CN204583796U - A kind of die waterway cleaning machine - Google Patents
A kind of die waterway cleaning machine Download PDFInfo
- Publication number
- CN204583796U CN204583796U CN201520138736.5U CN201520138736U CN204583796U CN 204583796 U CN204583796 U CN 204583796U CN 201520138736 U CN201520138736 U CN 201520138736U CN 204583796 U CN204583796 U CN 204583796U
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- Prior art keywords
- pulse
- water
- die waterway
- cleaning machine
- casing
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Abstract
The utility model discloses a kind of die waterway cleaning machine.Comprise control panel and the scram button of casing and tank surface, it is characterized in that, described casing outer side covers one layer of heat preservation is cotton, is provided with reservoir, flow monitoring meter, circulated filter system, automatic diaphragm pump, high-pressure system and pulse oscillating generator in described casing; Wherein, fluid level controller is provided with in described reservoir, described circulated filter system is made up of water circulating pump and filter, described pulse oscillating generator connects inlet pipeline and mould water inlet, the compressed air that described high-pressure system produces forms pulse through pulse oscillating generator and shakes water flow ripple at a high speed together with water, and pulse enters die waterway with high speed concussion water flow ripple and cleans tube wall.The utility model, can be convenient and swift, time saving and energy saving clean mould pipeline, cleans up successful, ensure that mold hot conductance is stablized, improves the quality that mould manufactures a finished product.
Description
Technical field
The utility model relates to Environment protection cleaning field, particularly relates to a kind of die waterway cleaning machine.
Background technology
If mould used in the industrial production does not have regular cleaning and maintenance, die waterway line clogging can be caused, before and after mould uses, as cleaned water route not in time, there is Severe blockage situation in president's accumulated time rust iron, incrustation scale, cause pipeline to diminish, increase cleaning difficulty.Simultaneously the rusty stain of die surface can affect mould and die accuracy and causes product size, color unstable, and fraction defective increases.
Need to use cleaning machine in the cleaning of mould and maintenance, and traditional mould cleaner is one direction flushing, cleaning medicine can be added in flushing process simultaneously, this cleaning medicine of Long-Time Service can have an impact to mould to a certain extent, corrosion die waterway, one direction backwashing manner DeGrain, can not produce effective impact to a large amount of iron rust produced in die waterway and incrustation scale simultaneously, increases cleaning difficulty.
Utility model content
The utility model provides a kind of die waterway cleaning machine, and can be convenient and swift, time saving and energy saving clean mould pipeline, cleans up successful, ensure that mold hot conductance is stablized, improves the quality that mould manufactures a finished product.
The object of the invention is to be achieved through the following technical solutions:
A kind of die waterway cleaning machine, it is characterized in that, comprise control panel and the scram button of casing and tank surface, it is characterized in that, described casing outer side covers one layer of heat preservation is cotton, is provided with reservoir, flow monitoring meter, circulated filter system, automatic diaphragm pump, high-pressure system and pulse oscillating generator in described casing; Wherein, fluid level controller is provided with in described reservoir, described circulated filter system is made up of water circulating pump and filter, described pulse oscillating generator connects inlet pipeline and mould water inlet, the compressed air that described high-pressure system produces forms pulse through pulse oscillating generator and shakes water flow ripple at a high speed together with water, and pulse enters die waterway with high speed concussion water flow ripple and cleans tube wall.
Described box house is also provided with water pump, heating system and power distribution cabinet, is furnished with temperature inductor in described heating system.
Described tank surface is also provided with Pressure gauge, acoustic-optic alarm and digital display temperature controller.
Be provided with magnetic valve and ball valve discharge opeing control system in described casing, control discharging of waste liquid by described control panel.
Compared with prior art, the utility model at least has the following advantages:
By above-mentioned the technical solution of the utility model, this equipment every day can three-shift operation continuously, per tour 8.0 hours, scavenging period≤120min, when the cleaning to automobile die, large-sized plastic rubber mould, precision die etc., by the control of PLC and touch-screen, both can export cleaning in 4 roads simultaneously, also can single channel clean.Compared with cleaning equipment of the prior art, this programme not only can realize the cleaning to die waterway, the process such as simultaneously also can carry out rinsing to die waterway after cleaning completes, dry up.Facilitate place to be provided with red scram button in equipment surface position, can stop anxious for equipment immediately when making a mistake operation, ensure that the safety of operating personnel.This equipment be used as specially to solve die waterway and other pipeline because of incrustation scale, get rusty, pipeline that greasy dirt etc. causes attenuates, the problems such as heat conduction is bad.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of die waterway cleaning machine that the utility model provides.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model, be clearly and completely described the technical scheme in the utility model, obviously, described embodiment is only a part of embodiment of the present utility model, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Figure 1, for a kind of die waterway cleaning machine that the utility model embodiment proposes, comprise control panel 2 and the scram button 3 on casing 1 and casing 1 surface, it is characterized in that, casing 1 outer side covers one layer of heat preservation is cotton, is provided with reservoir 4, flow monitoring meter, circulated filter system 5, automatic diaphragm pump 6, high-pressure system 7 and pulse oscillating generator 8 in casing 1; Wherein, fluid level controller is provided with in reservoir 4, circulated filter system 5 is made up of water circulating pump and filter, pulse oscillating generator 8 connects inlet pipeline 9 and mould water inlet 10, the compressed air that high-pressure system 7 produces forms pulse through pulse oscillating generator 8 and shakes water flow ripple at a high speed together with water, and pulse enters die waterway with high speed concussion water flow ripple and cleans tube wall.
Preferably, in this programme, casing 1 is of a size of 1000 × 800 × 900mm (long × wide × high), the inside groove of reservoir 4 is of a size of 600 × 500 × 500mm (long × wide × dark), and capacity is 150L, and cell body adopts SUS304 import stainless steel to make.Adopt digital display type flow monitoring meter, in order to detect the size of flow, and whether unobstructed after cleaning; The effect of described heat-preservation cotton is the heat waste of reduction equipment, and device interior is provided with independently circulated filter system 5, and system is made up of water circulating pump, stainless steel filter, Pressure gauge etc., and filtering accuracy is that 1 μ etc. is optional.Wherein, acid and alkali-resistance (Grandfos) multistage pump selected by water circulating pump, and the intensity of its flow and lift guarantees the suspended dust taken away in cleaning fluid, pump head 61m, flow: 8m3/h, power: 1.5KW.
Be furnished with fluid level controller in reservoir 4, when liquid level too low or too high time, can realize automatically closing heating and other power supplys, and acousto-optic is reported to the police; This equipment complete machine is full-closed structure, all adopts stainless steel to make, and external door panel adopts stainless steel to make, and said device features rational structure is attractive in appearance.
Preferably, casing 1 inside is also provided with water pump, heating system and power distribution cabinet, is furnished with temperature inductor in heating system.Heating system power 15KW, normal temperature ~ 100 are degree adjustable, join PT-100 Ω type temperature inductor, conventional cleaning temperature 30-60 DEG C, Omron digital display temperature controller, and after temperature arrives design temperature, fluctuation is no more than 3 DEG C.
Preferably, be provided with magnetic valve and ball valve discharge opeing control system in casing 1, control discharging of waste liquid by control panel.Discharge opeing control system is controlled by touch-screen can automatic-discharging or manual drain.
Except above-mentioned functions, this equipment also has following characteristics in security performance:
1, equipment has scram button, presses scram button and can realize hard stop.Scram button position is reasonable, and operating personnel are convenient to close.Scram button adopts red mushroom head button, and contrast colot is yellow.Suddenly stop to control to adopt double loop to control, use manual program to control.Emergency stop device meets the requirement of GB16754-2008.
2, during equipment runs, the device of the liquid that can fly out such as door, lid of room body all cannot be opened; Be opened at the door, lid etc. of room body, equipment quits work automatically.Equipment good seal, the situation that cleaning fluid can be caused to sputter equipment without any other occurs.
3, equipment electric part adopts stand-alone power distribution cabinet to install, and the crucial electrical parts such as all motors, water pump have protective device, and carry out function piecemeal in circuit aspect, i.e. forceful electric power, light current piecemeal, prevents liquid comes into contact to electrical equipment, and material is stainless steel, corrosion-resistant.
4, each structural design manufacture all meets the safety standard of country and the world.
The operation principle of this equipment is as follows:
Cleaning way: after lotion being added reservoir 4, pumps in mould pipeline to carry out dissolving then automatically switching and uses multistage pulse technique to clean tube wall, utilizes backflow to allow dirt and lotion in pipeline discharge; Pulse cleaning: pulse cleaning technique is power source with compressed air, take water as cleansing medium, the air-flow having compressed air to send forms pulse and concussion air-flow ripple at a high speed by pulse oscillating generator together with water, and pulse is with continuing under water flow wave direction to propagate.Make to form high speed steam eddy current and high pressure micro bubbles in pipe, after bubble is rebuffed, expansion explosion makes incrustation scale fragmentation come off; Secondly it also has the function of dredging pipeline, and it is used as power with air and produces powerful air shell, smashes or impacts tamper, making pipeline unimpeded.
The workflow of this equipment is as follows:
Cleaning pipe-fitting joint is connected on mould water inlet 10 by operator, then point operation control panel 2 cleans start button, cleaning machine automatically carries out a series of cleaning, rinsing to mould pipeline, dries up, then touch by operating personnel the button that leaks hunting, namely cleaning machine automatically switches to pressure holding function of leaking hunting and starts working, after by operator, joint is unloaded, namely whole cleaning process accuses complete.
Compared with prior art, the utility model at least has the following advantages:
By above-mentioned the technical solution of the utility model, this equipment every day can three-shift operation continuously, per tour 8.0 hours, scavenging period≤120min, when the cleaning to automobile die, large-sized plastic rubber mould, precision die etc., by the control of PLC and touch-screen, both can export cleaning in 4 roads simultaneously, also can single channel clean.Compared with cleaning equipment of the prior art, this programme not only can realize the cleaning to die waterway, the process such as simultaneously also can carry out rinsing to die waterway after cleaning completes, dry up.Facilitate place to be provided with red scram button in equipment surface position, can stop anxious for equipment immediately when making a mistake operation, ensure that the safety of operating personnel.This equipment be used as specially to solve die waterway and other pipeline because of incrustation scale, get rusty, pipeline that greasy dirt etc. causes attenuates, the problems such as heat conduction is bad.
The above; be only the utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the change that can expect easily or replacement, all should be encompassed within protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.
Claims (4)
1. a die waterway cleaning machine, comprise control panel and the scram button of casing and tank surface, it is characterized in that, described casing outer side covers one layer of heat preservation is cotton, is provided with reservoir, flow monitoring meter, circulated filter system, automatic diaphragm pump, high-pressure system and pulse oscillating generator in described casing; Wherein, fluid level controller is provided with in described reservoir, described circulated filter system is made up of water circulating pump and filter, described pulse oscillating generator connects inlet pipeline and mould water inlet, the compressed air that described high-pressure system produces forms pulse through pulse oscillating generator and shakes water flow ripple at a high speed together with water, and pulse enters die waterway with high speed concussion water flow ripple and cleans tube wall.
2. die waterway cleaning machine as claimed in claim 1, it is characterized in that, described box house is also provided with water pump, heating system and power distribution cabinet, is furnished with temperature inductor in described heating system.
3. die waterway cleaning machine as claimed in claim 1, it is characterized in that, described tank surface is also provided with Pressure gauge, acoustic-optic alarm and digital display temperature controller.
4. die waterway cleaning machine as claimed in claim 1, is characterized in that, be provided with magnetic valve and ball valve discharge opeing control system in described casing, controls discharging of waste liquid by described control panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520138736.5U CN204583796U (en) | 2015-03-12 | 2015-03-12 | A kind of die waterway cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520138736.5U CN204583796U (en) | 2015-03-12 | 2015-03-12 | A kind of die waterway cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204583796U true CN204583796U (en) | 2015-08-26 |
Family
ID=53919997
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520138736.5U Expired - Fee Related CN204583796U (en) | 2015-03-12 | 2015-03-12 | A kind of die waterway cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204583796U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106733955A (en) * | 2017-01-04 | 2017-05-31 | 苏州明志科技有限公司 | A kind of device for cleaning mould and casting machine |
-
2015
- 2015-03-12 CN CN201520138736.5U patent/CN204583796U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106733955A (en) * | 2017-01-04 | 2017-05-31 | 苏州明志科技有限公司 | A kind of device for cleaning mould and casting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150826 Termination date: 20170312 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |