CN112482058B - Round rope printing method - Google Patents

Round rope printing method Download PDF

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Publication number
CN112482058B
CN112482058B CN202011367412.0A CN202011367412A CN112482058B CN 112482058 B CN112482058 B CN 112482058B CN 202011367412 A CN202011367412 A CN 202011367412A CN 112482058 B CN112482058 B CN 112482058B
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China
Prior art keywords
ironing
arc
round rope
rope
shaped
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CN202011367412.0A
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CN112482058A (en
Inventor
张坚
李霞晖
张华智
盛崤敏
孙大勇
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Guangdong Kangpai Huanchuang Technology Co ltd
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Guangdong Kangpai Huanchuang Technology Co ltd
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Publication of CN112482058A publication Critical patent/CN112482058A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • D06P5/08After-treatment with organic compounds macromolecular
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04CBRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C1/00Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
    • D04C1/02Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof made from particular materials
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04CBRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C1/00Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
    • D04C1/06Braid or lace serving particular purposes
    • D04C1/12Cords, lines, or tows
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00Calendering, pressing, ironing, glossing or glazing textile fabrics
    • D06C15/10Calendering, pressing, ironing, glossing or glazing textile fabrics between flat plates of a press
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/39General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/41General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using basic dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/02Material containing basic nitrogen
    • D06P3/04Material containing basic nitrogen containing amide groups
    • D06P3/24Polyamides; Polyurethanes
    • D06P3/241Polyamides; Polyurethanes using acid dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/02Material containing basic nitrogen
    • D06P3/04Material containing basic nitrogen containing amide groups
    • D06P3/24Polyamides; Polyurethanes
    • D06P3/26Polyamides; Polyurethanes using dispersed dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34Material containing ester groups
    • D06P3/52Polyesters
    • D06P3/522Polyesters using basic dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/003Transfer printing
    • D06P5/004Transfer printing using subliming dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Abstract

The invention relates to a round rope printing method. The printing method comprises the following steps: and carrying out primary ironing treatment on the round rope to obtain the ironing round rope. And forming a preset pattern on the thermal sublimation transfer printing medium to obtain the pattern transfer printing medium. And (3) stacking the pattern transfer medium and the ironing round rope, so that the surface of the pattern transfer medium with the preset pattern is close to the ironing round rope, and the transfer round rope is obtained. And carrying out secondary ironing treatment on the transfer printing round rope. The printing method can display preset patterns on the round ropes, and improve the diversity of the appearance of the round ropes. In addition, the round rope printing method has good customizing effect, can form a required preset pattern on the thermal sublimation transfer printing medium, and meets the customizing requirement of diversity.

Description

Round rope printing method
Technical Field
The invention relates to the technical field of textile, in particular to a round rope printing method.
Background
In the spinning process, as products are increasingly popularized, consumers want to be able to show various patterns on the round ropes. However, since the round rope has a circular structure, the conventional printing method is mostly used for printing of a plane fabric, and it is difficult to implement printing on the round rope.
Disclosure of Invention
Based on this, it is necessary to provide a round rope printing method, by which the round rope can be subjected to printing treatment, and the diversity of the appearance of the round rope can be improved.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a round rope printing method comprises the following steps:
carrying out primary ironing treatment on the round rope to obtain an ironing round rope;
forming a preset pattern on the thermal sublimation transfer printing medium to obtain a pattern transfer printing medium;
laminating and placing the pattern transfer medium and the ironing round rope, so that the surface of the pattern transfer medium with the preset pattern is close to the ironing round rope, and obtaining a transfer round rope;
and carrying out secondary ironing treatment on the transfer printing round rope.
In one embodiment, the first ironing process includes the steps of: carrying out ironing treatment on the round ropes by adopting round rope ironing equipment;
the round rope ironing equipment comprises a base, a first ironing piece and a second ironing piece;
the first ironing piece is provided with a first arc-shaped through groove, and the second ironing piece is provided with a second arc-shaped through groove; the first ironing part and/or the second ironing part are/is movably connected to the base, the first arc-shaped through groove and the second arc-shaped through groove can be mutually matched to form an ironing channel for ironing the round rope, and the first ironing part and the second ironing part can be mutually matched to be used for adjusting the distance between the first arc-shaped through groove and the second arc-shaped through groove.
In one embodiment, the second ironing process includes the steps of: carrying out ironing treatment on the transfer printing round ropes by adopting round rope ironing equipment;
the round rope ironing equipment comprises a base, a first ironing piece and a second ironing piece;
the first ironing piece is provided with a first arc-shaped through groove, and the second ironing piece is provided with a second arc-shaped through groove; the first ironing part and/or the second ironing part are/is movably connected to the base, the first arc-shaped through groove and the second arc-shaped through groove can be mutually matched to form an ironing channel for ironing the round rope, and the first ironing part and the second ironing part can be mutually matched to be used for adjusting the distance between the first arc-shaped through groove and the second arc-shaped through groove.
In one embodiment, the first arc-shaped through groove is a circular arc-shaped through groove, and the central angle of the circular arc of the radial section of the first arc-shaped through groove is 178-183 degrees; and/or the number of the groups of groups,
the second arc-shaped through groove is an arc-shaped through groove, and the central angle of the arc of the radial section of the second arc-shaped through groove is 178-183 degrees.
In one embodiment, the ironing temperature of the first ironing treatment is 180-200 ℃, and the ironing pressure is 0.5kg/cm 2 ~1.0kg/cm 2 The ironing time is 15 s-25 s; and/or the number of the groups of groups,
the step of forming the preset pattern on the thermal sublimation transfer printing medium is to form the preset pattern on the thermal sublimation transfer printing medium in a digital printing mode; and/or the number of the groups of groups,
the ironing temperature of the second ironing treatment is 180-210 ℃, and the ironing pressure is 2.5kg/cm 2 ~5.0kg/cm 2 The ironing time is 20 s-30 s.
In one embodiment, the round rope is woven by yarns with fineness of 50D-300D.
In one embodiment, the fibers of the yarn are at least one of polyester fibers, nylon fibers, and nylon fibers.
In one embodiment, the circular rope printing method further comprises the following steps: and carrying out fixation treatment on the transfer printing round rope after the second ironing treatment.
In one embodiment, the color fixing liquid for the color fixing treatment is formed by mixing a color fixing agent, citric acid and water, wherein the color fixing agent is 5 g/L-10 g/L and the organic acid is 1 g/L-7 g/L; the temperature of the fixation treatment is 50-70 ℃, and the time of the fixation treatment is 20-40 min.
In one embodiment, the fixing agent comprises the following components in percentage by mass: 30-50% of waterborne polyurethane, 30-45% of polyether polyhydroxy polymer and the balance of water.
The round rope printing method comprises the following steps: and carrying out primary ironing treatment on the round rope to obtain the ironing round rope. And forming a preset pattern on the thermal sublimation transfer printing medium to obtain the pattern transfer printing medium. And (3) stacking the pattern transfer medium and the ironing round rope, so that the surface of the pattern transfer medium with the preset pattern is close to the ironing round rope, and the transfer round rope is obtained. And carrying out secondary ironing treatment on the transfer printing round rope. With the increasing popularity of product diversification, consumers want to be able to show diverse graphics on round ropes as well. However, due to the structural characteristics of the round rope, the traditional printing method is difficult to realize printing on the round rope. In the round rope printing method, the round rope is firstly subjected to the first ironing treatment, the processing performance of the round rope is improved, and then the preset pattern is transferred to the round rope through the second ironing treatment by the thermal sublimation transfer medium. Thus, the preset patterns can be displayed on the round ropes, and the diversity of the appearance of the round ropes is improved. In addition, the round rope printing method has good customizing effect, can form a required preset pattern on the thermal sublimation transfer printing medium, and meets the customizing requirement of diversity.
Drawings
FIG. 1 is a schematic diagram of a cord ironing apparatus according to an embodiment of the present invention;
fig. 2 is a left side view of a matching structure of a first ironing member and a second ironing member in the corresponding cord ironing device of fig. 1;
FIG. 3 is a bottom view of a first crimp of the corresponding cord crimping apparatus of FIG. 1;
FIG. 4 is a top view of a second stamping part of the corresponding cord stamping apparatus of FIG. 1;
fig. 5 is a schematic structural diagram of the circular rope stamping device corresponding to fig. 1 in the process of circular rope printing.
The figure indicates:
100. round rope ironing equipment; 101. a base; 102. a first stamping part; 1021. a first arc-shaped through groove; 103. a second stamping part; 1031. a second arc-shaped through groove; 104. a first stamping part mounting part; 105. a second stamping part mounting part; 106. a driving mechanism; 107. a material guiding platform; 200. a round rope; 300. thermal sublimation transfer media.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the invention, whereby the invention is not limited to the specific embodiments disclosed below.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 4, an embodiment of the present invention provides a cord ironing apparatus 100, where the cord ironing apparatus 100 includes a base 101, a first ironing member 102, and a second ironing member 103. The first ironing member 102 is provided with a first arc-shaped through slot 1021, and the second ironing member 103 is provided with a second arc-shaped through slot 1031. The first ironing piece 102 and/or the second ironing piece 103 are movably connected to the base 101, the first arc-shaped through slot 1021 and the second arc-shaped through slot 1031 can be mutually matched to form an ironing channel for ironing the round rope 200, and the first ironing piece 102 and the second ironing piece 103 can be mutually matched to be used for adjusting the distance between the first arc-shaped through slot 1021 and the second arc-shaped through slot 1031.
When the ironing device in this embodiment is used for ironing the round rope 200, the positions of the first ironing piece 102 and the second ironing piece 103 are adjusted to adjust the first arc through slot 1021 and the second arc through slot 1031 to a proper position, then the round rope 200 is placed in the second arc through slot 1031, and the positions of the first ironing piece 102 and the second ironing piece 103 are continuously adjusted, so that the first arc through slot 1021 and the second arc through slot 1031 form an ironing channel, and at this time, the round rope 200 is positioned in the ironing channel. The ironing parameters between the first ironing press 102 and the second ironing press 103 are set to the proper range, and the round rope 200 is then ironed. When the ironing equipment is used for ironing the round rope 200, the round rope is positioned in the ironing channel, the round rope is not easy to deform in the ironing process, the round shape of the round rope can be effectively maintained, and the processing requirement of ironing the round rope is met. In addition, after the ironing of a certain section of the round rope is finished, the continuous processing of the ironing of the round rope can be realized by adjusting the position of the round rope in the ironing channel, and the processing efficiency is improved.
In a specific example, the first stamping part 102 and/or the second stamping part 103 are stamping plates. Preferably, the first stamping part 102 and the second stamping part 103 are both stamping plates.
In a specific example, the cord ironing device 100 is composed of a base 101, a first ironing press 102 and a second ironing press 103. The first ironing member 102 is provided with a first arc-shaped through slot 1021, and the second ironing member 103 is provided with a second arc-shaped through slot 1031. The first ironing piece 102 and/or the second ironing piece 103 are movably connected to the base 101, the first arc-shaped through slot 1021 and the second arc-shaped through slot 1031 can be mutually matched to form an ironing channel for ironing the round rope 200, and the first ironing piece 102 and the second ironing piece 103 can be mutually matched to be used for adjusting the distance between the first arc-shaped through slot 1021 and the second arc-shaped through slot 1031. The round rope ironing device 100 in the example consists of the base 101, the first ironing piece 102 and the second ironing piece 103, can effectively iron and press the round rope, can effectively keep the round shape of the round rope, meets the processing requirement of ironing and pressing the round rope, can realize continuous processing of ironing and pressing the round rope, and improves the processing efficiency.
As a preferable scheme, the first arc-shaped through groove 1021 is a circular arc-shaped through groove, and the central angle of the circular arc of the radial section of the first arc-shaped through groove 1021 is 178-183 degrees. At this time, the first arc through groove 1021 and the round rope can be well matched, and the stability of the round rope in the ironing process is further improved. The angle is too big, and the round rope atress is uneven, and the too little round rope of angle is difficult to the complete pressfitting, the problem of deformation appears easily at the edge of arc wall. Specifically, the central angle of the circular arc of the radial cross section of the first arc-shaped through groove 1021 may be, but is not limited to, 178 °, 179 °, 180 °, 181 °, 182 °, 183 °, or the like. It is further preferable that an angle other than 180 ° is adopted as a central angle of the circular arc of the radial cross section of the first arc-shaped through slot 1021 in order to make the first arc-shaped through slot 1021 fit with the circular rope better.
Further, the second arc-shaped through groove 1031 is a circular arc-shaped through groove, and the central angle of the circular arc of the radial section of the second arc-shaped through groove 1031 is 178-183 degrees. At this time, the second arc-shaped through groove 1031 and the round rope can be well matched, so that the stability of the round rope in the ironing process is further improved. The angle is too big, and the round rope atress is uneven, and the too little round rope of angle is difficult to the complete pressfitting, the problem of deformation appears easily at the edge of arc wall. Specifically, the central angle of the circular arc of the radial cross section of the second arc-shaped through groove 1031 may be, but is not limited to, 178 °, 179 °, 180 °, 181 °, 182 °, 183 °, or the like. It is further preferable that an angle other than 180 ° is adopted as the central angle of the arc of the radial cross section of the second arc-shaped through groove 1031 in order to make the second arc-shaped through groove 1031 better fit with the round rope.
Further, the central angle of the circular arc of the radial cross section of the first arc-shaped through groove 1021 is equal to the central angle of the circular arc of the radial cross section of the second arc-shaped through groove 1031. At this time, the acting force of the first arc through groove 1021 and the second arc through groove 1031 on the round rope is more uniform, the consistency of the action on the round rope can be improved, and the stability of the round rope in the ironing process is more effectively maintained.
In one specific example, the radial cross-section of the first arcuate slot 1021 has a radius of 1mm to 4mm. In the actual processing process, the diameter of the circular rope is usually smaller, and the radius of the radial section of the first arc-shaped through groove 1021 is set to be 1-4 mm, so that the processing of the conventional circular rope can be met. For example, the radial cross-section of the first arcuate slot 1021 has a radius of 1mm, 1.2mm, 1.5mm, 1.8mm, 2mm, 2.5mm, 2.8mm, 3mm, 3.2mm, 3.5mm, 3.8mm, or 4mm.
Corresponding to the first arc-shaped through groove 1021, the radius of the radial section of the second arc-shaped through groove 1031 is 1 mm-4 mm. The radius of the radial section of the second arc-shaped through groove 1031 is set to be 1 mm-4 mm, so that the processing of the conventional round rope can be satisfied. For example, the radial cross-section of the second arcuate channel 1031 has a radius of 1mm, 1.2mm, 1.5mm, 1.8mm, 2mm, 2.5mm, 2.8mm, 3mm, 3.2mm, 3.5mm, 3.8mm, or 4mm.
Preferably, the radius of the radial cross section of the first arc-shaped through groove 1021 is equal to the radius of the radial cross section of the second arc-shaped through groove 1031. At this time, in the ironing process, the uniformity of the acting force of the first arc-shaped through groove 1021 and the second arc-shaped through groove 1031 on the round rope can be effectively improved, and the ironing quality of the round rope is further improved.
It should be noted that, the number of the first arc-shaped through grooves 1021 is plural, and the number of the second arc-shaped through grooves 1031 is plural; the first arc-shaped through grooves 1021 and the second arc-shaped through grooves 1031 can be opposite to each other one by one to form a plurality of ironing channels. Through the setting of a plurality of first arc logical grooves 1021 and second arc logical grooves 1031, can scald the pressure to many round ropes simultaneously, improve the machining efficiency that the round rope scalds the pressure.
Referring to fig. 2 again, in this embodiment, there are 2 first arc-shaped through slots 1021, and 2 second arc-shaped through slots 1031; in the ironing process of the round ropes, the 2 first arc-shaped through grooves 1021 and the 2 second arc-shaped through grooves 1031 can be in one-to-one correspondence to form 2 ironing channels for the 2 round ropes 200 to pass through and be ironed. It can be appreciated that the number of first arcuate through slots 1021 is equal to the number of second arcuate through slots 1031. For example, the number of the first arc-shaped through grooves 1021 is 2 to 8, and the number of the second arc-shaped through grooves 1031 is 2 to 8. Specifically, the number of the first arc-shaped through grooves 1021 is 2, 3, 4, 5, 6, 7 or 8, and the number of the second arc-shaped through grooves 1031 is 2, 3, 4, 5, 6, 7 or 8.
Further, when there are a plurality of first arc-shaped through grooves 1021 and a plurality of second arc-shaped through grooves 1031, the plurality of first arc-shaped through grooves 1021 are uniformly distributed on the first stamping piece 102, and the plurality of second arc-shaped through grooves 1031 are uniformly distributed on the second stamping piece 103. The first arc through grooves 1021 and the second arc through grooves 1031 are formed in a uniformly distributed mode, and accordingly consistency of pressing of the round ropes can be improved.
In a specific example, the round cord ironing device 100 further comprises a first ironing press mount 104 and/or a second ironing press mount 105. The first crimp mount 104 is connected to the first crimp 102 for mounting the first crimp 102 to the apparatus. The second crimp mount 105 is connected to the second crimp 103 for mounting the second crimp 103 to the apparatus.
Referring again to fig. 1, the cord ironing apparatus 100 further includes a driving mechanism 106; the driving mechanism 106 is connected with the first stamping part 102 and is used for driving the first stamping part 102 to move so as to realize the adjustment of the distance between the first arc-shaped through slot 1021 and the second arc-shaped through slot 1031. It is understood that the drive mechanism 106 may be, but is not limited to, a telescoping cylinder, a hydraulic drive mechanism, or the like. Preferably, the second stamping member 103 is fixed to the base 101. The second stamping part 103 is fixed on the substrate, and the distance between the first arc-shaped through groove 1021 and the second arc-shaped through groove 1031 is adjusted by adjusting the first stamping part 102, so that the adjustment is more convenient and quick.
In a specific example, the round rope ironing device 100 further includes a material guiding platform 107; a guide platform 107 extends outwardly from both ends of the base 101 for guiding the feeding and receiving of the round rope 200. Through the setting of guide platform 107, can further improve the stability of round rope in the course of working. Specifically, the second ironing piece 103 is fixed on the material guiding platform 107, and the first ironing piece 102 and the second ironing piece 103 are located on the same side of the material guiding platform 107.
It will be appreciated that the cord ironing apparatus 100 further comprises a feeding mechanism and/or a receiving mechanism; the feeding mechanism and the receiving mechanism are respectively positioned at two sides of the base 101 for feeding and receiving the round rope 200. Feeding and receiving are carried out to the round ropes through feeding mechanism and receiving mechanism respectively, improve the efficiency that the round ropes scalded press processing, accomodate the round ropes in order, improve the uniformity of processing scene.
Referring to fig. 5, still another embodiment of the present invention provides a round rope printing method, which includes the steps of: carrying out primary ironing treatment on the round rope to obtain an ironing round rope; forming a preset pattern on the thermal sublimation transfer media 300 to obtain a pattern transfer media; laminating and placing the pattern transfer medium and the ironing round rope, so that the surface of the pattern transfer medium with the preset pattern is close to the ironing round rope, and obtaining a transfer round rope; and carrying out secondary ironing treatment on the transfer printing round rope.
With the increasing popularity of product diversification, consumers want to be able to show diverse graphics on round ropes as well. However, due to the structural characteristics of the round rope, the traditional printing method is difficult to realize printing on the round rope. In the circular rope printing method in this embodiment, the circular rope is first subjected to the ironing process for the first time, so as to improve the processing performance of the circular rope, and then the preset pattern is transferred to the circular rope through the thermal sublimation transfer medium 300 by the second ironing process. Thus, the preset patterns can be displayed on the round ropes, and the diversity of the appearance of the round ropes is improved. In addition, the round rope printing method in the embodiment has good customizing effect, can form a required preset pattern on the thermal sublimation transfer printing medium 300, and meets the customizing requirement of diversity.
In a specific example, the steps of the round rope printing method are as follows: carrying out primary ironing treatment on the round rope to obtain an ironing round rope; forming a preset pattern on the thermal sublimation transfer media 300 to obtain a pattern transfer media; laminating and placing the pattern transfer medium and the ironing round rope, so that the surface of the pattern transfer medium with the preset pattern is close to the ironing round rope, and obtaining a transfer round rope; and carrying out secondary ironing treatment on the transfer printing round rope.
In a specific example, the first ironing process includes the steps of: carrying out ironing treatment on the round ropes by adopting round rope ironing equipment 100; the cord ironing device 100 comprises a base 101, a first ironing member 102 and a second ironing member 103. The first ironing member 102 is provided with a first arc-shaped through slot 1021, and the second ironing member 103 is provided with a second arc-shaped through slot 1031. The first ironing piece 102 and/or the second ironing piece 103 are movably connected to the base 101, the first arc-shaped through slot 1021 and the second arc-shaped through slot 1031 can be mutually matched to form an ironing channel for ironing the round rope 200, and the first ironing piece 102 and the second ironing piece 103 can be mutually matched to be used for adjusting the distance between the first arc-shaped through slot 1021 and the second arc-shaped through slot 1031.
Adopt this round rope to scald pressure equipment 100 to carry out the first time and scald pressure to the round rope and handle, can carry out the preforming to the round rope, in scalding the pressure in-process, the round rope is located scalds the pressure passageway, and the round rope is difficult for appearing warping, can effectively keep the circular shape of round rope, realizes the circular type printing on the round rope, satisfies the processing requirement that the round rope scalds the pressure, can also realize the continuous processing that the round rope scalds the pressure, improves machining efficiency.
In another specific example, the second ironing process includes the steps of: carrying out ironing treatment on the transfer printing round ropes by adopting round rope ironing equipment 100; the cord ironing device 100 comprises a base 101, a first ironing member 102 and a second ironing member 103. The first ironing member 102 is provided with a first arc-shaped through slot 1021, and the second ironing member 103 is provided with a second arc-shaped through slot 1031. The first ironing piece 102 and/or the second ironing piece 103 are movably connected to the base 101, the first arc-shaped through slot 1021 and the second arc-shaped through slot 1031 can be mutually matched to form an ironing channel for ironing the round rope 200, and the first ironing piece 102 and the second ironing piece 103 can be mutually matched to be used for adjusting the distance between the first arc-shaped through slot 1021 and the second arc-shaped through slot 1031.
Adopt this round rope to scald pressure equipment 100 to carry out the secondary and scald pressure to the transfer printing round rope and handle, will predetermine the pattern and transfer printing to the round rope on, in the ironing process, the round rope is located and scalds pressing the passageway, and the transfer printing round rope is difficult for appearing warping, can effectively keep the circular shape of transfer printing round rope, realizes the full stamp of circumference on the round rope, satisfies the processing requirement that the round rope scalds the pressure, can also realize the continuous processing that the round rope scalds the pressure, improves machining efficiency. In addition, a desired preset pattern can be formed on the thermal sublimation transfer medium 300, satisfying the various customization requirements.
The first arc-shaped through groove 1021 is an arc-shaped through groove, and the central angle of the arc of the radial section of the first arc-shaped through groove 1021 is 178-183 degrees; and/or, the second arc-shaped through groove 1031 is a circular arc-shaped through groove, and the central angle of the circular arc of the radial section of the second arc-shaped through groove 1031 is 178-183 degrees.
It should be noted that, the round rope ironing device used in the first ironing process and the second ironing process may be the round rope ironing device 100 in any of the foregoing embodiments, examples, or technical solutions.
In a specific example, the first ironing temperature is 180-200 ℃ and the ironing pressure is 0.5kg/cm 2 ~1.0kg/cm 2 The ironing time is 15 s-25 s. In the actual ironing process, proper ironing treatment parameters are selected according to the properties of the round ropes. It is understood that the ironing temperature of the first ironing process is 180 ℃, 185 ℃, 190 ℃, 195 ℃ or 200 ℃; the ironing pressure is 0.5kg/cm 2 、0.6kg/cm 2 、0.7kg/cm 2 、0.8kg/cm 2 、0.9kg/cm 2 Or 1.0kg/cm 2 The method comprises the steps of carrying out a first treatment on the surface of the The ironing time is 15s, 16s, 17s, 18s, 19s, 20s, 21s, 22s, 23s, 24s or 25s. In the actual ironing, the temperature, pressure and time of the first ironing process can be as follows The numbers are arbitrarily selected and combined.
Further, the ironing temperature of the second ironing treatment is 180-210 ℃, and the ironing pressure is 2.5kg/cm 2 ~5.0kg/cm 2 The ironing time is 20 s-30 s. It is understood that the ironing temperature of the second ironing process is 180 ℃, 185 ℃, 190 ℃, 195 ℃, 200 ℃, 205 ℃ or 210 ℃; the ironing pressure is 2.5kg/cm 2 、3.0kg/cm 2 、3.5kg/cm 2 、4kg/cm 2 、4.5kg/cm 2 Or 5.0kg/cm 2 The method comprises the steps of carrying out a first treatment on the surface of the The ironing time is 20s, 21s, 22s, 23s, 24s, 25s, 26s, 27s, 28s, 29s or 30s. In the actual ironing, the temperature, pressure and time of the second ironing process may be arbitrarily selected and combined among the above-listed parameters of the second ironing process.
In the printing process, the round ropes and the transfer printing round ropes are required to be hot pressed, and the hot pressing process has certain temperature, pressure and hot pressing time. For conventional textile round ropes, the problem that the round ropes are flattened and cannot recover round shapes occurs under the ironing condition, so that the conventional ironing equipment and method are difficult to effectively iron the round ropes. After the inventor carries out intensive study on the performance of the round rope and the ironing equipment, the round rope ironing equipment 100 is obtained, the ironing requirement of the round rope can be met by adopting the round rope ironing equipment 100, the round shape of the round rope is not affected, and the round rope ironing equipment is particularly suitable for ironing the round rope. Meanwhile, by adopting the round rope ironing equipment 100 and the heat transfer medium, the preset patterns can be effectively transferred onto the round rope, the printing operation on the round rope is completed, the printed round rope with various patterns is obtained, and the consumption requirement of consumers on the diversified appearance of the round rope is met.
In a specific example, the radius of the radial section of the first arc-shaped through slot 1021 of the round rope ironing device 100 used in the second ironing process is not smaller than the radius of the radial section of the first arc-shaped through slot 1021 of the round rope ironing device 100 used in the first ironing process.
More specifically, the radius of the radial section of the first arc-shaped through groove 1021 of the round rope ironing device 100 used in the second ironing process is equal to the radius of the radial section of the first arc-shaped through groove 1021 of the round rope ironing device 100 used in the first ironing process. Alternatively, preferably, the radius of the radial section of the first arc-shaped through slot 1021 of the round rope ironing device 100 used in the second ironing process is 0.2mm to 0.5mm greater than the radius of the radial section of the first arc-shaped through slot 1021 of the round rope ironing device 100 used in the first ironing process. For example, the radius of the radial section of the first arc-shaped through slot 1021 of the round rope ironing device 100 used in the second ironing process is 0.2mm, 0.3mm, 0.4mm, 0.5mm, or the like larger than the radius of the radial section of the first arc-shaped through slot 1021 of the round rope ironing device 100 used in the first ironing process. During the second ironing process, the thermal sublimation transfer medium 300 is attached to the surface of the transfer round rope, at this time, the radius of the radial section of the first arc-shaped through groove 1021 of the round rope ironing device 100 used in the second ironing process is larger than that of the radial section of the first arc-shaped through groove 1021 of the round rope ironing device 100 used in the first ironing process, so that defects of indentation, wrinkling and the like on the surface of the transfer round rope caused by size mismatch can be avoided, and the processing quality of the transfer round rope is affected. When the radius of the radial section of the first arc-shaped through groove 1021 of the round rope ironing device 100 used in the second ironing process is 0.2-0.5 mm larger than that of the radial section of the first arc-shaped through groove 1021 of the round rope ironing device 100 used in the first ironing process, the transfer printing round rope after the ironing process is finished has good surface consistency and high quality.
Preferably, the round rope is woven by yarns with fineness of 50D-300D. Specifically, the round rope is woven from yarns having fineness of 50D, 60D, 70D, 80D, 90D, 100D, 150D, 200D, 250D or 300D. Further preferably, the fibers of the yarn are at least one of polyester fibers, nylon fibers, and nylon fibers. More preferably, the polyester fibers are cationic dyeable polyester fibers.
It is further preferred that the yarn is dyed prior to braiding the round rope. More preferably, the yarn is dyed to be light before the round rope is woven, the light color is easier to show the shape and the color of the pattern, and the color richness of the round rope is improved. For example, the light color may be white, tin white, goose yellow, pale pink, fruit green, pink green, pale blue, pale purple, etc. Still more preferably, the yarn is dyed with a cationic dye, an acid dye or a disperse dye. It is understood that cationic dyes dissolve in water in a cationic state and ionize in aqueous solution to produce positively charged colored ions. More preferably, when the yarn fibers are cationic dyeable polyester fibers, cationic dyes are used; when the yarn fiber is nylon fiber, acid dye is adopted; when the yarn fiber is the nylon fiber, disperse dye is adopted.
In the process of knitting the yarn into a round rope, the diameter of the knitted round rope is 2 mm-8 mm, such as 2mm, 3mm, 4mm, 5mm, 6mm, 7mm or 8mm, etc. Further, in the process of knitting the yarn into the round rope, the tightness of the knitted round rope is controlled to be: at 20g/cm 2 The diameter deformation is less than 5% under the pressure of the steel wire rope, so that the steel wire rope can maintain good structural stability in subsequent processing.
In a specific example, the forming of the preset pattern on the thermal sublimation transfer medium 300 is forming of the preset pattern on the thermal sublimation transfer medium 300 by digital printing. The mode of digital printing is convenient for forming the preset pattern, and the preset pattern is convenient to carry out various designs, so that the requirement of the variety of the round ropes is met.
Preferably, forming the preset pattern on the thermal sublimation transfer medium 300 includes the steps of: a preset pattern is formed on the two thermal sublimation transfer media 300 to obtain two pattern transfer media. A preset pattern is formed on the two thermal sublimation transfer media 300 to facilitate subsequent processing of the round rope pattern transfer. At this time, the lamination of the pattern transfer medium and the ironing round rope includes the steps of: and stacking the two pattern transfer mediums and the ironing round rope, so that the ironing round rope is positioned in the middle of the two pattern transfer mediums, and the surfaces of the two pattern transfer mediums with the preset patterns are respectively close to the ironing round rope. By forming the preset pattern on the two thermal sublimation transfer media 300, two pattern transfer media are obtained, and then the hot pressing round rope is placed in the middle of the two pattern transfer media, so that the preset pattern is conveniently transferred onto the round rope. Meanwhile, the hot-pressing round rope is placed between the two pattern transfer mediums for transfer printing, so that the patterns are conveniently aligned, and the accuracy of the patterns on the round rope is improved.
Further preferably, a predetermined pattern is formed on the two thermal sublimation transfer media 300, and the predetermined pattern formed on the two thermal sublimation transfer media 300 is controlled to have alignment sites. The alignment sites can be nonlinear patterns, tooth-shaped patterns, interspersed icons or white-keeping treatment of 0.2-1.0 mm at the interface by utilizing the effect of light ground color. The preset patterns formed on the two thermal sublimation transfer media 300 are controlled to have alignment sites, so that the alignment precision of the pattern transfer process is improved, and the integrity and consistency of the patterns on the round ropes are improved.
In one specific example, the thermal sublimation transfer media 300 is thermal sublimation transfer paper. The thermal sublimation transfer paper can conveniently realize digital printing, and transfer the preset pattern onto the round rope. In actual use, the thermal sublimation transfer paper is commercially available.
In a specific example, during the second ironing process, the feeding direction of the thermal sublimation transfer medium 300 is perpendicular to the feeding direction of the ironing round rope. This can facilitate the collection of the thermal sublimation transfer media 300. In addition, when the printing is only needed to carry out the second ironing treatment on the rope ends of the ironing round ropes or the specific positions of the ironing rope ends, the feeding direction of the thermal sublimation transfer printing medium 300 is perpendicular to the feeding direction of the ironing round ropes, so that the using amount of the thermal sublimation transfer printing medium 300 can be reduced, and the production cost is reduced.
In a specific example, the round rope printing method further includes the steps of: and carrying out fixation treatment on the transfer printing round rope after the second ironing treatment. The color fixation treatment can improve the color stability of the round rope, so that the round rope is not easy to fade in the use process, the color of the round rope is kept, and the quality of the round rope is improved.
Specifically, the color fixing liquid for color fixing treatment is formed by mixing a color fixing agent, citric acid and water; wherein, the color fixing agent is 5g/L to 10g/L and the organic acid is 1g/L to 7g/L. Preferably, the organic acid is citric acid and/or acetic acid. More preferably, when the organic acid is citric acid, the concentration of the citric acid is 1g/L to 3g/L; when the organic acid is acetic acid, the concentration of the acetic acid is 3 g/L-7 g/L. More specifically, the fixing agent comprises the following components in percentage by mass: 30-50% of waterborne polyurethane, 30-45% of polyether polyhydroxy polymer and the balance of water. Preferably, the molecular weight of the aqueous polyurethane is 1000-6000 and the molecular weight of the polyether polyol polymer is 600-4000. In one example, the fixing agent is formed by mixing aqueous polyurethane, polyether polyol and water.
In the color fixing treatment process, the temperature of the color fixing treatment is 50-70 ℃, and the time of the color fixing treatment is 20-40 min. For example, the temperature of the fixation treatment is 50 ℃, 55 ℃, 60 ℃, 65 ℃ or 70 ℃; the fixation treatment time is 20min, 23min, 25min, 30min, 35min, 38min or 40min. It is understood that the temperature and time of the fixation treatment may be chosen and combined arbitrarily within the temperature and time ranges of the fixation treatments listed above.
After the fixation treatment, the water content of the round rope is higher. Thus, in a specific example, the round rope printing method further comprises the steps of: and drying the transfer printing round rope after the fixation treatment. Specifically, the temperature of the drying treatment is 60-100 ℃, and the time of the drying treatment is 1-3 h. For example, the temperature of the drying treatment is 60 ℃, 70 ℃, 80 ℃, 90 ℃ or 100 ℃; the drying treatment time is 1h, 1.2h, 1.5h, 2h, 2.5h or 3h. It will be appreciated that the temperature and time of the drying process may be selected and combined arbitrarily within the temperature and time ranges of the drying process listed above.
It will be appreciated that in order for the round rope to meet delivery or design dimensions, the round rope printing method further comprises the steps of: and cutting the transfer printing round rope after the drying treatment. Specifically, the cutting process is an imaging positioning cutting process. The camera shooting positioning cutting processing can accurately cut the round rope to the required length so as to meet delivery or design requirements.
In a specific example, the round rope printing method further includes the steps of: and carrying out rope head auxiliary processing treatment on the transfer printing round rope after the cutting treatment. And carrying out auxiliary rope end processing on the transfer printing round rope after cutting treatment, and processing the rope end until the rope end meets the required standard. For example, the hardness, strength, etc. of the rope end are improved. It is understood that the auxiliary processing treatment of the rope end is to carry out gum dipping treatment on the rope end or to carry out wrapping treatment on the rope end. I.e. plastic, metal ends etc. are wrapped around the rope ends to improve the quality of the rope ends.
The following are specific examples.
Example 1
The fibers of the yarn in this example were 150D cationic dyeable polyester fibers. The yarn in this example was obtained by spinning cationic dyeable polyester fibers.
The round rope printing method in the embodiment comprises the following steps:
s1, yarn dyeing: the yarn was dyed using a cationic dye (Maxilon Blue GRL300%, commercially available from Ciba dye Co.) to light Blue.
S2, braiding: knitting the yarn dyed in the step S1 into a circular rope with the diameter of 4mm, and controlling the tightness of the knitted circular rope to be as follows: at 20g/cm 2 The diameter deformation is < 5%.
S3, carrying out primary ironing treatment: the round rope ironing device 100 in the invention is adopted to carry out primary ironing treatment on the round rope in S2. Wherein, the central angle of the circular arc of the radial section of the first arc-shaped through groove 1021 is 178 degrees, and the radius of the radial section of the first arc-shaped through groove 1021 is 2mm; the central angle of the arc of the radial section of the second arc-shaped through groove 1031 is 178 °, and the radius of the radial section of the second arc-shaped through groove 1031 is 2mm. The ironing temperature of the first ironing treatment is 190 ℃, and the ironing pressure is 0.6kg/cm 2 The ironing time is 20s. And obtaining the ironing round rope after the primary ironing treatment.
S4, forming a preset pattern on the thermal sublimation medium: and forming preset patterns on the two pieces of thermal sublimation transfer paper in a digital printing mode.
S5, placing thermal sublimation transfer paper and a hot pressing round rope: and placing the hot pressing round rope and the two pieces of thermal sublimation transfer paper in a lamination manner, so that the hot pressing round rope is positioned between the two pieces of thermal sublimation transfer paper, the surface of the thermal sublimation transfer paper with the preset pattern is close to the hot pressing round rope, and the alignment is completed. And obtaining the transfer round rope.
S6, a secondAnd (3) carrying out secondary ironing treatment: the transfer printing round rope in S5 is subjected to the second ironing treatment by adopting the round rope ironing equipment 100. Wherein, the central angle of the circular arc of the radial section of the first arc-shaped through groove 1021 is 178 degrees, and the radius of the radial section of the first arc-shaped through groove 1021 is 2.2mm; the central angle of the arc of the radial section of the second arc-shaped through groove 1031 is 178 °, and the radius of the radial section of the second arc-shaped through groove 1031 is 2.2mm. The ironing temperature of the second ironing treatment is 200 ℃, and the ironing pressure is 3.0kg/cm 2 The ironing time is 25s. During the second ironing treatment, the feeding direction of the thermal sublimation transfer paper is perpendicular to the feeding direction of the transfer round rope. And (5) after the second ironing treatment, obtaining a printed round rope preform.
S7, color fixation treatment: and (3) performing fixation treatment on the printed round rope preform subjected to the second ironing in the step (S6). The color fixing liquid is formed by mixing a color fixing agent, citric acid and water; specifically, the color fixing agent in the color fixing liquid is 8g/L and the citric acid is 1.5g/L. The color fixing agent comprises the following components in percentage by mass: 35% of aqueous polyurethane, 40% of polyether polyhydroxy polymer and the balance of water. The temperature of the fixation treatment is 50 ℃, and the time of the fixation treatment is 25min.
S8, drying treatment: and (3) drying the printed round rope preform after the color fixing treatment in the step (S7), wherein the temperature of the drying treatment is 80 ℃, and the time of the drying treatment is 1.5h.
S9, cutting: and (3) cutting the printed round rope preform after the drying treatment in the step (S8). Specifically, the photographic positioning cutting treatment is adopted, and the printed round rope preform after the drying treatment is cut into corresponding lengths.
S10, auxiliary processing treatment of rope ends: and (3) carrying out rope end auxiliary processing treatment on the printed round rope preform after the cutting treatment in the step (S9), and forming wrapping plastic on the rope end through gum dipping treatment. And (5) carrying out auxiliary processing treatment on the rope ends to obtain the printed round rope.
Example 2
Compared with embodiment 1, this embodiment is different in that: the yarn fiber was 150D nylon fiber. The yarn in this example was obtained by spinning nylon fibers. In S1, the yarn was dyed light Blue using an acid dye (Nylon san Blue N-5GL 200%, commercially available from Corp., chemical Co., ltd.).
Example 3
Compared with embodiment 1, this embodiment is different in that: the fiber of the yarn is nylon fiber with 150D. The yarn in this example was obtained by spinning a spandex fiber. In S1, the yarn was dyed light Blue using a disperse dye (Henschel Danix Blue XF, purchased from Henschel chemical industry Co., ltd.).
Comparative example 1
Compared with example 1, this comparative example is different in that: in S1, the yarn was dyed light Blue using a disperse dye (Henschel Danix Blue XF, purchased from Henschel chemical industry Co., ltd.).
Comparative example 2
Compared with example 1, this comparative example is different in that: in S1, the yarn was dyed light Blue using an acid dye (Nylon san Blue N-5GL 200%, commercially available from Corp., chemical Co., ltd.).
Comparative example 3
Compared with example 1, this comparative example is different in that: the fiber of the yarn is a mixed fiber of 150D cotton fiber and cationic dyeable polyester fiber, wherein the cotton fiber and the cationic dyeable polyester fiber respectively account for 50 percent. The yarn in this comparative example was obtained by spinning a blend fiber.
Comparative example 4
Compared with example 1, this comparative example is different in that: and S2, controlling the tightness of the braided round rope to be as follows: at 20g/cm 2 The amount of diameter deformation was 6%.
Comparative example 5
Compared with example 1, this comparative example is different in that: s3, in the first ironing process, the surfaces of the first ironing piece 102 and the second ironing piece 103, which are close to the round rope, are planes; in the second ironing process of S6, the surfaces of the first ironing member 102 and the second ironing member 103 close to the transfer cord are both planes.
Comparative example 6
Compared with example 1, this comparative example is different in that: in the second ironing process of S6, the radius of the radial section of the first arc-shaped through groove 1021 is 2mm, and the radius of the radial section of the second arc-shaped through groove 1031 is 2mm.
Comparative example 7
Compared with example 1, this comparative example is different in that: s3, in the first ironing process, the central angle of the arc of the radial section of the first arc-shaped through groove 1021 is 176 degrees; in the second ironing process of S6, the central angle of the arc of the radial section of the first arc-shaped through groove 1021 is 176 °.
Comparative example 8
Compared with example 1, this comparative example is different in that: s3, in the first ironing process, the central angle of the circular arc of the radial section of the first arc-shaped through groove 1021 is 185 degrees; in the second ironing process of S6, the central angle of the arc of the radial section of the first arc-shaped through groove 1021 is 185 °.
Comparative example 9
Compared with example 1, this comparative example is different in that: s3, in the first ironing process, the central angle of the arc of the radial section of the first arc-shaped through groove 1021 is 176 degrees; in the second ironing process of S6, the central angle of the arc of the radial section of the first arc-shaped through groove 1021 is 185 °.
Comparative example 10
Compared with example 1, this comparative example is different in that: s3, in the first ironing process, the central angle of the circular arc of the radial section of the first arc-shaped through groove 1021 is 185 degrees; in the second ironing process of S6, the central angle of the arc of the radial section of the first arc-shaped through groove 1021 is 176 °.
Comparative example 11
Compared with example 1, this comparative example is different in that: and S6, in the second ironing treatment process, the feeding direction of the thermal sublimation transfer paper is parallel to the feeding direction of the transfer round rope.
Comparative example 12
Compared with example 1, this comparative example is different in that: the fixation treatment of S7 was not performed.
Comparative example 13
Compared with example 1, this comparative example is different in that: the non-imaging positioning cutting process is adopted in the S9 cutting process.
Comparative example 14
Compared with example 1, this comparative example is different in that: and S10, auxiliary processing treatment of the rope ends is not carried out.
Test case
The printed round ropes obtained in examples 1 to 3 and comparative examples 1 to 14 were respectively subjected to rubbing fastness, washing fastness, water fastness, perspiration fastness, storage fastness, washing shrinkage test and printed appearance. Wherein, the rubbing fastness testing method is carried out according to ISO 105-X16-2016 (the result is no less than grade 4 and is qualified); the washing fastness test method is carried out according to AATCC61 ℃ for 30min (the result is not less than grade 4 and is qualified); the water stain fastness testing method is carried out according to ISO 105-E01-2013 (the result is not less than grade 4 and is qualified); the perspiration fastness testing method is carried out according to ISO 105-E04-2013 (the result is not less than grade 4 and is qualified); the storage fastness test method is carried out according to AATCC163-2018 (the result is no less than grade 4 and is qualified); the water shrinkage test method is carried out according to ISO 139-2011 (the result is no more than 3 percent qualified).
The test results are shown in the following table.
Figure BDA0002804934140000211
Figure BDA0002804934140000221
As can be seen from the test results in the above table, the friction fastness, the washing fastness, the water fastness, the perspiration fastness, the storage fastness, the washing shrinkage test and the printing appearance of the printing round ropes in examples 1 to 3 all meet the requirements. The rubbing fastness, washing fastness, water fastness, perspiration fastness, storage fastness, washing shrinkage test and printing appearance of the printing round ropes in comparative examples 1 to 6, comparative examples 7 to 10 and comparative example 12 cannot completely meet the requirements. Although the rubbing fastness, washing fastness, water fastness, perspiration fastness, storage fastness, washing shrinkage test and printing appearance in comparative examples 11, 13 and 14 meet the requirements. However, the matching mode between the thermal sublimation transfer paper and the round rope in comparative example 11 is inflexible, and when printing is only needed to be carried out on the rope end of the hot pressing round rope or the specific position of the hot pressing rope end is subjected to the second hot pressing treatment, the usage amount of the thermal sublimation transfer paper is obviously increased, so that a large amount of waste is caused. The consistency of the cut positions of the printed round ropes after the cutting treatment in comparative example 13 is poor, and when mass production is required, the sizes of the cut printed round ropes are difficult to unify, more leftover materials are produced, and a large amount of waste is caused. The rope end in comparative example 14 has a single expression form, lacks diversity, and is difficult to meet the diversified demands of consumers.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (7)

1. The circular rope printing method is characterized by comprising the following steps of: carrying out primary ironing treatment on the round rope by adopting round rope ironing equipment to obtain an ironing round rope;
forming a preset pattern on the thermal sublimation transfer printing medium in a digital printing mode to obtain a pattern transfer printing medium;
laminating and placing the pattern transfer medium and the ironing round rope, so that the surface of the pattern transfer medium with the preset pattern is close to the ironing round rope, and obtaining a transfer round rope;
Carrying out secondary ironing treatment on the transfer printing round rope by adopting round rope ironing equipment;
carrying out fixation treatment on the transfer printing round rope after the second ironing treatment;
the round rope ironing equipment comprises a base, a first ironing piece and a second ironing piece;
the first ironing piece is provided with a first arc-shaped through groove, and the second ironing piece is provided with a second arc-shaped through groove;
the first arc-shaped through groove is an arc-shaped through groove, and the central angle of an arc of the radial section of the first arc-shaped through groove is 178-183 degrees and is not 180 degrees;
the second arc-shaped through groove is an arc-shaped through groove, and the central angle of the arc of the radial section of the second arc-shaped through groove is 178-183 degrees and is not 180 degrees;
the central angle of the circular arc of the radial section of the first arc-shaped through groove is equal to the central angle of the circular arc of the radial section of the second arc-shaped through groove;
the radius of the radial section of the first arc-shaped through groove of the round rope ironing device used in the second ironing treatment is larger than that of the first arc-shaped through groove of the round rope ironing device used in the first ironing treatment;
the round rope is formed by weaving yarns with fineness of 50D-300D;
the fibers of the yarn consist of at least one of polyester fibers, nylon fibers and nylon fibers; the tightness of the circular rope woven by the control is as follows: at 20g/cm 2 The diameter deformation is < 5%.
2. A method of printing a round rope as recited in claim 1 wherein the first stamping element and/or the second stamping element are movably connected to the base, the first arcuate through slot and the second arcuate through slot are capable of cooperating with each other to form a stamping channel for stamping a round rope, and the first stamping element and the second stamping element are capable of cooperating with each other to adjust a distance between the first arcuate through slot and the second arcuate through slot.
3. A method of circular rope printing as claimed in claim 1 wherein the radial cross section of the first arcuate slot has a radius of from 1mm to 4mm.
4. A method of circular rope printing as claimed in claim 1 wherein the radius of the radial cross section of the second arcuate channel is in the range 1mm to 4mm.
5. A round rope printing method as claimed in any one of claims 1 to 2 wherein the first ironing process has an ironing temperature of 180 ℃ to 200 ℃ and an ironing pressure of 0.5kg/cm 2 ~1.0kg/cm 2 The ironing time is 15 s-25 s; and/or the number of the groups of groups,
the step of forming the preset pattern on the thermal sublimation transfer printing medium is to form the preset pattern on the thermal sublimation transfer printing medium in a digital printing mode; and/or the number of the groups of groups,
The ironing temperature of the second ironing treatment is 180-210 ℃, and the ironing pressure is 2.5kg/cm 2 ~5.0kg/cm 2 The ironing time is 20 s-30 s.
6. The circular rope printing method as claimed in claim 1, wherein the color fixing liquid for the color fixing treatment is formed by mixing a color fixing agent, citric acid and water, wherein the color fixing agent is 5 g/L-10 g/L and the citric acid is 1 g/L-7 g/L; the temperature of the fixation treatment is 50-70 ℃, and the time of the fixation treatment is 20-40 min.
7. A method of rotary screen printing according to claim 6, wherein the fixing agent comprises the following components in mass percent: 30-50% of waterborne polyurethane, 30-45% of polyether polyhydroxy polymer and the balance of water.
CN202011367412.0A 2020-11-27 2020-11-27 Round rope printing method Active CN112482058B (en)

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Publication number Priority date Publication date Assignee Title
GB190327483A (en) * 1903-12-15 1904-03-31 William Baird Keefer Improvements in the Method of Printing Yarns or Threads.
US3994250A (en) * 1974-03-27 1976-11-30 Champion International Corporation Transfer printing of textile yarn
CN101885261B (en) * 2009-05-13 2011-12-21 吴江市新发展纺织有限公司 Heat transfer warp decorating machine
JP6453438B2 (en) * 2015-03-02 2019-01-16 三洋テグス株式会社 Mowing cord, mowing cord manufacturing method
CN106073052B (en) * 2016-06-06 2019-01-18 嘉兴盛隆拉链制造有限公司 The manufacturing method of colorful zipper
CN108239888B (en) * 2016-12-27 2020-07-14 长胜纺织科技发展(上海)有限公司 Paperless transfer printing method
CN209873438U (en) * 2019-03-24 2019-12-31 宁波帕罗玛防坠落装备有限公司 Burr removing device for double-hook telescopic safety rope

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