CN207025950U - A kind of machine components cleaning device - Google Patents
A kind of machine components cleaning device Download PDFInfo
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- CN207025950U CN207025950U CN201720704096.9U CN201720704096U CN207025950U CN 207025950 U CN207025950 U CN 207025950U CN 201720704096 U CN201720704096 U CN 201720704096U CN 207025950 U CN207025950 U CN 207025950U
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- machine components
- cleaning device
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Abstract
The utility model discloses a kind of machine components cleaning device, and it includes liquid pressing system, flow control system, ultrasonic system, cleaning case(1);Cleaning case(1)Upper and lower plate be respectively arranged with spray system and lower spray system;Ultrasonic system includes ultrasonic wave controller(11), ultrasonic oscillator(12)With field grid heater(13);Liquid pressing system is by the liquid reserve tank that is sequentially connected with(16), always flow valve(17), suction pump(18), booster pump(19), total overflow valve(20)And three-way pipe(21)Composition.The beneficial effects of the utility model are:It is compact-sized, cleaning performance is good, automaticity is high, cleaning efficiency is high.
Description
Technical field
The industries such as machinery, automobile, household electrical appliances are the utility model is related to, are decomposed suitable for various mechanical parts clear when assembling
Wash, particularly a kind of machine components cleaning device.
Background technology
Work machine parts greasy dirt is mainly formed with dust, impurity etc. by not saponifiable oil is dirty, and saponifiable oil dirt is not
It can be interacted with highly basic, and it is not soluble in water, it is difficult to clean.But after being dismantled to assembly, especially for bearing,
Precision pair, Hydraulic Elements, seal and the part that has special cleaning requirement clean particularly significant.Assembled secondary
Cheng Zhong, the cleaning of part are significant to improving assembling quality, extension product service life.Traditional Cleaning of Parts
Mostly using artificial cleaning, workload is big, cleaning efficiency is low, and the problem of be likely to occur less cleaning position, after complete machine
Continuous use brings harmful effect and potential risk.To improve the deficiency manually cleaned, there are some cleaning equipments for parts, mainly
Embathing, boiling and wash for cleaning fluid, high pressure water washing, scrub and the Chemical cleaning rinsed using physics, is further that ultrasonic wave is clear
Wash, but most of apparatus structures are complicated, function is single.
Authorization Notice No. CN103201051 B《Parts washer》Disclose a kind of parts washer(1), including top
(3)And bottom(2), part can be placed on top(3)Middle cleaning, the top(2)Including roller(10)For accommodating
Aqueous rinsing liquid, while the utility model is also disclosed that a kind of method of the regeneration washing liquid in parts washer.The practicality is new
Nozzle involved by type can be manual nozzle, and operating personnel can hold nozzle and move during use.Alternatively, institute
Fixed position can be possessed in chamber is cleaned by stating nozzle, and part can move around nozzle, and piece surface is exposed into nozzle
Cleaned under current.Wherein, fixed position can change to adapt to different part shapes, size.In the utility model
In embodiment, two or more nozzles can be set, nozzle can be fixed or manually.Authorization Notice No. CN101513636B《It is a kind of
Parts washer》A kind of parts washer is disclosed, the jetter above its conveyer belt includes multiple nozzle components, is placed in material
The part to be washed of jetter bottom is delivered in disk, along conveyer belt, can be jacked up by the pressure cylinder of conveyer belt bottom and draw close hydro-peening
Device, spray high-pressure cleaning liquid cleaning by being rotated in multiple spray orifices of the bottom shower nozzle of each nozzle component.Jetter has multiple
Nozzle component, each nozzle component can correspond to and clean a part, can clean multiple parts simultaneously.Said apparatus can realize compared with
Efficient Cleaning of Parts, but device is more complicated and is only capable of carrying out part flushing.
Application publication number CN104368568A《Cleaning of Parts chamber》Disclose a kind of Cleaning of Parts chamber, including support, cleaning
Bucket and trapped fuel bucket.Characterized in that, clean bucket bottom surface outer wall is provided with oil-out, clean bucket outer wall top is provided with oil inlet,
Oil inlet is renovated with being equipped with oil-out, is provided with gear oil pump in trapped fuel bucket, gear oil pump bottom is provided with oil inlet pipe, and side is set
There is flowline, flowline is connected with the oil inlet on clean bucket, and connecting tube, connecting tube one end are provided between clean bucket and trapped fuel bucket
It is connected with the oil-out of clean bucket, one end is led to inside trapped fuel bucket, and major axis is provided with inside clean bucket, and major axis runs through clean bucket, long
Axle both ends are fixed on support by bearing, and major axis outer surface, which bonds one layer, bristle.The semi-automatic carry out zero of device energy
Part is cleaned, but bristle orientations are fixed, and Cleaning of Parts has dead angle, belongs to dull scrub.
Utility model content
The shortcomings that the purpose of this utility model is to overcome prior art, there is provided one kind is compact-sized, cleaning performance is good, certainly
The machine components cleaning device that dynamicization degree is high, cleaning efficiency is high.
The purpose of this utility model is achieved through the following technical solutions:A kind of machine components cleaning device, it includes liquid
Body compression system, flow control system, ultrasonic system, cleaning case;
The upper and lower plate of described cleaning case is respectively arranged with spray system and lower spray system, and upper spray system includes
Feed tube, shower, transfer tube and shunting body, feed tube are installed on cleaning case upper plate through bearing rotary and extend cleaning case
Interior, transfer tube is connected to the bottom of feed tube, and shunting body is connected with transfer tube and forms branch chamber, and the both ends of shunting body are all provided with
The shower of connection branch chamber is equipped with, on the lower surface of shower and prolongs its length direction and is provided with multiple inclined holes;Described is clear
Switch valve is additionally provided with tank-washer lower plate, the side plate of cleaning case is provided with spout hole;
Described ultrasonic system includes ultrasonic wave controller, ultrasonic oscillator and field grid heater, ultrasonic oscillator
It is connected with field grid heater with ultrasonic wave controller, ultrasonic oscillator is arranged in the lower plate and side plate of cleaning case, field grid
Heater is arranged on cleaning chamber interior wall, and part frame, the top of part frame are provided with the grid heater area defined of field
Portion is provided with a grade shoulder, shelves shoulder ride grid heater top on the scene provided with net hole, the outward flange of part frame is provided with around opening and its;
Described liquid pressing system by be sequentially connected with liquid reserve tank, always flow valve, suction pump, booster pump, total overflow valve and
Three-way pipe forms, and flow control system includes upper stream and lower stream, and upper stream is connected to the feed tube and three of spray system
One port of export of siphunculus, lower stream are connected to the feed tube of lower spray system and another port of export of three-way pipe, described upstream
Road and lower stream form by magnetic valve, overflow valve, flowmeter, needle valve and the pressure gauge being sequentially connected with.
Described upper spray system and lower spray system setting symmetrical above and below.
Described ultrasonic oscillator is made up of the supersonic generator and ultrasonic transducer being sequentially connected with.
Described ultrasonic wave controller includes timing control module, power control module, heating control module, temperature display
Screen and time display screen.
It also includes recovery filtration system, and described recovery filtration system includes waste liquid collecting box, Rose Box, waste liquid switch
Valve and return flow solenoid valve, filter screen are provided with described Rose Box, filter screen is connected with switch valve, and return flow solenoid valve is connected to filtering
Between case and liquid reserve tank, waste liquid switch valve is connected between waste liquid collecting box and Rose Box.
Described bearing is arranged in the upper plate of cleaning case, and described feed tube is interference fitted with bearing inner race.
Rubber ring is installed between described feed tube and transfer tube.
Display base is provided with described cleaning box outer wall, shows that the glass liquid level that vertical setting is provided with base shows
Show pipe, fluid level scale is provided with glass liquid level display tube.
The utility model has advantages below:
(1)It is easy to operate, cleaning performance is good.The utility model using when only need part to be reset being put into part frame,
After covering upper plate, magnetic valve, adjustment flowmeter are opened respectively, it is ensured that pressure meets cleaning requirement in pipeline, and shower is by spraying
Flow action reversely rotate, spray and lower cleaning showers are entered on horizontal high voltage to part, improve cleaning performance.If cleaning showers without
Method meets cleaning performance requirement, then adjusts timing control module and power control module, is carried out using ultrasonic oscillation further
Cleaning, be finally reached technological requirement.
(2)Labor intensity is low, cleaning performance is good.Compared to traditional cleaning device, the utility model uses high-pressure rotary
Spray plus the mode of ultrasonic oscillation cleaning carry out Cleaning of Parts, ensure the effect that Cleaning of Parts has had.Because the present apparatus is cleaned
Overall process only ensures effective operating of device, has low labor intensity without manual intervention and processing.
(3)Cleaning environmental protection.The present apparatus is after the completion of cleaning, and cleaning fluid is discharged from the switch valve of cleaning case, by filter screen mistake
Filter the solid impurity in cleaning fluid, cleaning fluid is collected in Rose Box, according to the condition adjudgement after cleaning fluid use whether
Directly it is back in liquid reserve tank or is discharged in addition in special waste liquid collecting box, whole process does not produce the in line of cleaning fluid, keeps away
Exempt from the direct or potential injury to water quality and soil, possess good environment friendly.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the main sectional view of cleaning case;
Fig. 3 is the structural representation of upper spray system;
In figure, 1- cleaning cases, 2- feed tubes, 3- showers, 4- transfer tubes, 5- shunting bodies, 6- bearings, 7- branch chambers, 8-
Inclined hole, 9- switch valves, 10- spout holes, 11- ultrasonic wave controllers, 12- ultrasonic oscillators, 13- fields grid heater, 14- parts
Frame, 15- shelves shoulders, 16- liquid reserve tanks, 17- always flow valve, 18- suction pumps, 19- booster pumps, the total overflow valves of 20-, 21- three-way pipes, 22-
Upper stream, stream under 23-, 24- magnetic valves, 25- overflow valves, 26- flowmeters, 27- needle valves, 28- pressure gauges, 29- timing controls
Molding block, 30- power control modules, 31- heating control modules, 32- temperature displays, 33- time display screens, 34- waste liquids are received
Header, 35- Rose Boxes, 36- waste liquid switch valves, 37- return flow solenoid valves, 38- filter screens, 39- rubber rings, 40- show base, 41-
Glass liquid level display tube, 42- parts.
Embodiment
The utility model is further described below in conjunction with the accompanying drawings, the scope of protection of the utility model be not limited to
It is lower described:
As shown in Fig. 1 ~ 3, a kind of machine components cleaning device, it includes liquid pressing system, flow control system, ultrasound
Wave system system, cleaning case 1;Cleaning case 1 is made up of inside groove and shell, is welded using stainless steel through argon arc welding, the appearance of inside groove
Face bonds ultrasonic transducer, and cleaning fluid, the inwall of groove are contained in groove, and the radiant panel for being especially stained with transducer wants flat polish, no
There can be scar, otherwise be also easy to produce cavitation corrosion, reduction of service life.
The upper and lower plate of described cleaning case 1 is respectively arranged with spray system and lower spray system, and upper spray system is with
Spray system setting symmetrical above and below, upper spray system include feed tube 2, shower 3, transfer tube 4 and shunting body 5, and feed tube 2 passes through
The rotation of bearing 6 is installed on the upper plate of cleaning case 1 and extended in cleaning case 1, and bearing 6 is arranged in the upper plate of cleaning case 1, described
Feed tube 2 and the inner ring of bearing 6 be interference fitted, transfer tube 4 is connected to the bottom of feed tube 2, feed tube 2 and transfer tube 4 it
Between rubber ring 39 is installed, shunting body 5 is connected with transfer tube 4 and forms branch chamber 7, and the both ends of shunting body 5 are provided with connection
The shower 3 of branch chamber 7, on the lower surface of shower 3 and prolong its length direction and be provided with multiple inclined holes 8;Described cleaning case 1
Switch valve 9 is additionally provided with lower plate, the side plate of cleaning case 1 is provided with spout hole 10.
Described ultrasonic system includes ultrasonic wave controller 11, ultrasonic oscillator 12 and field grid heater 13, ultrasound
Ripple oscillator 12 and field grid heater 13 are connected with ultrasonic wave controller 11, and ultrasonic oscillator 12 is by the ultrasonic wave that is sequentially connected with
Generator and ultrasonic transducer composition, ultrasonic oscillator 12 are arranged in the lower plate and side plate of cleaning case 1, field grid heater 13
It is arranged on the inwall of cleaning case 1, part frame 14, the top of part frame 14 is provided with the area defined of field grid heater 13
Provided with net hole is provided with around opening and its, the outward flange of part frame 14 is provided with grade shoulder 15, and shelves shoulder 15 rides over a grid heater
13 tops.Described field grid heater 13 is made of stainless steel pipe, can acid and alkali-resistance.Field grid heater 13 is mounted directly
In cleaning cavity wall, directly contacted with cleaning fluid, realize the heating to cleaning fluid using the fuel factor of field grid, the purpose of heating is
Cleaning agent is heated to increase the clean result of cleaning fluid.
Described liquid pressing system is by the liquid reserve tank 16, total stream valve 17, suction pump 18, booster pump 19, total that is sequentially connected with
Overflow valve 20 and three-way pipe 21 form, and flow control system includes upper stream 22 and lower stream 23, and upper stream 22 is connected to spray
The feed tube 2 of leaching system and a port of export of three-way pipe 21, lower stream 23 are connected to the feed tube 2 and three-way pipe of lower spray system
21 another port of export, described upper stream 22 and lower stream 23 are by the magnetic valve 24, overflow valve 25, flowmeter being sequentially connected with
26th, needle valve 27 and pressure gauge 28 form.Described liquid reserve tank 16 is stainless steel or PVC hexahedrons with a constant volume, together
When can ensure anti-cleaning corrosion and indeformable feature during long-term use, connect in the one side bottom of casing and total pipe screw thread
Connect, and scribble anti-seep glue.Described total stream valve 17 is hand flow regulating valve, in house steward to cleaning fluid cut-off, throttling and
It is controlled by metered flow.The export pipeline of the entrance point access booster pump 19 of described total overflow valve 20, the port of export and three
The entrance point pipeline of siphunculus 21 is connected, and it is that pressure is constant in cleaning fluid maintains pipeline after the supercharging of booster pump 19 that it, which is acted on, when
When pressure increases in pipeline, traffic demand can be reduced, now total overflow valve 20 is opened, and excess traffic is overflow back liquid reserve tank 16,
Guarantee overflow valve inlet pressure, i.e. booster pump outlet pressure are constant.During system worked well, valve is closed, and only load exceedes
Overflow is opened during the defined limit, overload protection is carried out, system pressure is not further added by.Liquid pressing system features are to draw water
Cleaning fluid in liquid reserve tank 16 is withdrawn and fed into house steward by pump 18, while provides certain pressure, enables cleaning fluid normal stream
It is dynamic, then further the cleaning fluid in house steward is pressurized by booster pump 19, enough power is provided for the shunting of cleaning fluid,
After booster pump 19 close to total overflow valve 20 mainly ensure pipeline in fluid pressure in safe range, prevent pressure or flow
It is excessive, cause the system failure.
Described ultrasonic wave controller 11 include timing control module 29, power control module 30, heating control module 31,
Temperature display 32 and time display screen 33.Described power control module 30 controls power caused by ultrasonic oscillator 12 close
Degree, frequency;Timing control module 29 controls the run duration of ultrasonic oscillator 12;The controlling filed grid of heating control module 31 add
Thermal 13 realizes the heating to cleaning fluid.
It also includes recovery filtration system, and described recovery filtration system includes waste liquid collecting box 34, Rose Box 35, waste liquid
Switch valve 36 and return flow solenoid valve 37, filter screen 38 is provided with described Rose Box 35, filter screen 38 is connected with switch valve 9, backflow
Magnetic valve 37 is connected between Rose Box 35 and liquid reserve tank 16, and waste liquid switch valve 36 is connected to waste liquid collecting box 34 and Rose Box 35
Between.
Display base 40 is provided with the described outer wall of cleaning case 1, shows the glass that vertical setting is provided with base 40
Liquid level charactron 41, fluid level scale is provided with glass liquid level display tube 41, the liquid level passed through on glass liquid level display tube 41 is carved
Degree can intuitively observe the liquid level of cleaning fluid in cleaning chamber.
The utility model clean part the step of be:
S1, waste liquid switch valve 36 is closed, open remaining valve, and part 42 to be cleaned is put into part frame 14, clear
Cleaning fluid is added in tank-washer 1, and floods part 42;
S2, start booster pump 19 and suction pump 18, the cleaning fluid in liquid reserve tank 16 sequentially through total stream valve 17, suction pump 18,
Booster pump 19, total overflow valve 20 enter in three-way pipe 21;
S3, a part of cleaning fluid flow out into upper stream 22 from an outlet of three-way pipe 21, and the subsequent cleaning fluid is sequentially
Through magnetic valve 24, overflow valve 25, flowmeter 26, needle valve 27, pressure gauge 28, the feed tube 2 of upper spray system, branch chamber 7 most
Enter shower 3 afterwards, the cleaning fluid in shower 3 ejects from inclined hole 8, can be to 3 reverse work done of shower, so that shower
3 rotate around feed tube 2, so as to realize to part upper surface flush clean;
Another part cleaning fluid is flowed out into lower stream 23 from another outlet of three-way pipe 21 in S4, step S3, with
Afterwards the cleaning fluid sequentially through magnetic valve 24, overflow valve 25, flowmeter 26, needle valve 27, pressure gauge 28, lower spray system feed liquor
Pipe 2, branch chamber 7 finally enter shower 3, and the cleaning fluid in shower 3 ejects from inclined hole 8, and shower 3 reversely can be made
Work(, so that shower 3 rotates around feed tube 2, so as to realize to part lower surface flush clean;
S5, through ultrasonic wave controller 11 ultrasonic oscillator 12 and field grid heater 13 is controlled to start, field grid heater
Cleaning agent is heated to increase the clean result of cleaning machine, further may be used by the cleaning fluid heating in 13 pairs of cleaning cases 1, its purpose
Cleaning efficiency is improved, and ultrasonic oscillator 12, the purpose is to strengthen cavitation effect, improves clear then to producing ultrasonic wave in cleaning fluid
Wash speed;
Cleaning fluid in S6, cleaning case 1 is flowed out into filter screen 38 from switch valve 9, and filter screen 38 is filtered out in cleaning fluid
Solid impurity, and without solid impurity cleaning fluid through filter screen 38 enter Rose Box 35 in, through return flow solenoid valve 37 after
Return in liquid reserve tank 16 and be continuing with;
Cleaning fluid use state in Rose Box 35 in S7, detecting step S6, if it is determined that for that can be continuing with, then open all the time
Return flow solenoid valve 37 then closing volume magnetic valve 37 and opens waste liquid switch valve 36 if it is determined that waste liquid for that can not be continuing with,
Waste liquid enters in waste liquid collecting box 34 through waste liquid switch valve 36 to be collected.The final cleaning for realizing part, it can thus be appreciated that the present apparatus
The mode for employing high-pressure rotary spray plus ultrasonic oscillation cleaning is cleaned to part, ensure that what Cleaning of Parts had had
Effect, scavenging period is shortened, improve cleaning efficiency.
For skilled professional and technical personnel, it can realize or make based on a kind of above-mentioned disclosed cleaning equipment for parts
Use the utility model.However, it is desirable to explanation, design is a variety of to have Cleaning of Parts in the utility model scope of the claimed
The different embodiments of device characteristic will be apparent to Cleaning of Parts to those skilled in the art.Therefore this reality
With the new specific embodiment for being not intended to be limited to cleaning equipment for parts disclosed herein, but for Cleaning of Parts and
Without departing from a variety of changes in the spiritual and claimed scope of appended claims.
Claims (8)
- A kind of 1. machine components cleaning device, it is characterised in that:It includes liquid pressing system, flow control system, ultrasonic wave System, cleaning case(1);Described cleaning case(1)Upper and lower plate be respectively arranged with spray system and lower spray system, upper spray system include into Liquid pipe(2), shower(3), transfer tube(4)And shunting body(5), feed tube(2)Through bearing(6)Rotation is installed on cleaning case(1) On upper plate and extend cleaning case(1)It is interior, transfer tube(4)It is connected to feed tube(2)Bottom, shunting body(5)With transfer tube (4)Connection and formation branch chamber(7), shunting body(5)Both ends be provided with connection branch chamber(7)Shower(3), shower (3)Lower surface on and prolong its length direction and be provided with multiple inclined holes(8);Described cleaning case(1)It is additionally provided with out in lower plate Close valve(9), cleaning case(1)Side plate be provided with spout hole(10);Described ultrasonic system includes ultrasonic wave controller(11), ultrasonic oscillator(12)With field grid heater(13), surpass Acoustic wave transducer(12)With field grid heater(13)And ultrasonic wave controller(11)Connection, ultrasonic oscillator(12)It is arranged at clear Tank-washer(1)Lower plate and side plate in, field grid heater(13)It is arranged at cleaning case(1)On inwall, field grid heater(13) Part frame is provided with area defined(14), part frame(14)Top be provided with opening and its around be provided with net hole, part Frame(14)Outward flange be provided with a grade shoulder(15), shelves shoulder(15)Ride over a grid heater(13)Top;Described liquid pressing system is by the liquid reserve tank that is sequentially connected with(16), always flow valve(17), suction pump(18), booster pump (19), total overflow valve(20)And three-way pipe(21)Composition, flow control system include upper stream(22)With lower stream(23), it is upper Road(22)It is connected to the feed tube of spray system(2)And three-way pipe(21)A port of export, lower stream(23)It is connected to lower spray The feed tube of leaching system(2)And three-way pipe(21)Another port of export, described upper stream(22)With lower stream(23)By suitable The magnetic valve of secondary connection(24), overflow valve(25), flowmeter(26), needle valve(27)And pressure gauge(28)Composition.
- A kind of 2. machine components cleaning device according to claim 1, it is characterised in that:Described upper spray system is with Spray system setting symmetrical above and below.
- A kind of 3. machine components cleaning device according to claim 1, it is characterised in that:Described ultrasonic oscillator(12) It is made up of the supersonic generator and ultrasonic transducer that are sequentially connected with.
- A kind of 4. machine components cleaning device according to claim 1, it is characterised in that:Described ultrasonic wave controller (11)Including timing control module(29), power control module(30), heating control module(31), temperature display(32)And when Between display screen(33).
- A kind of 5. machine components cleaning device according to claim 1, it is characterised in that:It also includes recovery filtering system System, described recovery filtration system include waste liquid collecting box(34), Rose Box(35), waste liquid switch valve(36)And return flow solenoid valve (37), described Rose Box(35)Inside it is provided with filter screen(38), filter screen(38)With switch valve(9)Connection, return flow solenoid valve(37) It is connected to Rose Box(35)And liquid reserve tank(16)Between, waste liquid switch valve(36)It is connected to waste liquid collecting box(34)And Rose Box (35)Between.
- A kind of 6. machine components cleaning device according to claim 1, it is characterised in that:Described bearing(6)It is arranged at Cleaning case(1)Upper plate in, described feed tube(2)With bearing(6)Inner ring is interference fitted.
- A kind of 7. machine components cleaning device according to claim 1, it is characterised in that:Described feed tube(2)With turning Adapter(4)Between rubber ring is installed(39).
- A kind of 8. machine components cleaning device according to claim 1, it is characterised in that:Described cleaning case(1)Outer wall On be provided with display base(40), show base(40)On be provided with the glass liquid level display tube of vertical setting(41), glass metal Position display tube(41)On be provided with fluid level scale.
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CN201720704096.9U CN207025950U (en) | 2017-06-16 | 2017-06-16 | A kind of machine components cleaning device |
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CN201720704096.9U CN207025950U (en) | 2017-06-16 | 2017-06-16 | A kind of machine components cleaning device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107051953A (en) * | 2017-06-16 | 2017-08-18 | 中国人民解放军第五七九工厂 | A kind of machine components cleaning device |
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2017
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107051953A (en) * | 2017-06-16 | 2017-08-18 | 中国人民解放军第五七九工厂 | A kind of machine components cleaning device |
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