.
The cleaning operation steps are as follows: opening the water stop sheet 6, extending the bearing into the first rectangular through hole 7, fixing the bearing on the three-jaw chuck 4, after all the bearings are fixed on the corresponding three-jaw chuck 4, installing the water stop sheet 6, enabling the rotary positioning block 15 to be in contact with the water stop sheet 6, starting the PLC to act, and controlling the electromagnetic valve on the water pipe 14 to be opened by the PLC, so that the cleaning liquid in the water pipe is sprayed out from the high-pressure spray header 13, meanwhile, starting the motor 12 by the PLC, enabling the bearing to rotate, and cleaning the bearing by matching with high-pressure water flow; after the liquid level sensor 3 is triggered by the liquid level, the liquid level sensor 3 transmits a signal to the PLC, the PLC controls the electromagnetic valve to cut off the water flow in the water pipe 14, and the motor 12 stops acting; then PLC control ultrasonic transducer 2 starts, carry out degree of depth clearance for wasing the bearing of incasement, treat a period of time after, stop ultrasonic transducer 2's action, PLC control rodless cylinder 10 moves, push into box 1 with partition panel 8 in, separate liquid level sump oil and bearing, then open drain 16 and discharge the washing liquid of partition panel 8 below totally, then open water-stop sheet 6 and take out the bearing, install water-stop sheet 6 again, make rodless cylinder 10 reset, thereby make liquid level sump oil discharge from drain 16, accomplish the clearance bearing operation to this.
Claims (5)
1. A cleaning device suitable for bearing which characterized in that: comprises a cleaning box, a clamping part, a washing part, an ultrasonic transducer (2), a partition part, a liquid level sensor (3), a sewage outlet (16), a PLC and a rotating part; the rotating part is connected with the clamping part and is arranged on the cleaning box; the washing part and the liquid level sensor (3) are both arranged on the inner wall of the washing tank; the ultrasonic transducer (2) is fixed on the outer wall of the lower end of the cleaning box; the sewage draining outlet (16) is arranged at the bottom end of the cleaning box; the partition part is arranged on the cleaning box; the clamping part comprises a three-jaw chuck (4) and a spherical rotating body (5); the three-jaw chucks (4) are multiple and are uniformly arranged on the spherical outer surface of the spherical rotating body (5); the cleaning box comprises a box body (1) and a water-stop sheet (6); the front surface of the box body (1) is provided with a first rectangular through hole (7), and the water-stop sheet (6) is arranged in the first rectangular through hole (7); a handle is arranged on the outer wall of the water-stop sheet (6); the partition part comprises a partition plate (8), a guide rail (9) and a rodless cylinder (10); a second rectangular through hole (11) is formed in the side face of the box body (1), and the partition plate (8) is arranged in the second rectangular through hole (11); the rodless cylinder (10) and the second rectangular through hole (11) are arranged on the same side face of the box body (1), and a piston block of the rodless cylinder (10) is fixedly connected with a partition plate (8); guide rails (9) are symmetrically arranged on the inner walls of the front surface and the back surface of the box body (1), and the guide rails (9) are matched with the partition plate (8); the rotating part comprises a motor (12) and a rubber ring; a round through hole is formed in the back of the box body (1), and an output shaft of the motor (12) penetrates through the round through hole to be connected to the spherical rotating body (5) in the box body (1); a rubber ring is arranged between the output shaft of the motor (12) and the circular through hole; the signal output end of the liquid level sensor (3) is connected with the signal input end of the PLC; and the signal output end of the PLC is connected with the signal control ends of the motor (12), the rodless cylinder (10), the flushing part and the ultrasonic transducer (2).
2. A cleaning device for a bearing as claimed in claim 1, wherein: the flushing part comprises a high-pressure spray header (13), an electromagnetic valve and a water pipe (14); the high-pressure spray headers (13) are arranged at eight corners of the inner wall of the box body (1); the center line of each high-pressure spray head (13) points to the circle center of the spherical rotating body (5); a water inlet of the high-pressure spray header (13) is connected with a water pipe (14), and an electromagnetic valve is arranged on the water pipe (14); and the signal output end of the PLC is connected with the signal control end of the electromagnetic valve.
3. A cleaning device for a bearing as claimed in claim 2, wherein: the height of the horizontal plane of the partition plate (8) is larger than that of the highest point of the three-jaw chuck (4), and the height of the horizontal plane of the partition plate (8) is lower than that of the liquid level sensor (3).
4. A cleaning device for a bearing as claimed in claim 3, wherein: and waterproof sealing strips are arranged on the inner wall of the hole along the lines of the first rectangular through hole (7) and the second rectangular through hole (11).
5. A cleaning device for a bearing as claimed in claim 4, wherein: a rotary positioning block (15) is additionally arranged; the rotary positioning blocks (15) are arranged on the outer wall of the front face of the box body (1), and the rotary positioning blocks (15) are distributed around the first rectangular through holes (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022390504.2U CN214211466U (en) | 2020-10-26 | 2020-10-26 | Cleaning device suitable for bearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022390504.2U CN214211466U (en) | 2020-10-26 | 2020-10-26 | Cleaning device suitable for bearing |
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| Publication Number | Publication Date |
|---|---|
| CN214211466U true CN214211466U (en) | 2021-09-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022390504.2U Active CN214211466U (en) | 2020-10-26 | 2020-10-26 | Cleaning device suitable for bearing |
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| CN (1) | CN214211466U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114798585A (en) * | 2022-03-22 | 2022-07-29 | 亳州市强力金刚石有限公司 | Artificial diamond ultrasonic cleaning equipment |
-
2020
- 2020-10-26 CN CN202022390504.2U patent/CN214211466U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114798585A (en) * | 2022-03-22 | 2022-07-29 | 亳州市强力金刚石有限公司 | Artificial diamond ultrasonic cleaning equipment |
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