CN112570169B - Glass and drain pan laminating equipment assembly line - Google Patents
Glass and drain pan laminating equipment assembly line Download PDFInfo
- Publication number
- CN112570169B CN112570169B CN202011383671.2A CN202011383671A CN112570169B CN 112570169 B CN112570169 B CN 112570169B CN 202011383671 A CN202011383671 A CN 202011383671A CN 112570169 B CN112570169 B CN 112570169B
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- jig
- bottom shell
- assembly
- conveying
- glass
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- 239000011521 glass Substances 0.000 title claims abstract description 82
- 238000010030 laminating Methods 0.000 title claims abstract description 22
- 238000005507 spraying Methods 0.000 claims abstract description 58
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 32
- 238000001035 drying Methods 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims description 86
- 230000007306 turnover Effects 0.000 claims description 35
- 238000012546 transfer Methods 0.000 claims description 30
- 230000007704 transition Effects 0.000 claims description 28
- 238000001179 sorption measurement Methods 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 9
- 238000007605 air drying Methods 0.000 claims description 6
- 230000000007 visual effect Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 238000007514 turning Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 description 17
- 238000000576 coating method Methods 0.000 description 17
- 238000010586 diagram Methods 0.000 description 15
- 239000003292 glue Substances 0.000 description 14
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 239000012943 hotmelt Substances 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 230000037452 priming Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000004831 Hot glue Substances 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Abstract
The invention provides a glass and bottom case laminating assembly line, which is used for automatically assembling glass lenses and a bottom case, and comprises a drawstring conveying device, a primer spraying device, a drying cache device, a gluing assembly device, a first protection fence and a second protection fence, wherein the drawstring conveying device penetrates through the first protection fence and the second protection fence, the primer spraying device, the drying cache device and the gluing assembly device are sequentially arranged beside the drawstring conveying device, the primer spraying device corresponds to the first protection fence, the drying cache device corresponds to the position between the first protection fence and the second protection fence, and the gluing assembly device corresponds to the position in the second protection fence.
Description
Technical Field
The invention relates to the field of automatic assembly, in particular to a glass and bottom shell attaching assembly line.
Background
Along with the high-speed development of science and technology, the function of car is powerful and perfect day by day, for the convenience of user's unblock car and theftproof, a biological identification glass who installs on the car stand has now been developed, support fingerprint unblock and people's face unblock, the convenience of unblock and the theftproof nature of car are improved greatly, biological identification glass comprises glass lens and assembly drain pan, in process of production, need transport glass lens and assembly drain pan, spraying priming paint, a plurality of processes such as drying, because the step is numerous and the required precision is high in the assembling process, therefore, need produce a glass and drain pan laminating equipment assembly line, carry out automated assembly, not only use manpower sparingly, improve production efficiency, and machining precision is high, can guarantee the quality of product.
Disclosure of Invention
The invention aims to provide a glass and bottom shell fitting assembly line to solve the problems in the background art.
In order to achieve the above purpose, the invention provides the following technical scheme:
a glass and bottom case laminating assembly line is used for automatic assembly of glass lenses and an assembled bottom case and comprises a draw belt conveying device, a primer spraying device, a drying cache device, a gluing assembly device, a first protection fence and a second protection fence, wherein the draw belt conveying device penetrates through the first protection fence and the second protection fence, the primer spraying device, the drying cache device and the gluing assembly device are sequentially arranged beside the draw belt conveying device, the primer spraying device corresponds to the first protection fence, the drying cache device corresponds to the position between the first protection fence and the second protection fence, and the gluing assembly device corresponds to the position in the second protection fence;
the drawstring conveying device is provided with a plurality of transfer jigs, the transfer jigs are used for bearing the glass lenses and assembling the bottom shell, and the transfer jigs circularly run between the two ends of the drawstring conveying device;
the primer spraying device is used for spraying primer to the glass lens and the assembling bottom shell on the transfer jig;
the drying cache device is used for drying the glass lens and the assembly bottom shell on the transfer jig;
the gluing and assembling device is used for assembling the glass lens and the assembling bottom shell on the transfer jig;
the drying and caching device comprises a feeding device, a natural air drying device and a discharging device which are sequentially arranged from left to right, wherein the natural air drying device comprises an X axial conveying device, a circulating lifting mechanism, a material moving mechanism and a circulating descending mechanism, the circulating lifting mechanism and the circulating descending mechanism are arranged above the X axial conveying device, the circulating lifting mechanism corresponds to the left side of the circulating descending mechanism, a material moving machine framework is arranged above the circulating lifting mechanism and the circulating descending mechanism, and the circulating lifting mechanism, the material moving mechanism and the circulating descending mechanism are arranged in three groups side by side in the left-right direction.
Further description of the invention: the stretching strap conveyor still includes the frame, establish the first layer conveyer belt in the frame, the second floor conveyer belt, first transition platform, second transition platform and clamping subassembly, the first layer conveyer belt is in second floor conveyer belt top, it sets up on first layer conveyer belt and second floor conveyer belt to transfer the tool, be equipped with several positioning mechanism on the first layer conveyer belt, positioning mechanism corresponds and is used for carrying out the location support to transferring the tool below transferring the tool, the left and right sides at the first layer conveyer belt is established to first transition platform and second transition platform structure the same and symmetry, first transition platform and second transition platform all are used for transmitting the tool between first layer conveyer belt and second floor conveyer belt, the clamping subassembly corresponds in first protection rail and sets up the side of transferring the tool, the clamping subassembly is used for fixed glass lens and the assembly drain pan of transferring on the tool.
Further description of the invention: positioning mechanism includes the mounting bracket, establish the locating component at four end angles of mounting bracket, establish the guide post on the locating component and establish the stopper on the mounting bracket right side, four locating component structures are the same, locating component drives actuating cylinder, backup pad and establishes the support column in the backup pad including the location, the bottom and the location of backup pad drive actuating cylinder drive and are connected, the location drives actuating cylinder and fixes on the mounting bracket, on four backup pads on the mounting bracket, install the guide post in two backup pads that at least a set of diagonal direction that is set up.
Further description of the invention: the transfer jig comprises a conveying bottom plate and a conveying support plate, the conveying bottom plate is driven by a first layer of conveying belt, a second layer of conveying belt, a first transition platform and a second transition platform to operate, the conveying support plate is arranged above the conveying bottom plate, the conveying bottom plate is provided with a first positioning hole, a guide hole, a jacking through hole and a first positioning hole, the guide hole and the jacking through hole are arranged along the vertical direction, the guide pillar is installed at the bottom of the conveying support plate, the guide hole is penetrated by the guide pillar, the jacking through hole corresponds to the upper portion of the support pillar, a first accessory hole, a second positioning hole and a clamping groove are formed in the conveying support plate, the first accessory hole and the second accessory hole are arranged at the upper end of the conveying support plate, the second positioning hole is vertically arranged and corresponds to the upper portion of the first positioning hole, the guide pillar is penetrated into the first positioning hole and the second positioning hole, and the clamping groove is formed in four side faces of the conveying support plate and is arranged in two groups.
Further description of the invention: the primer spraying device comprises four groups of spraying manipulators and a spraying detection device, and the four groups of spraying manipulators are sequentially distributed beside the drawstring conveying device from left to right; the power output end of the spraying manipulator is provided with a first CCD photographing assembly and a spraying machine head, and the spraying detection device is arranged at the rightmost end of the four groups of spraying manipulators; the spraying detection device comprises a frame body and a second CCD photographing assembly arranged on the frame body.
Further description of the invention: the gluing assembly device comprises a turntable mechanism, a feeding mechanical arm, a turnover mechanism, a gluing mechanical arm, a laminating mechanical arm and a visual alignment device, wherein the turntable mechanism comprises a first driving assembly, a circular turntable, a bottom case jig and a lens jig, the center of the circular turntable is fixed at the power output end of the first driving assembly and is driven to rotate by the first driving assembly, the bottom case jig and the lenses are arranged in multiple groups and are uniformly installed on the circular turntable, the turnover mechanism is arranged beside the lens jig, the feeding mechanical arm is arranged beside the turnover mechanism and is used for placing the glass lenses and the assembling bottom case on the turnover mechanism and the bottom case jig, the turnover mechanism is used for turning over the glass lenses and placing the glass lenses on the lens jig, the gluing mechanical arm and the laminating mechanical arm are sequentially arranged beside the turnover mechanism along the rotation direction of the circular turntable, and the gluing mechanical arm is used, the laminating manipulator is used for assembling the glass lenses on the lens jig to the assembling bottom shell of the bottom shell jig, and the visual alignment device is arranged below the circular turntable and corresponds to the bottom shell jig.
Further description of the invention: the bottom shell jig comprises a first jig body, a first positioning assembly and a first adsorption assembly, the first jig body is fixed on the circular rotary disk, a bottom shell placing groove is formed in the upper portion of the first jig body, the first positioning assembly is erected above the bottom shell placing groove and used for downwards compressing an assembly bottom shell placed on the bottom shell placing groove, and the first adsorption assembly is installed in the bottom shell placing groove and used for adsorbing the assembly bottom shell placed on the bottom shell placing groove.
Further description of the invention: the lens jig comprises a second jig body, a second positioning assembly and a second adsorption assembly, the second jig body is fixed on the turntable and corresponds to the side of the first jig body, a lens carrying platform is arranged above the second jig body, the second positioning assembly is arranged around the lens carrying platform and used for limiting a glass lens placed on the lens carrying platform, and the second adsorption assembly penetrates through the upper end face of the lens carrying platform and is used for adsorbing the glass lens placed on the lens carrying platform.
Further description of the invention: tilting mechanism is including the installation base, mounting platform, the runing rest, the rotary rod, second drive assembly, first gear, the second gear, the upset tool, connecting piece and clamping subassembly, mounting platform fixes at the installation base top, the runing rest fixes in the mounting platform top, the rotary rod rotationally is connected with the runing rest, second drive assembly fixes on the installation base, the power take off end at drive assembly is fixed to first gear, and it is rotatory to be driven by second drive assembly, the second gear is fixed in the one end of rotary rod and with first gear engagement, the upset tool passes through connecting piece and rotary rod fixed connection, lens tool and upset tool correspond the both sides at the rotary rod respectively, be equipped with the upset microscope carrier on the upset tool, the clamping unit mount is on the upset tool and corresponds at the upset side microscope carrier.
The invention has the beneficial effects that: through stretching strap conveyor with glass lens and assembly drain pan transportation bottom lacquer spraying device, dry buffer memory device, rubber coating assembly device in proper order, can realize the automatic operation of processes such as work piece transportation, spraying priming paint, priming paint detection, priming paint drying, coating adhesive, assembly, can improve production efficiency on the one hand, reduce the cost of labor, and on the other hand, the machining precision is high, has guaranteed the quality of product.
Drawings
FIG. 1 is an overall block diagram of the present invention;
FIG. 2 is a block diagram of the draw tape feeder of the present invention;
FIG. 3 is a block diagram of the positioning mechanism of the present invention;
FIG. 4 is a block diagram of the conveyor mat of the present invention;
fig. 5 is a structural view of the transport carrier of the present invention;
FIG. 6 is a block diagram of a primer spray apparatus of the present invention;
FIG. 7 is a block diagram of the spray robot of the present invention;
FIG. 8 is a block diagram of the spray detection device of the present invention;
FIG. 9 is a block diagram of the dry buffer apparatus of the present invention;
FIG. 10 is a block diagram of the glue applicator assembly of the present invention;
FIG. 11 is a block diagram of the turntable mechanism of the present invention;
FIG. 12 is a structural diagram of a bottom case fixture according to the present invention;
FIG. 13 is a view showing the structure of a lens fixture according to the present invention;
FIG. 14 is a structural view of the canting mechanism of the present invention;
FIG. 15 is a block diagram of the gluing robot of the present invention;
FIG. 16 is a block diagram of a bonding robot of the present invention;
FIG. 17 is a view showing the construction of the assembling jig of the present invention;
FIG. 18 is a block diagram of the visual alignment apparatus of the present invention;
FIG. 19 is a structural view of the middle alignment assembly of the present invention;
FIG. 20 is a block diagram of the first end alignment assembly of the present invention;
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1, a glass and bottom case laminating assembly line is used for automated assembly of glass lenses and assembled bottom cases, and includes a drawstring conveying device 1, a primer spraying device 2, a drying cache device 3, a gluing assembly device, a first protection fence 5 and a second protection fence 6, wherein the drawstring conveying device 1 penetrates through the first protection fence 5 and the second protection fence 6, the primer spraying device 2, the drying cache device 3 and the gluing assembly device are sequentially arranged beside the drawstring conveying device 1, the primer spraying device 2 corresponds to the first protection fence 5, the drying cache device 3 corresponds to the space between the first protection fence 5 and the second protection fence 6, and the gluing assembly device corresponds to the second protection fence 6;
a plurality of transfer jigs 14 are arranged on the drawstring conveying device 1, the transfer jigs 14 are used for bearing the glass lenses and assembling the bottom shell, and the transfer jigs 14 circularly run between the two ends of the drawstring conveying device 1;
the primer spraying device 2 is used for spraying primer to the glass lens and the assembling bottom shell on the transferring jig 14;
the drying buffer device 3 is used for drying the glass lenses and the assembling bottom shell on the transferring jig 14;
the gluing and assembling device is used for assembling the glass lens and the assembling bottom shell on the transfer jig 14;
the first and second guard fences 5, 6 prevent injury to personnel approaching the equipment, improving safety.
As shown in fig. 2 to 5, the strap conveying device 1 further includes a frame 11, a first layer of conveyor belt 12, a second layer of conveyor belt 13, a first transition platform 15, a second transition platform 16 and a clamping assembly 17, the first layer of conveyor belt 12 is disposed above the second layer of conveyor belt 13, the transferring jig 14 is disposed on the first layer of conveyor belt 12 and the second layer of conveyor belt 13, the first layer of conveyor belt 12 is provided with a plurality of positioning mechanisms, the positioning mechanisms are disposed below the transferring jig 14 for positioning and supporting the transferring jig 14, the first transition platform 15 and the second transition platform 16 have the same structure and are symmetrically disposed on the left and right sides of the first layer of conveyor belt 12, the first transition platform 15 and the second transition platform 16 are both used for transferring the transferring jig 14 between the first layer of conveyor belt 12 and the second layer of conveyor belt 13, the clamping assembly 17 is disposed in the first protective fence 5 and beside the transferring jig 14, the clamping assembly 17 is used for fixing the glass lens and the bottom shell on the transfer jig 14, an operator carries out feeding at the first transition platform 15, a product which is subjected to assembling is discharged from the second transition platform 16, the transfer jig 14 is conveyed back to the first transition platform 15 from the second transition platform 16, and the process is repeated.
The positioning mechanism comprises a mounting frame 121, positioning assemblies 122 arranged at four end corners of the mounting frame 121, guide posts 123 arranged on the positioning assemblies 122 and a stopper 124 arranged on the right side of the mounting frame 121, the four positioning assemblies 122 are identical in structure, each positioning assembly 122 comprises a positioning driving cylinder 1221, a supporting plate 1222 and a supporting post 1223 arranged on the supporting plate 1222, the bottom of the supporting plate 1222 is in driving connection with the positioning driving cylinder 1221, the positioning driving cylinders 1221 are fixed on the mounting frame 121, the four supporting plates 1222 on the mounting frame 121 are provided with the guide posts 123, and at least one group of the two supporting plates 1222 arranged in the diagonal direction are provided with the guide posts 123.
The transfer jig 14 comprises a conveying bottom plate 141 and a conveying carrier plate 142, the conveying bottom plate 141 is driven by a first-layer conveying belt 12, a second-layer conveying belt 13, a first transition platform 15 and a second transition platform 16 to run, the conveying carrier plate 142 is installed above the conveying bottom plate 141, the conveying bottom plate 141 is provided with a first positioning hole 1411, a guide hole 1412 and a jacking through hole 1413, the first positioning hole 1411, the guide hole 1412 and the jacking through hole 1413 are arranged along the vertical direction, the bottom of the conveying carrier plate 142 is provided with a guide pillar which penetrates through the guide hole 1412, the jacking through hole 1413 corresponds to the upper part of the support pillar 1223, the conveying carrier plate 142 is provided with a first accessory pocket 1421, a second accessory pocket 1422, a second positioning hole 1423 and a clamping groove 1424, the first accessory pocket 1421 and the second accessory pocket 1422 are arranged at the upper end of the conveying carrier plate 142, the second positioning hole 1423 is vertically arranged and corresponds to the upper part of the first positioning hole 1411, the guide pillar 123 penetrates through the first, the clamp grooves 1424 are disposed on four side surfaces of the conveying carrier 142, and two sets are disposed on each side surface, when the transfer jig 14 is conveyed to the processing station, the stopper 124 stops the operation of the transfer jig 14, the positioning assembly 122 ascends, the guide posts 123 are inserted into the first positioning hole 1411 and the second positioning hole 1423, and the support posts 1223 are inserted into the jacking through holes 1413 to position the transfer jig 14; when the primer is sprayed at a station, the clamping component 17 can fix the workpiece on the transfer jig 14 so as to prevent the workpiece from shifting in the spraying process and improve the spraying precision; in the drying station, the supporting column 1223 may further rise a distance to separate the conveying carrier 142 from the conveying base plate 141, so that the feeding device 31 of the drying buffer device 3 can be transported conveniently by using the clamping slot 1424 on the conveying carrier 142.
As shown in fig. 6 to 8, the primer spraying device 2 comprises four groups of spraying manipulators 21 and a spraying detection device 22, wherein the four groups of spraying manipulators 21 are sequentially distributed beside the drawstring conveying device 1 from left to right; the power output end of the spraying manipulator 21 is provided with a first CCD camera assembly 211 and a spraying machine head 212, and the spraying detection device 22 is arranged at the rightmost end of the four groups of spraying manipulators 21; the spraying detection device 22 comprises a frame body 221 and a second CCD photographing component 222 installed on the frame body 221, in the design, two sets of first accessory holes 1421 and two sets of second accessory holes 1422 are respectively arranged on the conveying support plate 142, the four sets of spraying manipulators 21 can simultaneously perform primer spraying on a workpiece on the conveying support plate 142, the spraying efficiency is improved, the first CCD photographing component 211 photographs the workpiece before spraying, the spraying position is more accurate, and after the spraying is completed, the second CCD photographing component 222 detects the spraying effect.
As shown in fig. 9, the dry buffering device 3 includes a feeding device 31, a natural air drying device 32 and a discharging device 33, which are sequentially arranged from left to right, the natural air drying device 32 includes an X-axis conveying device 321, a circular lifting mechanism 322, a material carrying mechanism 323 and a circular descending mechanism 324, the circular lifting mechanism 322 and the circular descending mechanism 324 are arranged above the X-axis conveying device 321, the circular lifting mechanism 322 corresponds to the left side of the circular descending mechanism 324, the material carrying mechanism 323 is arranged above the circular lifting mechanism 322 and the circular descending mechanism 324, three sets of the circular lifting mechanism 322, the material carrying mechanism 323 and the circular descending mechanism 324 are arranged side by side along the left-right direction, after the glass lens and the assembled bottom shell are finished with primer spraying and primer detection, the glass lens is conveyed to the dry buffering device 3, the conveying carrier plate 142 is jacked up by the positioning mechanism on the draw belt conveying device 1, the feeding device 31 places the conveying carrier plate 142 at the left end of the, the conveying carrier 142 is conveyed rightwards by the X-axis conveying device 321, and when the conveying carrier reaches the circulating lifting mechanism 322, the circulating lifting mechanism 322 lifts the conveying carrier 142 to the top, then the conveying carrier 142 is transferred to the circulating descending mechanism 324 by the material transferring mechanism 323, and then the conveying carrier descends to the bottom and returns to the X-axis conveying device 321, so that the three groups of circulating lifting mechanisms 322, the material transferring mechanism 323 and the circulating descending mechanism 324 are used for conveying and naturally drying the glass lenses and the primer on the assembled bottom shell, the floor area of the drying device is saved, and finally the conveying carrier 142 is transferred to the conveying bottom plate 141 on the drawstring conveying device 1 by the blanking device 33.
As shown in fig. 10 to 20, the gluing assembly 4 includes a turntable mechanism 41, a feeding manipulator 42, a turnover mechanism 43, a gluing manipulator 44, a laminating manipulator 45 and a vision alignment device 46, the turntable mechanism 41 includes a first driving assembly 411, a circular turntable 412, a bottom case fixture 413 and a lens fixture 414, the circular turntable 412 is centrally fixed at a power output end of the first driving assembly 411 and is driven to rotate by the first driving assembly 411, the bottom case fixture 413 and the lenses are provided in multiple groups and are uniformly installed on the circular turntable 412, the turnover mechanism 43 is provided beside the lens fixture 414, the feeding manipulator 42 is provided beside the turnover mechanism 43, the feeding manipulator 42 is used for placing the glass lenses and the assembled bottom case on the turnover mechanism 43 and the bottom case fixture 413, the turnover mechanism 43 is used for turning over the glass lenses and placing the lens fixture 414, the gluing manipulator 44 and the laminating manipulator 45 are sequentially provided beside the turnover mechanism 43 along a rotation direction of the circular turntable 412, the gluing manipulator 44 is used for gluing the assembled bottom shell on the bottom shell jig 413, the attaching manipulator 45 is used for assembling the glass lens on the lens jig 414 on the assembled bottom shell of the bottom shell jig 413, and the visual alignment device 46 is arranged below the circular turntable 412 and corresponds to the bottom shell jig 413.
The feeding mechanical arm 42 picks and assembles the bottom shell and the glass lens from the previous process and respectively places the bottom shell jig 413 and the overturning jig 438, the overturning mechanism 43 overturns the glass lens and places the glass lens on the lens jig 414, then the circular turntable 412 rotates to move the assembled bottom shell and the glass lens to the gluing station, the gluing mechanical arm 44 coats hot melt adhesive and adhesive on the assembled bottom shell, then the circular turntable 412 continues to rotate to move the assembled bottom shell and the glass lens to the assembling station, the attaching mechanical arm 45 picks and stops the glass lens above the assembled bottom shell, at the moment, the vision aligning device 46 respectively takes pictures and positions the middle part and two ends of the glass lens, the attaching mechanical arm 45 installs the glass lens on the assembled bottom shell after positioning is completed, then the circular turntable 412 continues to rotate to make the assembled product return to the side of the feeding mechanical arm 42, the feeding mechanical arm 42 picks and puts the product into the subsequent process, the invention has high automation degree and high assembly precision.
The bottom shell jig 413 comprises a first jig body 4131, a first positioning component 4132 and a first adsorption component 4133, the first jig body 4131 is fixed on the circular turntable 412, a bottom shell placing groove 4131-1 is arranged above the first jig body 4131, the first positioning component 4132 is arranged above the bottom shell placing groove 4131-1 and used for downwards pressing and placing the assembling bottom shell on the bottom shell placing groove 4131-1, the first adsorption component 4133 is arranged in the bottom shell placing groove 4131-1 and used for adsorbing and placing the assembling bottom shell on the bottom shell placing groove 4131-1, the assembling manipulator 42 places the assembling bottom shell in the bottom shell placing groove 4131-1, the first positioning component 4132 presses and fixes the assembling bottom shell on the bottom shell jig 413, the first adsorption component 4133 adsorbs the assembling bottom shell bottom, when glass lenses are assembled, the first positioning component 4132 does not press and assemble the bottom shell any more, and is secured only by the first suction module 4133 for assembly.
The lens fixture 414 comprises a second fixture body 4141, a second positioning component 4142 and a second adsorption component 4143, the second fixture body 4141 is fixed on the turntable and corresponds to the side of the first fixture body 4131, a lens stage 4141-1 is arranged above the second fixture body 4141, the second positioning component 4142 is arranged around the lens stage 4141-1 and is used for limiting the glass lens placed on the lens stage 4141-1, the second adsorption component 4143 penetrates through the upper end surface of the lens stage 4141-1 and is used for adsorbing the glass lens placed on the lens stage 4141-1, in the design, the second positioning component 4142 is a plurality of limiting columns uniformly distributed around the lens stage 4141-1, when the glass lens is overturned and placed on the lens stage 4141-1 by the overturning mechanism 43, the limiting columns position the glass lens, and then the glass lens is adsorbed and fixed by the second adsorption component 4143, preventing the glass lens from shifting during rotation of the circular turntable 412.
The turnover mechanism 43 comprises a mounting base 431, a mounting platform 432, a rotating bracket 433, a rotating rod 434, a second driving component 435, a first gear 436, a second gear 437, a turnover jig 438, a connecting component and a clamping component 439, wherein the mounting platform 432 is fixed on the top of the mounting base 431, the rotating bracket 433 is fixed above the mounting platform 432, the rotating rod 434 is rotatably connected with the rotating bracket 433, the second driving component 435 is fixed on the mounting base 431, the first gear 436 is fixed on the power output end of the driving component and is driven to rotate by the second driving component 435, the second gear 437 is fixed at one end of the rotating rod 434 and is meshed with the first gear 436, the turnover jig 438 is fixedly connected with the rotating rod 434 through the connecting component, the lens jig 414 and the turnover jig 438 respectively correspond to two sides of the rotating rod 434, the turnover carrier 4381 is arranged on the turnover jig 438, the clamping component 439 is arranged on the turnover jig and corresponds to the turnover carrier 43, the feeding manipulator 42 places the glass lens on the turnover jig 438, the clamping assembly 439 fixes the glass lens on the turnover jig 438, then the second driving assembly 435 drives the first gear 436 and the second gear 437 to rotate, so that the turnover jig 438 rotates to the position above the lens jig 414 around the rotating rod 434, and at the moment, the clamping assembly 439 loosens the glass lens to enable the glass lens to fall on the lens jig 414.
The glue coating manipulator 44 comprises a first manipulator 441, a coating bracket 442, a double-cylinder glue feeding pump 443, a hot melt glue coating assembly 444 and an adhesive coating assembly 445, wherein the first manipulator 441 comprises a driving base 4411, a driving arm set 4412 and a glue coating support arm 4413, two ends of the driving arm set 4412 are respectively hinged with the driving base 4411 and the glue coating support arm 4413, the driving base 4411 drives the glue coating support arm 4413 to move in all directions through the driving arm set 4412, the double-cylinder glue feeding pump 443 is installed on the driving arm set 4412, two groups of adhesive cartridges are arranged in the double-cylinder glue feeding pump 443, the coating bracket 442 is fixed on the glue coating support arm 4413, the hot melt glue coating assembly 444 and the adhesive coating assembly 445 are installed on the coating bracket 442, the hot melt glue coating assembly 444 and the adhesive coating assembly 445 are respectively connected with the two groups of adhesive cartridges through a conduit, the glue coating manipulator 44 can simultaneously coat hot melt glue and adhesive for assembling, improve the coating efficiency and ensure the bonding performance of the hot melt adhesive and the adhesive.
The attaching manipulator 45 comprises a second manipulator 451 and an assembling jig 452, the assembling jig 452 comprises a third jig body 4521 and a third adsorption component 4522, the upper end of the third jig body 4521 is fixed at the power output end of the second manipulator 451, the third adsorption component 4522 penetrates through the third jig body 4521 and the adsorption end corresponds to the lower end face of the third jig body 4521, a first photographing hole 4521-1 is formed in the third jig body 4521, and the first photographing hole 4521-1 penetrates through the third jig body 4521 in the up-and-down direction.
The vision alignment device 46 includes a middle alignment assembly 461, and a first end alignment assembly 462 and a second end alignment assembly 463 disposed at two sides of the middle alignment assembly 461, the middle alignment assembly 461 includes a first support 4611, a second support 4612, a first light source 4613 and a first camera 4614, the second support 4612 and the first support 4611 are disposed at two sides of the circular turntable 412, the first light source 4613 is fixed on the first support 4611, the first camera 4614 is fixed on the second support 4612 and is corresponding to the upper side of the first light source 4613, the first end alignment assembly 462 includes a photo driving assembly 4621, a second light source 4622 and a second camera 4623, the photo driving assembly 4621 is disposed at one side of the first support 4611, the second light source 4622 and the second camera 4623 are fixed at the power output end of the photo driving assembly 4621, the second light source 4622 is corresponding to the upper side of the second camera 4623, the photo driving assembly 4621 drives the second light source 4622 and the second camera 4623 to move along the X-axis, The second end alignment element 463 is identical in structure to the first end alignment element 462 and is disposed on the other side of the first support 4611.
The glass lenses on the lens jig 414 are grabbed and moved to the upper side of the bottom case for assembly by the attaching manipulator 45, the first camera 4614 downwardly penetrates through the first photographing hole 4521-1 to photograph and position the middle of the glass lenses, the first light source 4613 positioned below the circular turntable 412 passes through the circular turntable 412 and the hole positions on the bottom case jig 413, so as to provide a bright environment for the first camera 4614 to photograph, then, the first end aligning component 462 and the second end aligning component 463 positioned below the circular turntable 412 pass through the hole positions on the circular turntable 412 and the bottom case jig 413, so as to photograph and position the two ends of the glass lenses, and after the positioning is completed, the glass lenses are accurately installed on the bottom case for assembly by the attaching manipulator 45.
The technical scope of the present invention is not limited to the above embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.
Claims (9)
1. The utility model provides a glass and drain pan laminating equipment assembly line for the automatic equipment of glass lens and assembly drain pan, its characterized in that: the device comprises a drawstring conveying device, a primer spraying device, a drying cache device, a gluing assembly device, a first protection fence and a second protection fence, wherein the drawstring conveying device penetrates through the first protection fence and the second protection fence, the primer spraying device, the drying cache device and the gluing assembly device are sequentially arranged beside the drawstring conveying device, the primer spraying device corresponds to the inside of the first protection fence, the drying cache device corresponds to the space between the first protection fence and the second protection fence, and the gluing assembly device corresponds to the inside of the second protection fence;
the drawstring conveying device is provided with a plurality of transfer jigs, the transfer jigs are used for bearing glass lenses and assembling a bottom shell, and the transfer jigs circularly run between the two ends of the drawstring conveying device;
the primer spraying device is used for spraying primer to the glass lens and the assembling bottom shell on the transfer jig;
the drying cache device is used for drying the glass lenses and the assembling bottom shell on the transferring jig;
the gluing and assembling device is used for assembling the glass lens and the assembling bottom shell on the transfer jig;
the drying and caching device comprises a feeding device, a natural air drying device and a discharging device which are sequentially arranged from left to right, wherein the natural air drying device comprises an X axial conveying device, a circulating lifting mechanism, a material moving mechanism and a circulating descending mechanism, the circulating lifting mechanism and the circulating descending mechanism are arranged above the X axial conveying device, the circulating lifting mechanism corresponds to the left side of the circulating descending mechanism, a material moving machine framework is arranged above the circulating lifting mechanism and the circulating descending mechanism, and the circulating lifting mechanism moves the material moving mechanism and the circulating descending mechanism are arranged in three groups side by side along the left and right directions.
2. The glass and bottom shell laminating assembly line of claim 1, wherein: the drawstring conveying device further comprises a frame, a first layer of conveying belt, a second layer of conveying belt, a first transition platform, a second transition platform and a clamping assembly, wherein the first layer of conveying belt is arranged on the frame, the first layer of conveying belt is arranged above the second layer of conveying belt, the transfer jig is arranged on the first layer of conveying belt and the second layer of conveying belt, a plurality of positioning mechanisms are arranged on the first layer of conveying belt, the positioning mechanisms are correspondingly arranged below the transfer jig and are used for positioning and supporting the transfer jig, the first transition platform and the second transition platform are identical in structure and are symmetrically arranged on the left side and the right side of the first layer of conveying belt, the first transition platform and the second transition platform are both used for transmitting the transfer jig between the first layer of conveying belt and the second layer of conveying belt, and the clamping assembly is correspondingly arranged in the first protective fence and arranged beside the transfer jig, the clamping assembly is used for fixing the glass lens and the assembling bottom shell on the transferring jig.
3. The glass and bottom shell attaching assembly line of claim 2, wherein: positioning mechanism includes the mounting bracket, establishes locating component, the establishment at four end angles of mounting bracket the guide post on the locating component with establish stopper on the mounting bracket right side, four the locating component structure is the same, locating component drives actuating cylinder, backup pad and establishes including the location support column in the backup pad, the bottom of backup pad with the location is driven actuating cylinder drive and is connected, the location is driven actuating cylinder and is fixed on the mounting bracket, four on the mounting bracket in the backup pad, at least a set of two that are the diagonal angle direction setting install in the backup pad the guide post.
4. The glass and bottom shell laminating assembly line of claim 3, wherein: the transfer jig comprises a conveying bottom plate and a conveying support plate, the conveying bottom plate is driven by the first layer of conveying belt, the second layer of conveying belt, the first transition platform and the second transition platform to operate, the conveying support plate is installed above the conveying bottom plate, a first positioning hole, a guide hole and a jacking through hole are formed in the conveying bottom plate, the first positioning hole, the guide hole and the jacking through hole are arranged in the vertical direction, a guide pillar is installed at the bottom of the conveying support plate and penetrates through the guide hole, the jacking through hole corresponds to the upper portion of the support pillar, a first accessory hole, a second positioning hole and a clamping groove are formed in the conveying support plate, the first accessory hole and the second accessory hole are arranged at the upper end of the conveying support plate, and the second positioning hole is vertically arranged and corresponds to the upper portion of the first positioning hole, the guide posts penetrate through the first positioning holes and the second positioning holes, the clamping grooves are formed in four side faces of the conveying carrier plate, and two groups of clamping grooves are formed in each side face.
5. The glass and bottom shell laminating assembly line of claim 1, wherein: the primer spraying device comprises four groups of spraying manipulators and a spraying detection device, and the four groups of spraying manipulators are sequentially distributed beside the drawstring conveying device from left to right; the power output end of the spraying manipulator is provided with a first CCD photographing assembly and a spraying machine head, and the spraying detection device is arranged at the rightmost end of the four groups of spraying manipulators; the spraying detection device comprises a frame body and a second CCD photographing assembly arranged on the frame body.
6. The glass and bottom shell laminating assembly line of claim 1, wherein: the gluing assembly device comprises a turntable mechanism, a feeding mechanical arm, a turnover mechanism, a gluing mechanical arm, a laminating mechanical arm and a visual alignment device, wherein the turntable mechanism comprises a first driving assembly, a circular turntable, a bottom shell jig and lens jigs, the center of the circular turntable is fixed at the power output end of the first driving assembly and is driven to rotate by the first driving assembly, the bottom shell jig and the lenses are provided with a plurality of groups and are uniformly installed on the circular turntable, the turnover mechanism is arranged beside the lens jigs, the feeding mechanical arm is arranged beside the turnover mechanism and is used for placing glass lenses and assembling bottom shells on the turnover mechanism and the bottom shell jig, the turnover mechanism is used for turning over the glass lenses and placing the glass lenses on the lens jigs, and the gluing mechanical arm and the laminating mechanical arm are sequentially arranged beside the turnover mechanism along the rotation direction of the circular turntable, the gluing manipulator is used for gluing an assembly bottom shell on the bottom shell jig, the laminating manipulator is used for assembling glass lenses on the lens jig onto the assembly bottom shell of the bottom shell jig, and the visual alignment device is arranged below the circular turntable and corresponds to the bottom shell jig.
7. The glass and bottom shell laminating assembly line of claim 6, wherein: the bottom shell jig comprises a first jig body, a first positioning assembly and a first adsorption assembly, the first jig body is fixed on the circular turntable, a bottom shell placing groove is formed in the upper portion of the first jig body, the first positioning assembly is erected above the bottom shell placing groove and used for downwards compressing an assembly bottom shell placed on the bottom shell placing groove, and the first adsorption assembly is installed in the bottom shell placing groove and used for adsorbing the assembly bottom shell placed on the bottom shell placing groove.
8. The glass and bottom shell laminating assembly line of claim 7, wherein: the lens jig comprises a second jig body, a second positioning component and a second adsorption component, wherein the second jig body is fixed on the turntable and corresponds to the side of the first jig body, a lens carrying platform is arranged above the second jig body, the second positioning component is arranged around the lens carrying platform and used for limiting a glass lens placed on the lens carrying platform, and the second adsorption component penetrates through the upper end face of the lens carrying platform and used for adsorbing the glass lens placed on the lens carrying platform.
9. The glass and bottom shell laminating assembly line of claim 6, wherein: the turnover mechanism comprises an installation base, an installation platform, a rotating bracket, a rotating rod, a second driving component, a first gear, a second gear, a turnover jig, a connecting piece and a clamping component, wherein the installation platform is fixed at the top of the installation base, the rotating bracket is fixed above the installation platform, the rotating rod is rotatably connected with the rotating bracket, the second driving component is fixed on the installation base, the first gear is fixed at the power output end of the driving component and is driven to rotate by the second driving component, the second gear is fixed at one end of the rotating rod and is meshed with the first gear, the turnover jig is fixedly connected with the rotating rod through the connecting piece, the lens jig and the turnover jig respectively correspond to two sides of the rotating rod, and the turnover carrier is arranged on the turnover jig, the clamping assembly is installed on the overturning jig and corresponds to the side of the overturning carrying platform.
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| CN202011383671.2A CN112570169B (en) | 2020-12-01 | 2020-12-01 | Glass and drain pan laminating equipment assembly line |
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| CN202011383671.2A CN112570169B (en) | 2020-12-01 | 2020-12-01 | Glass and drain pan laminating equipment assembly line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114632679B (en) * | 2022-03-01 | 2023-04-07 | 中天恒泽科技(深圳)有限公司 | Glass mirror back coating method and system |
| CN114619690B (en) * | 2022-05-13 | 2022-07-29 | 江苏南晶红外光学仪器有限公司 | Lens equipment circulation production line |
| CN115069498B (en) * | 2022-07-05 | 2023-05-23 | 苏州瀚瞳智能科技有限公司 | High-precision automatic shoe machine glue spraying equipment based on machine vision |
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Effective date of registration: 20230724 Address after: Room 101, Building 1, No. 1, Yanhe East Road, Guyong, Wanjiang Street, Dongguan City, Guangdong Province, 523000 Patentee after: Dongguan Aikang Intelligent Technology Co.,Ltd. Address before: 523000 Room 201, building 2, No.16, BAXIN Road, Wanjiang street, Dongguan City, Guangdong Province Patentee before: ALLEGRO TECHNOLOGY Ltd. |
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