CN212370714U

CN212370714U - Ultrasonic die cleaning machine

Info

Publication number: CN212370714U
Application number: CN202020438502.3U
Authority: CN
Inventors: 陈枫
Original assignee: Anji Shenli Machinery Co ltd
Current assignee: Anji Shenli Machinery Co ltd
Priority date: 2020-03-30
Filing date: 2020-03-30
Publication date: 2021-01-19
Anticipated expiration: 2030-03-30

Abstract

The utility model discloses an ultrasonic wave mould cleaning machine, include the washing tank, locate ultrasonic transducer in the washing tank, with ultrasonic power supply that ultrasonic transducer electricity is connected, locate inlet tube, greasy dirt collection device and waste liquid circulating device on the washing tank, waste liquid circulating device include with the washing tank can dismantle the filter of connection, locate settling basin, intercommunication of washing tank below the washing tank with the body of settling basin, locate valve body on the body, locate water pump in the settling basin and with water pump matched with aqueduct, aqueduct one end with the washing tank is linked together. The utility model can repeatedly utilize the waste liquid generated by cleaning after settling through the settling basin, thereby saving water resources; the oil stain is collected by the oil stain collecting device, so that the oil stain is prevented from being attached to the die again to reduce the cleaning effect.

Description

Ultrasonic die cleaning machine

Technical Field

The utility model belongs to the technical field of the mould cleaning equipment, especially, relate to an ultrasonic wave mould cleaning machine.

Background

At present, after dies such as die casting, forging and the like are used for a certain time, oil dirt, residual demolding agent, aluminum adhesion and the like need to be cleaned and maintained; at present, the mould is manually cleaned by adopting a brush and a scraping method, and the cleaning effect and the cleaning efficiency are not ideal; the ultrasonic cleaning machine utilizes the direct and indirect effects of ultrasonic waves on liquid and dirt under the action of cavitation, acceleration and direct current action of the liquid, so that a dirt layer is dispersed, emulsified and stripped to achieve the purpose of cleaning; the existing ultrasonic cleaning machine needs to consume a large amount of water resources in the cleaning process, and can not collect the oil stains generated by cleaning.

SUMMERY OF THE UTILITY MODEL

The utility model discloses an overcome prior art not enough, provide the water economy resource, can collect an ultrasonic wave mould cleaning machine of greasy dirt.

In order to achieve the above purpose, the utility model adopts the following technical scheme: an ultrasonic die cleaning machine comprises a cleaning tank, an ultrasonic transducer arranged in the cleaning tank, an ultrasonic power supply electrically connected with the ultrasonic transducer, a water inlet pipe arranged on the cleaning tank, an oil stain collecting device and a waste liquid circulating device, wherein the waste liquid circulating device comprises a filter plate detachably connected with the cleaning tank, a settling basin arranged below the cleaning tank, a pipe body communicated with the cleaning tank and the settling basin, a valve body arranged on the pipe body, a water pump arranged in the settling basin and a water guide pipe matched with the water pump, and one end of the water guide pipe is communicated with the cleaning tank.

When the die is cleaned, the die is placed on a filter plate in a cleaning tank, an ultrasonic power supply is turned on after the cleaning tank is filled with water through a water inlet pipe, an ultrasonic transducer starts to work, and the cleaning effect of the die is enhanced through the cavitation effect generated by ultrasonic waves, so that the die is cleaned more cleanly; the upper clear water in the sedimentation tank is pumped into the cleaning tank through the water guide pipe by matching the oil stain collecting device with the water pump, and the oil stain is collected through the overflow of the water, so that the oil stain is prevented from being attached to the die again in the process of opening the valve body and enabling the cleaning waste liquid to enter the sedimentation tank through the pipe body, and the die is cleaned more cleanly; the sedimentation tank can be used for repeatedly utilizing waste liquid generated by cleaning after sedimentation, and water resources are saved.

Preferably, the sedimentation tank comprises a sludge settling tank and a circulation tank, one end of the pipe body is connected with the sludge settling tank, and the other end of the water guide pipe is communicated with the circulation tank; the pipe body is communicated with the sludge settling tank, so that dirt in the waste liquid preferably enters the sludge settling tank and settles, the dirt in the circulating tank is less, and the influence of water pumped into the cleaning tank through the water guide pipe on the cleaning effect is less.

Preferably, a water guide channel for communicating the circulation box with the sludge settling box is arranged in the circulation box, an overflow plate matched with the water guide channel is arranged in the sludge settling box, and the height of the overflow plate is smaller than that of the water guide channel; the cleaning waste liquid entering the sludge settling tank enters the circulating tank in an overflow mode, so that the dirt content in the circulating tank is smaller.

Preferably, the overflow plate is detachably connected with the inner wall of the sludge settling tank through a clamping structure, and the clamping structure comprises a clamping groove arranged on the overflow plate and a clamping piece arranged on the inner wall of the sludge settling tank; through the fastener joint in the draw-in groove, when avoiding the rivers in the circulation case to wash away the overflow plate, convenient to detach overflow plate washs the circulation case.

Preferably, the oil stain collecting device comprises a guide plate detachably connected with the cleaning tank, an oil leakage opening formed in the cleaning tank and an oil collecting tank matched with the oil leakage opening, and the guide plate and the side wall of the cleaning tank corresponding to the direction of the guide plate form a guide channel; when the water level was higher than the washing tank lateral wall height of guide plate place side, the greasy dirt that the washing produced can flow in the water conservancy diversion passageway to in entering into the sump oil tank through the oil leak mouth, realize the collection to the greasy dirt, the greasy dirt of avoiding wasing the production is washed and is attached to the mould, makes the mould after wasing, and the cleanliness is higher, and the product precision of producing is higher.

Preferably, the oil collecting tank is sealed with the cleaning tank through a sealing structure, the sealing structure comprises a convex part arranged on the cleaning tank, a concave part matched with the convex part, an elastic part with one end connected with the oil collecting tank and a plate body connected with the other end of the elastic part, and the concave part is arranged on the oil collecting tank; through the convex part embedding in the concave part, the oil collecting tank is realized in the sealed of washing tank oil leak department to the extrusion force of elastic component to the oil collecting tank, avoids the greasy dirt to flow to ground, makes the oil collecting tank can dismantle simultaneously, is convenient for clear up the greasy dirt in the oil collecting tank immediately, avoids the greasy dirt too much and anti-overflow to be in the washing tank.

Preferably, the cleaning device further comprises a drying device, wherein the drying device comprises a plurality of spray heads penetrating through the cleaning tank, a flow dividing piece communicated with the spray heads and an air inlet pipe communicated with the flow dividing piece; the air inlet pipe can be communicated with the air pump, the spray head can be ventilated through the shunting of the shunting piece, and the cleaned mould is dried.

Preferably, a sewage discharge channel and a movable door matched with the sewage discharge channel are arranged on the sludge settling tank; the movable door is opened, and the sludge settling tank and the circulating tank can be cleaned through the sewage discharge channel.

Preferably, the movable door is provided with a sealing strip which is in sealing fit with the sewage draining channel; the arrangement of the sealing strip avoids the sewage from overflowing from the sedimentation tank through the gap at the movable door.

In conclusion, the utility model recycles the waste liquid through the sedimentation tank; the oil stain collection device is used for preventing oil stains generated by cleaning from being collected, and the oil stains are prevented from being attached to the die again during water changing and cleaning, so that the cleaning effect of the die is better; the ultrasonic cleaning can fully and thoroughly clean the die, and the phenomenon that the part is not cleaned is avoided.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is an enlarged view of a portion a in fig. 1.

Fig. 3 is an explosion diagram of the present invention.

Fig. 4 is an enlarged view of fig. 3 at B.

Fig. 5 is an enlarged view of fig. 3 at C.

Fig. 6 is a cross-sectional view of the present invention.

Fig. 7 is an exploded view of the second embodiment of the present invention.

Fig. 8 is an enlarged view of fig. 7 at D.

Detailed Description

In order to make the technical field personnel understand the utility model discloses the scheme, will combine the drawing in the embodiment of the utility model below, to the technical scheme in the embodiment of the utility model carries out clear, complete description.

As shown in fig. 1-8, an ultrasonic die cleaning machine comprises a cleaning tank 1, an ultrasonic transducer 11, an ultrasonic power supply 12, a water inlet pipe 13, an oil stain collecting device and a waste liquid circulating device; the cleaning tank 1 is an open metal box, and the height of one side wall is smaller than the height of the other three side walls; the ultrasonic transducer 11 and the ultrasonic power supply 12 are electrically connected, both of which are directly commercially available; the water inlet pipe 13 is a common metal water pipe, is screwed on the cleaning tank 1 and is communicated with the cleaning tank 1, and the water inlet pipe 13 is communicated with a tap water pipe (not shown in the figure).

The waste liquid circulating device comprises a filter plate 31, a sedimentation tank 32, a pipe body 33, a valve body 34, a water pump 35 and a water guide pipe 36; the filter plate 31 is a metal plate with filter holes, the filter holes are actually small, the image in the figure is large, short metal columns 311 are welded at four corners of the filter plate 31, jacks corresponding to the short metal columns 311 are formed in the cleaning tank 1, the filter plate 31 is inserted into the jacks through the short metal columns 311 and fixed in the cleaning tank 1, the area of the filter plate 31 is smaller than the bottom area of the cleaning tank 1, and when the filter plate 31 is inserted into the cleaning tank 1, the filter plate 31 and the cleaning tank 1 below the filter plate 31 form a buffer cavity 310; the sedimentation tank 32 consists of a sludge settling tank 321 and a circulation tank 322, the sludge settling tank 321 and the circulation tank 322 are both metal tanks, and the cleaning tank 1 is screwed above the circulation tank 322; the pipe body 33 is a common metal water pipe, one end of the pipe body 33 is communicated with the buffer cavity 310, and the other end of the pipe body 33 is communicated with the sludge settling tank 321, specifically the bottom of the buffer cavity 310 and the upper end of the sludge settling tank 321 are respectively communicated; the valve body 34 is a copper valve which is arranged on the pipe body 33 and can be purchased directly in the market; the water pump 35 is a commercially available water pump and is erected on a metal plate welded on the inner wall of the circulation box 322; the water guide pipe 36 is a metal water pipe which can be directly purchased in the market, one end of the water guide pipe 36 is communicated with the circulation box 322, the other end of the water guide pipe is communicated with the cleaning tank 1, a water outlet of the water pump 35 at one end of the water guide pipe 36 is in threaded connection, and the other end of the water guide pipe is communicated with the upper end part of the side wall of the cleaning tank 1.

A water guide channel 41 communicated with the sludge settling tank 321 is arranged in the circulation tank 322, and the water guide channel 41 is a through hole arranged on the side wall of the circulation tank 322; the water guide channel 41 is detachably connected with an overflow plate 42 through a clamping structure, the overflow plate 42 is a metal plate with the height smaller than that of the water guide channel 41, cleaning wastewater entering the sludge settling tank 321 is firstly settled in the sludge settling tank 321, and supernatant liquid flows into the circulation tank 322 from the upper part of the overflow plate 42 in an overflow mode; the clamping structure comprises a clamping groove 51 arranged on the overflow plate 42 and a clamping piece 52 screwed on the inner wall of the sludge settling tank 321, wherein the clamping groove 51 is a circular groove, and the clamping piece 52 is a metal door pin which can be directly purchased in the market.

The oil stain collecting device is arranged for preventing oil stains generated by cleaning from being attached to the die again, and comprises a guide plate 61, an oil leakage port 62 and an oil collecting tank 63; the guide plate 61 is a metal plate with an insertion block at the bottom, a slot corresponding to the insertion block is arranged on the cleaning tank 1, the guide plate 61 is fixed on the cleaning tank 1 by inserting the insertion block into the slot, rubber sealing edges are glued on four sides of the guide plate 61, which are in contact with the cleaning tank 1, and the insertion position of the guide plate 61 is located on the shorter side wall of the cleaning tank 1; when the guide plate 61 is inserted on the cleaning tank 1, the guide plate 61 and the side wall of the cleaning tank 1 form a guide channel 64; the oil leakage port 62 is a notch which is arranged on the bottom surface of the cleaning tank 1 corresponding to the flow guide channel 64, and the oil collecting tank 63 is a rectangular metal tank.

In order to prevent oil from flowing out from the joint of the oil collecting tank 63 and the oil leakage port 62, the oil collecting tank 63 is sealed with the cleaning tank 1 by a sealing structure, and the sealing structure comprises a convex part 71, a concave part 72, an elastic part 73 and a plate body 74; the convex part 71 is a rubber strip glued on the cleaning tank 1 and is specifically positioned around the oil leakage port 62; the concave part 72 is a groove for the convex part 71 to be embedded in and is arranged on the oil collecting tank 63; the elastic piece 73 is a common metal spring, one end of the elastic piece 73 is welded with the bottom of the oil collecting tank 63, and the other end of the elastic piece 73 is welded with the plate body 74; the plate body 74 is a metal plate.

In order to shorten the drying time of the mould and reduce the dust content adhered to the mould in the process of transferring the cleaned mould, a drying device is also arranged; the drying device comprises a flow dividing piece 82, spray heads 81 and an air inlet pipe 83, wherein the flow dividing piece 82 is a metal plate with a cavity, the spray heads 81 are air injection spray heads which can be directly purchased in the market, the spray heads 81 are screwed on the flow dividing piece 82 and communicated with the flow dividing piece 82, the number of the spray heads 81 is five, and the spray heads 81 are obliquely and downwards arranged on the cleaning tank 1 in a penetrating manner; the air inlet pipe 83 is a common metal pipe with one end communicating with the cavity in the flow divider 82, and the other end of the air inlet pipe 83 communicates with a hot air blower (shown in the figure).

In order to conveniently clean the sludge settling tank 321 and the circulating cavity 322, a sewage draining channel 91 and a movable door 92 hinged at the sewage draining channel 91 are arranged on the sludge settling tank 321; the sewage draining channel is a through hole formed in one side wall of the sludge settling tank 321, the movable door 92 is a metal plate with four sides glued with sealing strips 93, and the sealing strips 93 are sealing rubber strips which can be directly purchased in the market.

It is obvious that the described embodiments are only some of the embodiments of the present invention, and not all of them. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.

Claims

1. The utility model provides an ultrasonic wave mould cleaning machine, includes washing tank (1), locates ultrasonic transducer (11) in washing tank (1), with ultrasonic power supply (12) that ultrasonic transducer (11) electricity is connected, locate inlet tube (13), greasy dirt collection device and waste liquid circulating device on washing tank (1), its characterized in that: the waste liquid circulating device comprises a filter plate (31) detachably connected with the cleaning tank (1), a sedimentation tank (32) arranged below the cleaning tank (1), a pipe body (33) communicating the cleaning tank (1) with the sedimentation tank (32), a valve body (34) arranged on the pipe body (33), a water pump (35) arranged in the sedimentation tank (32) and a water guide pipe (36) matched with the water pump (35), wherein one end of the water guide pipe (36) is communicated with the cleaning tank (1).

2. An ultrasonic mold cleaning machine as defined in claim 1, wherein: the sedimentation tank (32) comprises a sludge settling tank (321) and a circulation tank (322), one end of the pipe body (33) is connected with the sludge settling tank (321), and the other end of the water guide pipe (36) is communicated with the circulation tank (322).

3. An ultrasonic mold cleaning machine as defined in claim 2, wherein: a water guide channel (41) communicated with the circulation box (322) and the sludge settling box (321) is arranged in the circulation box (322), an overflow plate (42) matched with the water guide channel (41) is arranged in the sludge settling box (321), and the height of the overflow plate (42) is smaller than that of the water guide channel (41).

4. An ultrasonic mold cleaning machine according to claim 3, characterized in that: the overflow plate (42) is detachably connected with the inner wall of the sludge settling box (321) through a clamping structure, and the clamping structure comprises a clamping groove (51) arranged on the overflow plate (42) and a clamping piece (52) arranged on the inner wall of the sludge settling box (321).

5. An ultrasonic mold cleaning machine as defined in claim 1, wherein: greasy dirt collection device include with washing tank (1) can dismantle guide plate (61) of connecting, locate leak hydraulic fluid port (62) on washing tank (1) and with leak hydraulic fluid port (62) matched with header tank (63), guide plate (61) with correspond to washing tank (1) lateral wall of guide plate (61) place direction forms water conservancy diversion passageway (64).

6. An ultrasonic mold cleaning machine as defined in claim 5, wherein: the oil collecting tank (63) is sealed with the cleaning tank (1) through a sealing structure, the sealing structure comprises a convex part (71) arranged on the cleaning tank (1), a concave part (72) matched with the convex part (71), an elastic part (73) with one end connected with the oil collecting tank (63) and a plate body (74) with the other end connected with the elastic part (73), and the concave part (72) is arranged on the oil collecting tank (63).

7. An ultrasonic mold cleaning machine as defined in claim 1, wherein: the drying device comprises a plurality of spray heads (81) arranged on the cleaning tank (1) in a penetrating mode, a flow dividing piece (82) communicated with the spray heads (81), and an air inlet pipe (83) communicated with the flow dividing piece (82).

8. An ultrasonic mold cleaning machine according to claim 3, characterized in that: the sludge settling tank (321) is provided with a sewage discharge channel (91) and a movable door (92) matched with the sewage discharge channel (91).

9. An ultrasonic mold cleaning machine as defined in claim 8, wherein: and a sealing strip (93) which is in sealing fit with the sewage discharge channel (91) is arranged on the movable door (92).