CN112508151A - Method for reusing integral climbing steel platform formwork component - Google Patents
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- 238000009415 formwork Methods 0.000 title claims abstract description 137
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 48
- 239000010959 steel Substances 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 41
- 230000009194 climbing Effects 0.000 title claims abstract description 27
- 238000013461 design Methods 0.000 claims abstract description 29
- 238000010276 construction Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims abstract description 9
- 238000011084 recovery Methods 0.000 claims abstract description 7
- 238000012795 verification Methods 0.000 claims description 18
- 238000012545 processing Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 9
- 238000005457 optimization Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 6
- 238000004064 recycling Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000009430 construction management Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/06009—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking
- G06K19/06046—Constructional details
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/23—Updating
- G06F16/2365—Ensuring data consistency and integrity
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/25—Integrating or interfacing systems involving database management systems
- G06F16/252—Integrating or interfacing systems involving database management systems between a Database Management System and a front-end application
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Abstract
The invention provides a method for reusing a whole climbing steel platform formwork member, which can greatly reduce the cost of drawing, manpower, time and the like by using a digitizer, and can improve the management working efficiency in the processes of design, recovery and the like by carrying out state statistics and management on the formwork member through a database; by using or repeatedly using the steps in the invention, the repeated use times of the die carrier component are further improved, the repeated utilization rate of the die carrier component is improved, the material amortization cost of the steel platform die carrier component is reduced, the management working efficiency of the steel platform die carrier component is improved, and the economic benefit of the steel platform die carrier is increased; the database statistics of the storage result of the formwork component can provide a formwork optimization basis for designers, promote the digitization and modularization of the formwork design and facilitate the upgrading of the construction technology of the building engineering.
Description
Technical Field
The invention relates to a method for reusing a whole climbing steel platform formwork component.
Background
The steel platform formwork is an essential tool for the construction of high-rise and super high-rise buildings at present. The steel platform formwork is specially designed according to a construction drawing of a building structure, is processed and manufactured according to the design drawing in a factory, is transported to a building construction site in bulk for splicing after being finished, and is dismantled after the project is finished. The recycling of the steel platform formwork components can reduce the material cost of the formwork, and if the recyclable components are recycled, the material cost and the processing cost of the formwork can be further reduced, so that the economic benefit is remarkable. In the conventional technology at present, the recovery of steel platform formwork members after the completion of the engineering is recorded by manual counting, so that the labor cost is high, the data accuracy is low, and the updating is not timely; due to the inaccurate data and the delay condition, the die set component cannot be reused repeatedly, and the problems of low material utilization rate and high cost of the steel platform die set component cannot be solved.
Disclosure of Invention
The invention aims to provide a method for reusing a whole climbing steel platform formwork component.
In order to solve the problems, the invention provides a method for reusing a whole climbing steel platform formwork component, which comprises the following steps:
the method comprises the steps that firstly, a database of a formwork component is established for a steel platform formwork, and data stored in the database are formwork component information codes, wherein the formwork component information codes consist of a formwork component identification code and a component dynamic code;
secondly, generating the formwork component identification code in a formwork design stage, and manufacturing the formwork component identification code on an entity of the formwork component in a processing stage;
thirdly, making the formwork member with the formwork member identification code to enter an engineering field for use;
fourthly, identifying the formwork member identification code on the formwork member through a preset instrument after the formwork member with the formwork member identification code is used and recovered and put in storage, and updating the state change of the member dynamic code of the corresponding formwork member in the database based on the identified formwork member identification code;
and fifthly, when a steel platform formwork needs to be designed additionally, counting design related information of formwork components including materials, sizes, specifications and quantities and the state corresponding to the dynamic coding of the components through the database to form a data table for designers to use as design reference.
Further, in the above method, after the fifth step, the method further includes:
sixthly, repeating the steps from two to five for the die carrier component which is not in the database temporarily
Further, in the above method, after the fifth step, the method further includes:
and seventhly, repeating the third step to the fifth step on the existing die carrier component in the database, and further improving the reuse times of the die carrier component.
Further, in the above method, the first 3 digits of the component identification code represent a component application site, and the first 3 digits of the component identification code "GPT", "JSH", "TJZ", "GLP", "GZP", "GDG", "TJP", "DMB" respectively represent a "steel platform system", "scaffolding system", "barrel support system", "steel beam climbing system", "steel column climbing system", "steel rail climbing system", "barrel frame climbing system", "large formwork system" of the steel platform formwork; the middle 6 bits of the component identification code represent component attribute parameters and are composed of component material parameters, section dimensions and length parameters; the back 4 bits of the component identification code are component numbers, and the N head is distinguished from the front code.
Furthermore, in the method, the dynamic code of the component consists of an engineering code and a component state code, wherein the first 2 bits of the engineering code are application engineering codes and represent engineering projects applied by the component, and the second 2 bits of the engineering code are verification engineering codes and are used for verifying the component when the component enters an engineering field for use, and the verification engineering codes and the application engineering codes are the same and represent that the component is correctly used; the first 3 bits of the component state code represent the repeated use times of the formwork component, the initial state is 000, the numerical value of the formwork component is +1 when the formwork component is reapplied to a project, the second 2 bits of the component state code represent the construction state of the component, the construction state comprises 3 working conditions which are 00, 01 and 10 respectively, wherein 01 represents that the formwork component is in warehouse-out or construction application, 10 represents that the formwork component is finished construction application and is recycled and warehoused or is processed and manufactured, and 00 represents that the quality of the formwork component is failed and is scrapped.
Further, in the above method, in a third step, the formwork member manufactured with the formwork member identification code enters a project site for use, and the method includes:
when the die carrier member enters an engineering field for use, identifying the die carrier member identification code through a matched instrument, calling out the information of the dynamic coding of the die carrier member, acquiring a verification engineering code input on the instrument, and if the verification engineering code is inconsistent with the application engineering code, prohibiting the die carrier member from entering the field for use; if the verification project code is consistent with the application project code, the entrance is allowed, the component state code is updated, the first 3-bit numerical value +1 of the component state code is changed into 01, and the second 2-bit numerical value of the component state code is changed into 01.
Further, in the above method, in the fourth step, the identification code of the formwork member on the formwork member is identified by a preset instrument when the formwork member manufactured with the identification code of the formwork member is used and recovered and put in storage after use, and the update of the state change of the member dynamic code of the corresponding formwork member in the database based on the identified identification code of the formwork member includes:
after the die carrier component is used in the project, the identification code of the die carrier component is identified through a matched instrument, the information of the dynamic component code of the die carrier component is called out, the die carrier component which can be continuously used according to the requirement is recycled and put in storage, and the last 2 bits of the corresponding component state code are updated to 10; and (4) scrapping the die carrier component which does not meet the requirement and cannot be used continuously, and updating the last 2 bits of the corresponding component state code to 00.
Compared with the prior art, the invention has the following advantages:
1. the construction cost is obviously reduced. The cost of drawing, manpower, time and the like can be greatly reduced by using the instrument to identify the component identification code.
2. And the construction management efficiency is obviously improved. Through the cooperation of database and instrument, count and manage the quantity of die carrier member, state, can improve the managerial efficiency of processes such as die carrier member design, recovery greatly.
3. Is beneficial to the optimization design of the die carrier. The inventory result of the mould frame members is counted through the codes of the database, so that the mould frame optimization basis can be provided for designers, the digitalization and modularization of the mould frame design are promoted, and the upgrading of the construction technology of the building engineering is facilitated.
4. Is favorable for recycling the die carrier component. The database can be used for easily managing the inventory of the die carrier component, and the repeated utilization rate of the die carrier component can be maximized.
Drawings
FIG. 1 is a flow chart of the operational steps of a method for managing reuse of a formwork member of a steel platform according to an embodiment of the present invention;
FIG. 2 is a diagram illustrating an embodiment of a database encoding rule for a module component.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As shown in fig. 1, the invention provides a method for reusing a whole climbing steel platform formwork component, which comprises the following steps:
the method comprises the steps that firstly, a database of a formwork component is established for a steel platform formwork, and data stored in the database are formwork component information codes, wherein the formwork component information codes consist of a formwork component identification code and a component dynamic code;
secondly, generating the formwork component identification code in a formwork design stage, and manufacturing the formwork component identification code on an entity of the formwork component in a processing stage;
thirdly, making the formwork member with the formwork member identification code to enter an engineering field for use;
fourthly, identifying the formwork member identification code on the formwork member through a preset instrument after the formwork member with the formwork member identification code is used and recovered and put in storage, and updating the state change of the member dynamic code of the corresponding formwork member in the database based on the identified formwork member identification code;
fifthly, when a steel platform formwork needs to be designed additionally, design related information including materials, sizes, specifications, quantities and states corresponding to dynamic coding of the formwork components is counted through the database to form a data table for designers to use as design reference;
herein, a designer can optimize a mold frame design scheme, use the mold frame members stored in the database as much as possible, and improve the repeated use times of the mold frame members;
sixthly, repeating the second step to the fifth step for the die carrier component which is not in the database temporarily;
and seventhly, repeating the third step to the fifth step on the existing die carrier component in the database, and further improving the reuse times of the die carrier component.
Compared with the traditional technology, the invention can greatly reduce the cost of drawing, manpower, time and the like by using a digitizer, can improve the management work efficiency in the processes of design, recovery and the like by carrying out the state statistics and management of the die carrier component through the database, can provide the die carrier optimization basis for designers by counting the die carrier component inventory result through the database, promotes the digitization and modularization of the die carrier design, and is beneficial to the upgrading of the construction technology of the building engineering.
As shown in fig. 2, the mold frame component information code in the database of the mold frame component is the component identification code + the dynamic component code, and the coding rule is as follows (see fig. 2):
the first 3 bits of the component identification code represent the component application part, and the first 3 bits of the component identification code "GPT", "JSH", "TJZ", "GLP", "GZP", "GDG", "TJP", "DMB" respectively represent the "steel platform system", "scaffold system", "barrel support system", "steel beam climbing system", "steel column climbing system", "steel rail climbing system", "barrel frame climbing system", "large formwork system" of the steel platform formwork; the middle 6 bits of the component identification code represent component attribute parameters and are composed of component material parameters, section dimensions and length parameters; the back 4 bits of the component identification code are component numbers, and the N head is distinguished from the front code.
The dynamic code of the component consists of an engineering code and a component state code, wherein the first 2 bits of the engineering code are application engineering codes and represent engineering projects applied by the component, and the second 2 bits of the engineering code are verification engineering codes and are used for verifying the component when the component enters an engineering field for use, and the condition that the verification engineering codes and the application engineering codes are the same represents that the component is correctly used; the first 3 bits of the component state code represent the repeated use times of the formwork component, the initial state is 000, the numerical value of the formwork component is +1 when the formwork component is reapplied to a project, the second 2 bits of the component state code represent the construction state of the component, the construction state comprises 3 working conditions which are 00, 01 and 10 respectively, wherein 01 represents that the formwork component is in warehouse-out or construction application, 10 represents that the formwork component is finished construction application and is recycled and warehoused or is processed and manufactured, and 00 represents that the quality of the formwork component is failed and is scrapped.
The component identification code is the unique identification of the component, and can be manufactured on the die carrier component entity through technologies such as graphic codes (such as two-dimensional codes), IC chips, NFC and the like in the processing stage.
When the formwork member enters an engineering field for use, the identification code of the formwork member is identified through a matched instrument, meanwhile, the information of the dynamic coding of the formwork member is called out, a verification engineering code input on the instrument is obtained, if the verification engineering code is inconsistent with the application engineering code, the formwork member is forbidden to enter the field for use, and the application error of the formwork member can be prevented; if the verification project code is consistent with the application project code, the entrance is allowed, the component state code is updated, the first 3-bit numerical value +1 of the component state code is changed into 01, and the second 2-bit numerical value of the component state code is changed into 01.
After the die carrier component is used in the project, the identification code of the die carrier component is identified through a matched instrument, the information of the dynamic component code of the die carrier component is called out, the die carrier component which can be continuously used according to the requirement is recycled and put in storage, and the last 2 bits of the corresponding component state code are updated to 10; and (4) scrapping the die carrier component which does not meet the requirement and cannot be used continuously, and updating the last 2 bits of the corresponding component state code to 00.
In the design stage of the die carrier, the information of all components in the warehouse can be expressed by the component identification codes and dynamic codes in the database, designers can fully utilize the components stored in the warehouse (correspondingly select the components with the same 9 bits before the component identification codes) according to a data table formed by the types and the number of the components (the components with the 2 bits being 10 after the component state codes) stored in the warehouse, reasonably select and optimize a die carrier design scheme, improve the recycling times of the die carrier components to the maximum extent, improve the utilization rate of the components and reduce the cost of the die carrier. The components required by the designer for designing the template are summarized into a table containing component parameters such as specification, quantity and the like, and the table is shared into the system for backup use.
The invention provides a method for reusing an overall climbing steel platform formwork member, which can greatly reduce the cost of drawing, manpower, time and the like by using a digitizer, and can improve the management working efficiency in the processes of design, recovery and the like by carrying out state statistics and management on the formwork member through a database; by using or repeatedly using the steps in the invention, the repeated use times of the die carrier component are further improved, the repeated utilization rate of the die carrier component is improved, the material amortization cost of the steel platform die carrier component is reduced, the management working efficiency of the steel platform die carrier component is improved, and the economic benefit of the steel platform die carrier is increased; the database statistics of the storage result of the formwork component can provide a formwork optimization basis for designers, promote the digitization and modularization of the formwork design and facilitate the upgrading of the construction technology of the building engineering.
In particular, when the method is applied, a database of the formwork components is constructed in a computer (or a server), and the database comprises component identification codes and component dynamic codes. In the stage of designing the die carrier, a die carrier component which needs to be newly designed in a certain project is added with the code of the die carrier component in the database. The component identification code can be determined according to the application position, component parameters, component number and the like of the component in the design drawing; the component application engineering code is the engineering project code (can be planned by designers), and the initial value of the verification engineering code can be 00; the first 3 bits of the component state code are initial values 000, and the construction state code is initial value 10.
When the method is applied specifically, the component identification code of the newly added die carrier component can be manufactured on the die carrier component entity through technologies such as graphic codes (such as two-dimensional codes), IC chips, NFC and the like in the processing stage.
When the method is specifically applied, in the mold frame design stage, the information of all components in the warehouse can be expressed by the component identification codes and dynamic codes in the database, designers can fully utilize the components (correspondingly select the same components at the first 9 bits of the component identification codes) stored in the warehouse according to the data table formed by the types and the number of the components (the components with the second 2 bits of 10 after the component state codes) stored in the warehouse, reasonably select and optimize the mold frame design scheme, improve the recycling times of the mold frame components to the maximum extent, improve the component utilization rate and reduce the mold frame cost. The components required by the designer for designing the template are summarized into a table containing component parameters such as specification, quantity and the like, and the table is shared into the system for backup use.
When the method is applied specifically, the component is conveyed to the site, technicians identify the identification code of the component through the matched instrument, and call dynamic coding information of the component of the die carrier. The verification engineering code is input into the instrument, and if the verification engineering code is inconsistent with the application engineering code, the instrument is forbidden to enter the field for use, so that the application error of the formwork component can be prevented; if the code is consistent with the application engineering code, the approach is allowed, meanwhile, the component state code is updated, the first 3 bits of the value are +1, and the second 2 bits are changed into 01.
When the method is applied specifically, after the formwork member is used in the project, the identification code of the formwork member is recognized through a matched instrument, and meanwhile, dynamic coding information of the formwork member is called. And (3) recovering and warehousing the die carrier component which meets the requirement and can be continuously used, and updating the 2 bits to 10 after the component state is coded, which indicates that the die carrier component completes one-time engineering application. And (4) scrapping the die carrier component which does not meet the requirement and can not be used continuously, and updating the 2 bits to 00 after the component state is coded.
The invention has the following advantages:
1. the construction cost is obviously reduced. The cost of drawing, manpower, time and the like can be greatly reduced by using the instrument to identify the component identification code.
2. And the construction management efficiency is obviously improved. Through the cooperation of database and instrument, count and manage the quantity of die carrier member, state, can improve the managerial efficiency of processes such as die carrier member design, recovery greatly.
3. Is beneficial to the optimization design of the die carrier. The inventory result of the mould frame members is counted through the codes of the database, so that the mould frame optimization basis can be provided for designers, the digitalization and modularization of the mould frame design are promoted, and the upgrading of the construction technology of the building engineering is facilitated.
4. Is favorable for recycling the die carrier component. The database can be used for easily managing the inventory of the die carrier component, and the repeated utilization rate of the die carrier component can be maximized.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
Those of skill would further appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both, and that the various illustrative components and steps have been described above generally in terms of their functionality in order to clearly illustrate this interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (7)
1. A method for reusing a whole climbing steel platform formwork component is characterized by comprising the following steps:
the method comprises the steps that firstly, a database of a formwork component is established for a steel platform formwork, and data stored in the database are formwork component information codes, wherein the formwork component information codes consist of a formwork component identification code and a component dynamic code;
secondly, generating the formwork component identification code in a formwork design stage, and manufacturing the formwork component identification code on an entity of the formwork component in a processing stage;
thirdly, making the formwork member with the formwork member identification code to enter an engineering field for use;
fourthly, identifying the formwork member identification code on the formwork member through a preset instrument after the formwork member with the formwork member identification code is used and recovered and put in storage, and updating the state change of the member dynamic code of the corresponding formwork member in the database based on the identified formwork member identification code;
and fifthly, when a steel platform formwork needs to be designed additionally, counting design related information of formwork components including materials, sizes, specifications and quantities and the state corresponding to the dynamic coding of the components through the database to form a data table for designers to use as design reference.
2. The method for reusing an overall climbing steel platform formwork member as claimed in claim 1, wherein after the fifth step, the method further comprises:
and sixthly, repeating the steps two to five for the die carrier components which are not in the database temporarily.
3. The method for reusing an overall climbing steel platform formwork member as claimed in claim 1, wherein after the fifth step, the method further comprises:
and seventhly, repeating the third step to the fifth step on the existing die carrier component in the database, and further improving the reuse times of the die carrier component.
4. The method for reusing an integrally climbing steel platform formwork member according to claim 1, wherein the first 3 digits of the member identification code represent a member application site, and the first 3 digits of the member identification code "GPT", "JSH", "TJZ", "GLP", "GZP", "GDG", "TJP", "DMB" respectively represent a "steel platform system", "scaffold system", "barrel support system", "steel beam climbing system", "steel column climbing system", "steel rail climbing system", "barrel climbing system", "large formwork system" of the steel platform formwork; the middle 6 bits of the component identification code represent component attribute parameters and are composed of component material parameters, section dimensions and length parameters; the back 4 bits of the component identification code are component numbers, and the N head is distinguished from the front code.
5. The method for reusing an overall climbing steel platform formwork component according to claim 1, wherein the component dynamic code is composed of an engineering code and a component state code, the first 2 bits of the engineering code are application engineering codes and represent engineering projects applied by the component, and the second 2 bits of the engineering code are verification engineering codes and are used for verifying the component when the component enters an engineering field for use, and the verification engineering codes and the application engineering codes are the same and represent that the component is correctly used; the first 3 bits of the component state code represent the repeated use times of the formwork component, the initial state is 000, the numerical value of the formwork component is +1 when the formwork component is reapplied to a project, the second 2 bits of the component state code represent the construction state of the component, the construction state comprises 3 working conditions which are 00, 01 and 10 respectively, wherein 01 represents that the formwork component is in warehouse-out or construction application, 10 represents that the formwork component is finished construction application and is recycled and warehoused or is processed and manufactured, and 00 represents that the quality of the formwork component is failed and is scrapped.
6. The method for reusing the overall climbing steel platform formwork member as claimed in claim 5, wherein in the third step, the formwork member manufactured with the formwork member identification code enters an engineering field for use, and the method comprises the following steps:
when the die carrier member enters an engineering field for use, identifying the die carrier member identification code through a matched instrument, calling out the information of the dynamic coding of the die carrier member, acquiring a verification engineering code input on the instrument, and if the verification engineering code is inconsistent with the application engineering code, prohibiting the die carrier member from entering the field for use; if the verification project code is consistent with the application project code, the entrance is allowed, the component state code is updated, the first 3-bit numerical value +1 of the component state code is changed into 01, and the second 2-bit numerical value of the component state code is changed into 01.
7. The method for reusing an overall climbing steel platform formwork member according to claim 5, wherein in the fourth step, the formwork member manufactured with the formwork member identification code identifies the formwork member identification code on the formwork member through a preset instrument after use and during recovery and warehousing, and updates the state change of the member dynamic code of the corresponding formwork member in the database based on the identified formwork member identification code, including:
after the die carrier component is used in the project, the identification code of the die carrier component is identified through a matched instrument, the information of the dynamic component code of the die carrier component is called out, the die carrier component which can be continuously used according to the requirement is recycled and put in storage, and the last 2 bits of the corresponding component state code are updated to 10; and (4) scrapping the die carrier component which does not meet the requirement and cannot be used continuously, and updating the last 2 bits of the corresponding component state code to 00.
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