Shell breaking device for processing pistachio nuts
Technical Field
The invention relates to the technical field of pistachio nut processing and shell breaking, in particular to a shell breaking device for pistachio nut processing.
Background
The pistachio nuts are perennial deciduous fruit trees of the genus Pistacia in the family Anacardiaceae, can adapt to severe growth conditions, have the characteristics of drought resistance, heat resistance, saline-alkali soil resistance and the like, can be used for large-area planting in arid areas and hilly slopes, are rich in a large amount of vitamins, and have medical care efficacy.
Therefore, the pistachio nuts are deeply loved by people and become health-care leisure food which is well-sold in the nut market in the world, when people eat the pistachio nuts, the nails are required to be inserted into the openings of the shells of the pistachio nuts to be peeled, the nails are easily damaged when the pistachio nuts are peeled for multiple times, especially when the openings of the shells of the pistachio nuts are small, the nails of people are easily damaged, the prior art needs a large amount of manual work to cut the pistachio nuts one by one, and the working efficiency of processing the pistachio nuts is low.
Disclosure of Invention
The invention aims to provide a shell breaking device for processing pistachio nuts, which optimizes the existing manual technology, breaks the shells of the pistachio nuts, can increase the gaps of pistachio nut holes, can process the pistachio nuts in batches and improve the processing yield, and aims to solve the problems in the background technology.
The technical scheme is as follows: the utility model provides a shell breaking device is used in processing of pistachio nuts, includes frame one, frame two, quick-witted case, power unit, clamp plate slewing mechanism, clamp plate swing mechanism and pistachio nut extrusion mechanism, and frame one side rigid coupling has quick-witted case, and quick-witted case both sides rigid coupling has frame two respectively, and power unit fixed mounting is on frame one top surface, and frame two upper portion rotary type is connected with clamp plate slewing mechanism, installs clamp plate swing mechanism on the clamp plate slewing mechanism, and pistachio nut extrusion mechanism installs in frame two.
Optionally, the power mechanism comprises a motor, a first support plate, a second support plate, a first transmission shaft, a third support plate, a first transmission bevel gear, a second transmission shaft, a sliding block, a first support plate, a second transmission bevel gear and a third transmission bevel gear, the motor is fixedly arranged on the top surface of the first frame, the first support plate is fixedly connected to the top surface of the first frame in a distributed manner, the second support plate is fixedly connected to the top surface of the first frame, a first transmission shaft is rotatably connected to an output shaft of the motor, the first transmission shaft is rotatably connected to the second support plates, the first transmission shaft is fixedly connected to the guide posts, sliding grooves are formed in the guide posts, the first transmission shaft is fixedly connected to one end of the first transmission bevel gear, the second transmission shaft is rotatably connected to the second support plates in a sliding manner, the sliding block is fixedly connected, and the third supporting plate is fixedly connected with a second transmission helical gear, the second transmission helical gear is meshed with the first transmission helical gear, and the third transmission helical gear is fixedly connected to one end of the third supporting plate.
Optionally, the pressing plate rotating mechanism comprises a first rotating shaft, a connecting column, a first connecting block, a first pressing plate and a first connecting bevel gear, one side of the second frame is rotatably connected with the first rotating shaft through a bearing, the first rotating shaft is fixedly connected with the connecting column, the connecting column is fixedly connected with the first connecting block in a distributed mode, the first connecting block is symmetrically and fixedly connected with the first pressing plate, the first pressing plate is provided with a plurality of slotted holes, and one end of the first rotating shaft on the second frame is fixedly connected with the first connecting bevel gear.
Optionally, the pressing plate swinging mechanism comprises a second rotating shaft, a second connecting bevel gear, a second connecting block, a first transmission rod, a second transmission rod, a third transmission rod and a connecting rod, the second rotating shaft is rotatably connected to the inside of the first rotating shaft through a bearing, the second rotating shaft penetrates through the first connecting bevel gear, the second connecting bevel gear is fixedly connected to one end of the second rotating shaft, the second connecting bevel gear is meshed with the third transmission bevel gear, the two pressing plates are fixedly connected to the second connecting block in a distributed mode, the first transmission rod is fixedly connected to the other end of the second rotating shaft, the first transmission rod is connected to the second transmission rod through a rotating shaft, the third transmission rod is connected to the second transmission rod through a rotating shaft.
Optionally, the pistachio nut extruding mechanism comprises a wheel disc, a third transmission shaft, a belt wheel, a third connecting block, a third connecting bevel gear, a belt, a slide rail, a rotary rod, a second pressing plate and a straight gear, the wheel disc is fixedly arranged on one side of a second frame, the wheel disc is rotatably connected with the first rotating shaft, teeth are arranged on the wheel disc, the third transmission shaft is rotatably connected in the middle of the wheel disc, one end of the third transmission shaft is fixedly connected with the belt wheel, one side of the second frame is fixedly connected with the third connecting block, the third connecting block is rotatably connected with the third connecting bevel gear through a bearing, the second rotating shaft penetrates through the third connecting block, one side of the third connecting bevel gear is also fixedly connected with the belt wheel, the belt is connected between the two belt wheels, the slide rail is symmetrically and fixedly connected on the wheel disc, one, the two sides of the pressing plate II are provided with sliding chutes, the short shaft on the rotating rod is connected with the pressing plate II in a sliding way, and one surface of the pressing plate II is provided with a plurality of slotted holes.
Optionally, the pressing device further comprises an extrusion component, the extrusion component is installed on one side surface of the two pressing plates, the extrusion component comprises a spring and an elliptical shell, the spring is connected in the two slotted holes of the pressing plates, and one end of the spring is connected with the elliptical shell.
The invention has the beneficial effects that: through the cooperation of power unit and clamp plate swing mechanism for the connecting rod drives two clamp plates one and is certain angle reciprocal swing from top to bottom, and the pistachio nut in the clamp plate one slides in the slotted hole in the clamp plate one in order, thereby can be better fixed with the pistachio nut of variation in size, make better broken shell.
Through pistachio nut extrusion mechanism for clamp plate two contacts with clamp plate one, the oval shell on the clamp plate two extrudees the pistachio nut in the clamp plate draw-in groove, and the effectual pistachio nut that will extrude broken shell, and can be in a large number with the pistachio nut broken shell than artifical broken shell speed faster, the improvement process output of bigger degree.
Through the pressing plate rotating mechanism, the pistachio nuts with broken shells in the upper pressing plate I can fall into the case, the lower pressing plate I rotates to the upper side, and the upper pressing plate I is turned up, so that the processing efficiency of the pistachio nuts is effectively improved.
Drawings
Fig. 1 is a first perspective view of the present invention.
Fig. 2 is a second perspective view of the present invention.
Fig. 3 is a three-dimensional structure diagram of the power mechanism of the invention.
Fig. 4 is a partial perspective view of the platen rotating mechanism of the present invention.
Fig. 5 is a partial perspective view of the present invention.
Fig. 6 is a perspective view of the platen swing mechanism of the present invention.
Fig. 7 is a perspective view of the pistachio nut pressing mechanism according to the present invention.
FIG. 8 is a perspective view of the second pressing plate and the pressing member according to the present invention.
Description of reference numerals: 1: frame one, 101: frame two, 2: case, 3: a power mechanism, 301: motor, 302: supporting plate one, 303: support plate two, 304: drive shaft one, 305: guide post, 306: first transmission bevel gear, 307: transmission shaft two, 308: slider, 309: support plate three, 310: second transmission bevel gear, 311: a third transmission bevel gear 4: platen rotation mechanism, 401: rotating shaft one, 402: connecting column, 403: connecting block one, 404: platen one, 405: connecting the first bevel gear, 5: platen swing mechanism, 501: rotating shaft two, 502: connecting bevel gears two, 503: connecting block two, 504: drive link one, 505: a second transmission rod, 506: a third transmission rod, 507: connecting rod, 6: pistachio squeezing mechanism, 601: a wheel, 602: transmission shaft three, 603: pulley, 604: connecting block three, 605: connecting bevel gears three, 606: a belt, 607: slide rail, 608: rotating rod, 609: pressing plate II, 610: spur gear, 7: pressing member, 701: spring, 702: an elliptical shell.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings.
Example 1
A shell breaking device for processing pistachio nuts is disclosed, as shown in figures 1-8, and comprises a first frame 1, a second frame 101, a case 2, a power mechanism 3, a pressing plate rotating mechanism 4, a pressing plate swinging mechanism 5 and a pistachio nut extruding mechanism 6, wherein the case 2 is fixedly connected to one side of the first frame 1, the second frame 101 is fixedly connected to two sides of the case 2 respectively, the power mechanism 3 is fixedly installed on the top surface of the first frame 1, the pressing plate rotating mechanism 4 is rotatably connected to the upper portion of the second frame 101 far away from the case 2, the pressing plate rotating mechanism 4 is used for enabling the pistachio nuts to fall into the case 2, the pressing plate swinging mechanism 5 is installed on the pressing plate rotating mechanism 4, the pistachio nut extruding mechanism 6 is installed on the second frame 101, and the pistachio nut.
The power mechanism 3 comprises a motor 301, a first support plate 302, a second support plate 303, a first transmission shaft 304, a guide post 305, a first transmission bevel gear 306, a second transmission shaft 307, a sliding block 308, a third support plate 309, a second transmission bevel gear 310 and a third transmission bevel gear 311, wherein the motor 301 is fixedly arranged on the top surface of a first frame 1, the top surface of the first frame 1 far away from the motor 301 is fixedly connected with the first support plate 302, the second support plate 303 is fixedly connected on the top surface of the first frame 1 in a distributed manner, an output shaft of the motor 301 is rotatably connected with the first transmission shaft 304, the first transmission shaft 304 is rotatably connected with the second support plate 303 at two positions, a guide post 305 is fixedly connected on the first transmission shaft 304 close to the motor 301, a sliding groove is formed on the guide post 305, the guide post 305 is used for guiding the sliding block 308, one end of the first transmission, the second transmission shaft 307 is fixedly connected with a sliding block 308, the sliding block 308 is in contact with a sliding groove on the guide column 305, the first support plate 302 far away from the first machine frame 1 is slidably connected with a third support plate 309, the second transmission shaft 307 is rotatably connected with the third support plate 309, the third support plate 309 far away from the first support plate 302 is fixedly connected with a second transmission helical gear 310, the second transmission helical gear 310 is meshed with the first transmission helical gear 306, and the third transmission helical gear 311 is fixedly connected to one end of the third support plate 309 far away from the second transmission helical gear 310.
The pressing plate rotating mechanism 4 comprises a first rotating shaft 401, a connecting column 402, a first connecting block 403, a first pressing plate 404 and a first connecting bevel gear 405, one side of the second rack 101 is rotatably connected with the first rotating shaft 401 through a bearing, the first rotating shaft 401 far away from the second rack 101 is fixedly connected with the connecting column 402, the connecting column 402 is fixedly connected with the first connecting block 403 in a distributed mode, the first pressing plate 404 used for placing pistachios is symmetrically and fixedly connected onto the first connecting block 403, a plurality of slotted holes are formed in the first pressing plate 404, and one end of the first rotating shaft 401, far away from the connecting column 402, of the second rack 101 is fixedly connected with.
The pressing plate swinging mechanism 5 comprises a second rotating shaft 501, a second connecting bevel gear 502, a second connecting block 503, a first transmission rod 504, a second transmission rod 505, a third transmission rod 506 and a connecting rod 507, the second rotating shaft 501 is rotatably connected in the first rotating shaft 401 through a bearing, the second rotating shaft 501 penetrates through the first connecting bevel gear 405, the second connecting bevel gear 502 is fixedly connected to one end of the second rotating shaft 501 close to the first connecting bevel gear 405, the second connecting bevel gear 502 is meshed with the third transmission bevel gear 311, the second connecting block 503 is fixedly connected in a distributed manner on the opposite surface of the first pressing plates 404, one end of the second rotating shaft 501 far away from the second connecting bevel gear 502 is fixedly connected with the first transmission rod 504, the first transmission rod 504 is rotatably connected with the second transmission rod 505 through a rotating shaft, the third transmission rod 506 is rotatably connected to the second transmission rod 505 through a rotating shaft, the connecting, through the cooperation of the above components, the connecting rod drives the two pressing plates to swing up and down in a reciprocating manner at a certain angle.
The pistachio nut squeezing mechanism 6 comprises a wheel disc 601, a transmission shaft three 602, belt wheels 603, a connecting block three 604, a connecting bevel gear three 605, a belt 606, a sliding rail 607, a rotating rod 608, a pressing plate two 609 and a straight gear 610, wherein the wheel disc 601 is fixedly arranged on one side of a frame two 101, the wheel disc 601 is rotatably connected with the rotating shaft one 401, the wheel disc 601 is provided with teeth, the middle part of the wheel disc 601 is rotatably connected with the transmission shaft three 602, one end of the transmission shaft three 602, far away from the wheel disc 601, is fixedly connected with the belt wheels 603, one side of the frame two 101, close to the connecting bevel gear one 405, is fixedly connected with the connecting block three 604, the connecting block three 604 is rotatably connected with the connecting bevel gear three 605 through a bearing, the rotating shaft two 501 penetrates through the connecting block three 604, one side of the connecting bevel gear three 605, close to the, one end of a third transmission shaft 602 is fixedly connected with a rotating rod 608, one end of the rotating rod 608 far away from the third transmission shaft 602 is fixedly connected with a straight gear 610 through a short shaft, the straight gear 610 is meshed with teeth on the wheel disc 601, a second pressing plate 609 is slidably connected with the sliding rail 607, the second pressing plate 609 is used for extruding pistachios in the groove hole of the first pressing plate 404, sliding grooves are formed in two sides of the second pressing plate 609, the short shaft on the rotating rod 608 is slidably connected with the second pressing plate 609, and a plurality of groove holes are formed in one side of the second pressing.
When the pistachio nuts need to be processed and broken, a worker places the pistachio nuts on the first pressure plate 404, the worker starts the motor 301, the output shaft of the motor 301 drives the first transmission shaft 304 to rotate, the first transmission shaft 304 drives the first guide post 305 and the first transmission bevel gear 306 to rotate, the slide block 308 and the upper device thereof are driven to move towards the direction close to the first support plate 302 through the rotation of the first guide post 305, the first transmission bevel gear 306 and the second transmission bevel gear 310 are meshed with each other, so that the first transmission bevel gear 306 drives the second transmission bevel gear 310 and the upper device thereof to rotate, the second transmission bevel gear 310 drives the third transmission bevel gear 311 to rotate through the third support plate 309, the third transmission bevel gear 311 and the second connection bevel gear 502 are meshed with each other, the third transmission bevel gear 311 drives the second connection bevel gear 502 to rotate, the second connection bevel gear 502 drives the first transmission rod 504 to rotate through the second rotation shaft, so that the connecting rod 507 drives the two pressing plates 404 to swing up and down in a reciprocating manner at a certain angle, and the pistachios placed on the pressing plates 404 are uniformly distributed in the slotted holes on the pressing plates 404, so that the pistachios can be uniformly and comprehensively cracked.
When the guide column 305 rotates to drive the sliding block 308 and the device thereon to move continuously towards the direction close to the first support plate 302, the third transmission bevel gear 311 and the third connection bevel gear 605 are meshed with each other, the third connection bevel gear 311 drives the third connection bevel gear 605 to rotate, the third connection bevel gear 605 drives the pulley 603 to rotate through the belt 606, so as to drive the third transmission shaft 602 and the device thereon to rotate, the third transmission shaft 602 drives the spur gear 610 to rotate through the rotating rod 608, the spur gear 610 and the teeth in the wheel disc 601 are meshed with each other through the spur gear 610, so that the spur gear 610 rotates on the gear in the wheel disc 601, the short shaft on the spur gear 610 pushes the second pressing plate 609 to move towards the direction close to the first pressing plate 404, so that the second pressing plate 609 is in contact with the first pressing 404, the elliptical shell 702 on the second pressing plate 609 presses the pistachios in the clamping groove of the first pressing plate 404, so that the pist, but also can process a large amount of pistachio nuts. When the spur gear 610 rotates to the upper part of the inner gear of the wheel disc 601, the short shaft on the spur gear 610 pushes the second pressure plate 609 to move towards the direction far away from the first pressure plate 404, and the second pressure plate 609 is separated from the first pressure plate 404.
When the guide post 305 rotates to drive the sliding block 308 and the upper device to move continuously towards the direction close to the first support plate 302, the third transmission bevel gear 311 and the first connection bevel gear 405 are meshed with each other, the third transmission bevel gear 311 drives the first connection bevel gear 405 and the upper device to rotate, the first rotation shaft 401 drives the first two pressing plates 404 to rotate through the connection column 402, so that pistachios broken in the first upper pressing plate 404 fall into the case 2, the first lower pressing plate 404 rotates to the upper side, and when the guide post 305 rotates to drive the sliding block 308 and the upper device to move towards the direction away from the first support plate 302, the third transmission bevel gear 311 cannot drive the second connection bevel gear 502, the third connection bevel gear 605 and the first connection bevel gear 405 to rotate. The staff continues to pour the pistachio nuts onto the first pressing plate 404, so that a large number of pistachio nuts can be conveniently broken in a reciprocating mode, and when all the pistachio nuts are broken, the staff turns off the motor 301 to stop the equipment.
Example 2
On the basis of the embodiment 1, as shown in fig. 8, the punching device further comprises a pressing component 7, the pressing component 7 is installed on one side surface of the second pressing plate 609, the pressing component 7 is used for enabling the open fruit hole of the pistachio to be larger, the pressing component 7 comprises a spring 701 and an elliptical shell 702, the spring 701 is connected in the slotted hole of the second pressing plate 609, one end of the spring 701 is connected with the elliptical shell 702, and the elliptical shell 702 is used for pressing the pistachio in the clamping groove.
When the second pressing plate 609 is in contact with the first pressing plate 404, the oval shell 702 extrudes the pistachio nuts in the clamping grooves of the first pressing plate 404, and the spring 701 in a normal state is compressed, so that the opened nut holes of the pistachio nuts are larger, and eating by eaters is facilitated.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.