CN204583795U - A kind of mould pipeline washing device - Google Patents
A kind of mould pipeline washing device Download PDFInfo
- Publication number
- CN204583795U CN204583795U CN201520138470.4U CN201520138470U CN204583795U CN 204583795 U CN204583795 U CN 204583795U CN 201520138470 U CN201520138470 U CN 201520138470U CN 204583795 U CN204583795 U CN 204583795U
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- water inlet
- inlet pipe
- mould
- return duct
- pipeline
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Abstract
The utility model discloses a kind of mould pipeline washing device.Comprise water passage circulation system, the pressurizing filter system be installed and connected on described water passage circulation system, medicine system, pressure measuring system, air compression system, pulse oscillating generator, drainage and PLC control system, described pressurizing filter system is connected with filtrate tank pipeline, described filtrate tank is connected with medicine system by pipeline, be provided with Ethylene recov case above described filtrate tank, described pressure measuring system is connected with air compression system.The utility model, can be convenient and swift, time saving and energy saving clean mould pipeline, cleans up successful, ensure that mold hot conductance is stablized, improves the quality that mould manufactures a finished product.
Description
Technical field
The utility model relates to Environment protection cleaning field, particularly relates to a kind of mould pipeline washing device.
Background technology
In order to improve formed in mould quality, increasing the mold use life-span, in all kinds of plastic cement five metals processing factory, die-casting process factory, using heat exchanger manufacturer etc., all needing to clean mould pipeline.Application number is disclose a kind of importing clearance-type compressed air cleaning machine in the Chinese patent literature of 200520046809.4, adopt and make the larger pulsed of the surface area of cleaning fluid generation gas-liquid mixed impact mode, cleaning fluid is fully contacted with scavenger surface, thus the quick break away from moulds water channel of various dirt can be made; And described cleaning fluid is slightly acidic solution, and determine whether mould water channel cleans up by visual observations liquid-sighting glass.
Above-mentioned cleaning method just can not clean when not having gas-liquid mixed, and during cleaning can not back and forth back and forth, both forward and reverse directions wash cycles, cause shortening scavenging period, cleaning efficiency is not high enough; Although utilize subacidity liquid can not corrode at short notice, long-time being difficult to controls, and can be corroded unavoidably; Visual observations liquid-sighting glass is utilized to be difficult to guarantee whether mould pipeline cleans up; And there is no whether have leakage in signal piping, mould also needs to carry out other loine pressure and detects after cleaning terminates, and increases extra cost and time.
Utility model content
The utility model provides a kind of mould pipeline washing device, and can be convenient and swift, time saving and energy saving clean mould pipeline, cleans up successful, ensure that mold hot conductance is stablized, improves the quality that mould manufactures a finished product.
The object of the invention is to be achieved through the following technical solutions:
A kind of mould pipeline washing device, it is characterized in that, comprise water passage circulation system, the pressurizing filter system be installed and connected on described water passage circulation system, medicine system, pressure measuring system, air compression system, pulse oscillating generator, drainage and PLC control system, described pressurizing filter system is connected with filtrate tank pipeline, described filtrate tank is connected with medicine system by pipeline, be provided with Ethylene recov case above described filtrate tank, described pressure measuring system is connected with air compression system.
Described water passage circulation system comprises water inlet pipe, return duct, some magnetic valves and some pneumatic ball valves, described water inlet pipe is connected with mould water inlet, described water inlet pipe comprises the first water inlet pipe, second water inlet pipe, 3rd water inlet pipe and the 4th water inlet pipe, described first water inlet pipe, second water inlet pipe, 3rd water inlet pipe and the 4th water inlet pipe are separately installed with pressure sensor and flow sensor, described return duct comprises the first return duct, second return duct, 3rd return duct and the 4th return duct, one end of described return duct connects Ethylene recov case, the other end is connected with mould delivery port.
Described medicine system comprises chemical tank and dosing pump.
Described PLC control system system includes control circuit and control panel, described control panel is provided with following functions operating space: flowmeter record after flowmeter record, cleaning before computer heating control key, time, date, cleaning, real-time flow meter record, start button, stop button, scavenging period setting, engineering installation entrance, pressure measurement display, forward cleaning instruction, reverse cleaning instruction.
Compared with prior art, the utility model at least has the following advantages:
By above-mentioned the technical solution of the utility model, this equipment every day can three-shift operation continuously, per tour 8.0 hours, scavenging period≤120min, when the cleaning to automobile die, large-sized plastic rubber mould, precision die etc., by the control of PLC and touch-screen, both can export cleaning in 4 roads simultaneously, also can single channel clean.Compared with cleaning equipment of the prior art, this programme not only can realize the cleaning to die waterway, the process such as simultaneously also can carry out rinsing to die waterway after cleaning completes, dry up.Facilitate place to be provided with red scram button in equipment surface position, can stop anxious for equipment immediately when making a mistake operation, ensure that the safety of operating personnel.This equipment be used as specially to solve die waterway and other pipeline because of incrustation scale, get rusty, pipeline that greasy dirt etc. causes attenuates, the problems such as heat conduction is bad.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of a kind of mould pipeline washing device that the utility model provides.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model, be clearly and completely described the technical scheme in the utility model, obviously, described embodiment is only a part of embodiment of the present utility model, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Figure 1, for a kind of mould pipeline washing device that the utility model embodiment proposes, comprise water passage circulation system 1, the pressurizing filter system 2 be installed and connected on water passage circulation system 1, medicine system 3, pressure measuring system 4, air compression system 5, pulse oscillating generator, drainage 6 and PLC control system 7, pressurizing filter system 2 is connected with filtrate tank 8 pipeline, filtrate tank 8 is connected with medicine system 3 by pipeline, be provided with Ethylene recov case 9 above described filtrate tank 8, described pressure measuring system 4 is connected with air compression system 5.
Preferably, this apparatus main body is of a size of 1000 × 800 × 900mm (long × wide × high), adopts digital display type flow monitoring meter, in order to detect the size of flow, and whether unobstructed after cleaning; Device interior is provided with independently pressurizing filter system 2, is made up of water circulating pump, stainless steel filter, Pressure gauge etc., and filtering accuracy is that 1 μ etc. is optional.Wherein, acid and alkali-resistance (Grandfos) multistage pump selected by water circulating pump, and the intensity of its flow and lift guarantees the suspended dust taken away in cleaning fluid, pump head 61m, flow: 8m3/h, power: 1.5KW.
Further, in this device, be furnished with fluid level controller, when liquid level too low or too high time, can realize automatically closing heating and other power supplys, and acousto-optic is reported to the police; This equipment complete machine is full-closed structure, all adopts stainless steel to make, and external door panel adopts stainless steel to make, and said device features rational structure is attractive in appearance.
Preferably, device inside is also provided with water pump, heater and power distribution cabinet, is furnished with temperature inductor in heater.Heater power 15KW, normal temperature ~ 100 are degree adjustable, join PT-100 Ω type temperature inductor, conventional cleaning temperature 30-60 DEG C, Omron digital display temperature controller, and after temperature arrives design temperature, fluctuation is no more than 3 DEG C.
Preferably, in this device, water passage circulation system comprises water inlet pipe, return duct, some magnetic valves and some pneumatic ball valves, water inlet pipe is connected with mould water inlet, water inlet pipe comprises the first water inlet pipe, the second water inlet pipe, the 3rd water inlet pipe and the 4th water inlet pipe, first water inlet pipe, the second water inlet pipe, the 3rd water inlet pipe and the 4th water inlet pipe are separately installed with pressure sensor and flow sensor, return duct comprises the first return duct, the second return duct, the 3rd return duct and the 4th return duct, one end of return duct connects Ethylene recov case, and the other end is connected with mould delivery port; Medicine system comprises chemical tank and dosing pump.
Preferably, PLC control system system includes control circuit and control panel, control panel is provided with following functions operating space: flowmeter record after flowmeter record, cleaning before computer heating control key, time, date, cleaning, real-time flow meter record, start button, stop button, scavenging period setting, engineering installation entrance, pressure measurement display, forward cleaning instruction, reverse cleaning instruction.
Except above-mentioned functions, this equipment also has following characteristics in security performance:
1, scram button is installed, presses scram button and can realize hard stop.Scram button position is reasonable, and operating personnel are convenient to close.Scram button adopts red mushroom head button, and contrast colot is yellow.Suddenly stop to control to adopt double loop to control, use manual program to control.Emergency stop device meets the requirement of GB16754-2008.
2, during equipment runs, the device of the liquid that can fly out such as door, lid of room body all cannot be opened; Be opened at the door, lid etc. of room body, equipment quits work automatically.Equipment good seal, the situation that cleaning fluid can be caused to sputter equipment without any other occurs.
3, electric part adopts stand-alone power distribution cabinet to install, and the crucial electrical parts such as all motors, water pump have protective device, and carry out function piecemeal in circuit aspect, i.e. forceful electric power, light current piecemeal, prevents liquid comes into contact to electrical equipment, and material is stainless steel, corrosion-resistant.
4, each structural design manufacture all meets the safety standard of country and the world.
The operation principle of this equipment is as follows:
Cleaning way: after lotion being added lotion groove, pumps in mould pipeline to carry out dissolving then automatically switching and uses multistage pulse technique to clean tube wall, utilizes backflow to allow dirt and lotion in pipeline discharge; Pulse cleaning: pulse cleaning technique is power source with compressed air, take water as cleansing medium, the air-flow having compressed air to send forms pulse and concussion air-flow ripple at a high speed by pulse oscillating generator together with water, and pulse is with continuing under water flow wave direction to propagate.Make to form high speed steam eddy current and high pressure micro bubbles in pipe, after bubble is rebuffed, expansion explosion makes incrustation scale fragmentation come off; Secondly it also has the function of dredging pipeline, and it is used as power with air and produces powerful air shell, smashes or impacts tamper, making pipeline unimpeded.
Compared with prior art, the utility model at least has the following advantages:
By above-mentioned the technical solution of the utility model, this equipment every day can three-shift operation continuously, per tour 8.0 hours, scavenging period≤120min, when the cleaning to automobile die, large-sized plastic rubber mould, precision die etc., by the control of PLC and touch-screen, both can export cleaning in 4 roads simultaneously, also can single channel clean.Compared with cleaning equipment of the prior art, this programme not only can realize the cleaning to die waterway, the process such as simultaneously also can carry out rinsing to die waterway after cleaning completes, dry up.Facilitate place to be provided with red scram button in equipment surface position, can stop anxious for equipment immediately when making a mistake operation, ensure that the safety of operating personnel.This equipment be used as specially to solve die waterway and other pipeline because of incrustation scale, get rusty, pipeline that greasy dirt etc. causes attenuates, the problems such as heat conduction is bad.
The above; be only the utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the change that can expect easily or replacement, all should be encompassed within protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.
Claims (4)
1. a mould pipeline washing device, it is characterized in that, comprise water passage circulation system, the pressurizing filter system be installed and connected on described water passage circulation system, medicine system, pressure measuring system, air compression system, pulse oscillating generator, drainage and PLC control system, described pressurizing filter system is connected with filtrate tank pipeline, described filtrate tank is connected with medicine system by pipeline, be provided with Ethylene recov case above described filtrate tank, described pressure measuring system is connected with air compression system.
2. mould pipeline washing device as claimed in claim 1, it is characterized in that, described water passage circulation system comprises water inlet pipe, return duct, some magnetic valves and some pneumatic ball valves, described water inlet pipe is connected with mould water inlet, described water inlet pipe comprises the first water inlet pipe, second water inlet pipe, 3rd water inlet pipe and the 4th water inlet pipe, described first water inlet pipe, second water inlet pipe, 3rd water inlet pipe and the 4th water inlet pipe are separately installed with pressure sensor and flow sensor, described return duct comprises the first return duct, second return duct, 3rd return duct and the 4th return duct, one end of described return duct connects Ethylene recov case, the other end is connected with mould delivery port.
3. mould pipeline washing device as claimed in claim 1, it is characterized in that, described medicine system comprises chemical tank and dosing pump.
4. mould pipeline washing device as claimed in claim 1, it is characterized in that, described PLC control system system includes control circuit and control panel, described control panel is provided with following functions operating space: flowmeter record after flowmeter record, cleaning before computer heating control key, time, date, cleaning, real-time flow meter record, start button, stop button, scavenging period setting, engineering installation entrance, pressure measurement display, forward cleaning instruction, reverse cleaning instruction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520138470.4U CN204583795U (en) | 2015-03-12 | 2015-03-12 | A kind of mould pipeline washing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520138470.4U CN204583795U (en) | 2015-03-12 | 2015-03-12 | A kind of mould pipeline washing device |
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| Publication Number | Publication Date |
|---|---|
| CN204583795U true CN204583795U (en) | 2015-08-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520138470.4U Expired - Fee Related CN204583795U (en) | 2015-03-12 | 2015-03-12 | A kind of mould pipeline washing device |
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| CN (1) | CN204583795U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105624716A (en) * | 2015-12-23 | 2016-06-01 | 昆山名威精密工业有限公司 | Self-service multifunctional circulation waterway cleaning machine |
| CN105665378A (en) * | 2016-02-02 | 2016-06-15 | 广州道晨模具配件有限公司 | Mold pipeline cleaning and flow measuring machine |
| CN106733955A (en) * | 2017-01-04 | 2017-05-31 | 苏州明志科技有限公司 | A kind of device for cleaning mould and casting machine |
| CN108043828A (en) * | 2017-12-08 | 2018-05-18 | 广州逸在智能科技有限公司 | A kind of reciprocal high frequency flusher of unicom water route oil circuit |
| CN108673821A (en) * | 2018-07-03 | 2018-10-19 | 厦门市松竹精密科技有限公司 | Automatic die water route wiper mechanism |
| CN108927387A (en) * | 2018-07-25 | 2018-12-04 | 中国冶集团有限公司 | The tubing of automatic control vibrates rinse-system |
| CN110271121A (en) * | 2019-05-22 | 2019-09-24 | 青岛科技大学 | A kind of mould conformal cooling water channel anti-clogging Coating Processes and system |
| CN110788095A (en) * | 2019-11-04 | 2020-02-14 | 陈坚 | Multifunctional pipeline cleaning machine |
| CN111112248A (en) * | 2019-12-30 | 2020-05-08 | 武昌船舶重工集团有限公司 | Multi-loop cleaning control device |
-
2015
- 2015-03-12 CN CN201520138470.4U patent/CN204583795U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105624716B (en) * | 2015-12-23 | 2018-11-02 | 昆山名威精密工业有限公司 | A kind of self-help multifunctional circulation waterway cleaning machine |
| CN105624716A (en) * | 2015-12-23 | 2016-06-01 | 昆山名威精密工业有限公司 | Self-service multifunctional circulation waterway cleaning machine |
| CN105665378A (en) * | 2016-02-02 | 2016-06-15 | 广州道晨模具配件有限公司 | Mold pipeline cleaning and flow measuring machine |
| CN105665378B (en) * | 2016-02-02 | 2019-03-22 | 广州道晨模具配件有限公司 | A kind of mold pipeline cleaning and flow measurement machine |
| CN106733955A (en) * | 2017-01-04 | 2017-05-31 | 苏州明志科技有限公司 | A kind of device for cleaning mould and casting machine |
| CN108043828B (en) * | 2017-12-08 | 2018-11-20 | 广州逸在智能科技有限公司 | A kind of reciprocal high frequency flusher of connection water route oil circuit |
| CN108043828A (en) * | 2017-12-08 | 2018-05-18 | 广州逸在智能科技有限公司 | A kind of reciprocal high frequency flusher of unicom water route oil circuit |
| CN108673821A (en) * | 2018-07-03 | 2018-10-19 | 厦门市松竹精密科技有限公司 | Automatic die water route wiper mechanism |
| CN108927387A (en) * | 2018-07-25 | 2018-12-04 | 中国冶集团有限公司 | The tubing of automatic control vibrates rinse-system |
| CN110271121A (en) * | 2019-05-22 | 2019-09-24 | 青岛科技大学 | A kind of mould conformal cooling water channel anti-clogging Coating Processes and system |
| CN110271121B (en) * | 2019-05-22 | 2021-05-25 | 青岛科技大学 | Treatment method and system for anti-blocking coating of mold conformal cooling water channel |
| CN110788095A (en) * | 2019-11-04 | 2020-02-14 | 陈坚 | Multifunctional pipeline cleaning machine |
| CN110788095B (en) * | 2019-11-04 | 2021-12-28 | 陈坚 | Multifunctional pipeline cleaning machine |
| CN111112248A (en) * | 2019-12-30 | 2020-05-08 | 武昌船舶重工集团有限公司 | Multi-loop cleaning control device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150826 Termination date: 20180312 |
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| CF01 | Termination of patent right due to non-payment of annual fee |