CN112588664A - High-efficient device of decontaminating suitable for bearing - Google Patents

High-efficient device of decontaminating suitable for bearing Download PDF

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Publication number
CN112588664A
CN112588664A CN202011151540.1A CN202011151540A CN112588664A CN 112588664 A CN112588664 A CN 112588664A CN 202011151540 A CN202011151540 A CN 202011151540A CN 112588664 A CN112588664 A CN 112588664A
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CN
China
Prior art keywords
hole
connecting piece
bearing
cleaning
rectangular
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Granted
Application number
CN202011151540.1A
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Chinese (zh)
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CN112588664B (en
Inventor
王松伟
温永革
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Jilin Xinda Iron and Steel Co Ltd
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Jilin Xinda Iron and Steel Co Ltd
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Priority to CN202011151540.1A priority Critical patent/CN112588664B/en
Publication of CN112588664A publication Critical patent/CN112588664A/en
Application granted granted Critical
Publication of CN112588664B publication Critical patent/CN112588664B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

A high-efficiency dirt cleaning device suitable for a bearing comprises a cleaning box, a clamping part, a washing part, an ultrasonic transducer, a partition part, a liquid level sensor, a drain outlet, a PLC and a rotating part; the rotating part is connected with the clamping part and is arranged on the cleaning box; the washing part and the liquid level sensor are both arranged on the inner wall of the washing tank; the ultrasonic transducer is fixed on the outer wall of the lower end of the cleaning box; the sewage draining outlet is arranged at the bottom end of the cleaning box; the partition part is arranged on the cleaning box; the clamping part comprises a connecting ball, a connecting rod, a lower connecting piece, an upper connecting piece and a fixing rod; the fixed rod is fixedly connected to the connecting ball; one end of the fixed rod is fixedly connected with the center of the lower connecting piece; the center of going up the connecting rod is connected with the connecting rod, and the one end of connecting rod is provided with the external screw thread, and lower connecting piece is provided with the screw hole in the central line direction. The invention improves the cleaning efficiency of the bearing and reduces the labor intensity of workers.

Description

High-efficient device of decontaminating suitable for bearing
Technical Field
The invention relates to a dirt cleaning device, in particular to a dirt cleaning device capable of cleaning oil stains on bearings in batches, and belongs to the technical field of bearing cleaning.
Background
The bearing is widely applied in the industrial field, and various rotating mechanisms need to be matched with the bearing to realize smooth rotation; in the using process of the bearing, in order to reduce the friction and the temperature reduction of the bearing, lubricating oil is filled into the bearing, so that the service life of the bearing is prolonged; in the using process of the bearing, due to the severe using environment, impurities such as oil stains and the like can be generated inside and outside the bearing, the working efficiency of the bearing can be influenced by the impurities, and if the impurities on the bearing are not cleaned in time, the bearing can not work along with the gradual increase of the impurities; in the existing bearing cleaning machines on the market, bearings are placed in a bearing cleaning box and then are soaked and cleaned; however, the density of the oil stains on the bearing is less than that of the cleaning solution, the oil stains can float on the upper surface of the cleaning solution, and the cleaning solution is discharged from the lower part after the bearing is cleaned; therefore, a cleaning device capable of cleaning the bearing at one time is needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a high-efficiency dirt cleaning device suitable for a bearing, which not only can efficiently clean the bearing, but also can reduce the labor intensity of workers.
The problems of the invention are solved by the following technical scheme:
a high-efficiency dirt cleaning device suitable for a bearing comprises a cleaning box, a clamping part, a washing part, an ultrasonic transducer, a partition part, a liquid level sensor, a drain outlet, a PLC and a rotating part; the rotating part is connected with the clamping part and is arranged on the cleaning box; the washing part and the liquid level sensor are both arranged on the inner wall of the washing tank; the ultrasonic transducer is fixed on the outer wall of the lower end of the cleaning box; the sewage draining outlet is arranged at the bottom end of the cleaning box; the partition part is arranged on the cleaning box; the clamping part comprises a connecting ball, a connecting rod, a lower connecting piece, an upper connecting piece and a fixing rod; the number of the fixed rods is multiple, and the fixed rods are uniformly distributed on the connecting ball in a spherical shape by taking the center of the connecting ball as a central point; one end of the fixed rod is fixedly connected with the center of the lower connecting piece; the center of the upper connecting rod is connected with a connecting rod, one end of the connecting rod is provided with an external thread, the lower connecting piece is provided with a threaded hole in the direction of the central line, and the external thread on the connecting rod and the threaded hole on the lower connecting piece form threaded connection; the cleaning box comprises a box body and a water-stop sheet; the front surface of the box body is provided with a first rectangular through hole, and the water-stop sheet is arranged in the first rectangular through hole; a handle is arranged on the outer wall of the water-stop sheet; the partition part comprises a partition plate, a guide rail and a rodless cylinder; a second rectangular through hole is formed in the side face of the box body, and the partition plate is arranged in the second rectangular through hole; the rodless cylinder and the second rectangular through hole are arranged on the same side face of the box body, and a piston block of the rodless cylinder is fixedly connected with a partition plate; guide rails are symmetrically arranged on the inner walls of the front side and the back side of the box body, and the guide rails are matched with the partition plate; the rotating part comprises a motor and a rubber ring; a circular through hole is formed in the back face of the box body, and an output shaft of the motor penetrates through the circular through hole to be connected to a connecting ball in the box body; a rubber ring is arranged between the output shaft of the motor and the circular through hole; the signal output end of the liquid level sensor is connected with the signal input end of the PLC; and the signal output end of the PLC is connected with the motor, the rodless cylinder, the flushing part and the signal control end of the ultrasonic transducer.
According to the efficient dirt cleaning device suitable for the bearing, the flushing part comprises the high-pressure spray header, the electromagnetic valve and the water pipe; the high-pressure spray headers are arranged at eight corners of the inner wall of the box body; the central line of each high-pressure spray header points to the sphere center of the connecting ball; a water inlet of the high-pressure spray header is connected with a water pipe, and the water pipe is provided with an electromagnetic valve; and the signal output end of the PLC is connected with the signal control end of the electromagnetic valve.
Above-mentioned high-efficient device of decontaminating suitable for bearing, the horizontal plane height of partition panel is greater than the horizontal plane height of upper junction spare peak, and the horizontal plane height of partition panel is less than level sensor's horizontal plane height.
The above-mentioned high-efficient device of decontaminating suitable for the bearing, first rectangle through-hole and second rectangle through-hole are provided with waterproof sealing strip on the downthehole wall along the line.
The efficient dirt cleaning device suitable for the bearing is additionally provided with the rotary positioning block; the rotary positioning blocks are arranged on the outer wall of the front face of the box body and distributed around the first rectangular through holes.
The efficient dirt cleaning device suitable for the bearing is characterized in that the bearing is clamped between the lower connecting piece and the upper connecting piece.
The efficient dirt cleaning device suitable for the bearing is characterized in that the lower connecting piece and the upper connecting piece are fan-shaped.
According to the invention, impurities on the bearing are effectively cleaned through the ultrasonic transducer and the flushing part, the cleaning efficiency and the cleaning depth are improved by a double cleaning mode, and the service life of the bearing is greatly prolonged; the condition that the service life of the bearing is influenced due to the fact that the bearing is not cleaned up in the past is avoided.
In addition, the oil stain on the liquid surface is effectively separated from the bearing through the separating part, so that the bearing is prevented from being secondarily polluted after being cleaned, and secondary cleaning is avoided.
Drawings
FIG. 1 is a schematic perspective view of the interior of the case of the present invention;
FIG. 2 is a schematic external perspective view of the case of the present invention;
fig. 3 is a schematic perspective view of a clamping portion of the present invention.
The list of labels in the figure is: 1. the ultrasonic cleaning device comprises a box body, 2. an ultrasonic transducer, 3. a liquid level sensor, 4. a connecting rod, 5. a connecting ball, 6. a water-stop plate, 7. a first rectangular through hole, 8. a partition plate, 9. a guide rail, 10. a rodless cylinder, 11. a second rectangular through hole, 12. a motor, 13. a high-pressure spray head, 14. a water pipe, 15. a rotary positioning block, 16. a sewage discharge outlet, 17. a lower connecting piece, 18. an upper connecting piece and 19. a fixing rod.
Detailed Description
Referring to fig. 1, 2 and 3, the present invention comprises a cleaning tank, a clamping part, a rinsing part, an ultrasonic transducer 2, a partition part, a liquid level sensor 3, a drain 16, a PLC and a rotating part; the cleaning box is used for accommodating and cleaning the bearing; the clamping part is used for fixing the bearing, and the rotating part drives the clamping part to rotate, so that the bearing is driven to rotate; the ultrasonic transducer 2 is fixed on the outer wall of the lower end of the cleaning box; the principle of the ultrasonic transducer 2 is that the mechanical stripping effect on dirt on a cleaning piece is achieved by utilizing the physical effects of cavitation, radiation pressure, acoustic flow and the like when ultrasonic waves are transmitted in the cleaning liquid, meanwhile, the chemical reaction between the cleaning liquid and the dirt can be promoted, the purpose of cleaning the object is achieved, and the ultrasonic transducer 2 can clean impurities deep in a bearing; the rotating part is connected with the clamping part and is arranged on the cleaning box; the flushing part and the liquid level sensor 3 are both arranged on the inner wall of the cleaning box; the washing part is used for washing impurities on the bearing and washing the bearing clean; the partition part is arranged on the cleaning box and used for separating the bearing from the dirty oil on the liquid surface after the bearing is soaked and cleaned, so that the bearing is prevented from secondary pollution; the sewage draining outlet 16 is arranged at the bottom end of the cleaning box, and the sewage draining outlet 16 is used for draining the cleaning liquid in the cleaning box after the bearing is cleaned, so that the cleaned bearing is taken out; the clamping part comprises a connecting ball 5, a connecting rod 4, a lower connecting piece 17, an upper connecting piece 18 and a fixing rod 19; the number of the fixing rods 19 is multiple, and the fixing rods 19 are uniformly distributed on the connecting ball 5 in a spherical shape by taking the center of the connecting ball 5 as a central point; one end of the fixed rod 19 is fixedly connected with the center of the lower connecting piece 17; the center of the upper connecting rod 18 is connected with a connecting rod 4, one end of the connecting rod 4 is provided with an external thread, the lower connecting piece 17 is provided with a threaded hole in the direction of the central line, and the external thread on the connecting rod 4 and the threaded hole on the lower connecting piece 17 form threaded connection; the bearing is clamped between the lower connecting piece 17 and the upper connecting piece 18, and the connecting rod 4 can be screwed in the threaded hole only by rotating the upper connecting piece 18, so that the bearing is clamped; when the motor 12 drives the connecting ball 5 to rotate, the bearing also rotates along with the connecting ball, and when the high-pressure water flow of the washing part washes the bearing, the rotating bearing can ensure that all corners of the bearing can be washed, so that the washing sufficiency is ensured; the cleaning box comprises a box body 1 and a water-stop sheet 6; the front surface of the box body 1 is provided with a first rectangular through hole 7, and the water-stop sheet 6 is arranged in the first rectangular through hole 7; the first rectangular through hole 7 is a passage for the bearing to enter the cleaning box, and the water-stop sheet 6 seals the first rectangular through hole 7 after the bearing is placed, so that the cleaning liquid in the cleaning box is prevented from flowing out; a handle is arranged on the outer wall of the water-stop sheet 6, and can help the water-stop sheet 6 to be easily installed and detached in the first rectangular through hole 7; in order to separate the bearing and the dirty oil on the liquid level, a partition part is arranged, the partition part can separate the upper middle part of the liquid level after the bearing is cleaned, then the cleaning liquid at the lower end of the partition part is discharged completely through a sewage outlet 16, the dirty oil on the liquid level and a part of the cleaning liquid are temporarily stored above the partition part, after the cleaning liquid at the lower end of the partition part is discharged completely, the water-stop plate 6 is opened, the bearing is taken out, then the water-stop plate 6 is installed, the partition part is reset, and therefore the dirty oil on the liquid level is discharged from the sewage outlet 16; the partition part comprises a partition plate 8, a guide rail 9 and a rodless cylinder 10; a second rectangular through hole 11 is formed in the side face of the box body 1, the partition plate 8 is arranged in the second rectangular through hole 11, and the partition plate 8 is inserted into and pulled out of the second rectangular through hole 11; the guide track 9 is used for regulating the front-back movement direction of the partition plate 8; the rodless cylinder 10 is used for driving the partition plate 8 to move back and forth and providing power for the partition plate; after the rodless cylinder 10 drives the partition plate 8 to move inwards to a proper position, the partition plate 8 divides the inside of the cleaning box into an upper closed cabin body and a lower closed cabin body, and liquid in the upper cabin body and the lower cabin body cannot flow mutually, so that an isolation effect is achieved; the rodless cylinder 10 and the second rectangular through hole 11 are arranged on the same side face of the box body 1, and a piston block of the rodless cylinder 10 is fixedly connected with the partition plate 8; guide rails 9 are symmetrically arranged on the inner walls of the front surface and the back surface of the box body 1, and the guide rails 9 are matched with the partition plate 8; in order to enable the bearing to be washed more fully, the bearing cleaning machine is provided with a rotating part which is used for driving the bearing to rotate, so that the cleaning degree and the cleaning depth of the bearing are improved; the rotating part comprises a motor 12 and a rubber ring; a circular through hole is formed in the back of the box body 1, and an output shaft of the motor 12 penetrates through the circular through hole to be connected to the spherical rotating body 5 in the box body 1; a rubber ring is arranged between the output shaft of the motor 12 and the circular through hole; the rubber ring is used for preventing the cleaning liquid in the cleaning box from flowing out through the circular through hole, so that the water-proof effect is achieved; the signal output end of the liquid level sensor 3 is connected with the signal input end of the PLC; the signal output end of the PLC is connected with the motor 12, the rodless cylinder 10, the flushing part and the signal control end of the ultrasonic transducer 2.
The flushing part comprises a high-pressure spray header 13, an electromagnetic valve and a water pipe 14; the high-pressure spray headers 13 are arranged at eight corners of the inner wall of the box body 1; and the central line of each high-pressure spray header 13 points to the center of the spherical rotating body 5; a water inlet of the high-pressure spray header 13 is connected with a water pipe 14, and the water pipe 14 is provided with an electromagnetic valve; the signal output end of the PLC is connected with the signal control end of the electromagnetic valve; after the bearing is installed in place, the high-pressure spray header 13 is opened to spray high-pressure cleaning liquid to the bearing, so that the purpose of cleaning the bearing is achieved.
The partition plate 8 is used for separating the dirty oil on the liquid surface from the bearing, so that the position of the partition plate 8 is ensured to be between the bearing and the liquid surface; the height of the horizontal plane of the partition board 8 is greater than that of the highest point of the upper connecting piece 18, and the height of the horizontal plane of the partition board 8 is lower than that of the liquid level sensor 3.
In order to further prevent water and prevent the cleaning box from leaking water in the operation process; waterproof sealing strips are arranged on the inner wall of the hole along the lines of the first rectangular through hole 7 and the second rectangular through hole 11; the waterproof sealing strip can further ensure the waterproof performance of the cleaning box.
In order to ensure that the water-stop sheet 6 is not flushed out by the water pressure in the cleaning box, a rotary positioning block 15 is arranged; the rotary positioning blocks 15 are arranged on the outer wall of the front side of the box body 1, and the rotary positioning blocks 15 are distributed around the first rectangular through holes 7; when the water stop sheet 6 is arranged in the first rectangular through hole 7, the rotating positioning block 15 beside the water stop sheet is rotated, so that the rotating positioning block 15 is pressed on the water stop sheet 6, and the water stop sheet 6 is prevented from being separated from the first rectangular through hole 7 in the cleaning operation process.
When the lower connecting piece 17 and the upper connecting piece 18 clamp the bearing to rotate, in order to avoid the lower connecting piece 17 and the upper connecting piece 18 from blocking the spraying of the high-pressure water flow from the high-pressure spray header 13 to the bearing, the lower connecting piece 17 and the upper connecting piece 18 are both in fan shapes, so that the high-pressure water flow can spray the bearing through the gaps of the fan shapes.
The cleaning operation steps are as follows: opening the water-stop sheet 6, extending the bearing into the first rectangular through hole 7, then screwing off the upper connecting piece 18, placing the bearing on the lower connecting piece 17, then enabling the connecting rod 4 to penetrate through the inner ring of the bearing, and enabling the external thread at the lower end of the connecting rod 4 to form threaded fit with the threaded hole on the lower connecting piece 17 until the bearing is clamped tightly; after all the bearings are fixed, installing the water-stop sheet 6, enabling the rotary positioning block 15 to touch and press the water-stop sheet 6, starting the PLC to act, and controlling the electromagnetic valve on the water pipe 14 to be opened by the PLC, so that the cleaning liquid in the water pipe is sprayed out from the high-pressure spray header 13, meanwhile, starting the motor 12 by the PLC, enabling the bearings to rotate, and cleaning the bearings by matching with high-pressure water flow; after the liquid level sensor 3 is triggered by the liquid level, the liquid level sensor 3 transmits a signal to the PLC, the PLC controls the electromagnetic valve to cut off the water flow in the water pipe 14, and the motor 12 stops acting; then PLC control ultrasonic transducer 2 starts, carry out degree of depth clearance for wasing the bearing of incasement, treat a period of time after, stop ultrasonic transducer 2's action, PLC control rodless cylinder 10 moves, push into box 1 with partition panel 8 in, separate liquid level sump oil and bearing, then open drain 16 and discharge the washing liquid of partition panel 8 below totally, then open water-stop sheet 6 and take out the bearing, install water-stop sheet 6 again, make rodless cylinder 10 reset, thereby make liquid level sump oil discharge from drain 16, accomplish the clearance bearing operation to this.

Claims (7)

1. The utility model provides a high-efficient device of decontaminating suitable for bearing which characterized in that: comprises a cleaning box, a clamping part, a washing part, an ultrasonic transducer (2), a partition part, a liquid level sensor (3), a sewage outlet (16), a PLC and a rotating part; the rotating part is connected with the clamping part and is arranged on the cleaning box; the washing part and the liquid level sensor (3) are both arranged on the inner wall of the washing tank; the ultrasonic transducer (2) is fixed on the outer wall of the lower end of the cleaning box; the sewage draining outlet (16) is arranged at the bottom end of the cleaning box; the partition part is arranged on the cleaning box; the clamping part comprises a connecting ball (5), a connecting rod (4), a lower connecting piece (17), an upper connecting piece (18) and a fixing rod (19); the number of the fixing rods (19) is multiple, and the fixing rods (19) are uniformly distributed on the connecting ball (5) in a spherical shape by taking the center of the connecting ball (5) as a central point; one end of the fixed rod (19) is fixedly connected with the center of the lower connecting piece (17); the center of the upper connecting rod (18) is connected with a connecting rod (4), one end of the connecting rod (4) is provided with an external thread, the lower connecting piece (17) is provided with a threaded hole in the central line direction, and the external thread on the connecting rod (4) and the threaded hole on the lower connecting piece (17) form threaded connection; the cleaning box comprises a box body (1) and a water-stop sheet (6); the front surface of the box body (1) is provided with a first rectangular through hole (7), and the water-stop sheet (6) is arranged in the first rectangular through hole (7); a handle is arranged on the outer wall of the water-stop sheet (6); the partition part comprises a partition plate (8), a guide rail (9) and a rodless cylinder (10); a second rectangular through hole (11) is formed in the side face of the box body (1), and the partition plate (8) is arranged in the second rectangular through hole (11); the rodless cylinder (10) and the second rectangular through hole (11) are arranged on the same side face of the box body (1), and a piston block of the rodless cylinder (10) is fixedly connected with a partition plate (8); guide rails (9) are symmetrically arranged on the inner walls of the front surface and the back surface of the box body (1), and the guide rails (9) are matched with the partition plate (8); the rotating part comprises a motor (12) and a rubber ring; a round through hole is formed in the back of the box body (1), and an output shaft of the motor (12) penetrates through the round through hole to be connected to a connecting ball (5) in the box body (1); a rubber ring is arranged between the output shaft of the motor (12) and the circular through hole; the signal output end of the liquid level sensor (3) is connected with the signal input end of the PLC; and the signal output end of the PLC is connected with the signal control ends of the motor (12), the rodless cylinder (10), the flushing part and the ultrasonic transducer (2).
2. A high efficiency soil cleaning device for bearings as claimed in claim 1, wherein: the flushing part comprises a high-pressure spray header (13), an electromagnetic valve and a water pipe (14); the high-pressure spray headers (13) are arranged at eight corners of the inner wall of the box body (1); the central line of each high-pressure spray header (13) points to the center of the connecting ball (5); a water inlet of the high-pressure spray header (13) is connected with a water pipe (14), and an electromagnetic valve is arranged on the water pipe (14); and the signal output end of the PLC is connected with the signal control end of the electromagnetic valve.
3. A high efficiency soil cleaning device for bearings as claimed in claim 2, wherein: the height of the horizontal plane of the partition board (8) is larger than that of the highest point of the upper connecting piece (18), and the height of the horizontal plane of the partition board (8) is lower than that of the liquid level sensor (3).
4. A high efficiency soil cleaning device for bearings as claimed in claim 3, wherein: and waterproof sealing strips are arranged on the inner wall of the hole along the lines of the first rectangular through hole (7) and the second rectangular through hole (11).
5. The efficient decontamination device for bearings of claim 4, wherein: a rotary positioning block (15) is additionally arranged; the rotary positioning blocks (15) are arranged on the outer wall of the front face of the box body (1), and the rotary positioning blocks (15) are distributed around the first rectangular through holes (7).
6. The efficient decontamination device for bearings of claim 5, wherein: and a bearing is clamped between the lower connecting piece (17) and the upper connecting piece (18).
7. The efficient decontamination device for bearings of claim 6, wherein: the lower connecting piece (17) and the upper connecting piece (18) are both in fan shapes.
CN202011151540.1A 2020-10-26 2020-10-26 Efficient dirt cleaning device suitable for bearing Active CN112588664B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011151540.1A CN112588664B (en) 2020-10-26 2020-10-26 Efficient dirt cleaning device suitable for bearing

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Application Number Priority Date Filing Date Title
CN202011151540.1A CN112588664B (en) 2020-10-26 2020-10-26 Efficient dirt cleaning device suitable for bearing

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CN112588664A true CN112588664A (en) 2021-04-02
CN112588664B CN112588664B (en) 2024-02-06

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