CN112540581A - Automatic production system of concrete release agent and operation method thereof - Google Patents
Automatic production system of concrete release agent and operation method thereof Download PDFInfo
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- CN112540581A CN112540581A CN202011263817.XA CN202011263817A CN112540581A CN 112540581 A CN112540581 A CN 112540581A CN 202011263817 A CN202011263817 A CN 202011263817A CN 112540581 A CN112540581 A CN 112540581A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41845—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by system universality, reconfigurability, modularity
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides an automatic production system of a concrete release agent and an operation method thereof, wherein the production system comprises a digital module, a management module, an operation module, a control module and an operation module which are sequentially connected in a hierarchical manner; the digital module comprises an ERP module, a remote monitoring module, a cost analysis module, a tracking and tracing module and a quality improvement module. The invention can realize digitization and intellectualization, promote automation, realize less humanization, promote efficiency, realize rapidly, reduce communication cost, finely manage and control cost, solve informatization island, put an end to waste and artificial unnecessary loss, improve data transparency, and realize full life cycle management and control and whole-course tracing.
Description
Technical Field
The invention belongs to the technical field of chemical automatic production systems, and particularly relates to a concrete release agent automatic production system and an operation method thereof.
Background
The release agent is a functional substance between the mold and the finished product. The release agent is chemically resistant and does not dissolve when in contact with the chemical components of different resins, particularly styrene and amines. The release agent also has heat resistance and stress resistance, and is not easy to decompose or wear; the release agent adheres to the mold without transferring to the part being processed, and does not interfere with painting or other secondary processing operations. The amount of release agent used is also greatly increased due to the rapid development of injection molding, extrusion, calendering, molding, lamination and other processes.
In the prior art, the release agent is generally produced by manually or semi-automatically diluting, mixing and the like. The process flow is long, the production efficiency is low, the manual labor intensity is high, the metering accuracy is low, the deviation of the concentration of the diluted release agent and a preset concentration value is large, the release quality is influenced, and the product quality is low or even does not reach the standard.
In order to ensure the production quality, improve the production efficiency and improve the production digitization and automation degree, a new automatic production system needs to be provided.
Disclosure of Invention
In view of the above, the present invention provides an automatic production system of concrete mold release agent and an operation method thereof.
The technical scheme of the invention is as follows:
an automatic production system of a concrete release agent comprises a digital module, a management module, an operation module, a control module and an operation module which are sequentially connected in a hierarchical manner;
the digital module comprises an ERP module, a remote monitoring module, a cost analysis module, a tracking and tracing module and a quality improvement module.
The invention provides a set of digital operating system, which can realize the following steps: the automation level is improved, and the manual participation is reduced; the management of materials in the yard is enhanced, and the waste is reduced; establishing a digital platform, integrating intelligent equipment and a message information island; a platform is utilized, and the fine management level is improved; standardization is formed, and rapid replication can be realized.
The management module comprises a raw material management module, an order planning module, a performance and dispatching management module, a formula management module, a warehouse management module and a finished product data module.
The operation module comprises an equipment management module and an early warning maintenance module.
The control module includes an automation module.
The operation module comprises a touch screen, an equipment state indication module, an equipment operation button, a raw material conveying module, a weighing and batching module and a process equipment control module.
The touch screen comprises a production task editing module, a production formula editing module, a parameter setting module and a production data management module.
The operation module provided by the invention can realize production line automation, process automation, formula automation and production data acquisition.
Specifically, the production line is automatic: the PC upper computer and the HMI monitor, and the devices are interconnected and intercommunicated; the effect that reaches: the production efficiency is improved, and the labor is saved.
The process is automated: automatically matching process parameters according to different products, automatically controlling the rotating speed/feeding sequence of equipment according to process requirements, and automatically controlling the formula equipment and production equipment according to the process requirements to realize the automation of material formulas and process formulas; the effect that reaches: the method reduces the dependence on experienced workers, avoids the influence of human factors, strictly produces according to the process requirements, saves labor, can control the quality through important process parameters, and improves the product quality and the product consistency.
The formula is automated: setting a formula, calling the formula according to different products, automatically adjusting the formula according to different production modes, and automatically executing the formula through a material automation system; the effect that reaches: the formula is secret, the influence of human factors is avoided, the production is strictly carried out according to the process requirements, the labor is saved, and the product quality and the product consistency are improved.
Collecting production data: raw material data acquisition, finished product data acquisition, equipment data acquisition, weight in the production process, motor rotating speed and other data acquisition; the effect that reaches: the production process can be traced, and data support is provided for reducing cost, improving product quality and improving production efficiency.
Further comprising: the upper computer is positioned in the control room, and a manager can monitor the whole generation process through the upper computer and edit the formula and the production task;
the touch screen is operated, a small electric box is arranged beside each stirring device, a touch screen panel, a relevant start-stop button and an indicator light are installed on the small electric box, an operator can conveniently monitor the running state and the production information of the device on the current touch screen, and meanwhile, the formula data and the process parameters of the device can be inquired on the touch screen;
starting and stopping the batching process through a start-stop button, judging that small materials are manually input according to the state of an indicator lamp, and entering the next step through a confirmation button;
the system comprises a PLC control cabinet, a system and a control system, wherein the system comprises a PLC cabinet and a 3-surface remote cabinet; the on-site motor, the weighing sensor, photoelectric switch, valve, button, pilot lamp etc. are connected to the converter, PLC weighing module, digital quantity module etc. of the switch board in respective region through hard wiring.
The control equipment is connected, the upper computer of the control room, the touch screen of the stirring equipment field and the PLC in the control cabinet, and the interface module equipment of the remote cabinet form communication connection through the network cable and the switch to complete data exchange.
Compared with the prior art, the system has the following advantages: the touch screen displays on site, guides operators to standardize and correctly produce, and improves the stability and the production efficiency of products; production data acquisition, which provides data support for degrading cost, improving product quality, improving production efficiency and realizing digital production; formula storage and process parameter management, different production formulas are conveniently called according to different processes, dependence on production experience of workers is reduced, and product quality and product consistency are improved; the electronic billboard is produced, so that management and sales personnel can conveniently master the production progress in real time, and the communication efficiency is improved. The full-automatic control concept lays a foundation for further full-automatic production.
The invention also provides an operation method production task of the automatic production system of the concrete release agent, which is characterized by comprising the following steps of: production task, recipe → process parameters → system start → automation, manual batching → data logging → system stop.
Production task and formula: production formulas and production tasks are called or edited on the upper computer of the production management personnel and distributed to the equipment, and the formulas and the tasks needing to be produced at present can be inquired on the touch screen of each stirring equipment.
The technological parameters are as follows: an operator can adjust process parameters such as rotating speed, time and the like according to actual working conditions;
and (3) starting a system: an operator presses a start button on the touch screen or the counter to start batching production according to the instruction;
automatic and manual batching: in the batching process, the main raw materials automatically judge feeding according to production sequencing, and the batching process can display on a touch screen and an upper computer and guide an operator to carry out small material feeding;
and (3) data recording: after the batching is finished, the production data is recorded and stored in the upper computer so as to be convenient for inquiring and providing digital support for informatization;
and (3) stopping the system: and according to the setting mode or the process, the system is circulated or stopped after the batching is finished.
The invention has the beneficial effects that:
1. the digitization and the intellectualization are realized, the automatic information acquisition is realized through the digitization means, and the whole industrial chain is opened;
2. the automation is improved, the less humanization is realized, the automation level is improved, and the labor cost is reduced;
3. the efficiency is improved, intelligent scheduling and dispatching are rapidly implemented, the operation problem is immediately known, the system operation is convenient, and cross-department cooperative work is convenient;
4. communication cost is reduced, and cross-department cooperation, instant data sharing and abnormal data automatic reminding are realized;
5. cost fine control, real implementation of culture cost fine, and quick settlement can be realized;
6. the problem of the informatization island is solved, namely, the purchasing and material management … are managed and controlled in an all-round way;
7. waste and artificial unnecessary loss are avoided, and the manual operation link and the unnecessary waste and the artificial loss are reduced;
8. data transparency is improved, data are shared in real time, and linkage is formed according to data of upstream and downstream industries;
9. the whole life cycle management and control and the whole process tracing are realized, production data management is provided, and quality tracing and scheduling management are realized.
Detailed Description
The present invention will be described in further detail with reference to specific examples, but it should not be construed that the scope of the present invention is limited to the examples.
Examples
An automatic production system of a concrete release agent comprises a digital module, a management module, an operation module, a control module and an operation module which are sequentially connected in a hierarchical manner;
the digital module comprises an ERP module, a remote monitoring module, a cost analysis module, a tracking and tracing module and a quality improvement module.
The invention provides a set of digital operating system, which can realize the following steps: the automation level is improved, and the manual participation is reduced; the management of materials in the yard is enhanced, and the waste is reduced; establishing a digital platform, integrating intelligent equipment and a message information island; a platform is utilized, and the fine management level is improved; standardization is formed, and rapid replication can be realized.
The management module comprises a raw material management module, an order planning module, a performance and dispatching management module, a formula management module, a warehouse management module and a finished product data module.
The operation module comprises an equipment management module and an early warning maintenance module.
The control module includes an automation module.
The operation module comprises a touch screen, an equipment state indication module, an equipment operation button, a raw material conveying module, a weighing and batching module and a process equipment control module.
The touch screen comprises a production task editing module, a production formula editing module, a parameter setting module and a production data management module.
The operation module provided by the invention can realize production line automation, process automation, formula automation and production data acquisition.
Specifically, the production line is automatic: the PC upper computer and the HMI monitor, and the devices are interconnected and intercommunicated; the effect that reaches: the production efficiency is improved, and the labor is saved.
The process is automated: automatically matching process parameters according to different products, automatically controlling the rotating speed/feeding sequence of equipment according to process requirements, and automatically controlling the formula equipment and production equipment according to the process requirements to realize the automation of material formulas and process formulas; the effect that reaches: the method reduces the dependence on experienced workers, avoids the influence of human factors, strictly produces according to the process requirements, saves labor, can control the quality through important process parameters, and improves the product quality and the product consistency.
The formula is automated: setting a formula, calling the formula according to different products, automatically adjusting the formula according to different production modes, and automatically executing the formula through a material automation system; the effect that reaches: the formula is secret, the influence of human factors is avoided, the production is strictly carried out according to the process requirements, the labor is saved, and the product quality and the product consistency are improved.
Collecting production data: raw material data acquisition, finished product data acquisition, equipment data acquisition, weight in the production process, motor rotating speed and other data acquisition; the effect that reaches: the production process can be traced, and data support is provided for reducing cost, improving product quality and improving production efficiency.
Further comprising: the upper computer is positioned in the control room, and a manager can monitor the whole generation process through the upper computer and edit the formula and the production task;
the touch screen is operated, a small electric box is arranged beside each stirring device, a touch screen panel, a relevant start-stop button and an indicator light are installed on the small electric box, an operator can conveniently monitor the running state and the production information of the device on the current touch screen, and meanwhile, the formula data and the process parameters of the device can be inquired on the touch screen;
starting and stopping the batching process through a start-stop button, judging that small materials are manually input according to the state of an indicator lamp, and entering the next step through a confirmation button;
the system comprises a PLC control cabinet, a system and a control system, wherein the system comprises a PLC cabinet and a 3-surface remote cabinet; the on-site motor, the weighing sensor, photoelectric switch, valve, button, pilot lamp etc. are connected to the converter, PLC weighing module, digital quantity module etc. of the switch board in respective region through hard wiring.
The control equipment is connected, the upper computer of the control room, the touch screen of the stirring equipment field and the PLC in the control cabinet, and the interface module equipment of the remote cabinet form communication connection through the network cable and the switch to complete data exchange.
Compared with the prior art, the system has the following advantages: the touch screen displays on site, guides operators to standardize and correctly produce, and improves the stability and the production efficiency of products; production data acquisition, which provides data support for degrading cost, improving product quality, improving production efficiency and realizing digital production; formula storage and process parameter management, different production formulas are conveniently called according to different processes, dependence on production experience of workers is reduced, and product quality and product consistency are improved; the electronic billboard is produced, so that management and sales personnel can conveniently master the production progress in real time, and the communication efficiency is improved. The full-automatic control concept lays a foundation for further full-automatic production.
The invention also provides an operation method production task of the automatic production system of the concrete release agent, which is characterized by comprising the following steps of: production task, recipe → process parameters → system start → automation, manual batching → data logging → system stop.
Production task and formula: production formulas and production tasks are called or edited on the upper computer of the production management personnel and distributed to the equipment, and the formulas and the tasks needing to be produced at present can be inquired on the touch screen of each stirring equipment.
The technological parameters are as follows: an operator can adjust process parameters such as rotating speed, time and the like according to actual working conditions;
and (3) starting a system: an operator presses a start button on the touch screen or the counter to start batching production according to the instruction;
automatic and manual batching: in the batching process, the main raw materials automatically judge feeding according to production sequencing, and the batching process can display on a touch screen and an upper computer and guide an operator to carry out small material feeding;
and (3) data recording: after the batching is finished, the production data is recorded and stored in the upper computer so as to be convenient for inquiring and providing digital support for informatization;
and (3) stopping the system: and according to the setting mode or the process, the system is circulated or stopped after the batching is finished.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art. It should be noted that the technical features not described in detail in the present invention can be implemented by any prior art in the field.
Claims (10)
1. An automatic production system of a concrete release agent is characterized by comprising a digitalization module, a management module, an operation module, a control module and an operation module which are sequentially connected in a hierarchical manner;
the digital module comprises an ERP module, a remote monitoring module, a cost analysis module, a tracking and tracing module and a quality improvement module.
2. The automated production system of concrete mold release agents according to claim 1, wherein the management modules comprise a raw material management module, an order planning module, a performance and dispatch management module, a formula management module, a warehouse management module, a finished product data module.
3. The automated production system of concrete mold release agents according to claim 1, wherein the operation modules include an equipment management module, an early warning maintenance module.
4. The automated concrete mold release agent production system according to claim 1, wherein the control module comprises an automation module.
5. The automatic production system of the concrete mold release agent according to claim 1, wherein the operation module comprises a touch screen, an equipment state indication module, an equipment operation button, a raw material conveying module, a weighing and batching module and a process equipment control module.
6. The automatic production system of concrete mold release agents according to claim 5, wherein the touch screen comprises a production task editing module, a production formula editing module, a parameter setting module and a production data management module.
7. The automated concrete mold release agent production system according to claim 6,
further comprising: the upper computer is positioned in the control room, and a manager can monitor the whole generation process through the upper computer and edit the formula and the production task;
the touch screen is operated, a small electric box is arranged beside each stirring device, a touch screen panel, a relevant start-stop button and an indicator light are installed on the small electric box, an operator can conveniently monitor the running state and the production information of the device on the current touch screen, and meanwhile, the formula data and the process parameters of the device can be inquired on the touch screen;
starting and stopping the batching process through a start-stop button, judging that small materials are manually input according to the state of an indicator lamp, and entering the next step through a confirmation button;
the system comprises a PLC control cabinet, a system and a control system, wherein the system comprises a PLC cabinet and a 3-surface remote cabinet;
the control equipment is connected, the upper computer of the control room, the touch screen of the stirring equipment field and the PLC in the control cabinet, and the interface module equipment of the remote cabinet form communication connection through the network cable and the switch to complete data exchange.
8. An operation method of an automatic production system of a concrete release agent is characterized by comprising the following steps: production task, recipe → process parameters → system start → automation, manual batching → data logging → system stop.
9. The method of operation of claim 8, wherein a production task, recipe: production formulas and production tasks are called or edited on the upper computer of the production management personnel and distributed to the equipment, and the formulas and the tasks needing to be produced at present can be inquired on the touch screen of each stirring equipment.
10. The operating method according to claim 8, characterized in that the process parameters: the operator can adjust the technological parameters according to the actual working conditions;
and (3) starting a system: an operator presses a start button on the touch screen or the counter to start batching production according to the instruction;
automatic and manual batching: in the batching process, the main raw materials automatically judge feeding according to production sequencing, and the batching process can display on a touch screen and an upper computer and guide an operator to carry out small material feeding;
and (3) data recording: after the batching is finished, the production data is recorded and stored in the upper computer so as to be convenient for inquiring and providing digital support for informatization;
and (3) stopping the system: and according to the setting mode or the process, the system is circulated or stopped after the batching is finished.
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| CN202011263817.XA CN112540581A (en) | 2020-11-12 | 2020-11-12 | Automatic production system of concrete release agent and operation method thereof |
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| CN111722603A (en) * | 2020-05-25 | 2020-09-29 | 深圳先进技术研究院 | Management and control system and management and control method for production workshop |
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