CN112509726B - Boron-aluminum paste for back field doping, solar cell and preparation method thereof - Google Patents
Boron-aluminum paste for back field doping, solar cell and preparation method thereof Download PDFInfo
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- FGUJWQZQKHUJMW-UHFFFAOYSA-N [AlH3].[B] Chemical compound [AlH3].[B] FGUJWQZQKHUJMW-UHFFFAOYSA-N 0.000 title claims abstract description 56
- 238000002360 preparation method Methods 0.000 title abstract description 14
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 44
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 44
- 239000010703 silicon Substances 0.000 claims abstract description 44
- 239000000758 substrate Substances 0.000 claims abstract description 33
- 229910052796 boron Inorganic materials 0.000 claims abstract description 19
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000011049 filling Methods 0.000 claims abstract description 12
- 238000002161 passivation Methods 0.000 claims description 49
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 28
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 28
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 26
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 22
- 238000006388 chemical passivation reaction Methods 0.000 claims description 16
- 229910000480 nickel oxide Inorganic materials 0.000 claims description 15
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 11
- 239000001301 oxygen Substances 0.000 claims description 11
- 229910052760 oxygen Inorganic materials 0.000 claims description 11
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical group Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 10
- 238000000231 atomic layer deposition Methods 0.000 claims description 8
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 claims description 8
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 claims description 6
- 229940078494 nickel acetate Drugs 0.000 claims description 6
- WXRGABKACDFXMG-UHFFFAOYSA-N trimethylborane Chemical group CB(C)C WXRGABKACDFXMG-UHFFFAOYSA-N 0.000 claims description 5
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- OPIHLIWVSNUMGF-UHFFFAOYSA-N ClC[SiH](OC)OC.C=C Chemical group ClC[SiH](OC)OC.C=C OPIHLIWVSNUMGF-UHFFFAOYSA-N 0.000 claims description 3
- 230000003667 anti-reflective effect Effects 0.000 claims description 3
- 229910021421 monocrystalline silicon Inorganic materials 0.000 claims description 3
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 2
- 239000011440 grout Substances 0.000 claims 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 abstract description 9
- 229910052709 silver Inorganic materials 0.000 abstract description 9
- 239000004332 silver Substances 0.000 abstract description 9
- 229910000676 Si alloy Inorganic materials 0.000 abstract description 7
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 abstract description 7
- 239000010410 layer Substances 0.000 description 93
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 13
- 229910052698 phosphorus Inorganic materials 0.000 description 13
- 239000011574 phosphorus Substances 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 239000002002 slurry Substances 0.000 description 10
- 238000007650 screen-printing Methods 0.000 description 7
- 239000011241 protective layer Substances 0.000 description 6
- 239000000969 carrier Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical group N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- 229910021419 crystalline silicon Inorganic materials 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000005215 recombination Methods 0.000 description 2
- 230000006798 recombination Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- WUOACPNHFRMFPN-UHFFFAOYSA-N alpha-terpineol Chemical compound CC1=CCC(C(C)(C)O)CC1 WUOACPNHFRMFPN-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- SQIFACVGCPWBQZ-UHFFFAOYSA-N delta-terpineol Natural products CC(C)(O)C1CCC(=C)CC1 SQIFACVGCPWBQZ-UHFFFAOYSA-N 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229940116411 terpineol Drugs 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/023—Alloys based on aluminium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
- H01L31/022408—Electrodes for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/022425—Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
- H01L31/022441—Electrode arrangements specially adapted for back-contact solar cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1804—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic System
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/547—Monocrystalline silicon PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The application relates to the field of solar cells, in particular to boron-aluminum paste for back surface field doping, a solar cell and a preparation method thereof. The boron-aluminum paste for back field doping comprises the following components in percentage by mass: 35 to 55 percent of boron source, 15 to 25 percent of aluminum source, 15 to 30 percent of silicon source and 20 to 40 percent of organic carrier. The boron-aluminum paste for back surface field doping can form aluminum-silicon alloy on the silicon substrate after doping, so that a cavity between the doping layer and the back silver electrode lead-out layer is reduced, the contact resistance is reduced, the series resistance of the cell is further reduced, the filling factor of the solar cell is increased, the open-circuit voltage of the solar cell is improved, and the efficiency of the solar cell is finally improved.
Description
Technical Field
The application relates to the field of solar cells, in particular to boron-aluminum paste for back surface field doping, a solar cell and a preparation method of the solar cell.
Background
Among the mass-produced solar cells, silicon-based solar cells have always occupied the monopoly of the market. Compared with other solar cell structures, the Passivated Emitter Rear Contact cell (PERC) has lower cost increase but obviously improved efficiency, and becomes a hotspot of the industrialization research of the high-efficiency crystalline silicon solar cell at the present stage.
The present application is directed to increasing the open circuit voltage of a solar cell.
Disclosure of Invention
An object of the embodiments of the present application is to provide a boron aluminum paste for back field doping, a solar cell and a method for manufacturing the same, which aim to improve an open-circuit voltage of the solar cell.
The application provides in a first aspect a boron-aluminum paste for back-field doping, which comprises, in mass fraction:
35 to 55 percent of boron source, 15 to 25 percent of aluminum source, 15 to 30 percent of silicon source and 20 to 40 percent of organic carrier.
After the boron-aluminum paste for back field doping is doped, aluminum-silicon alloy is formed on the silicon substrate, so that a cavity between the doped layer and the back silver electrode lead-out layer is reduced, the contact resistance is reduced, the series resistance of the cell is further reduced, and the filling factor of the solar cell is increased; the boron-aluminum paste for back field doping contains 35% -55% of boron source, and compared with the boron-aluminum paste with the boron source content being less than 35% and more than 55%, the boron-aluminum paste provided by the application can obviously improve open-circuit voltage, so that the efficiency of the solar cell is finally improved.
In some embodiments of the first aspect of the present application, the boron source is trimethylborane and the silicon source is ethylene (chloromethyl) dimethoxysilane; the aluminum source is aluminum chloride.
In some embodiments of the first aspect of the present application, the organic vehicle comprises isopropyl carbinol, tetraethyl silicate, and glass frit.
In a second aspect, the present application provides a method for manufacturing a solar cell, including:
a back surface passivation film is arranged on the back surface of the P-type silicon substrate;
arranging a grouting groove penetrating through the back passivation film;
and filling the boron-aluminum slurry for back field doping in the grouting groove, and forming a boron-aluminum slurry doping layer on the P-type silicon substrate.
In some embodiments of the second aspect of the present application, after the step of filling the boron-aluminum paste for back-field doping in the slurry tank, a laser energy is used to form the boron-aluminum paste doping layer;
optionally, the laser has a square spot with a spot size of 20 × 20 μm 2 ~30×30μm 2 At a laser frequency of80KHz~100KHz。
The boron-aluminum slurry for back field doping forms a P + + layer in the back field at the grouting groove under the action of laser, so that the concentration of carriers in the back field is increased, the carrier recombination in a laser grooving area is reduced, and the open-circuit voltage of the solar cell is improved. And secondly, the boron-aluminum paste forms aluminum-silicon alloy under the laser doping condition, so that the cavity of the laser doping layer in contact with the back silver electrode lead-out layer is reduced, the contact resistance is reduced, the series resistance of the cell is further reduced, the filling factor of the solar cell is increased, and the efficiency of the solar cell is finally improved.
In some embodiments of the second aspect of the present application, the back passivation film comprises a back silicon oxide passivation layer, a nickel oxide field passivation layer and a back silicon nitride protection layer sequentially outward along the back of the P-type silicon substrate;
optionally, preparing the nickel oxide field passivation layer by using ALD (atomic layer deposition) equipment, wherein the flow ratio of nickel acetate to oxygen is (2-4): 1, and the reaction temperature is 180-280 ℃;
optionally, the thickness of the nickel oxide field passivation layer is 20nm to 50nm.
In some embodiments of the second aspect of the present application, the back side silicon oxide passivation layer has a thickness of 1nm to 5nm;
optionally, the back silicon nitride protective layer, siH, is made by PECVD equipment 4 And NH 3 The flow ratio of (2-5) to (1);
optionally, the thickness of the back side silicon oxide passivation layer is 100nm to 150nm.
In some embodiments of the second aspect of the present application, before the providing the grouting groove penetrating the rear passivation film, the method further includes:
arranging a front passivation film on the front surface of the P-type silicon substrate;
the front passivation film comprises a front silicon oxide chemical passivation layer and a front silicon nitride antireflection layer which are sequentially arranged outwards along the front surface of the P-type silicon substrate;
wherein the thickness of the front silicon nitride antireflection layer is 70-100 nm;
optionally, PECVD is adoptedPreparing the front silicon nitride antireflection layer, siH 4 And NH 3 The flow ratio of (2-5) to (1);
optionally, the thickness of the front-side silicon oxide chemical passivation layer is 1nm to 5nm.
In some embodiments of the third aspect of the present application, the P-type silicon substrate is boron-doped single crystal silicon or boron-doped polycrystalline silicon.
In a third aspect, the present application provides a solar cell manufactured by the method for manufacturing a solar cell provided in the second aspect.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 shows a schematic structural diagram of a solar cell.
Fig. 2 shows schematic diagrams of open circuit voltages of the solar cells provided in example 1 and comparative example 1.
An icon: 001-a metal grid line electrode layer; 002-front side silicon nitride antireflection layer; 003-front side silicon oxide chemical passivation layer; a 004-N type phosphorus source doping layer; 005-P type silicon substrate; 006-boron aluminum paste doping layer; 007-back side silicon oxide passivation layer; 008-a nickel oxide field passivation layer; 009-a back side silicon nitride protective layer; 010-back metal grid line electrode layer.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are conventional products which are not indicated by manufacturers and are commercially available.
The boron aluminum paste for back field doping, the solar cell, and the method for manufacturing the same in the embodiments of the present application are specifically described below.
The boron-aluminum paste for back field doping comprises the following components in percentage by mass:
35 to 55 percent of boron source, 15 to 25 percent of aluminum source, 15 to 30 percent of silicon source and 20 to 40 percent of organic carrier.
After research, the inventor finds that aluminum-silicon alloy is formed on the silicon substrate after the boron-aluminum paste for back surface field doping is doped, so that a cavity between the doped layer and the back silver electrode lead-out layer is reduced, the contact resistance is reduced, the series resistance of the cell is further reduced, the filling factor of the solar cell is increased, and the efficiency of the solar cell is finally improved.
Illustratively, the boron source may be 35%, 36%, 39%, 40%, 42%, 45%, 48%, 50%, 52%, 55%, or the like in the boron aluminum paste for back-field doping. For example, the boron source may be trimethylborane, diborane, or the like. In this embodiment, trimethylborane is selected as the boron source.
The content of the boron source is not easy to be too high, if the content is too high or too low, the open-circuit voltage cannot be increased, and the open-circuit voltage of the solar cell can be increased by 35-55% of the boron source.
If the content of boron source is less than 35%, for example, about 10%; the open-circuit voltage of the solar cell is not obviously improved; if the content of the boron source is higher than 55%, the open-circuit voltage of the solar cell is not obviously improved.
The aluminum source may be 15%, 16%, 17%, 18%, 20%, 23%, 25%, or the like in the boron-aluminum paste for back surface field doping. The aluminum source can be aluminum chloride and Al 2 S 3 、NaAlO 2 And so on. In this embodiment, the aluminum source is aluminum chloride.
If the content of the aluminum source is lower, the filling performance of the boron-aluminum paste is poor, and the series resistance is higher. If the aluminum source content is high, voids may be formed in the aluminum-silicon alloy, resulting in a high series resistance.
The silicon source accounts for 15%, 18%, 20%, 25%, 29%, 30% or the like of the boron aluminum paste for back field doping. The silicon source has the function of lubricating the boron-aluminum paste and the substrate, and is beneficial to doping of the boron source.
The mass ratio of the organic carrier in the boron-aluminum paste for back field doping may be 20%, 22%, 25%, 30%, 32%, 36%, 39%, 40%, or the like.
As an example, the organic vehicle includes isopropyl carbinol, tetraethyl silicate, and glass frit; the mass ratio of isopropyl methanol to tetraethyl silicate to glass powder is 1.
In some embodiments of the present application, the boron-aluminum paste for back-field doping may further include other substances such as additives. For example, can include terpineol, which can prevent the slurry from setting and improve screen life.
The application also provides a preparation method of the solar cell, which applies the boron-aluminum slurry for back surface field doping to prepare the boron-aluminum slurry doping layer of the solar cell. The preparation method is mainly used for preparing the solar cell with the structure shown in figure 1. Fig. 1 shows a schematic structural diagram of a solar cell provided in an embodiment of the present application.
Referring to fig. 1, the preparation method mainly includes the following steps:
carrying out texturing, diffusion and laser SE doping treatment on a P-type silicon substrate 005 and then polishing the back surface of the P-type silicon substrate;
in the embodiment of the present application, the P-type silicon substrate 005 is boron-doped single crystal silicon or boron-doped polycrystalline silicon, has a resistivity of 0.3 Ω · cm to 1.5 Ω · cm, and has a substrate thickness of 150 μm to 200 μm. Doping a phosphorus source on the front surface of the P-type silicon substrate 005 to prepare a PN junction; doping concentration of N-type phosphorus source doping layer 004 is 10 16 ~10 20 atoms/cm 3 The thickness of the N-type phosphorus source doped layer 004 is 300 nm-800 nm.
After the N-type phosphorus source doped layer 004 is prepared, HNO is carried out 3 And the solution and the HF solution are subjected to edge etching to eliminate phosphorus sources diffused at the edges, so that the electric leakage of the solar cell is avoided.
A back passivation film is provided on the back surface of the P-type silicon substrate 005; preparing a front passivation film on the front surface of the P-type silicon substrate 005; it should be noted that, in the present application, there is no precedence relationship between disposing the back passivation film on the back surface of the P-type silicon substrate 005 and preparing the front passivation film on the front surface of the P-type silicon substrate 005; in the present application, the back passivation film may be prepared first, or the front passivation film may be prepared first.
As an example, a method of producing the front surface passivation film is shown below:
the front passivation film includes a front silicon oxide chemical passivation layer 003 and a front silicon nitride anti-reflective layer 002 in this order from the front of the P-type silicon substrate 005 outward. The N-type phosphorus source doped layer 004 is located inside the front side silicon oxide chemical passivation layer 003.
The front side silicon oxide chemical passivation layer 003 is prepared by dry oxygen oxidation, and accordingly, the front side silicon oxide chemical passivation layer 003 is prepared, while the back side silicon oxide passivation layer 007 is also prepared accordingly. The parameters of dry oxygen oxidation are as follows:
introducing dry oxygen, wherein the oxygen flow is 5L/min-10L/min, the temperature is 800-900 ℃, the preparation time is 20-30 min, and the thickness is 1-5 nm (for example, 1nm, 2nm, 3nm, 4nm, 5 nm). And the dangling bonds on the surface of the silicon wafer are saturated by oxygen atoms, so that the interface defect state density is reduced.
The front silicon nitride antireflection layer 002 is prepared by PECVD, and SiH is used as a silicon source 4 The nitrogen source is ammonia (NH) 3 ),SiH 4 :NH 3 By way of example, the front-side silicon nitride antireflection layer 002 may have a thickness of 70nm to 100nm (for example, 70nm, 72nm, 75nm, 80nm, 86nm, 94nm, 100 nm) and a refractive index n of 2.0 to 2.2.
After the front silicon nitride antireflection layer 002 is prepared, silver paste is screen-printed on the surface of the front silicon nitride antireflection layer 002 to prepare a front current-carrying collection metal grid line electrode layer 001, and the thickness of the metal grid line electrode layer 001 is 30-100 micrometers.
As an example, a method of preparing a back surface passivation film is shown below:
the backside passivation film includes a backside silicon oxide passivation layer 007, a nickel oxide field passivation layer 008, and a backside silicon nitride protection layer 009, which are sequentially outward along the backside of the P-type silicon substrate 005.
The back silicon oxide passivation layer 007 is formed by dry oxygen oxidation and the method of forming is described above for the front silicon oxide chemical passivation layer 003.
The nickel oxide field passivation layer 008 is prepared by using ALD (atomic layer deposition) equipment, wherein a nickel source is nickel acetate, the flow ratio of the nickel acetate to oxygen is = (2-4) = (1), the reaction temperature is 180-280 ℃, and the thickness of the nickel oxide field passivation layer 008 is 20-50 nm (for example, 20nm, 22nm, 27nm, 30nm, 36nm, 39nm, 46nm or 50 nm).
After the nickel oxide field passivation layer 008 is prepared, the back silicon nitride protective layer 009 is prepared by adopting PECVD, and the silicon source is SiH 4 The nitrogen source is ammonia (NH) 3 ),SiH 4 :NH 3 The flow ratio of (3 to 5) = (3 to 5): the thickness of the back surface silicon nitride protective layer 009 is 100nm to 150nm (for example, 100nm, 108nm, 114nm, 120nm, 132nm, 140nm, 147nm, or 150 nm).
After the preparation of the back passivation film is finished, a grouting groove penetrating through the back passivation film is arranged; and (4) grooving by adopting laser to form a grouting groove.
Then, filling the grouting groove with the boron-aluminum paste for back field doping, for example, printing the boron-aluminum paste for back field doping at the aligned position by screen printing; after filling, a boron-aluminum plasma doped layer 006 is formed on the P-type silicon substrate 005.
Illustratively, the boron aluminum paste doping layer 006 may be formed by sintering, or laser energy may be irradiated to form the boron aluminum paste doping layer 006.
In the present application, the laser spot is square and the spot size is 20X 20 μm 2 ~30×30μm 2 The laser frequency is 80 KHz-100 KHz.
The square laser spot and the laser energy are as above, and a heavily doped P + + back field is formed in the boron-aluminum slurry doping layer 006, so that the junction depth of the high and low junctions of the back field is promoted, and the collection of carriers of the back field is facilitated.
Alternatively, in some other embodiments of the present application, the laser spot may also be a circular spot.
After the boron-aluminum paste doping layer 006 is prepared, a back metal grid line electrode layer 010 is prepared through screen printing of paste, and the back metal grid line electrode layer 010 is used for collecting battery back field carriers.
In the embodiment of the present application, the solar cell may be a double-sided cell or a single-sided cell. For the embodiment that the solar cell is a double-sided cell, the back metal grid line electrode layer 010 is prepared by screen printing silver paste; for the embodiment where the solar cell is a single-sided cell, the back metal gate line electrode layer 010 is prepared by screen printing an aluminum paste.
The preparation method of the solar cell provided by the embodiment of the application has at least the following advantages:
the back surface of the solar cell is doped and passivated at the grouting groove by adopting the boron-aluminum paste for back field doping, heavy doping and aluminum-silicon alloy formation are carried out, and the boron-aluminum paste for back field doping is beneficial to improving the open-circuit voltage of the solar cell.
The boron-aluminum slurry for back field doping forms a P + + layer in the back field at the grouting groove under the action of laser, so that the concentration of carriers in the back field is increased, the carrier recombination in a laser grooving area is reduced, and the open-circuit voltage of the solar cell is improved. And secondly, the boron-aluminum paste forms aluminum-silicon alloy under the laser doping condition, so that the cavity of the laser doping layer in contact with the back silver electrode lead-out layer is reduced, the contact resistance is reduced, the series resistance of the cell is further reduced, the filling factor of the solar cell is increased, and the efficiency of the solar cell is finally improved.
The preparation of the silicon oxide chemical passivation layer is carried out on two sides, the utilization rate of the tubular annealing furnace equipment is high, the process is simple, the high-efficiency crystalline silicon solar cell is manufactured, the generated energy is increased, and the production and manufacturing are reduced.
The application also provides a solar cell which is mainly prepared by the preparation method. The solar cell provided by the embodiment of the application has better cycle performance.
The features and properties of the present application are described in further detail below with reference to examples.
Example 1
The embodiment provides boron-aluminum paste for back surface field doping and a solar cell.
The boron-aluminum paste for back field doping comprises the following components in percentage by mass:
35% trimethylborane, 15% aluminum chloride, 15% ethylene (chloromethyl) dimethoxysilane, 35% organic vehicle comprising 1.
The solar cell is prepared by the following preparation method:
(1) A P-type silicon substrate 005 is selected, and cleaning and texturing steps are carried out to form a pyramid shape with a surface textured structure, the resistivity is 0.3 omega cm, and the thickness of the substrate is 150 micrometers.
(2) Preparing an N-type phosphorus source doping layer 004 with boron doping concentration of 10 on the upper surface of a P-type silicon substrate 005 by using phosphorus source diffusion equipment 20 atoms/cm 3 The thickness of the boron source doped layer is 300nm.
(3) Carrying out laser selective doping on the upper surface of the N-type phosphorus source doping layer 004, and then carrying out HNO 3 And the solution and the HF solution are subjected to edge etching to eliminate phosphorus sources diffused at the edges, so that the electric leakage of the solar cell is avoided.
(4) And (3) transporting the etched N-type phosphorus source doped layer 004 to a tubular annealing furnace, and introducing dry oxygen, wherein the oxygen flow is 10L/min, the temperature is 800 ℃, the preparation time is 20min, and the thickness is 1nm. A front silicon oxide chemical passivation layer 003 is formed on the surface of the N-type phosphorus source doping layer 004, and a back silicon oxide chemical passivation layer 007 is formed on the lower surface of the P-type silicon substrate 005;
(5) A front-side silicon nitride anti-reflective layer 002 is formed on the front-side silicon oxide chemical passivation layer 003 by PECVD, wherein the silicon source is SiH 4 Gas, siH 4 :NH 3 1, the thickness of the front-side silicon nitride antireflection layer 002 is 70nm, and the refractive index n is 2.0.
(6) Preparing a nickel oxide field passivation layer 008 on the lower surface of the back silicon oxide chemical passivation layer 007 by using ALD (atomic layer deposition) deposition equipment, wherein a nickel source is nickel acetate, the flow ratio of the nickel acetate to oxygen is =2, the reaction temperature is 180 ℃, and the thickness of the nickel oxide field passivation layer 008 is 20nm.
(7) A backside silicon nitride protective layer 009 is prepared on a lower surface of the alumina field passivation layer 008 using PECVD with a silicon source from SiH 4 Gas, siH 4 :NH 3 Flow ratio of (3) = 1, and the thickness of the back surface silicon nitride protective layer 009 is 100nm.
(8) The backside silicon nitride cap 009 is laser grooved. Printing boron aluminum paste at the aligned position by screen printing, and then forming a boron aluminum paste doping layer 006 under the action of laser; the laser spot is square, and the spot is 20 multiplied by 20 mu m 2 And the laser frequency is 80KHz.
(9) A back metal grid line electrode layer 010 is prepared on the boron-aluminum paste doping layer 006 through silver paste screen printing, and the back metal grid line electrode layer 010 is used for collecting battery back field carriers.
(10) And (3) screen-printing silver paste on the front silicon nitride antireflection layer 002 to prepare a front current-carrying collection metal grid line electrode layer 001, wherein the thickness of the metal grid line electrode layer 001 is 30 micrometers.
Examples 2 to 6 and comparative examples 1 to 3
Examples 2 to 6 provide a boron aluminum paste for back surface field doping and a solar cell, respectively. The differences from example 1 are shown in Table 1.
In addition, there is a difference between embodiment 2 and embodiment 1 in that in embodiment 2, a back silicon oxide chemical passivation layer 007, a nickel oxide field passivation layer 008 and a back silicon nitride protection layer 009 are prepared; then preparing a front silicon nitride antireflection layer 002; and then preparing a slurry tank by laser grooving.
Comparative examples 1 to 3 provide a boron aluminum paste for back surface field doping and a solar cell, respectively. The differences from example 1 are shown in Table 1.
TABLE 1
In the table: niO x And x is greater than 0 and less than or equal to 2.
Fig. 2 shows schematic diagrams of open circuit voltages of the solar cells provided in example 1 and comparative example 1.
Referring to table 1 and fig. 2, the open circuit voltage of the solar cell provided in example 1 is increased by about 4mV compared to the open circuit voltage of the solar cell provided in comparative example 1, and is converted into an increase of the photoelectric efficiency by 0.3% and the fill factor, so that the efficiency of the solar cell can be improved by 0.5%. The open-circuit voltage of the solar cell prepared from the boron-aluminum paste for back field doping provided by the application is higher, and the boron-aluminum paste for back field doping provided by the embodiment of the application is more beneficial to improving the solar cell of which the field passivation layer material is nickel oxide.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (16)
1. The boron-aluminum paste for back surface field doping is characterized by comprising the following components in percentage by mass:
35% -55% of a boron source, 15% -25% of an aluminum source, 15% -30% of a silicon source and 20% -40% of an organic carrier;
the boron source is trimethyl borane, and the silicon source is ethylene (chloromethyl) dimethoxysilane; the aluminum source is aluminum chloride.
2. The boron-aluminum paste for back-field doping according to claim 1,
the organic carrier comprises isopropyl carbinol, tetraethyl silicate and glass powder.
3. A method for manufacturing a solar cell, comprising:
a back surface passivation film is arranged on the back surface of the P-type silicon substrate;
setting a grouting groove penetrating through the back passivation film;
and filling the grouting tank with the boron-aluminum paste for back surface field doping according to claim 1 or 2, and forming a boron-aluminum paste doping layer on the P-type silicon substrate.
4. The method for manufacturing a solar cell according to claim 3,
and after the step of filling the boron-aluminum paste for back field doping in the grouting tank, forming the boron-aluminum paste doping layer by adopting laser energy.
5. The method for manufacturing a solar cell according to claim 4, wherein the laser has a square spot size of 20 x 20 μm 2 ~30×30μm 2 The laser frequency is 80KHz to 100KHz.
6. The method for manufacturing a solar cell according to any one of claims 4 to 5,
the back passivation film comprises a back silicon oxide passivation layer, a nickel oxide field passivation layer and a back silicon nitride protection layer which are sequentially arranged outwards along the back of the P-type silicon substrate.
7. The method for preparing the solar cell according to claim 6, wherein the nickel oxide field passivation layer is prepared by using ALD (atomic layer deposition) equipment, wherein the flow ratio of nickel acetate to oxygen is (2 to 4): 1, and the reaction temperature is 180-280 ℃.
8. The method for preparing the solar cell according to claim 7, wherein the thickness of the nickel oxide field passivation layer is 20nm to 50nm.
9. The method for manufacturing a solar cell according to claim 6,
the thickness of the back surface silicon oxide passivation layer is 1nm to 5nm.
10. The method of claim 9, wherein the backside silicon nitride protection layer, siH, is formed by PECVD equipment 4 And NH 3 The flow ratio of (2 to 5) is 1.
11. The method according to claim 10, wherein the back side silicon oxide passivation layer has a thickness of 100nm to 150nm.
12. The method for manufacturing a solar cell according to any one of claims 4 to 5,
before the setting up the grout groove that runs through the passive film of back, still include:
arranging a front passivation film on the front surface of the P-type silicon substrate;
the front passivation film comprises a front silicon oxide chemical passivation layer and a front silicon nitride antireflection layer which are sequentially arranged outwards along the front surface of the P-type silicon substrate;
wherein the thickness of the front silicon nitride antireflection layer is 70 to 100nm.
13. The method of claim 12, wherein the front side silicon nitride anti-reflective layer, siH, is formed by PECVD equipment 4 And NH 3 The flow ratio of (2 to 5) is 1.
14. The method for preparing the solar cell according to claim 13, wherein the thickness of the chemical passivation layer of the front side silicon oxide is 1nm to 5nm.
15. The method for manufacturing a solar cell according to any one of claims 4 to 5,
the P-type silicon substrate is boron-doped monocrystalline silicon or boron-doped polycrystalline silicon.
16. A solar cell produced by the method for producing a solar cell according to any one of claims 3 to 15.
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CN101944555A (en) * | 2010-09-16 | 2011-01-12 | 浙江大学 | Al and B doped silicon solar cell back surface and preparation method thereof |
CN104835552A (en) * | 2015-04-28 | 2015-08-12 | 华东理工大学 | Doped slurry used for N-type solar cell metallization |
CN110828584A (en) * | 2019-11-14 | 2020-02-21 | 通威太阳能(成都)有限公司 | P-type local back surface field passivation double-sided solar cell and preparation process thereof |
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CN107046073A (en) * | 2016-12-30 | 2017-08-15 | 苏州阿特斯阳光电力科技有限公司 | The preparation method and its obtained battery of a kind of local doped crystal silicon solar cell |
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CN101944555A (en) * | 2010-09-16 | 2011-01-12 | 浙江大学 | Al and B doped silicon solar cell back surface and preparation method thereof |
CN104835552A (en) * | 2015-04-28 | 2015-08-12 | 华东理工大学 | Doped slurry used for N-type solar cell metallization |
CN110828584A (en) * | 2019-11-14 | 2020-02-21 | 通威太阳能(成都)有限公司 | P-type local back surface field passivation double-sided solar cell and preparation process thereof |
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