CN114657734B - Preparation method and system of anti-corrosion, mildew-proof and UV-resistant flame-retardant braid - Google Patents
Preparation method and system of anti-corrosion, mildew-proof and UV-resistant flame-retardant braid Download PDFInfo
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- CN114657734B CN114657734B CN202210177336.XA CN202210177336A CN114657734B CN 114657734 B CN114657734 B CN 114657734B CN 202210177336 A CN202210177336 A CN 202210177336A CN 114657734 B CN114657734 B CN 114657734B
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 96
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 87
- 238000005260 corrosion Methods 0.000 title claims abstract description 45
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 163
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- 238000004804 winding Methods 0.000 claims abstract description 48
- 238000001035 drying Methods 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 42
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- 238000005406 washing Methods 0.000 claims abstract description 25
- 230000006750 UV protection Effects 0.000 claims abstract description 10
- 238000010025 steaming Methods 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 230000003213 activating effect Effects 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
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- 230000002421 anti-septic effect Effects 0.000 claims abstract description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 66
- 239000000975 dye Substances 0.000 claims description 40
- 230000007246 mechanism Effects 0.000 claims description 37
- 230000003449 preventive effect Effects 0.000 claims description 21
- 239000003086 colorant Substances 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 12
- 229910019142 PO4 Inorganic materials 0.000 claims description 10
- 125000004122 cyclic group Chemical group 0.000 claims description 10
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 10
- 229930195729 fatty acid Natural products 0.000 claims description 10
- 239000000194 fatty acid Substances 0.000 claims description 10
- 150000004665 fatty acids Chemical class 0.000 claims description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 10
- 239000010452 phosphate Substances 0.000 claims description 10
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 10
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 10
- 210000001161 mammalian embryo Anatomy 0.000 claims description 9
- 238000010415 tidying Methods 0.000 claims description 3
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 12
- 238000005096 rolling process Methods 0.000 description 7
- VGKYEIFFSOPYEW-UHFFFAOYSA-N 2-methyl-4-[(4-phenyldiazenylphenyl)diazenyl]phenol Chemical compound Cc1cc(ccc1O)N=Nc1ccc(cc1)N=Nc1ccccc1 VGKYEIFFSOPYEW-UHFFFAOYSA-N 0.000 description 6
- 229960000583 acetic acid Drugs 0.000 description 6
- TUXJTJITXCHUEL-UHFFFAOYSA-N disperse red 11 Chemical compound C1=CC=C2C(=O)C3=C(N)C(OC)=CC(N)=C3C(=O)C2=C1 TUXJTJITXCHUEL-UHFFFAOYSA-N 0.000 description 6
- 239000012362 glacial acetic acid Substances 0.000 description 6
- 238000010409 ironing Methods 0.000 description 4
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- 238000010586 diagram Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
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- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/028—Rollers for thermal treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
- D06B3/345—Means for controlling the tension in the textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/372—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen containing etherified or esterified hydroxy groups ; Polyethers of low molecular weight
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/60—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing polyethers
- D06P1/613—Polyethers without nitrogen
- D06P1/6136—Condensation products of esters, acids, oils, oxyacids with oxiranes
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/25—Resistance to light or sun, i.e. protection of the textile itself as well as UV shielding materials or treatment compositions therefor; Anti-yellowing treatments
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
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- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Coloring (AREA)
Abstract
The invention discloses a preparation method and a system of an anti-corrosion, mildew-proof and UV-resistant flame-retardant braid, wherein the method comprises the following steps: 1. the belt is tidied and immersed; 2. washing with water to uniform color; 3. heating and activating; 4. steaming; 5. fixing color; 6. washing after dyeing; 7. UV resistant treatment; 8. antiseptic and mildew-proof treatment; 9. flame retardant treatment; 10. straightening and drying the braid, and storing; the system comprises: a dyeing tank; a first water tank; a second water tank; a third water tank; a fourth water tank; a fifth water tank; a sixth water tank; a seventh water tank; an eighth water tank; ribbon flat drying and winding device. The invention adopts the steps to perform various sub-functional treatments, has strong operability, high dyeing efficiency and good dyeing effect, can realize the automatic dyeing operation of the assembly line, improves the production efficiency and the product quality, ensures that the flame-retardant braid has the performances of corrosion resistance, mildew resistance and UV resistance under the condition of not reducing the flame-retardant performance, and can be better suitable for outdoor all-weather environmental conditions.
Description
Technical Field
The invention belongs to the technical field of preparation of flame-retardant woven belts, and particularly relates to a preparation method and a system of an anti-corrosion, mildew-proof and UV-resistant flame-retardant woven belt.
Background
The existing woven belts in the market are various in variety and widely used in various industrial departments such as clothes, shoe materials, bags, industry, agriculture, municipalities, transportation and the like, so that the fabric has a certain special performance finishing process, namely functional finishing or special finishing, so as to meet certain special requirements in life, industry and national defense, and the flame-retardant woven belts are woven belts subjected to flame-retardant finishing. However, in the actual use process, the flame-retardant woven belt in the prior art is generally single in functionality, and because the conventional dyeing technology is generally to add dyes and various functional assistants at one time, the assistants cannot have the functions of corrosion resistance, mildew resistance and UV resistance or are poor in functionality, or the woven belt has the problems of color difference, uneven dyeing, poor color fastness, serious reduction of tensile force of the woven belt after 550 hours of UV resistance, flame-retardant performance and the like; or the yarn with flame retardant property is used for weaving the braid, and the later stage is not good for dyeing and is treated with corrosion resistance, mildew resistance and UV resistance. In the practical use process, the flame-retardant braid has single function, cannot be preserved, mildewed and UV-resistant, can seriously affect the use effect and the service life, and is easy to cause great loss once damaged in the use process. The prior art also lacks a flame-retardant braid with good corrosion resistance, mildew resistance and UV resistance, so that the flame-retardant braid is suitable for being used in a full-weather environment.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the preparation method of the anti-corrosion, mildew-proof and UV-resistant flame-retardant woven tape, which adopts the steps to perform various sub-functional treatments, has strong operability, high dyeing efficiency and good dyeing effect, can realize automatic dyeing operation of a production line, improves the production efficiency and the product quality, ensures that the flame-retardant woven tape has the anti-corrosion, mildew-proof and UV-resistant performances under the condition of not reducing the flame-retardant performance, and can be better suitable for being used under outdoor full-climate environment conditions.
In order to solve the technical problems, the invention adopts the following technical scheme: the preparation method of the anti-corrosion, mildew-proof and UV-resistant flame-retardant braid comprises the following steps:
step one, belt tidying and immersing: after the undyed embryo belt is straightened by a belt straightening machine, immersing the embryo belt into a dyeing tank containing a dyeing agent solution for dyeing;
step two, washing with water to uniform color: introducing the dyed braid into clear water of a first water tank for water washing and color balancing, and washing off excessive undispersed toner;
step three, heating and activating: the woven belt is guided into a leveling agent solution with the temperature of 75-95 ℃ in a second water tank at uniform speed, so that the woven belt is heated and the dye immersed in the woven belt is activated and dispersed;
step four, steaming: the woven belt is guided into clear water with the temperature of 105-130 ℃ of a third water tank at uniform speed for steaming treatment, so that dye permeation is more uniform;
step five, color fixation: the woven belt is guided into a color fixing agent solution with the temperature of 85 ℃ to 98 ℃ in a fourth water tank at uniform speed, and color fixing treatment is carried out on the woven belt;
step six, washing after dyeing: introducing the woven belt into clear water with the temperature of 80-90 ℃ in a fifth water tank at uniform speed, dyeing the dyed woven belt, and washing with water;
step seven, UV resistance treatment: introducing the braid into the UV resistant auxiliary solution of the sixth water tank at uniform speed, and carrying out UV resistant treatment on the braid;
step eight, antiseptic and mildew-proof treatment: introducing the braid into a mildew preventive solution of a seventh water tank at uniform speed, and performing anti-corrosion and mildew-proof treatment on the braid;
step nine, flame retardant treatment: the webbing is subjected to flame retardant treatment in a flame retardant solution of an eighth water tank at uniform speed;
and step ten, carrying out stretching, leveling and straightening treatment on the braid, and storing after drying treatment.
According to the preparation method of the anti-corrosion, mildew-proof and UV-resistant flame-retardant braid, in the step ten, the straightening and leveling treatment of the braid is carried out by adopting a binding wheel, the drying treatment is carried out by adopting a ironing cylinder, and the braid is led into a braid storage container.
The method for preparing the anti-corrosion, mildew-proof and UV-resistant flame-retardant braid comprises the steps of carrying out stretching, leveling and drying treatment on the braid, and then carrying out storage by adopting a braid straightening, drying and winding device, wherein the braid straightening, drying and winding device comprises a straightening double-roller, a winding tension and angle adjusting mechanism and a winding drum which are sequentially arranged, the winding tension and angle adjusting mechanism comprises an electric linear guide pair and a rack which is arranged on the electric linear guide pair and can move left and right along the electric linear guide pair, a first tension adjusting roller and a second tension adjusting roller are rotationally connected on the rack, the bottom surface of the first tension adjusting roller and the bottom surface of the second tension adjusting roller are on the same horizontal plane, the device comprises a frame, a first tension adjusting roller, a second tension adjusting roller, a third tension adjusting roller, a position adjusting mechanism and a drying counter roller, wherein the first tension adjusting roller and the second tension adjusting roller are arranged between the first tension adjusting roller and the second tension adjusting roller and below the first tension adjusting roller and can adjust the upper and lower positions of the first tension adjusting roller and the second tension adjusting roller through the position adjusting mechanism;
adopt the flat stoving coiling mechanism of meshbelt to carry out the concrete process of drawing the flattening and directly handling, accomodating after the stoving processing to meshbelt:
step A, the braid passes through a clamping and straightening pair roller, and the braid is straightened;
step B, the braid passes through a drying pair roller, and the braid is dried;
step C, after the third tension adjusting roller is reduced to the lowest, the webbing passes through between the bottom surface of the first tension adjusting roller and the bottom surface of the second tension adjusting roller and the top surface of the third tension adjusting roller;
step D, starting two electric cylinders, wherein the electric cylinders drive the third tension adjusting roller to stably lift upwards until the top surface of the third tension adjusting roller is contacted with the bottom surface of the braid and pressure is applied to the braid;
e, accommodating the braid on a winding drum;
in the ribbon storage process, the rack can move left and right along the electric linear guide rail pair, so that the angle formed between the winding drum and the second tension adjusting roller is not changed, and the winding tension and the tension provided by the angle adjusting mechanism are uniform.
The preparation method of the anti-corrosion, mildew-proof and UV-resistant flame-retardant braid comprises the following steps: 10kg of water and 18-50 g of coloring agent; the leveling agent solution in the third step comprises the following components: 10kg of water, 180-260 g of fatty acid polyoxyethylene ether leveling agent; the color fixing agent solution in the fifth step comprises the following components: 10kg of water, 3000ml to 4000ml of fixing agent GC-505.
The preparation method of the anti-corrosion, mildew-proof and UV-resistant flame-retardant woven tape comprises the following steps: 10kg of water, 800ml to 1000ml of an anti-UV auxiliary S700 phenyl derivative auxiliary.
The preparation method of the anti-corrosion, mildew-proof and UV-resistant flame-retardant braid comprises the following steps: 10kg of water, 1kg to 1.3kg of mildew preventive C 11 H 13 NOS。
The preparation method of the anti-corrosion, mildew-proof and UV-resistant flame-retardant braid comprises the following step: 10kg of water, 2kg to 2.6kg of FK-100 cyclic phosphate as a flame retardant.
According to the preparation method of the anti-corrosion, mildew-proof and UV-resistant flame-retardant braid, the average speed in the third to ninth steps is 16 m/h-30 m/h.
The invention also provides a preparation system of the anti-corrosion, mildew-proof and UV-resistant flame-retardant braid, which has the functions of straightening, leveling, drying and storing, is convenient to use, can adjust the tension of the flame-retardant braid in real time in the winding process of the flame-retardant braid by designing the winding tension and angle adjusting mechanism, and ensures that the angle formed between the winding drum and the second tension adjusting roller is not changed, so that the winding tension and the tension provided by the angle adjusting mechanism are uniform, and the quality of the flame-retardant braid is ensured; comprising the following steps:
dyeing groove: a dye solution is contained for dyeing the undyed embryo belt conduction band immersed in the dye solution; the stain solution comprises: 10kg of water and 18-50 g of coloring agent;
a first water tank: the clear water is contained and used for washing the mesh belt immersed in the clear water for color balancing, and washing off excessive undispersed toner;
a second water tank: the dye leveling agent solution with the temperature of 75-95 ℃ is contained and used for heating the webbing and activating and dispersing the dye immersed in the webbing; the leveling agent solution comprises: 10kg of water, 180-260 g of fatty acid polyoxyethylene ether leveling agent;
third water tank: the clear water with the temperature of 105-130 ℃ is contained and is used for steaming the braid immersed in the clear water, so that the dye permeation is more uniform;
fourth water tank: the color fixing agent solution with the temperature of 85-98 ℃ is contained and is used for carrying out color fixing treatment on the woven belt immersed in the color fixing agent solution; the fixing agent solution comprises: 10kg of water, 3000ml to 4000ml of color fixing agent GC-505;
fifth water tank: clean water with the temperature of 80-90 ℃ is contained and is used for washing dyed woven belts after dyeing;
sixth water tank: the anti-UV auxiliary solution is contained and used for carrying out anti-UV treatment on the braid; the anti-UV auxiliary solution comprises: 10kg of water, 800ml to 1000ml of an anti-UV auxiliary S700 phenyl derivative auxiliary;
seventh water tank: the anti-mildew agent solution is contained and used for carrying out anti-corrosion and anti-mildew treatment on the braid; the mildew preventive solution comprises: 10kg of water, 1kg to 1.3kg of mildew preventive C 11 H 13 NOS；
Eighth water tank: a fire retardant solution is contained and used for carrying out fire retardant treatment on the braid; the flame retardant solution includes: 10kg of water, 2kg to 2.6kg of FK-100 cyclic phosphate as a flame retardant;
ribbon flat drying and winding device: is used for carrying out drawing, leveling and straightening treatment on the braid and storing after drying treatment.
The anti-corrosion, mildew-proof and UV-resistant flame-retardant braid preparation method comprises the steps that the braid straightening, drying and rolling device comprises a binding wheel for straightening, a ironing cylinder for drying and a containing container for containing the braid;
or, straight stoving coiling mechanism of meshbelt is including the clamp that sets gradually and is straight pair roller, stoving pair roller, rolling tension and angle adjustment mechanism and a rolling section of thick bamboo, rolling tension and angle adjustment mechanism include electric linear guide pair and set up the vice frame that just can follow electric linear guide pair side-to-side movement on electric linear guide, rotate in the frame and be connected with first tension adjustment roller and second tension adjustment roller, the bottom surface of first tension adjustment roller and the bottom surface of second tension adjustment roller are on same horizontal plane, be provided with the third tension adjustment roller that can adjust upper and lower position through position adjustment mechanism between first tension adjustment roller and the second tension adjustment roller and be located first tension adjustment roller and second tension adjustment roller below, position adjustment mechanism is including two electric cylinders of symmetry setting in the montant of frame both sides, and the bottom of two electric cylinders all is connected with the connecting block, the both ends of third tension adjustment roller are connected respectively on two tension adjustment rollers, first tension adjustment roller sets up in the position department that is close to the stoving pair roller, first tension adjustment roller, third tension adjustment roller and second tension adjustment roller are big or small from outside diameter setting up to the connecting block.
Compared with the prior art, the invention has the following advantages:
1. the invention aims to provide a preparation method and a system of a flame-retardant woven belt with anti-corrosion, mildew-proof and UV-resistant properties, the method adopts step-by-step and step-by-step processes for various functional treatments, has strong operability, high dyeing efficiency and good dyeing effect, can realize automatic dyeing operation of a production line, improves the production efficiency and improves the product quality, ensures that the flame-retardant woven belt has the anti-corrosion, mildew-proof and UV-resistant properties under the condition of not reducing the flame-retardant properties, and can be better suitable for being used under outdoor full-weather environmental conditions.
2. The invention adopts steps and working procedures to make various functional treatments, so that the anti-corrosion, mildew-proof, anti-UV and flame-retardant performances of the braid are finished by working procedures, and the anti-corrosion, mildew-proof, anti-UV and flame-retardant performances are not mutually influenced.
3. In the preparation system of the flame-retardant braid with the anti-corrosion, mildew-proof and UV-resistant performances, the flat and straight drying and winding device of the braid is designed, has multiple functions of leveling, drying and storing, is convenient to use, can adjust the tension of the flame-retardant braid in real time in the winding process of the flame-retardant braid by designing the winding tension and angle adjusting mechanism, and ensures that the angle formed between the winding drum and the second tension adjusting roller is not changed, so that the winding tension and the tension provided by the angle adjusting mechanism are uniform, and the quality of the flame-retardant braid is ensured.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
FIG. 1 is a flow chart of a method for preparing an anti-corrosion, mildew-proof and UV-resistant flame-retardant woven tape according to examples 1 to 12 of the present invention;
fig. 2 is a schematic structural diagram of a ribbon straightening, drying and winding device in embodiments 7 to 12 and 14 according to the present invention;
FIG. 3 is a schematic structural view of the winding tension and angle adjusting mechanism in examples 7 to 12 and 14 according to the present invention;
FIG. 4 is a schematic diagram of a system for preparing a flame retardant webbing with corrosion resistance, mildew resistance and UV resistance in example 13 of the present invention;
fig. 5 is a schematic structural diagram of a system for producing an anti-corrosion, mildew-proof and UV-resistant flame retardant webbing according to embodiment 14 of the present invention.
Reference numerals illustrate:
description of the embodiments
The method for producing the anti-corrosion, mildew-proof and UV-resistant flame-retardant webbing according to the present invention will be described below with examples 1 to 6, and the system for producing the anti-corrosion, mildew-proof and UV-resistant flame-retardant webbing according to the present invention will be described with examples 7 to 8.
Examples
As shown in fig. 1, the preparation method of the anti-corrosion, mildew-proof and UV-resistant flame-retardant braid of the embodiment comprises the following steps:
step one, belt tidying and immersing: after the undyed embryo belt is straightened by a belt straightening machine, immersing the embryo belt into a dyeing tank 1 containing a dyeing agent solution for dyeing;
the stain solution comprises: 10kg of water, 18g of a coloring agent;
step two, washing with water to uniform color: introducing the dyed braid into clear water of a first water tank 2 for water washing and color balancing, and washing off excessive undispersed toner;
step three, heating and activating: the woven belt is guided into a leveling agent solution with the temperature of 75 ℃ in a second water tank 3 at uniform speed, so that the woven belt is heated and the dye immersed in the woven belt is activated and dispersed;
the leveling agent solution comprises: 10kg of water and 180g of fatty acid polyoxyethylene ether leveling agent;
step four, steaming: the woven belt is guided into clear water with the temperature of 105 ℃ of the third water tank 4 at uniform speed for steaming treatment, so that dye permeation is more uniform;
step five, color fixation: the woven belt is guided into a color fixing agent solution with the temperature of 85 ℃ in a fourth water tank 5 at uniform speed, and color fixing treatment is carried out on the woven belt;
the fixing agent solution comprises: 10kg of water, 3000ml of fixing agent GC-505 (Acidophenol condensate);
step six, washing after dyeing: the woven belt is guided into clear water with the temperature of 80 ℃ of a fifth water tank 6 at uniform speed, and the dyed woven belt is washed after being dyed;
step seven, UV resistance treatment: the woven belt is guided into the UV resistant auxiliary agent solution of the sixth water tank 7 at uniform speed, and UV resistant treatment is carried out on the woven belt;
the anti-UV auxiliary solution comprises: 10kg of water, 800ml of an anti-UV auxiliary S700 phenyl derivative auxiliary;
step eight, antiseptic and mildew-proof treatment: the webbing is guided into the mildew preventive solution of the seventh water tank 8 at uniform speed, and the webbing is subjected to corrosion prevention and mildew prevention treatment;
the mildew preventive solution comprises: 10kg of water, 1kg of mildew preventive C 11 H 13 NOS；
Step nine, flame retardant treatment: the webbing is subjected to flame retardant treatment in the flame retardant solution of the eighth water tank 10 at uniform speed;
the flame retardant solution includes: 10kg of water, 2kg of FK-100 cyclic phosphate as a flame retardant;
step three to step nine, wherein the average speed is 16 m/h;
and step ten, carrying out stretching, leveling and straightening treatment on the braid, and storing after drying treatment.
In the step ten, the straightening and straightening treatment of the braid is carried out by adopting a bundling wheel, the drying treatment is carried out by adopting a ironing cylinder, and the accommodating is carried out by leading the braid into a braid accommodating container.
Examples
This embodiment differs from embodiment 1 in that:
the dye solution in step one comprises: 10kg of water, 50g of a coloring agent;
the leveling agent solution in the third step comprises the following components: 10kg of water and 260g of fatty acid polyoxyethylene ether leveling agent; the temperature of the leveling agent solution is 95 ℃;
the temperature of the clear water in the fourth step is 130 ℃;
the color fixing agent solution in the fifth step comprises the following components: 10kg of water, 4000ml of fixing agent GC-505 (Acidophenol condensate); in the fifth step, the temperature of the color fixing agent solution is 98 ℃;
in the sixth step, the temperature of the clean water is 90 ℃;
the anti-UV auxiliary solution in the seventh step comprises: 10kg of water, 1000ml of an anti-UV auxiliary S700 phenyl derivative auxiliary;
the mildew preventive solution in the eighth step comprises: 10kg of water, 1.3kg of mildew preventive C 11 H 13 NOS；
The flame retardant solution in step nine comprises: 10kg of water, 2.6kg of FK-100 cyclic phosphate as a flame retardant;
and step three to step nine, wherein the average speed is 30 m/h.
The rest of the procedure is the same as in example 1.
Examples
This embodiment differs from embodiment 1 in that:
the dye solution in step one comprises: 10kg of water, 34g of a coloring agent;
the leveling agent solution in the third step comprises the following components: 10kg of water, 220g of fatty acid polyoxyethylene ether leveling agent; the temperature of the leveling agent solution is 85 ℃;
the temperature of the clear water in the fourth step is 117 ℃;
the color fixing agent solution in the fifth step comprises the following components: 10kg of water, 3500ml of fixing agent GC-505 (Acidophenol condensate); in the fifth step, the temperature of the color fixing agent solution is 92 ℃;
the temperature of the clear water in the step six is 85 ℃;
the anti-UV auxiliary solution in the seventh step comprises: 10kg of water, 900ml of an anti-UV auxiliary S700 phenyl derivative auxiliary;
the mildew preventive solution in the eighth step comprises: 10kg of water and 1.15kg of mildew preventive C 11 H 13 NOS；
The flame retardant solution in step nine comprises: 10kg of water, 2.3kg of FK-100 cyclic phosphate as a flame retardant;
and step three to step nine, wherein the average speed is 23 m/h.
The rest of the procedure is the same as in example 1.
Examples
This embodiment differs from embodiment 1 in that: the dye solution in step one comprises: 10kg of water, 18g of a coloring agent; also comprises 100ml glacial acetic acid (C) 2 H 4 0 2 ) The method comprises the steps of carrying out a first treatment on the surface of the The 18g of the dyeing agent comprises Bul disperse yellow 5g, disperse blue 6.5g and disperse red 6.5g, and the dyed army green flame-retardant woven belt is used for preventing fire.
The rest of the procedure is the same as in example 1.
Examples
This embodiment differs from embodiment 2 in that: the dye solution in step one comprises: 10kg of water, 18.9g of a coloring agent, 150ml of glacial acetic acid (C 2 H 4 0 2 ) The method comprises the steps of carrying out a first treatment on the surface of the 18.9g of coloring agent comprises Bul disperse yellow 5.3g, disperse blue 6.8g and disperse red 6.8g, and the dyed anti-flaming mesh belt is army green;
the rest of the procedure is the same as in example 2.
Examples
This embodiment differs from embodiment 3 in that: the dye solution in step one comprises: 10kg of water, 18.4g of dye, 125ml of glacial acetic acid (C 2 H 4 0 2 ) The method comprises the steps of carrying out a first treatment on the surface of the 18.4g of coloring agent comprises Bul disperse yellow 5.2g, disperse blue 6.6g and disperse red 6.6g, and the dyed anti-flaming mesh belt is army green;
the rest of the procedure was the same as in example 3.
Examples
With reference to fig. 2 and 3, this embodiment is different from embodiment 1 in that: in the step ten, the webbing is straightened and leveled, and is stored by adopting a webbing straightening, drying and winding device after drying, the webbing straightening, drying and winding device comprises a straightening pair roller 9-1, a drying pair roller 9-2, a winding tension and angle adjusting mechanism 9-3 and a winding drum 9-4 which are sequentially arranged, the winding tension and angle adjusting mechanism 9-3 comprises an electric linear guide pair 9-31 and a rack 9-32 which is arranged on the electric linear guide pair 9-31 and can move left and right along the electric linear guide pair 9-31, the rack 9-32 is rotationally connected with a first tension adjusting roller 9-33 and a second tension adjusting roller 9-34, the bottom surface of the first tension adjusting roller 9-33 and the bottom surface of the second tension adjusting roller 9-34 are on the same horizontal plane, the device comprises a first tension adjusting roller 9-33, a second tension adjusting roller 9-34, a third tension adjusting roller 9-35, a position adjusting mechanism, a first tension adjusting roller 9-33 and a second tension adjusting roller 9-34, wherein the third tension adjusting roller 9-35 is arranged between the first tension adjusting roller 9-33 and the second tension adjusting roller 9-34 and positioned below the first tension adjusting roller 9-33 and the second tension adjusting roller 9-34 and can adjust the upper and lower positions through the position adjusting mechanism, the position adjusting mechanism comprises two electric cylinders 9-36 symmetrically arranged in vertical rods on two sides of a frame 9-32, the bottoms of the two electric cylinders 9-36 are connected with connecting blocks 9-37, two ends of the third tension adjusting roller 9-35 are respectively connected with the two connecting blocks 9-37, the first tension adjusting roller 9-33 is arranged at a position close to a drying counter roller 9-2, and the first tension adjusting roller 9-33, the outer diameters of the third tension adjusting roller 9-35 and the second tension adjusting roller 9-34 are set from small to large;
the specific process of adopting the flat stoving coiling mechanism of meshbelt to draw flattening to handle directly to meshbelt 14, accomodate after the stoving processing is:
step A, the webbing 14 passes through a clamping and straightening pair roller 9-1, and the webbing 14 is straightened and straightened;
step B, the webbing 14 passes through a drying pair roller 9-2, and the webbing 14 is dried;
step C, after the third tension adjusting roller 9-35 is reduced to the lowest, the webbing 14 passes through the space between the bottom surface of the first tension adjusting roller 9-33 and the bottom surface of the second tension adjusting roller 9-34 and the top surface of the third tension adjusting roller 9-35;
step D, starting two electric cylinders 9-36, wherein the electric cylinders 9-36 drive the third tension adjusting roller 9-35 to be lifted upwards steadily until the top surface of the third tension adjusting roller 9-35 contacts with the bottom surface of the webbing 14 and presses the webbing 14;
e, accommodating the braid 14 on the winding drum 9-4;
in the process of accommodating the webbing 14, the frame 9-32 can move left and right along the electric linear guide rail pair 9-31, so that the angle formed between the winding drum 9-4 and the second tension adjusting roller 9-34 is not changed, the winding tension and the tension provided by the angle adjusting mechanism 9-3 are uniform, and the quality of the webbing 14 is ensured.
The rest of the procedure is the same as in example 1.
Examples
This embodiment differs from embodiment 7 in that:
the dye solution in step one comprises: 10kg of water, 50g of a coloring agent;
the leveling agent solution in the third step comprises the following components: 10kg of water and 260g of fatty acid polyoxyethylene ether leveling agent; the temperature of the leveling agent solution is 95 ℃;
the temperature of the clear water in the fourth step is 130 ℃;
the color fixing agent solution in the fifth step comprises the following components: 10kg of water, 4000ml of fixing agent GC-505 (Acidophenol condensate); in the fifth step, the temperature of the color fixing agent solution is 98 ℃;
in the sixth step, the temperature of the clean water is 90 ℃;
the anti-UV auxiliary solution in the seventh step comprises: 10kg of water, 1000ml of an anti-UV auxiliary S700 phenyl derivative auxiliary;
the mildew preventive solution in the eighth step comprises: 10kg of water, 1.3kg of mildew preventive C 11 H 13 NOS；
The flame retardant solution in step nine comprises: 10kg of water, 2.6kg of FK-100 cyclic phosphate as a flame retardant;
and step three to step nine, wherein the average speed is 30 m/h.
The rest of the procedure was the same as in example 7.
Examples
This embodiment differs from embodiment 7 in that:
the dye solution in step one comprises: 10kg of water, 35g of a coloring agent;
the leveling agent solution in the third step comprises the following components: 10kg of water, 220g of fatty acid polyoxyethylene ether leveling agent; the temperature of the leveling agent solution is 85 ℃;
the temperature of the clear water in the fourth step is 117 ℃;
the color fixing agent solution in the fifth step comprises the following components: 10kg of water, 3500ml of fixing agent GC-505 (Acidophenol condensate); in the fifth step, the temperature of the color fixing agent solution is 92 ℃;
the temperature of the clear water in the step six is 85 ℃;
the anti-UV auxiliary solution in the seventh step comprises: 10kg of water, 900ml of an anti-UV auxiliary S700 phenyl derivative auxiliary;
the mildew preventive solution in the eighth step comprises: 10kg of water and 1.15kg of mildew preventive C 11 H 13 NOS；
The flame retardant solution in step nine comprises: 10kg of water, 2.3kg of FK-100 cyclic phosphate as a flame retardant;
and step three to step nine, wherein the average speed is 23 m/h.
The rest of the procedure was the same as in example 7.
Examples
This embodiment differs from embodiment 7 in that: the dye solution in step one comprises: 10kg of water, 18g of a coloring agent; also comprises 100ml glacial acetic acid (C) 2 H 4 0 2 ) The method comprises the steps of carrying out a first treatment on the surface of the The 18g of the dyeing agent comprises Bul disperse yellow 5g, disperse blue 6.5g and disperse red 6.5g, and the dyed army green flame-retardant woven belt is used for preventing fire.
The rest of the procedure was the same as in example 7.
Examples
This embodiment differs from embodiment 8 in that: the dye solution in step one comprises: 10kg of water, 18.9g of a coloring agent, 150ml of glacial acetic acid (C 2 H 4 0 2 ) The method comprises the steps of carrying out a first treatment on the surface of the 18.9g of coloring agent comprises Bul disperse yellow 5.3g, disperse blue 6.8g and disperse red 6.8g, and the dyed anti-flaming mesh belt is army green;
the rest of the procedure was the same as in example 8.
Examples
This embodiment differs from embodiment 9 in that: the colorant solution in step oneComprising the following steps: 10kg of water, 18.4g of dye, 125ml of glacial acetic acid (C 2 H 4 0 2 ) The method comprises the steps of carrying out a first treatment on the surface of the 18.4g of coloring agent comprises Bul disperse yellow 5.2g, disperse blue 6.6g and disperse red 6.6g, and the dyed anti-flaming mesh belt is army green;
the rest of the procedure was the same as in example 9.
Examples
As shown in fig. 4, the system for preparing the anti-corrosion, mildew-proof and UV-resistant flame-retardant webbing of the embodiment comprises:
dyeing tank 1: a dye solution is contained for dyeing the undyed embryo belt conduction band immersed in the dye solution; the stain solution comprises: 10kg of water and 18-50 g of coloring agent;
the first water tank 2: the clear water is contained and used for washing the mesh belt immersed in the clear water for color balancing, and washing off excessive undispersed toner;
the second water tank 3: the dye leveling agent solution with the temperature of 75-95 ℃ is contained and used for heating the webbing and activating and dispersing the dye immersed in the webbing; the leveling agent solution comprises: 10kg of water, 180-260 g of fatty acid polyoxyethylene ether leveling agent;
third water tank 4: the clear water with the temperature of 105-130 ℃ is contained and is used for steaming the braid immersed in the clear water, so that the dye permeation is more uniform;
fourth water tank 5: the color fixing agent solution with the temperature of 85-98 ℃ is contained and is used for carrying out color fixing treatment on the woven belt immersed in the color fixing agent solution; the fixing agent solution comprises: 10kg of water, 3000ml to 4000ml of fixing agent GC-505 (acid phenol condensate);
fifth water tank 6: clean water with the temperature of 80-90 ℃ is contained and is used for washing dyed woven belts after dyeing;
sixth water tank 7: the anti-UV auxiliary solution is contained and used for carrying out anti-UV treatment on the braid; the anti-UV auxiliary solution comprises: 10kg of water, 800ml to 1000ml of an anti-UV auxiliary S700 phenyl derivative auxiliary;
seventh water tank 8: the anti-mildew agent solution is contained and used for carrying out anti-corrosion and anti-mildew treatment on the braid; the mildew preventive solution comprises: 10kg of water, 1kg to 1.3kg of mildew-proofAgent C 11 H 13 NOS；
Eighth water tank 10: a fire retardant solution is contained and used for carrying out fire retardant treatment on the braid; the flame retardant solution includes: 10kg of water, 2kg to 2.6kg of FK-100 cyclic phosphate as a flame retardant;
ribbon flat drying and winding device: is used for carrying out drawing, leveling and straightening treatment on the braid and storing after drying treatment.
The braid straightening, drying and winding device comprises a bundling wheel 11 for carrying out straightening and leveling treatment, a ironing cylinder 12 for carrying out drying treatment and a storage container 13 for storing the braid.
The preparation system of the anti-corrosion, mildew-proof and UV-resistant flame-retardant woven tape in the embodiment is used for realizing the methods in the embodiments 1 to 6.
Examples
As shown in fig. 2, 3 and 5, this embodiment is different from embodiment 13 in that:
the flat drying winding device for the woven belt comprises a straight pair of rollers 9-1, a drying pair of rollers 9-2, a winding tension and angle adjusting mechanism 9-3 and a winding drum 9-4 which are sequentially arranged, wherein the winding tension and angle adjusting mechanism 9-3 comprises an electric linear guide pair 9-31 and a rack 9-32 which is arranged on the electric linear guide pair 9-31 and can move left and right along the electric linear guide pair 9-31, the rack 9-32 is rotationally connected with a first tension adjusting roller 9-33 and a second tension adjusting roller 9-34, the bottom surface of the first tension adjusting roller 9-33 and the bottom surface of the second tension adjusting roller 9-34 are arranged on the same horizontal plane, a third tension adjusting roller 9-35 which is arranged below the first tension adjusting roller 9-33 and the second tension adjusting roller 9-34 and can adjust the upper and lower positions through a position adjusting mechanism, the position adjusting mechanism comprises two electric tension adjusting rollers 9-36 which are symmetrically arranged on two sides of the rack 9-32 and are respectively arranged at two ends of the second tension adjusting roller 9-35, and the second tension adjusting roller 9-35 is connected with the second tension adjusting roller 9-34, and the second tension adjusting roller 9-35 is arranged at two ends of the positions of the two connecting blocks, and the second tension adjusting roller 9-35 are respectively.
The rest of the structure is the same as in embodiment 13.
The preparation system of the anti-corrosion, mildew-proof and UV-resistant flame-retardant woven tape in the embodiment is used for realizing the methods in the embodiments 7 to 12.
In this embodiment, designed a flat stoving coiling mechanism of meshbelt, have and draw the multiple functions of flattening straight processing, stoving processing, accomodate, it is convenient to use, and through design rolling tension and angle adjustment mechanism, can adjust the tension of fire-retardant meshbelt in real time in fire-retardant meshbelt rolling process to and make the angle that forms between receipts reel and the second tension adjustment roller unchanged, make the tension that rolling tension and angle adjustment mechanism provided even, guaranteed the quality of fire-retardant meshbelt.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and any simple modification, variation and equivalent structural changes made to the above embodiment according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (7)
1. The preparation method of the anti-corrosion, mildew-proof and UV-resistant flame-retardant braid is characterized by comprising the following steps of:
step one, belt tidying and immersing: after the undyed embryo belt is straightened by a belt straightening machine, immersing the embryo belt into a dyeing tank (1) containing a dyeing agent solution for dyeing;
step two, washing with water to uniform color: introducing the dyed braid into clean water of a first water tank (2) for water washing and color balancing, and washing off excessive undispersed toner;
step three, heating and activating: the woven belt is guided into a dye leveling agent solution with the temperature of 75-95 ℃ in a second water tank (3) at uniform speed, so that the woven belt is heated and the dye immersed in the woven belt is activated and dispersed;
step four, steaming: the woven belt is guided into clear water with the temperature of 105-130 ℃ of a third water tank (4) at uniform speed for steaming treatment, so that dye permeation is more uniform;
step five, color fixation: the woven belt is guided into a color fixing agent solution with the temperature of 85 ℃ to 98 ℃ in a fourth water tank (5) at uniform speed, and the woven belt is subjected to color fixing treatment;
step six, washing after dyeing: introducing the woven belt into clear water with the temperature of 80-90 ℃ in a fifth water tank (6) at uniform speed, dyeing the dyed woven belt, and washing the dyed woven belt with water;
step seven, UV resistance treatment: introducing the braid into an anti-UV additive solution of a sixth water tank (7) at uniform speed, and performing anti-UV treatment on the braid;
step eight, antiseptic and mildew-proof treatment: the webbing is guided into the mildew preventive solution of the seventh water tank (8) at uniform speed, and the webbing is subjected to corrosion prevention and mildew prevention treatment;
step nine, flame retardant treatment: the webbing is subjected to flame retardant treatment in a flame retardant solution of an eighth water tank (10) at uniform speed;
tenth, the braid (14) is stored after being straightened by drawing and leveling and dried;
in the step ten, the webbing (14) is subjected to leveling and straightening treatment and is stored by adopting a webbing leveling and drying winding device after being dried, the webbing leveling and drying winding device comprises a leveling pair roller (9-1), a drying pair roller (9-2), a winding tension and angle adjusting mechanism (9-3) and a winding drum (9-4) which are sequentially arranged, the winding tension and angle adjusting mechanism (9-3) comprises an electric linear guide pair (9-31) and a rack (9-32) which is arranged on the electric linear guide pair (9-31) and can move left and right along the electric linear guide pair (9-31), a first tension adjusting roller (9-33) and a second tension adjusting roller (9-34) are rotationally connected on the rack (9-32), the bottom surface of the first tension adjusting roller (9-33) and the bottom surface of the second tension adjusting roller (9-34) are on the same horizontal plane, the first tension adjusting roller (9-33) and the second tension adjusting roller (9-34) are arranged between the electric linear guide pair (9-31) and the rack (9-32) and can be positioned at the upper position of the second tension adjusting roller (9-35), the position adjusting mechanism comprises two electric cylinders (9-36) symmetrically arranged in vertical rods on two sides of the frame (9-32), connecting blocks (9-37) are connected to the bottoms of the two electric cylinders (9-36), two ends of a third tension adjusting roller (9-35) are respectively connected to the two connecting blocks (9-37), the first tension adjusting roller (9-33) is arranged at a position close to the drying counter roller (9-2), and the outer diameters of the first tension adjusting roller (9-33), the third tension adjusting roller (9-35) and the second tension adjusting roller (9-34) are arranged from small to large;
adopt the flat stoving coiling mechanism of meshbelt to carry out the specific process of drawing flattening to meshbelt (14) and handling directly, accomodate after the stoving treatment is:
step A, the webbing (14) passes through a clamping and straightening pair roller (9-1), and the webbing (14) is straightened and straightened;
step B, the webbing (14) passes through a drying pair roller (9-2) to carry out drying treatment on the webbing (14);
step C, after the third tension adjusting roller (9-35) is reduced to the minimum, the webbing (14) passes through the space between the bottom surface of the first tension adjusting roller (9-33) and the bottom surface of the second tension adjusting roller (9-34) and the top surface of the third tension adjusting roller (9-35);
step D, starting two electric cylinders (9-36), wherein the electric cylinders (9-36) drive the third tension adjusting roller (9-35) to stably lift upwards until the top surface of the third tension adjusting roller (9-35) is contacted with the bottom surface of the webbing (14) and pressure is applied to the webbing (14);
e, accommodating the braid (14) on a winding drum (9-4);
in the process of accommodating the woven belt (14), the rack (9-32) can move left and right along the electric linear guide rail pair (9-31), so that the angle formed between the winding drum (9-4) and the second tension adjusting roller (9-34) is not changed, and the winding tension and the tension provided by the angle adjusting mechanism (9-3) are uniform.
2. The method for preparing the anti-corrosion, mildew-proof and UV-resistant flame-retardant woven tape according to claim 1, which is characterized by comprising the following steps: the dye solution in step one comprises: 10kg of water and 18-50 g of coloring agent; the leveling agent solution in the third step comprises the following components: 10kg of water, 180-260 g of fatty acid polyoxyethylene ether leveling agent; the color fixing agent solution in the fifth step comprises the following components: 10kg of water, 3000ml to 4000ml of fixing agent GC-505.
3. The method for preparing the anti-corrosion, mildew-proof and UV-resistant flame-retardant woven tape according to claim 1, which is characterized by comprising the following steps: the anti-UV auxiliary solution in the seventh step comprises: 10kg of water, 800ml to 1000ml of an anti-UV auxiliary S700 phenyl derivative auxiliary.
4. The method for preparing the anti-corrosion, mildew-proof and UV-resistant flame-retardant woven tape according to claim 1, which is characterized by comprising the following steps: the mildew preventive solution in the eighth step comprises: 10kg of water, 1kg to 1.3kg of mildew preventive C 11 H 13 NOS。
5. The method for preparing the anti-corrosion, mildew-proof and UV-resistant flame-retardant woven tape according to claim 1, which is characterized by comprising the following steps: the flame retardant solution in step nine comprises: 10kg of water, 2kg to 2.6kg of FK-100 cyclic phosphate as a flame retardant.
6. The method for preparing the anti-corrosion, mildew-proof and UV-resistant flame-retardant woven tape according to claim 1, which is characterized by comprising the following steps: and step three to step nine, wherein the average speed is 16-30 m/h.
7. A manufacturing apparatus for a flame retardant webbing that achieves the corrosion protection, mold resistance, and UV resistance of the manufacturing method according to claim 1, characterized by comprising:
dyeing tank (1): a dye solution is contained for dyeing the undyed embryo belt conduction band immersed in the dye solution; the stain solution comprises: 10kg of water and 18-50 g of coloring agent;
first water tank (2): the clear water is contained and used for washing the mesh belt immersed in the clear water for color balancing, and washing off excessive undispersed toner;
a second water tank (3): the dye leveling agent solution with the temperature of 75-95 ℃ is contained and used for heating the webbing and activating and dispersing the dye immersed in the webbing; the leveling agent solution comprises: 10kg of water, 180-260 g of fatty acid polyoxyethylene ether leveling agent;
third water tank (4): the clear water with the temperature of 105-130 ℃ is contained and is used for steaming the braid immersed in the clear water, so that the dye permeation is more uniform;
fourth water tank (5): the color fixing agent solution with the temperature of 85-98 ℃ is contained and is used for carrying out color fixing treatment on the woven belt immersed in the color fixing agent solution; the fixing agent solution comprises: 10kg of water, 3000ml to 4000ml of color fixing agent GC-505;
fifth water tank (6): clean water with the temperature of 80-90 ℃ is contained and is used for washing dyed woven belts after dyeing;
sixth water tank (7): the anti-UV auxiliary solution is contained and used for carrying out anti-UV treatment on the braid; the anti-UV auxiliary solution comprises: 10kg of water, 800ml to 1000ml of an anti-UV auxiliary S700 phenyl derivative auxiliary;
seventh water tank (8): the anti-mildew agent solution is contained and used for carrying out anti-corrosion and anti-mildew treatment on the braid; the mildew preventive solution comprises: 10kg of water, 1kg to 1.3kg of mildew preventive C 11 H 13 NOS；
Eighth water tank (10): a fire retardant solution is contained and used for carrying out fire retardant treatment on the braid; the flame retardant solution includes: 10kg of water, 2kg to 2.6kg of FK-100 cyclic phosphate as a flame retardant;
ribbon flat drying and winding device: the device is used for carrying out drawing, leveling and straightening treatment and drying treatment on the braid and then storing;
the flat ribbon drying and winding device comprises a straight pair roller (9-1), a drying pair roller (9-2), a winding tension and angle adjusting mechanism (9-3) and a winding drum (9-4) which are sequentially arranged, wherein the winding tension and angle adjusting mechanism (9-3) comprises an electric linear guide pair (9-31) and a frame (9-32) which is arranged on the electric linear guide pair (9-31) and can move left and right along the electric linear guide pair (9-31), a first tension adjusting roller (9-33) and a second tension adjusting roller (9-34) are rotationally connected on the frame (9-32), the bottom surface of the first tension adjusting roller (9-33) and the bottom surface of the second tension adjusting roller (9-34) are arranged on the same horizontal plane, the first tension adjusting roller (9-33) and the second tension adjusting roller (9-34) are arranged between the first tension adjusting roller and the second tension adjusting roller and are provided with a third tension adjusting cylinder (9-36) which can be arranged at the lower part of the electric linear guide pair (9-31) and can be moved left and right, the frame (9-32) is symmetrically arranged at the two sides of the bottom of the frame (9-32) and comprises a connecting block (9-36), the two ends of the third tension adjusting roller (9-35) are respectively connected to the two connecting blocks (9-37), the first tension adjusting roller (9-33) is arranged at a position close to the drying pair roller (9-2), and the outer diameters of the first tension adjusting roller (9-33), the third tension adjusting roller (9-35) and the second tension adjusting roller (9-34) are arranged from small to large.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210177336.XA CN114657734B (en) | 2022-02-25 | 2022-02-25 | Preparation method and system of anti-corrosion, mildew-proof and UV-resistant flame-retardant braid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210177336.XA CN114657734B (en) | 2022-02-25 | 2022-02-25 | Preparation method and system of anti-corrosion, mildew-proof and UV-resistant flame-retardant braid |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114657734A CN114657734A (en) | 2022-06-24 |
| CN114657734B true CN114657734B (en) | 2023-05-02 |
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