CN112489974A - Automatic production process of magnetic material - Google Patents
Automatic production process of magnetic material Download PDFInfo
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- CN112489974A CN112489974A CN202011250852.8A CN202011250852A CN112489974A CN 112489974 A CN112489974 A CN 112489974A CN 202011250852 A CN202011250852 A CN 202011250852A CN 112489974 A CN112489974 A CN 112489974A
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- ceramic tube
- magnetic
- rod
- frame
- electric push
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C7/00—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
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- Manufacturing & Machinery (AREA)
- Ceramic Products (AREA)
Abstract
The invention discloses an automatic production process of a magnetic material, which relates to the technical field of magnetic material production and comprises the following steps: step 1, feeding a magnetic column and a ceramic tube; step 2, conveying the magnetic column material loading frame and the ceramic tube material loading frame to a gluing station; step 3, clamping the magnetic column for automatic gluing; step 4, coating the inner wall of the ceramic tube with glue; step 5, inserting the magnetic column into the ceramic tube to complete assembly; step 6, wiping the leaked glue at the top end of the ceramic tube; step 7, automatic blanking of the magnetic material; the process design is ingenious, the connection among the working procedures is smooth, the automation degree is high, the automatic production of the magnetic material is realized, one person can take charge of one production line, the capacity is greatly improved, the obtained magnetic material does not leak glue, has no bubbles, is firmly bonded, the yield is greatly improved, and the economic value is obvious.
Description
Technical Field
The invention relates to the technical field of magnetic material production, in particular to an automatic production process of a magnetic material.
Background
Magnetic materials, which are generally referred to as ferromagnetic materials, are ancient functional materials with wide applications, and are classified into soft magnetic materials and hard magnetic materials according to the difficulty of demagnetization after magnetization. Substances which are easy to remove magnetism after magnetization are called soft magnetic materials, and substances which are not easy to remove magnetism are called hard magnetic materials. Generally, soft magnetic materials have a relatively small remanence and hard magnetic materials have a relatively large remanence.
Magnetic materials are composed of ferromagnetic substances or ferrimagnetic substances, and the importance of the magnetic materials is shown along with the rapid development of science and technology. Its uses are many, and for example, the application based on the principle of electromagnetic force action mainly includes: speaker, microphone, ammeter, button, motor, relay, sensor, switch etc. For example, the application based on the magnetoelectric action principle is mainly as follows: microwave electronic tubes such as magnetrons and traveling wave tubes, kinescopes, titanium pumps, microwave ferrite devices, magnetic resistance devices, Hall devices and the like. For example, the principle of magnetic force is mainly applied as follows: magnetic bearings, ore separators, magnetic chucks, magnetic seals, magnetic blackboards, toys, signage, combination locks, copiers, temperature control meters, and the like. Other applications are: magnetic therapy, water magnetization, magnetic anesthesia, etc.
The radial magnetic column is a common magnetic material, is arranged in a thin-wall ceramic tube, and can be widely applied to various permanent magnet motors and transducers, such as water purifiers, synchronous motors, stepping motors, micro water pumps, motors, magnetic pumps, water flow inductors, piezoelectric ceramic transducers and other fields.
At present, the radial magnetic column is installed in the thin-wall ceramic tube, the prior process is that glue is coated on the inner wall of the thin-wall ceramic tube firstly, then the glue is coated on the outer surface of the magnetic column, then the magnetic column is placed in the thin-wall ceramic tube, and finally the two ends of the thin-wall ceramic tube are wiped by cloth, so that the situations of glue leakage and air holes at the two ends of the thin-wall ceramic tube can not occur, the glue is usually smelly and even harmful to a human body, and the working environment in the production process is poor.
The existing assembly mode has great requirements on labor, the fatigue degree of workers is increased by long-time work, the working efficiency is reduced, and unsmooth products can be produced.
Disclosure of Invention
The invention aims to provide an automatic production process of a magnetic material, which aims to solve the technical problems in the background technology.
The invention provides an automatic production process of a magnetic material, which comprises the following steps:
step 2, conveying the magnetic column material carrying frame and the ceramic tube material carrying frame to a gluing station, wherein the magnetic column material carrying frame is pushed upwards through a second electric push rod, the magnetic column material carrying frame is limited by a first limiting frame and cannot deviate during moving, the ceramic tube material carrying frame is conveyed into a bearing mechanism through a third electric push rod, the ceramic tube material carrying frame is also limited by a second limiting frame and cannot deviate during moving, and the ceramic tube material carrying frame is conveyed back to the original position after being conveyed;
step 5, inserting the magnetic column into the ceramic tube to complete assembly, namely moving the magnetic column into the ceramic tube on the ceramic tube connecting frame to complete assembly of the magnetic column and the ceramic tube, and performing next feeding operation after the assembly is completed;
step 6, wiping the leaked glue at the top end of the ceramic tube completely, namely, simultaneously, enabling a moving part to firstly enable a third rectangular groove on a first moving block to correspond to a ceramic tube connecting frame, enabling the assembled ceramic tube to move to the lower part of a rotating rod through the rotation of a driving motor after the magnetic column and the ceramic tube are assembled, enabling the ceramic tube to be in contact with a sponge cushion when moving, and wiping the leaked glue at the top end of the ceramic tube completely through the sponge cushion to obtain a required magnetic material;
step 7, automatic blanking of the magnetic material: and finally, the magnetic material falls into the third rectangular groove to realize automatic blanking.
Furthermore, the feeding mechanism, the bearing mechanism and the transportation mechanism are all arranged in the fixing mechanism, the feeding mechanism is arranged below the fixing mechanism, the transportation mechanism is arranged above the fixing mechanism, the bearing mechanism is arranged between the feeding mechanism and the transportation mechanism, the feeding mechanism corresponds to the bearing mechanism, and the transportation mechanism corresponds to the bearing mechanism.
Further, fixed establishment includes upper shell and lower floor's shell, upper shell and lower floor's shell correspond from top to bottom, the inside of lower floor's shell and upper shell all is the cavity form, first rectangular hole has been seted up at the top of upper shell, the length of lower floor's shell is greater than the upper shell, one side of lower floor's shell is open form.
Furthermore, the feeding mechanism comprises a moving part and a material loading part, the moving part is arranged in the lower shell, the material loading part is arranged on the moving part, and the material loading part corresponds to the bearing mechanism during working.
Furthermore, the moving part comprises a first electric push rod, a first moving block and first slide ways, the first electric push rod is arranged in the lower shell, the first slide ways are two sets, the two sets of first slide ways are symmetrically arranged in the lower shell, the first moving block is positioned on the first slide ways, the output end of the first electric push rod is connected with one side of the first moving block, and a first rectangular groove, a second rectangular groove and a third rectangular groove are formed in the first moving block.
Further, the material loading part comprises a first limiting frame, a second limiting frame, a ceramic tube material loading frame, a magnetic column material loading frame, a second electric push rod and a third electric push rod, wherein the first limiting frame and the second limiting frame are both arranged on a first moving block, the first limiting frame is arranged in a first rectangular groove, the second limiting frame is arranged in a second rectangular groove, the second electric push rod is arranged in the first rectangular groove, the third electric push rod is arranged in the second rectangular groove, the magnetic column material loading frame is arranged on the first limiting frame, the ceramic tube material loading frame is arranged on the second limiting frame, the output end of the second electric push rod is connected with the bottom end of the material loading frame, the output end of the third electric push rod is connected with the bottom end of the ceramic tube material loading frame, and a plurality of material loading ports are respectively formed in the magnetic column material loading frame and the ceramic tube material loading frame.
Further, the bearing mechanism comprises a bearing plate, a magnetic column material receiving frame, a glue placing frame, a motor base, a driving motor, a connecting rod, a rotating rod and a ceramic material receiving frame, the bearing plate is arranged between an upper layer shell and a lower layer shell, a straight-line-shaped hole and a second rectangular hole are respectively formed in the bearing plate, sponge pads are arranged on two sides of the second rectangular hole, the magnetic column material receiving frame is arranged above the straight-line-shaped hole, the motor base is arranged on one side of the bearing plate, the driving motor is arranged on the motor base, the output end of the driving motor is connected with one end of the connecting rod, the connecting rod is positioned in the second rectangular hole in the bearing plate, the rotating rod is arranged on the connecting rod, four ceramic tubes are arranged, the four ceramic tubes are uniformly distributed on the rotating rod, the glue placing frame is arranged on the bearing plate, the glue placing frame is located between the ceramic pipe connecting frame and the magnetic column connecting frame.
Further, the transportation mechanism comprises a driving part and a clamping part, the driving part is arranged in the upper shell, the clamping part is arranged below the driving part, and the clamping part corresponds to the bearing part.
Further, the driving part comprises a lead screw sliding table, a lead screw connecting block, a second moving block, a second slide way, a placing box, a fourth electric push rod, a telescopic rod and a connecting plate, the lead screw sliding table is arranged on the upper shell and positioned above the first rectangular hole, the lead screw connecting block is arranged at the moving end of the lead screw sliding table, the second slide way is provided with two groups, the two groups of second slide ways are symmetrically arranged on the side walls at two sides in the upper shell, the second moving block is arranged on the second slide way and connected with the lead screw connecting block, the placing box is arranged at the bottom end of the second moving block, the fourth electric push rod and the telescopic rod are both arranged in the placing box, the two telescopic rods are respectively positioned at two sides of the fourth electric push rod, and the connecting plate is arranged at the bottom end of the placing box, the output end of the fourth electric push rod and the working ends of the two telescopic rods are connected with the connecting plate, a viscose plate and a viscose rod are further arranged on one side of the connecting plate, the viscose rod is arranged below the viscose plate, and the viscose rod vertically corresponds to the glue placing frame.
Further, the clamping component comprises a double-rod bidirectional cylinder, a third slide way, two first slide ways, two second slide ways, a clamp placing frame, a circular clamp and a clamp connecting block, the double-rod bidirectional cylinder is arranged in the placing box, the number of the third slide ways is two, the two third slide ways are symmetrically arranged below the connecting plate, the first slide way and the second slide way are respectively arranged on the third slide ways, one output end of the double-rod bidirectional cylinder is connected with the first slide way, the other output end of the double-rod bidirectional cylinder is connected with the second slide way, the clamp placing frame is arranged below the connecting plate, the clamp placing frame is positioned between the two third slide ways, a plurality of third rectangular holes are arranged on the clamp placing frame, the number of the circular clamps is two, the two circular clamps are both semicircular, and the two circular clamps are circular when corresponding, circular fixture and anchor clamps connecting block all are equipped with a plurality of, every circular fixture's below all is connected with an anchor clamps connecting block, and the anchor clamps connecting block of connecting on per two adjacent circular fixture is located a third rectangular hole, and one of them anchor clamps connecting block of per two adjacent anchor clamps connecting block is connected with first slide bar, and another anchor clamps connecting block is connected with the second slide bar.
Compared with the prior art, the invention has the beneficial effects that:
the process provided by the invention has the advantages that the process design is ingenious, the connection among the processes is smooth, the feeding of the magnetic columns and the ceramic tubes is realized, the magnetic column loading frame and the ceramic tube loading frame are conveyed to the gluing station, the automatic gluing of the magnetic columns is clamped, the inner wall of the ceramic tube is fully coated with glue, the magnetic columns are inserted into the ceramic tube to complete the assembly, the leaked glue at the top end of the ceramic tube is wiped completely, and the automatic blanking of the magnetic materials is realized, the automation degree is high, the automatic production of the magnetic materials is realized, one person can be responsible for one production line, the productivity is greatly improved, the obtained magnetic materials are not leaked glue, bubbles are not generated, the bonding is firm, the yield is greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a partial schematic view of the present invention;
FIG. 3 is a schematic view of a partial structure of the feeding mechanism of the present invention;
FIG. 4 is a schematic structural diagram of a carrying mechanism according to the present invention;
FIG. 5 is a schematic view of the structure of the transport mechanism of the present invention;
FIG. 6 is a partial schematic view of the transport mechanism of the present invention;
FIG. 7 is a partial structural view of the gripping member of the present invention;
FIG. 8 is a process flow diagram of the present invention.
Reference numerals: the device comprises a fixing mechanism 1, an upper shell 11, a lower shell 12, a first rectangular hole 111, a feeding mechanism 2, a moving part 21, a first electric push rod 211, a first moving block 212, a first slide way 213, a first rectangular groove 214, a second rectangular groove 215, a third rectangular groove 216, a material loading part 22, a first limit frame 221, a second limit frame 222, a ceramic tube loading frame 223, a magnetic column loading frame 224, a second electric push rod 225, a third electric push rod 226, a bearing mechanism 3, a bearing plate 31, a magnetic column receiving frame 32, a glue placing frame 33, a motor base 34, a driving motor 35, a connecting rod 36, a rotating rod 37, a ceramic tube receiving frame 38, a straight-shaped hole 311, a second rectangular hole 312, a sponge pad 313, a transportation mechanism 4, a driving part 41, a sliding table 411, a lead screw connecting block 412, a second moving block 413, a second slide way 414, a placing box 415, a fourth electric push rod 416, a telescopic rod 417, The clamping device comprises a connecting plate 418, an adhesive rod 418, an adhesive plate 419, a clamping component 42, a double-rod bidirectional air cylinder 421, a third slide way 422, a first slide rod 423, a second slide rod 424, a clamp placing frame 425, a circular clamp 426, a clamp connecting block 427 and a third rectangular hole 428.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 8, an embodiment of the present invention provides an automatic production process of a magnetic material, including the following steps:
step 2, conveying the magnetic column material carrying frame and the ceramic tube material carrying frame to a gluing station, namely pushing the magnetic column material carrying frame 224 upwards through a second electric push rod 225, wherein the magnetic column material carrying frame 224 is limited by a first limiting frame 221 and cannot deviate during moving, the ceramic tube material carrying frame 223 is conveyed into the bearing mechanism 3 through a third electric push rod 226, the ceramic tube material carrying frame 223 is also limited by a second limiting frame 222 and cannot deviate during moving, and the ceramic tube material carrying frame 223 finishes conveying and returns to the original position;
step 5, inserting the magnetic column into the ceramic tube to complete assembly, namely moving the magnetic column into the ceramic tube on the ceramic tube connecting frame 38, completing assembly of the magnetic column and the ceramic tube, and performing next feeding operation after the assembly is completed;
step 6, wiping the leaked glue at the top end of the ceramic tube, namely, simultaneously, the moving part 21 firstly enables the third rectangular groove 216 on the first moving block 212 to correspond to the ceramic tube connecting frame 38, after the magnetic column and the ceramic tube are assembled, the ceramic tube which is assembled is moved to the lower part of the rotating rod 37 through the rotation of the driving motor 35, the ceramic tube is contacted with the sponge pad 313 when moving, and the sponge pad can wipe the leaked glue at the top end of the ceramic tube completely to obtain the required magnetic material;
step 7, automatic blanking of the magnetic material: finally, the magnetic material falls into the third rectangular groove to realize automatic blanking, residual glue cannot exist when the ceramic tube falls into the third rectangular groove 216, glue at the top end of the ceramic tube can be prevented from contacting with other ceramic tubes to be adhered together, and therefore the magnetic column and the ceramic tube are assembled.
The feeding mechanism 2, the bearing mechanism 3 and the conveying mechanism 4 are all arranged in the fixing mechanism 1, the feeding mechanism 2 is arranged below the fixing mechanism 1, the conveying mechanism 4 is arranged above the fixing mechanism 1, the bearing mechanism 3 is positioned between the feeding mechanism 2 and the conveying mechanism 4, the feeding mechanism 2 corresponds to the bearing mechanism 3, and the conveying mechanism 4 corresponds to the bearing mechanism 3; during operation, the ceramic tube and the magnetic column are placed in the feeding mechanism 2, the ceramic tube and the magnetic column are transported into the bearing mechanism 3 through the feeding mechanism 2, at the moment, the magnetic column in the bearing mechanism 3 is glued by the transporting mechanism 4, the magnetic column glued with the glue is moved into the ceramic tube, the magnetic column and the ceramic tube are assembled, the ceramic tube and the magnetic column which are assembled are discharged through the bearing mechanism 3, and therefore the assembly operation of the ceramic tube and the magnetic column is completed; through the aforesaid can solve among the prior art magnetic material and need the manual work to assemble when the assembly, because magnetic material needs the viscose when the assembly, so the manual work needs assembling one by one when the assembly, and not only inefficiency, and glue glues very easily on gloves, need change gloves regularly, increase working cost's problem.
Specifically, the fixing mechanism 1 comprises an upper shell 11 and a lower shell 12, the upper shell 11 corresponds to the lower shell 12 up and down, the interiors of the lower shell 12 and the upper shell 11 are both hollow, a first rectangular hole 111 is formed in the top of the upper shell 11, the length of the lower shell 12 is larger than that of the upper shell 11, and one side of the lower shell 12 is open; the upper shell 11 is used for placing the conveying mechanism 4, and the lower shell 12 is used for placing the feeding mechanism 2.
Specifically, the feeding mechanism 2 includes a moving member 21 and a material loading member 22, the moving member 21 is disposed in the lower shell 12, the material loading member 22 is disposed on the moving member 21, and the material loading member 22 corresponds to the carrying mechanism 3 during operation; the carrier member 22 is moved by the moving member 21, and the ceramic tube and the magnetic column with the assembly can be placed by the carrier member 22.
Specifically, the moving part 21 includes a first electric push rod 211, a first moving block 212 and first slide ways 213, the first electric push rod 211 is arranged in the lower housing 12, the first slide ways 213 are provided with two sets, the two sets of first slide ways 213 are symmetrically arranged in the lower housing 12, the first moving block 212 is located on the first slide ways 213, an output end of the first electric push rod 211 is connected with one side of the first moving block 212, the first moving block 212 is provided with a first rectangular groove 214, a second rectangular groove 215 and a third rectangular groove 216, the first rectangular groove 214 and the second rectangular groove 215 are both used for placing the material loading part 22, and the third rectangular groove 216 is used for placing a finished product assembled by a ceramic tube and a magnetic column; the first electric push rod 211 can move the first moving block 212 on the first slide way 213, the first slide way 213 can prevent the first moving block 212 from shifting when moving, and the first slide way 213 can reduce friction generated when the first moving block 212 moves.
Specifically, the material loading part 22 includes a first limiting frame 221, a second limiting frame 222, a ceramic tube material loading frame 223, a magnetic column material loading frame 224, a second electric push rod 225 and a third electric push rod 226, wherein the first limiting frame 221 and the second limiting frame 222 are both disposed on the first moving block 212, the first limiting frame 221 is disposed in the first rectangular groove 214, the second limiting frame 222 is disposed in the second rectangular groove 215, the second electric push rod 225 is disposed in the first rectangular groove 214, the third electric push rod 226 is disposed in the second rectangular groove 215, the magnetic column material loading frame 224 is disposed on the first limiting frame 221, the ceramic tube material loading frame 223 is disposed on the second limiting frame 222, an output end of the second electric push rod 225 is connected to a bottom end of the material loading frame, an output end of the third electric push rod 226 is connected to a bottom end of the ceramic tube material loading frame 223, a plurality of material loading ports are disposed in the magnetic column material loading frame 224 and the ceramic tube material loading frame 223, each material loading port can be provided with a ceramic tube or a magnetic column; when the ceramic tube loading frame is used for operation, a plurality of magnetic columns are placed in the magnetic column loading frame 224, a plurality of ceramic tubes are placed in the ceramic tube loading frame 223, the ceramic tube loading frame 223 and the magnetic column loading frame 224 are moved to the lower portion of the bearing mechanism 3 through movement of the first moving block 212, the magnetic column loading frame 224 is pushed upwards through the second electric push rod 225, the magnetic column loading frame 224 is limited by the first limiting frame 221 and cannot shift when moving, the ceramic tube loading frame 223 can be conveyed into the bearing mechanism 3 through the third electric push rod 226, the ceramic tube loading frame 223 is also limited by the second limiting frame 222 when moving and cannot shift, the ceramic tube loading frame returns to the original position after transportation is completed, and therefore loading operation of the magnetic columns and the ceramic tubes is completed.
Specifically, the bearing mechanism 3 includes a bearing plate 31, a magnetic column material receiving frame 32, a glue placing frame 33, a motor base 34, a driving motor 35, a connecting rod 36, a rotating rod 37 and a ceramic tube material receiving frame 38, the bearing plate 31 is disposed between the upper shell 11 and the lower shell 12, the bearing plate 31 is respectively provided with a straight-line-shaped hole 311 and a second rectangular hole 312, two sides of the second rectangular hole 312 are provided with a sponge pad 313, the sponge pad 313 can be used for wiping glue when contacting with the ceramic tube, the magnetic column material receiving frame 32 is disposed above the straight-line-shaped hole 311, the motor base 34 is disposed at one side of the bearing plate 31, the driving motor 35 is disposed on the motor base 34, an output end of the driving motor 35 is connected with one end of the connecting rod 36, the connecting rod 36 is disposed in the second rectangular hole 312 on the bearing plate 31, the rotating rod 37 is disposed on the connecting rod 36, the number of the ceramic pipe connecting frames 38 is four, the four ceramic pipe connecting frames 38 are uniformly distributed on the rotating rod 37, the glue placing frame 33 is arranged on the bearing plate 31, and the glue placing frame 33 is located between the ceramic pipe connecting frames 38 and the magnetic column connecting frame 32; during operation, the carrier part 22 transports the magnetic column into the magnetic column receiving rack 32 through the linear hole 311, transports the ceramic tube onto the ceramic tube receiving rack 38 located below the rotating rod 37, rotates the rotating rod 37 through the driving motor 35, rotates the ceramic tube receiving rack 38 located below the rotating rod 37 to the upper side of the rotating rod 37, transports the magnetic column through the transporting mechanism 4, first moves the magnetic column into the glue placing rack 33 for gluing, then moves the magnetic column into the ceramic tube on the ceramic tube receiving rack 38, and then performs the next feeding operation after completion, at this time, the moving part 21 first corresponds the third rectangular groove 216 on the first moving block 212 to the ceramic tube receiving rack 38, and moves the ceramic tube after completion of assembly to the lower side of the rotating rod 37 through the rotation of the driving motor 35, so that the ceramic tube falls into the third rectangular groove 216, at this time, the first moving block 212 moves, so that the ceramic tube carrier 223 corresponds to the ceramic tube carrier 38;
specifically, the transportation mechanism 4 includes a driving part 41 and a gripping part 42, the driving part 41 is disposed in the upper housing 11, the gripping part 42 is disposed below the driving part 41, and the gripping part 42 corresponds to the bearing part; the gripping member 42 is movable by the driving member 41, the gripping member 42 is movable in the horizontal direction and the vertical direction, and the magnetic pole is gripped and transported by the gripping member 42.
Specifically, the driving part 41 includes a screw rod sliding table 411, a screw rod connecting block 412, a second moving block 413, a second slideway 414, a placing box 415, a fourth electric push rod 416, an expansion link 417 and a connecting plate 418, the screw rod sliding table 411 is disposed on the upper shell 11, the screw rod sliding table 411 is located above the first rectangular hole 111, the screw rod connecting block 412 is disposed at a moving end of the screw rod sliding table 411, the second slideway 414 is provided with two sets, the two sets of the second slideway 414 are symmetrically disposed on two side walls in the upper shell 11, the second moving block 413 is disposed on the second slideway 414, the second moving block 413 is connected with the screw rod connecting block 412, the placing box 415 is disposed at a bottom end of the second moving block 413, the fourth electric push rod 416 and the expansion link 417 are both disposed in the placing box 415, the expansion links 417 are provided with two expansion links, and the two expansion links 417 are respectively located at two sides of the fourth electric push rod 416, the connecting plate 418 is arranged at the bottom end of the placing box 415, the output end of the fourth electric push rod 416 and the working ends of the two telescopic rods 417 are connected with the connecting plate 418, a viscose plate 419 and a viscose rod 418 are further arranged on one side of the connecting plate 418, the viscose rod 418 is arranged below the viscose plate 419, and the viscose rod 418 corresponds to the glue placing frame 33 up and down; the connecting plate 418 is used for placing the clamping component 42, when in operation, the lead screw connecting block 412 can drive the second moving block 413 to move through driving of the lead screw sliding table 411, the second moving block 413 can move on the second sliding rail 414, the second sliding rail 414 can enable the second moving block 413 not to deviate during movement and reduce friction generated during movement of the second moving block 413, the placing box 415 can move along with the second moving block 413, the placing box 415 can drive the fourth electric push rod 416, the telescopic rod 417 and the connecting plate 418 to move, the connecting plate 418 can enable the clamping component 42 to move synchronously, the connecting plate 418 can drive the clamping component 42 to move vertically through the fourth electric push rod 416, the clamping component 42 can clamp the magnetic pole through vertical movement and perform gluing operation, and the connecting plate 418 can also drive the adhesive plate 419 to move, when the connecting plate 418 descends, the adhesive plate 419 can drive the adhesive rod 418 to descend, at the moment, the adhesive rod 418 can perform adhesive bonding operation, when the clamping component 42 moves to drive the magnetic column to perform adhesive bonding operation, at the moment, the adhesive plate 419 can synchronously descend to enable the adhesive rod 418 to correspond to the ceramic tube, and at the moment, the inner wall of the ceramic tube is firstly subjected to adhesive bonding operation through the adhesive rod 418.
Specifically, the clamping component 42 includes a dual-rod bidirectional cylinder 421, a third slide way 422, a first sliding rod 423, a second sliding rod 424, a fixture placing rack 425, a circular fixture 426, and a fixture connecting block 427, the dual-rod bidirectional cylinder 421 is disposed in the placing box 415, the third slide way 422 includes two third slide ways 422, the two third slide ways 422 are symmetrically disposed below the connecting plate 418, the first sliding rod 423 and the second sliding rod 424 are respectively disposed on the third slide way 422, one output end of the dual-rod bidirectional cylinder 421 is connected to the first sliding rod 423, the other output end of the dual-rod bidirectional cylinder 421 is connected to the second sliding rod 424, the fixture placing rack 425 is disposed below the connecting plate 418, the fixture placing rack 425 is disposed between the two third slide ways 422, the fixture placing rack 425 is provided with a plurality of third rectangular holes 428, the circular fixture 426 is provided with two, the two circular clamps 426 are semicircular, the two circular clamps 426 are circular when corresponding to each other, a plurality of circular clamps 426 and clamp connecting blocks 427 are arranged, a clamp connecting block 427 is connected to the lower part of each circular clamp 426, the clamp connecting block 427 connected to each two adjacent circular clamps 426 is located in a third rectangular hole 428, one clamp connecting block 427 of each two adjacent clamp connecting blocks 427 is connected to the first sliding rod 423, and the other clamp connecting block 427 is connected to the second sliding rod 424; when carrying out the operation, can make first slide bar 423 and second slide bar 424 be the opposite direction displacement through the drive of two-way cylinder 421 of pole, first slide bar 423 and second slide bar 424 can drive two adjacent anchor clamps connecting block 427 respectively and be the opposite direction displacement this moment, and the removal through two anchor clamps connecting block 427 can make two adjacent circular anchor clamps 426 press from both sides tightly, when getting the operation to the magnetic column, can effectually press from both sides the magnetic column, makes the magnetic column unable the dropping or skew in transit.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, those skilled in the art will appreciate that; the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. An automatic production process of a magnetic material is characterized by comprising the following steps:
step 1, loading magnetic columns and ceramic tubes, namely setting a fixing mechanism (1), a loading mechanism (2), a bearing mechanism (3) and a conveying mechanism (4), firstly, placing a plurality of magnetic columns in a magnetic column loading frame (224) of the loading mechanism (2), placing a plurality of ceramic tubes in a ceramic tube loading frame (223), and moving the ceramic tube loading frame (223) and the magnetic column loading frame (224) to the lower part of the bearing mechanism (3) through the movement of a first moving block (212);
step 2, conveying the magnetic column material carrying frame and the ceramic tube material carrying frame to a gluing station, wherein the magnetic column material carrying frame (224) is pushed upwards through a second electric push rod (225), the magnetic column material carrying frame (224) is limited by a first limiting frame (221) and cannot shift when moving, the ceramic tube material carrying frame (223) is conveyed into a bearing mechanism (3) through a third electric push rod (226), the ceramic tube material carrying frame (223) is also limited by a second limiting frame (222) and cannot shift when moving, and the ceramic tube material carrying frame (223) is returned to the original position after being conveyed;
step 3, clamping the magnetic columns for automatic gluing, namely, enabling a rotating rod (37) to rotate through a driving motor (35), enabling a ceramic pipe connecting rack (38) positioned below the rotating rod (37) to rotate to the upper side of the rotating rod (37), transporting the magnetic columns through a transporting mechanism (4), enabling a gluing plate (419) to drive a gluing rod (418) to carry out gluing operation while the transporting mechanism (4) clamps the magnetic columns, and then moving the magnetic columns into a glue placing rack (33) for gluing;
step 4, coating glue on the inner wall of the ceramic tube, wherein when the magnetic column is glued, a glue stick (418) can glue the inner wall of the ceramic tube;
step 5, inserting the magnetic column into the ceramic tube to complete assembly, then moving the magnetic column into the ceramic tube on the ceramic tube connecting frame (38), completing assembly of the magnetic column and the ceramic tube, and performing next feeding operation after the assembly is completed;
step 6, wiping the leaked glue at the top end of the ceramic tube, namely, simultaneously, enabling a third rectangular groove (216) on a first moving block (212) to correspond to a ceramic tube connecting frame (38) by a moving part (21), enabling the ceramic tube which is assembled to move to the lower part of a rotating rod (37) through the rotation of a driving motor (35) after the magnetic column and the ceramic tube are assembled, enabling the ceramic tube to be in contact with a sponge cushion (313) when the ceramic tube moves, and wiping the leaked glue at the top end of the ceramic tube by the sponge cushion to obtain a required magnetic material;
step 7, automatic blanking of the magnetic material: finally, the magnetic material falls into the third rectangular groove (216) to realize automatic blanking.
2. The automatic production process of the magnetic material as claimed in claim 1, wherein the feeding mechanism (2), the carrying mechanism (3) and the transporting mechanism (4) are all arranged in the fixing mechanism (1), the feeding mechanism (2) is arranged below the fixing mechanism (1), the transporting mechanism (4) is arranged above the fixing mechanism (1), the carrying mechanism (3) is arranged between the feeding mechanism (2) and the transporting mechanism (4), the feeding mechanism (2) corresponds to the carrying mechanism (3), and the transporting mechanism (4) corresponds to the carrying mechanism (3).
3. The automatic production process of the magnetic material as claimed in claim 2, wherein the fixing mechanism (1) comprises an upper shell (11) and a lower shell (12), the upper shell (11) and the lower shell (12) correspond to each other up and down, the interiors of the lower shell (12) and the upper shell (11) are both hollow, a first rectangular hole (111) is formed in the top of the upper shell (11), the length of the lower shell (12) is greater than that of the upper shell (11), and one side of the lower shell (12) is open.
4. An automatic production process of a magnetic material according to claim 3, characterized in that the feeding mechanism (2) comprises a moving part (21) and a material loading part (22), the moving part (21) is arranged in the lower shell (12), the material loading part (22) is arranged on the moving part (21), and the material loading part (22) corresponds to the carrying mechanism (3) in operation.
5. The automatic production process of the magnetic material as claimed in claim 4, wherein the moving part (21) comprises a first electric push rod (211), a first moving block (212) and first slide ways (213), the first electric push rod (211) is arranged in the lower shell (12), the first slide ways (213) are provided in two sets, the two sets of the first slide ways (213) are symmetrically arranged in the lower shell (12), the first moving block (212) is located on the first slide ways (213), the output end of the first electric push rod (211) is connected with one side of the first moving block (212), and the first moving block (212) is provided with a first rectangular groove (214), a second rectangular groove (215) and a third rectangular groove (216).
6. The automatic production process of a magnetic material according to claim 5, wherein the carrier member (22) comprises a first stopper (221), a second stopper (222), a ceramic tube carrier (223), a magnetic column carrier (224), a second electric push rod (225) and a third electric push rod (226), the first stopper (221) and the second stopper (222) are both disposed on a first moving block (212), the first stopper (221) is disposed in a first rectangular groove (214), the second stopper (222) is disposed in a second rectangular groove (215), the second electric push rod (225) is disposed in the first rectangular groove (214), the third electric push rod (226) is disposed in the second rectangular groove (215), the magnetic column carrier (224) is disposed on the first stopper (221), and the ceramic tube carrier (223) is disposed on the second stopper (222), the output end of the second electric push rod (225) is connected with the bottom end of the reshaying work-carrying rack, the output end of the third electric push rod (226) is connected with the bottom end of the ceramic tube work-carrying rack (223), and a plurality of material carrying ports are formed in the magnetic column work-carrying rack (224) and the ceramic tube work-carrying rack (223).
7. The automatic production process of the magnetic material according to claim 5, wherein the bearing mechanism (3) comprises a bearing plate (31), a magnetic column material receiving frame (32), a glue placing frame (33), a motor base (34), a driving motor (35), a connecting rod (36), a rotating rod (37) and a ceramic tube material receiving frame (38), the bearing plate (31) is arranged between the upper shell (11) and the lower shell (12), the bearing plate (31) is respectively provided with a linear hole (311) and a second rectangular hole (312), sponge pads (313) are arranged on two sides of the second rectangular hole (312), the magnetic column material receiving frame (32) is arranged above the linear hole (311), the motor base (34) is arranged on one side of the bearing plate (31), the driving motor (35) is arranged on the motor base (34), the output end of driving motor (35) is connected with the one end of connecting rod (36), connecting rod (36) are located second rectangular hole (312) on loading board (31), dwang (37) set up on connecting rod (36), ceramic pipe joint work or material rest (38) are equipped with four, four ceramic pipe joint work or material rest (38) evenly distributed is on dwang (37), glue rack (33) set up on loading board (31), glue rack (33) are located between ceramic pipe joint work or material rest (38) and magnetism post work or material rest (32).
8. An automatic production process of a magnetic material according to claim 3, characterized in that the transportation mechanism (4) comprises a driving part (41) and a gripping part (42), the driving part (41) is arranged in the upper shell (11), the gripping part (42) is arranged below the driving part (41), and the gripping part (42) corresponds to the bearing part.
9. The automatic production process of a magnetic material according to claim 8, wherein the driving part (41) comprises a lead screw sliding table (411), a lead screw connecting block (412), a second moving block (413), a second slideway (414), a placing box (415), a fourth electric push rod (416), an expansion link (417) and a connecting plate (418), the lead screw sliding table (411) is arranged on the upper shell (11), the lead screw sliding table (411) is positioned above the first rectangular hole (111), the lead screw connecting block (412) is arranged on the moving end of the lead screw sliding table (411), the second slideway (414) is provided with two groups, the two groups of the second slideway (414) are symmetrically arranged on the two side walls in the upper shell (11), the second moving block (413) is arranged on the second slideway (414), and the second moving block (413) is connected with the lead screw connecting block (412), the placing box (415) is arranged at the bottom end of the second moving block (413), the fourth electric push rod (416) and the telescopic rods (417) are arranged in the placing box (415), the telescopic rods (417) are two, the two telescopic rods (417) are respectively located on two sides of the fourth electric push rod (416), the connecting plate (418) is arranged at the bottom end of the placing box (415), the output end of the fourth electric push rod (416) and the working ends of the two telescopic rods (417) are connected with the connecting plate (418), a viscose plate (419) and a viscose rod (418) are further arranged on one side of the connecting plate (418), the viscose rod (418) is arranged below the viscose plate (419), and the viscose rod (418) corresponds to the glue placing frame (33) up and down.
10. The automatic production process of the magnetic material according to claim 9, wherein the clamping component (42) comprises a double-rod bidirectional cylinder (421), three slideways (422), a first sliding rod (423), a second sliding rod (424), a clamp placing frame (425), a circular clamp (426) and a clamp connecting block (427), the double-rod bidirectional cylinder (421) is arranged in a placing box (415), the number of the third slideways (422) is two, the two third slideways (422) are symmetrically arranged below a connecting plate (418), the first sliding rod (423) and the second sliding rod (424) are respectively arranged on the third slideways (422), one output end of the double-rod bidirectional cylinder (421) is connected with the first sliding rod (423), and the other output end of the double-rod bidirectional cylinder (421) is connected with the second sliding rod (424), the fixture placing frame (425) is arranged below the connecting plate (418), the fixture placing frame (425) is positioned between the two third slide ways (422), a plurality of third rectangular holes (428) are formed in the fixture placing frame (425), two circular fixtures (426) are arranged, the two circular fixtures (426) are semicircular, the two circular fixtures (426) are circular when corresponding to each other, the circular clamps (426) and the clamp connecting blocks (427) are provided with a plurality of circular clamps (426), the lower part of each circular clamp (426) is connected with one clamp connecting block (427), the clamp connecting blocks (427) connected on every two adjacent circular clamps (426) are positioned in a third rectangular hole (428), one clamp connecting block (427) of every two adjacent clamp connecting blocks (427) is connected with the first sliding rod (423), and the other clamp connecting block (427) is connected with the second sliding rod (424).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011250852.8A CN112489974A (en) | 2020-11-10 | 2020-11-10 | Automatic production process of magnetic material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011250852.8A CN112489974A (en) | 2020-11-10 | 2020-11-10 | Automatic production process of magnetic material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112489974A true CN112489974A (en) | 2021-03-12 |
Family
ID=74929545
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011250852.8A Withdrawn CN112489974A (en) | 2020-11-10 | 2020-11-10 | Automatic production process of magnetic material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112489974A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245134A (en) * | 2021-05-12 | 2021-08-13 | 骏日科技(深圳)有限公司 | Automatic assembling and dispensing process |
-
2020
- 2020-11-10 CN CN202011250852.8A patent/CN112489974A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245134A (en) * | 2021-05-12 | 2021-08-13 | 骏日科技(深圳)有限公司 | Automatic assembling and dispensing process |
| CN113245134B (en) * | 2021-05-12 | 2022-07-22 | 骏日科技(深圳)有限公司 | Automatic assembling and dispensing process |
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Application publication date: 20210312 |
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