CN112573191A - Automatic condenser box moving device and detection method - Google Patents

Automatic condenser box moving device and detection method Download PDF

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Publication number
CN112573191A
CN112573191A CN202011506380.8A CN202011506380A CN112573191A CN 112573191 A CN112573191 A CN 112573191A CN 202011506380 A CN202011506380 A CN 202011506380A CN 112573191 A CN112573191 A CN 112573191A
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China
Prior art keywords
condenser
industrial robot
box
processing module
detection
Prior art date
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Pending
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CN202011506380.8A
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Chinese (zh)
Inventor
杨忠辉
陈志广
石深刚
王中兴
胡家泉
贾玉龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
Gree Wuhan Electric Appliances Co Ltd
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Gree Electric Appliances Inc of Zhuhai
Gree Wuhan Electric Appliances Co Ltd
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Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai, Gree Wuhan Electric Appliances Co Ltd filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN202011506380.8A priority Critical patent/CN112573191A/en
Publication of CN112573191A publication Critical patent/CN112573191A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/20Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

The invention provides an automatic condenser box carrying device and a detection method, wherein the device comprises an industrial robot and a guide rail arranged in parallel to a production line. The industrial robot comprises a clamping jaw and a built-in processing module, and the processing module controls the industrial robot to move along the guide rail and controls the clamping jaw to grab the condenser from a material taking and placing point on the material line to be placed into the helium detection tank and grab the condenser from the helium detection tank to be placed into the material line or the recovery line. The automatic box moving device and the detection method provided by the invention have the advantages that the automatic transportation of the condenser is realized, the labor intensity of manual and mechanical repeated actions is reduced, the condition that the condenser is collided due to personnel fatigue is avoided, the detection efficiency can be effectively improved, the unqualified products are stably and reliably placed in a recovery line for timely repair, and the repeated inspection is carried out until the products are qualified.

Description

Automatic condenser box moving device and detection method
Technical Field
The invention relates to the technical field of condenser detection, in particular to an automatic condenser box moving device and a detection method.
Background
In the production process of the condenser, the condenser enters a helium detection workshop after finishing the working procedure. The helium detection workshop is mainly used for detecting whether a gap exists after the copper pipe of the condenser is welded with the elbow. In original production process flow, the staff carries the condenser on the assembly line to the helium detection case, if all qualified staff need to put the qualified condenser back to the assembly line, flow into next process. If the inspection is not qualified, the worker generally takes out the two condensers for re-inspection, and if the inspection is qualified, the two condensers are taken out for re-inspection, and the inspection process is the same as above. And placing the unqualified product in a specific area to wait for recovery and re-welding. Four condensers are generally placed into each helium detection box, three helium detection boxes work simultaneously, the helium detection boxes span ten meters, workers need to check detection results back and forth in the three helium detection boxes, the condensers are placed into and taken out, 1600 condensers are carried in each shift, mechanical simple and repetitive actions are more, and accordingly labor intensity is high.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic condenser box moving device and a detection method, which can automatically move a condenser, reduce the labor intensity of manual and mechanical repeated actions and prevent the condenser from colliding due to fatigue of personnel.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
an automatic condenser box carrying device comprises an industrial robot and a guide rail arranged in parallel to a production line. The industrial robot comprises a clamping jaw and a built-in processing module, the processing module controls the industrial robot to move along the guide rail and controls the clamping jaw to grab the condenser from a material taking and placing point on the material line to be placed into the helium detection box and grab the condenser from the helium detection box to be placed into the material discharging line or the recovery line.
According to the automatic box-handling device for the condenser, the industrial robot is used for automatically placing the qualified condenser back to the blanking line according to the preset program arranged in the built-in processing module, the next procedure is carried out, the unqualified condenser is automatically selected according to the preset program, and the inspection is repeated until the qualified condenser is inspected. The automatic box moving process is realized in the production process, the robot is replaced, the production efficiency is improved, the labor intensity of manual and mechanical repeated actions is reduced, and the condition that the condenser is collided due to the fatigue of personnel is avoided.
With respect to the above technical solution, further improvements as described below can be made.
According to the automatic condenser tote device of the present invention, in a preferred embodiment, the industrial robot includes a main body and a connecting arm disposed on the main body, the holding jaw is disposed on the connecting arm at an end remote from the main body, and the holding jaw is rotatable about the connecting arm.
Through the matching structure and the main body structure of the rotary clamping jaw device and the connecting arm, under the control action of the processing module, the main body can be matched with the guide rail to stably and reliably move along the guide rail.
Further, in a preferred embodiment, the clamping jaws are arranged opposite on the connecting arm.
Through the clamping jaw device of mutual disposition, can realize simultaneously that the clamping jaw snatchs on the incoming material line and wait to examine the condenser and snatch the condenser of examining in helium inspection box, can will wait to examine the condenser simultaneously smoothly and put into helium inspection box and will examine the condenser and put into the unloading line or retrieve the line after the rotatory adjustment direction of control clamping jaw to can effectively improve detection efficiency and production efficiency.
In particular, in a preferred embodiment, the jaws comprise 4 groups, respectively arranged opposite each other in vertical and horizontal direction.
Because generally examine 2 groups of condensers simultaneously at every turn in the helium checking box, set up about 4 groups of clamping jaws of two liang of mutual opposite arrangements, guarantee to realize simultaneously that the clamping jaw snatchs on the incoming material line and wait to examine the condenser and snatch the prerequisite of examining the condenser in the helium checking box under, can make industrial robot's compact structure as far as possible, reduce the occupation space on production line length direction.
In particular, in another preferred embodiment, the clamping jaws comprise 4 groups, each arranged opposite to each other in the horizontal direction.
The same reason, because generally examine 2 groups of condensers at every turn in the helium checking box simultaneously, set up 4 groups of clamping jaws of two liang of mutual opposite arrangements all around, guarantee to realize simultaneously that the clamping jaw snatchs on the incoming material line and wait to examine the condenser and snatch the prerequisite of examining the condenser in the helium checking box under, can make industrial robot's compact structure as far as possible, reduce the occupation space in the direction of production line height.
Specifically, in a preferred embodiment, the industrial robot controls the motor to drive the screw mechanism to move through the processing module.
The motor drives the screw mechanism to realize the driving of the industrial robot, the structure is simple, the cost is low, and the stable and reliable working process of the industrial robot can be effectively ensured. The motor output shaft rotates forwards to drive the screw mechanism to rotate forwards so that the robot moves forwards, and the motor output shaft rotates backwards to drive the screw mechanism to rotate backwards so that the robot moves backwards.
In particular, in a preferred embodiment, the industrial robot is provided with start and stop buttons, which are electrically connected with the processing modules, respectively.
By arranging the start button and the stop button, the operation of workers can be conveniently and visually carried out according to the real-time condition in the production process.
According to the second aspect of the invention, the condenser detection method is implemented by using the automatic condenser box carrying device, and specifically comprises the following steps: and S01, starting the industrial robot, and controlling the industrial robot to move to a material taking and placing point by the processing module. And S02, the processing module controls the clamping jaws to grab the condenser from the material taking and placing point of the material taking line. And S03, after the clamping jaws are controlled by the processing module to complete grabbing, placing the condenser into a helium detection box. And S04, closing the helium detection box for detection. And S05, after the detection is finished, the processing module controls the industrial robot to move to the position of the helium detection box and controls the clamping jaw to grab the condenser from the helium detection box according to the detection result and place the condenser into a blanking line or a recovery line.
Obviously, according to the condenser detection method provided by the invention, due to the adoption of the automatic box moving device, an industrial robot can automatically move the condenser to enter and exit the helium detection box according to a preset program in the processing module, the working labor intensity of operators is reduced, and the condition of unqualified detection can be automatically selected according to the set program and repeatedly detected until the detection is qualified.
Specifically, in a preferred embodiment, in step S05, when the detection result is qualified, the processing module controls the clamping jaws to simultaneously grab the condenser in the helium testing box and at the material picking and placing point, respectively, and after the grabbing is completed, the clamping jaws are controlled to rotate 180 degrees to place the qualified condenser in the material placing line and place the condenser to be detected in the helium testing box.
According to the specific implementation steps, the detection efficiency can be effectively improved, and the qualified products are stably and reliably placed into the blanking line and enter the next procedure in time.
Specifically, in a preferred embodiment, in step S05, when the detection result is that the condenser is not qualified, the processing module controls the clamping jaws to simultaneously grab the condenser in the helium testing tank and at the material pick-and-place point, respectively, and after the grabbing is completed, the clamping jaws are controlled to rotate 180 degrees to place the condenser which is not qualified in the detection into the recovery line and place the condenser to be detected into the helium testing tank.
According to the specific implementation steps, the detection efficiency can be effectively improved, the unqualified products are stably and reliably placed into the recovery line to be repaired in time, and the inspection is repeated until the products are qualified.
Compared with the prior art, the invention has the advantages that: the condenser is automatically carried, the labor intensity of manual and mechanical repeated actions is reduced, and the condition that the condenser is collided due to fatigue of personnel is avoided.
Drawings
The invention will be described in more detail hereinafter on the basis of embodiments and with reference to the accompanying drawings. Wherein:
fig. 1 schematically shows the overall structure of an automatic container handling device for a condenser according to an embodiment of the present invention;
fig. 2 schematically shows a flow of a condenser detection method according to an embodiment of the present invention.
In the drawings, like parts are provided with like reference numerals. The figures are not drawn to scale.
Detailed Description
The invention will be further explained in detail with reference to the figures and the embodiments without thereby limiting the scope of protection of the invention.
Fig. 1 schematically shows the overall structure of the condenser automatic box handling device according to the embodiment of the present invention. Fig. 2 schematically shows a flow of a condenser detection method according to an embodiment of the present invention.
Example 1
The condenser automatic box carrying device comprises an industrial robot 10 and a guide rail 101 arranged in parallel to a production line. Wherein, industrial robot 10 includes clamping jaw 1 and built-in processing module, and processing module control industrial robot 10 moves and control clamping jaw 1 snatchs the condenser from getting on the stockline and put into the helium detection case and snatch the condenser from the helium detection case and put into blanking line or recovery line along guide rail 101.
According to the automatic box carrying and grabbing device for the condenser, the industrial robot is used for automatically placing the condenser qualified for inspection back to the blanking line according to the preset program arranged in the built-in processing module, the next procedure is carried out, the condenser unqualified for inspection is automatically selected according to the preset program, and the inspection is repeated until the condenser is qualified for inspection. The automatic box moving process is realized in the production process, the robot is replaced, the production efficiency is improved, the labor intensity of manual and mechanical repeated actions is reduced, and the condition that the condenser is collided due to the fatigue of personnel is avoided.
Specifically, as shown in fig. 1, in the present embodiment, an industrial robot 10 includes a main body 2 and a connecting arm 3 arranged on the main body 2, a holding jaw 1 is arranged on the connecting arm 3 at an end remote from the main body 1, and the holding jaw 1 is rotatable about the connecting arm 3. Through the matching structure and the main body structure of the rotary clamping jaw device and the connecting arm, under the control action of the processing module, the main body can be matched with the guide rail to stably and reliably move along the guide rail. Further, in the present embodiment, the holding jaws 1 are oppositely arranged on the connecting arm 3. Through the clamping jaw device of mutual disposition, can realize simultaneously that the clamping jaw snatchs on the incoming material line and wait to examine the condenser and snatch the condenser of examining in helium inspection box, can will wait to examine the condenser simultaneously smoothly and put into helium inspection box and will examine the condenser and put into the unloading line or retrieve the line after the rotatory adjustment direction of control clamping jaw to can effectively improve detection efficiency and production efficiency.
Specifically, in the present embodiment, the holding jaws 1 include 4 sets, which are arranged opposite to each other in the vertical direction and the horizontal direction, respectively. Because generally examine 2 groups of condensers simultaneously at every turn in the helium checking box, set up about 4 groups of clamping jaws of two liang of mutual opposite arrangements, guarantee to realize simultaneously that the clamping jaw snatchs on the incoming material line and wait to examine the condenser and snatch the prerequisite of examining the condenser in the helium checking box under, can make industrial robot's compact structure as far as possible, reduce the occupation space on production line length direction.
In particular, in another embodiment, not shown, the jaws 1 comprise 4 groups, respectively arranged opposite each other two by two in the horizontal direction. The same reason, because generally examine 2 groups of condensers at every turn in the helium checking box simultaneously, set up 4 groups of clamping jaws of two liang of mutual opposite arrangements all around, guarantee to realize simultaneously that the clamping jaw snatchs on the incoming material line and wait to examine the condenser and snatch the prerequisite of examining the condenser in the helium checking box under, can make industrial robot's compact structure as far as possible, reduce the occupation space in the direction of production line height.
Specifically, in the present embodiment, the industrial robot 10 controls the motor and the screw mechanism drive to realize the movement by the processing module. The driving of the industrial robot is realized through the motor and the screw mechanism, the structure is simple, the cost is low, and the stable and reliable working process of the industrial robot can be effectively ensured. The motor output shaft rotates forwards to drive the screw mechanism to rotate forwards so that the robot moves forwards, and the motor output shaft rotates backwards to drive the screw mechanism to rotate backwards so that the robot moves backwards.
Specifically, in the present embodiment, the industrial robot 10 is provided with start and stop buttons electrically connected to the process modules, respectively. By arranging the start button and the stop button, the operation of workers can be conveniently and visually carried out according to the real-time condition in the production process.
Example 2
As shown in fig. 2, the method for detecting a condenser according to the embodiment of the present invention is implemented by using the above-mentioned automatic condenser container handling device 10, and specifically includes the following steps: and S01, starting the industrial robot, and controlling the industrial robot to move to a material taking and placing point by the processing module. And S02, the processing module controls the clamping jaws to grab the condenser from the material taking and placing point of the material taking line. And S03, after the clamping jaws are controlled by the processing module to complete grabbing, placing the condenser into a helium detection box. And S04, closing the helium detection box for detection. And S05, after the detection is finished, the processing module controls the industrial robot to move to the position of the helium detection box and controls the clamping jaw to grab the condenser from the helium detection box according to the detection result and place the condenser into a blanking line or a recovery line.
Obviously, according to the condenser detection method provided by the embodiment of the invention, due to the adoption of the automatic box moving device, the industrial robot can automatically move the condenser to enter and exit the helium detection box according to the preset program in the processing module, the working labor intensity of operators is reduced, the condition of unqualified detection can be automatically selected according to the set program, and the detection is repeated until the detection is qualified.
Specifically, in this embodiment, in step S05, when the detection result is qualified, the processing module controls the clamping jaw to simultaneously grab the condenser in the helium detection box and at the material pick-and-place point, respectively, and after the grabbing is completed, the clamping jaw is controlled to rotate 180 degrees to place the qualified condenser to be detected in the material pick-and-place line and place the condenser to be detected in the helium detection box. According to the specific implementation steps, the detection efficiency can be effectively improved, and the qualified products are stably and reliably placed into the blanking line and enter the next procedure in time.
Specifically, in this embodiment, in step S05, when the detection result is that the condenser is not qualified, the processing module controls the clamping jaw to simultaneously grab the condenser in the helium detection tank and the pick-and-place point, respectively, and after the grabbing is completed, the clamping jaw is controlled to rotate 180 degrees to place the condenser that is not qualified for detection in the recovery line and place the condenser to be detected in the helium detection tank. According to the specific implementation steps, the detection efficiency can be effectively improved, the unqualified products are stably and reliably placed into the recovery line to be repaired in time, and the inspection is repeated until the products are qualified.
The specific process of the condenser detection method of the embodiment of the invention is as follows:
1. pressing a starting button, and operating the industrial robot to a material taking and placing point to take materials;
2. the two clamping jaws on one side grab the condenser from the material taking and placing points in sequence;
3. after the clamping jaws complete grabbing, the two condensers are placed in the 1# helium detection box at the same time, and the 1# helium detection box is closed for detection;
4. an empty bracket for taking and placing the material points moves to a backward station along with the production line;
5. repeating the actions by a clamping jaw of the industrial robot until 3 helium detection boxes are fully filled with the condenser to be detected;
6. after the two clamping jaws on one side of the industrial robot grab the condenser to be detected from the material taking and placing point bracket again, the 1# helium detection box is opened, the robot moves to the 1# helium detection box, the two clamping jaws on the other side grab the detected condenser in the 1# helium detection box at the same time, the condenser with qualified detection result is placed in a material placing line, or all the two condensers (only two condensers are placed in the helium detection box) with unqualified detection result are taken out and placed on a recovery line for repair and repair inspection again; after the grabbing is finished, the clamping jaw rotates 180 degrees, and the condenser to be detected is placed in the 1# helium detection box at the same time;
closing the door of the 7.1# helium detection tank for detection;
8. after the two clamping jaws on one side of the industrial robot grab the condenser to be detected from the material taking and placing point bracket again, the 2# helium detection box is opened, the industrial robot moves to the 2# helium detection box, the two clamping jaws on the other side grab the detected condenser in the 1# helium detection box at the same time, the condenser with qualified detection result is placed in a material placing line, or all the two condensers (only two condensers are placed in the helium detection box) with unqualified detection result are taken out and placed on a recovery line for repair and repair inspection again; after the grabbing is finished, the clamping jaw rotates 180 degrees, and the condenser to be detected is placed in the 2# helium detection box at the same time;
detecting the door closing of a 9.2# helium detection tank;
10. after the two clamping jaws on one side of the industrial robot grab the condenser to be detected from the material taking and placing point bracket again, the 3# helium detection box is opened, the industrial robot moves to the 3# helium detection box, the two clamping jaws on the other side grab the detected condenser in the 3# helium detection box at the same time, the condenser with qualified detection result is placed in a material placing line, or all the two condensers (only two condensers are placed in the helium detection box) with unqualified detection result are taken out and placed on a recovery line for repair and repair inspection again; after the grabbing is finished, the clamping jaw rotates 180 degrees, and the condenser to be detected is placed in a 3# helium detection box at the same time;
detecting the door closing of the 11.3# helium detection tank;
12 subsequent actions 6.7.8.9, 10, 11 repeat the cycle.
According to the embodiment, the automatic condenser box moving device and the detection method, disclosed by the invention, have the advantages that the automatic condenser box moving device and the detection method are used for automatically moving the condenser, the labor intensity of manual and mechanical repeated actions is reduced, the condition that the condenser is collided due to personnel fatigue is avoided, the detection efficiency can be effectively improved, the unqualified products are stably and reliably placed into a recovery line for timely repair, and repeated inspection is carried out until the qualified products are detected.
While the invention has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. It is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims (10)

1. An automatic condenser box carrying device is characterized by comprising an industrial robot and a guide rail arranged in parallel to a production line; wherein,
the industrial robot comprises a clamping jaw and a built-in processing module, wherein the processing module controls the industrial robot to move along the guide rail and controls the clamping jaw to grab a condenser from a material taking and placing point on the material line to place in the helium detection box and grab the condenser from the helium detection box to place in the material line or the recovery line.
2. The condenser automatic tote device of claim 1, wherein said industrial robot comprises a main body and a connecting arm disposed on said main body, said jaw being disposed on said connecting arm at an end remote from said main body, and said jaw being rotatable about said connecting arm.
3. The condenser tote apparatus of claim 2, wherein said jaws are oppositely disposed on said connecting arm.
4. The condenser automatic box handling device according to claim 3, wherein the clamping jaws comprise 4 sets, and are arranged opposite to each other in a vertical direction and a horizontal direction respectively.
5. The condenser automatic box handling device according to claim 3, wherein the clamping jaws comprise 4 groups, and the groups are respectively arranged in a pairwise opposite manner along a horizontal direction.
6. The automatic condenser box handling device as claimed in any one of claims 1 to 5, wherein the industrial robot is driven to move by the processing module controlling a motor to drive a screw mechanism.
7. The condenser tote device of any one of claims 1-5, wherein said industrial robot is provided with start and stop buttons that are electrically connected to said process modules, respectively.
8. The detection method of the condenser is implemented by adopting the automatic condenser box carrying device as claimed in any one of claims 1 to 7, and is characterized by comprising the following steps:
s01, starting the industrial robot, and controlling the industrial robot to move to a material taking and placing point by the processing module;
s02, the processing module controls the clamping jaws to grab the condenser from the material taking and placing points of the material line;
s03, after the clamping jaws are controlled by the processing module to complete grabbing, placing the condenser into a helium detection box;
s04, closing the helium detection box for detection;
and S05, after the detection is finished, the processing module controls the industrial robot to move to the position of the helium detection box and controls the clamping jaw to grab the condenser from the helium detection box according to the detection result and place the condenser into a blanking line or a recovery line.
9. The method for detecting the condenser according to claim 8, wherein in the step S05, when the detection result is qualified, the processing module controls the clamping jaws to simultaneously grab the condenser in the helium detection box and at the material taking and placing point respectively, and after the grabbing is completed, the clamping jaws are controlled to rotate 180 degrees to place the qualified condenser to be detected in the material taking and placing line and place the condenser to be detected in the helium detection box.
10. The method for detecting the condenser according to claim 8, wherein in the step S05, when the detection result is unqualified, the processing module controls the clamping jaws to simultaneously grab the condenser in the helium detection tank and the material taking and placing point respectively, and after the grabbing is completed, the clamping jaws are controlled to rotate 180 degrees to place the condenser which is detected to be unqualified in the recovery line and place the condenser to be detected in the helium detection tank.
CN202011506380.8A 2020-12-18 2020-12-18 Automatic condenser box moving device and detection method Pending CN112573191A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN202011506380.8A CN112573191A (en) 2020-12-18 2020-12-18 Automatic condenser box moving device and detection method

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CN114044302A (en) * 2021-10-22 2022-02-15 安徽新富新能源科技有限公司 Automatic feeding and discharging mechanism for helium detection process of cooling pipe
CN114671232A (en) * 2022-04-08 2022-06-28 珠海格力电器股份有限公司 Tunnel type automatic box entering and exiting leakage detection system and working method thereof

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CN114671232B (en) * 2022-04-08 2023-07-07 珠海格力电器股份有限公司 Tunnel type automatic box inlet and outlet leakage detection system and working method thereof

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