CN106073052B - The manufacturing method of colorful zipper - Google Patents
The manufacturing method of colorful zipper Download PDFInfo
- Publication number
- CN106073052B CN106073052B CN201610398042.4A CN201610398042A CN106073052B CN 106073052 B CN106073052 B CN 106073052B CN 201610398042 A CN201610398042 A CN 201610398042A CN 106073052 B CN106073052 B CN 106073052B
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- China
- Prior art keywords
- slider
- turntable
- zipper
- fastener
- zipper fastener
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Classifications
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- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/42—Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
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- Slide Fasteners (AREA)
Abstract
The present invention provides a kind of manufacturing method of colorful zipper, include the following steps: that A. carries out printing and dyeing processing to strap, an at least zone face for strap is made to show multiple color or show the pattern with multiple color；Two tapes to match each other are cut into along strap middle line；B. chain tooth is installed in two tapes opposite lateral edge portion, forms chain belt；C. slider of zipper fastener is assembled by fastener assembling machine, the slider of zipper fastener after being completed is penetrated on chain band；D. stops, lower stops are installed on chain band；E. the zipper of preset length is cut into.Manufacturing method high production efficiency provided by the invention passes through the requirement of colorful zipper compound fashion and trend that the manufacturing method produces.
Description
Technical field
The invention belongs to zipper technology fields, are related to a kind of manufacturing method of colorful zipper.
Background technique
Flexible chain band that zipper is engaged each other by two and it can be made to repeat to pull open, the slider of zipper fastener of drawing etc. forms
Connector, be often applied on garment-like article or luggage class article.Chain belt processing and slider of zipper fastener processing are that zipper is raw respectively
Two important links during production.
There are chain belt colors in the processing of chain belt at present, and the problems such as insufficient, is felt in single, design, with the design of clothes, luggage
Gradually tend to trend, the zipper of traditional form is difficult to mutually suit with the diversified style of these clothes, luggage, can not embody
Stylishness and trend are easy to influence the whole style layout of article.
And there is a problem of that production efficiency is low in the processing of slider of zipper fastener, in pervious assembling processing, using artificial
The method of processing, not only slowly, product quality is irregular, while cost of labor is prohibitively expensive, and enterprise is difficult to bear, such as processing
There is the production equipment of mechanization in the present, can replace the artificial assembling for carrying out slider of zipper fastener to a certain extent, reduce production
Cost.
Existing assembling zipper equipment generally comprises the vibration disc material feeder of feeding, the turntable equipped with processing stations and moves back
The basic structures such as the Gas injection pipe of material.Slider body is positioned on processing stations, is rotated with turntable, processing stations
On fixture certain chucking power can be imposed to slider body.But the material returned mode of Gas injection pipe is unstable, it can not be effective
Slider of zipper fastener is rapidly blown out into processing stations, and when slider body is by bigger chucking power, the dynamics of Gas injection pipe
Deficiency is easy to influence assembly schedule.
Secondly, having more particle impurity in machine table, some are the burr particles that slider of zipper fastener itself is fallen, some are
With impurity entrained by self-feeding, these particle impurity are easy to fall into turntable, so that turntable is stuck and can not rotate,
And it is not easy to cleaning maintenance.
Summary of the invention
The purpose of the present invention is there is the above problem in view of the prior art, a kind of manufacturer of colorful zipper is proposed
The technical issues of method, solution is the style unicity for how improving zipper and the packaging efficiency for stablizing slider of zipper fastener.
Object of the invention can be realized by the following technical scheme:
The manufacturing method of colorful zipper, includes the following steps:
A. printing and dyeing processing is carried out to strap, an at least zone face for strap is made to show multiple color or show with more
The pattern of kind color；Two tapes to match each other, printing and dyeing processing are cut into along strap middle line specifically:
A.1 strap base fabric is handled by high-temperature shaping, treatment temperature is controlled at 160 DEG C~180 DEG C, the control of processing time
At 70 seconds~90 seconds；
A.2 by treated, strap base fabric carries out tie dyeing coloring, or is operated by transfer printing the one of strap base fabric
Face transfers upper color and pattern；
A.3 the strap after dyeing is passed through into fixation treatment；
A.4 the strap after fixation is started the cleaning processing, the temperature of cleaning is room temperature, and scavenging period is controlled 60 seconds~80
Second；
B. chain tooth is installed in two tapes opposite lateral edge portion, forms chain belt；
C. slider of zipper fastener is assembled by fastener assembling machine, the slider of zipper fastener after being completed is penetrated on chain band；
D. stops, lower stops are installed on chain band；
E. the zipper of preset length is cut into.
The manufacturing method of colorful zipper of the invention be based primarily upon strap manufacture and slider of zipper fastener two links of assembling into
Row improves, and improves the color diversity of strap by carrying out printing and dyeing operation to strap, drawing is improved by fastener assembling machine
The packaging efficiency of chain head.
In the manufacturing method of above-mentioned colorful zipper, the temperature of dye liquor when tie dyeing controls the dyeing at 20 DEG C~30 DEG C
At 100 seconds~120 seconds, dyestuff used in tie dyeing was disperse dyes for time control.
In the manufacturing method of above-mentioned colorful zipper, fixation treatment is strap to be infiltrated by water repellent solution or in cloth
The coloring face of band coats polyurethane coating.
In the manufacturing method of above-mentioned colorful zipper, step A.4 after further include strap scald it is drying
Operation, scalding drying operation temperature is 150 DEG C~200 DEG C.
In the manufacturing method of above-mentioned colorful zipper, chain tooth is the side by injection molding in tape in stepb
Edge clamps the lateral edge portion that tape is connected into the lateral edge portion of tape or by sewing by tooth planter.
In the manufacturing method of above-mentioned colorful zipper, upper dead flake and lower stops are to pass through injection molding.
In the manufacturing method of above-mentioned colorful zipper, the assembling zipper in step C specifically comprises the following steps:
C.1 slider body is transmitted on the turntable of fastener assembling machine by vibration disc material feeder structure, and feeding push rod is by pull head
In the locating slot for the grip block that ontology push-in is mounted on turntable；
C.2 the turntable that the bearing outer ring of partial gear driving and external tooth type floating bearing is mutually fixed intermittently is turned
Dynamic, slider body is transmitted to pulling-on piece feeding station by turntable, and pulling-on piece is penetrated from the opening of the cap of slider body, its set is made to exist
On cap；
C.3 the slider body for being arranged with pulling-on piece is transmitted to stamping station by turntable, and the downward punching press of staking punch is on cap, envelope
The opening of cap is closed, assembling zipper is completed；
C.4 slider of zipper fastener is transmitted to material returned station by turntable, and material returned block penetrates between the positioning region of grip block and slider of zipper fastener,
Slider of zipper fastener is gradually moved to turntable outside along the arc line shaped outer end face of material returned block；
C.5 impact cylinder driving cylinder push-rod extends downwardly, and cylinder push-rod pushes the impact cap of prominent positioning region, strikes cap
The mandril in grip block is driven to stretch out, mandril pushes out slider of zipper fastener；
C.6 to slider of zipper fastener blowing gas, blowing gas enters between slider of zipper fastener and the material returned block injection tube, and by zipper
Head blowout turntable, slider of zipper fastener fall to blanking channel.
In the manufacturing method of above-mentioned colorful zipper, fastener assembling machine in the step C, including rack, vibration
Disk feeding mechanism and turntable, turntable include the turntable of intermittent rotary and the turret base of supporting wheel, are offered on turntable multiple
For placing the station slot of slider of zipper fastener, multiple station slots are radially distributed around center of turntable, are equipped in each station slot
The grip block of slider of zipper fastener can be accommodated, the front of each grip block is offered determines with what the slider body shape of slider of zipper fastener matched
Position slot；Being provided with above turntable can be in the staking punch right above the cap of slider body, and staking punch and setting are by turntable
The actuator transmission of side is connected；Fastener assembling machine further includes the material returned machine that the slider of zipper fastener that will be completed is separated with turntable
Structure, unloading mechanism includes the material returned block that side guiding is carried out to slider of zipper fastener, and blows out slider of zipper fastener by Gas injection and determine
The injection tube of position slot；It is provided in grip block and thrust is imposed to slider of zipper fastener to promote the pushing material component of the material returned, pushing material component includes
The mandril for pushing slider of zipper fastener to be displaced outwardly drives impact cap, connecting rod and the push plate of mandril transverse shifting, one end of connecting rod and impact
Cap is hinged, and the other end of connecting rod and push plate are hinged；Grip block has for the first driving groove of impact cap longitudinal movement and for push plate
With the second driving groove of mandril transverse shifting, strikes and be arranged with spring respectively on cap and mandril；The upward projection in the rear portion of grip block
There is positioning region, the first driving groove is opened in positioning region, and impact cap protrudes from the upper surface of positioning region, opens up on the end face of locating slot
There is the through-hole passed through for mandril；Unloading mechanism further includes the impact cylinder for beaing impact cap, and the cylinder push-rod for striking cylinder is longitudinal
Setting, and cylinder push-rod can be right above the positioning region to the grip block where material returned slider of zipper fastener.
In the manufacturing method of above-mentioned colorful zipper, vibration disc material feeder structure include the vibrating bunker of directional feeding with
And the building block of slider of zipper fastener is transmitted to the feeding track of turntable, it is provided in the end of feeding track by the composition of slider of zipper fastener
Component is pushed into the feeding push rod of locating slot, and feeding push rod is connected with cylinder-driven；Actuator is cam drive structure.
In the manufacturing method of above-mentioned colorful zipper, floating bearing, rotating shaft are provided between turntable and turret base
It contracts and includes bearing inner race and outer surface sets cogged bearing outer ring, all offer mounting hole on bearing inner race and bearing outer ring,
Turntable is equipped with shaft, and bearing outer ring is fixed by fastener and shaft, and bearing inner race is fixed by fastener and turret base, turns
Platform pedestal is also convexly equipped with central axis, and central axis is fed through bearing inner race, and is interference fitted with bearing inner race, bearing outer ring and one
Partial gear energy engaged transmission, partial gear are connected with motor driven；Turret base has the bearing for placing floating bearing
The turntable chamber of chamber and placing rotary disk, turntable chamber are greater than bearing bore, and the bottom surface of turntable chamber is provided with annular guide channel with projecting upwards, and turn
Disk corresponds to annular guide channel and is vertically provided with idler wheel.
Compared with prior art, the present invention has the advantage that:
1, strap catches multiple color by printing and dyeing processing or stamps pattern so that chain belt be no longer merely presented as it is single
Color form has changeable style, can match with colorful dress ornament, luggage, and the color pattern shape in two chain tooths
Cooperate at yin-yang, when chain tooth engages, complete pattern can be showed, enhance its aesthetics.
2, in the assembling processing of slider of zipper fastener, in the slider of zipper fastener material returned, pushing material component can act synergistically with unloading mechanism,
Promote material returned speed, with pushing material component pushing tow slider body, so that between slider body and the arc line shaped outer end face of material returned block
Blowing space is formed, injection tube gas is able to enter in blowing space, increases injection tube gas and the effective of slider of zipper fastener connects
Contacting surface product can be avoided slider of zipper fastener and abut against on material returned block and lead to fast and effeciently slider of zipper fastener be pushed to be detached from locating slot
The case where causing injection tube gas that can not blow slider of zipper fastener generation, improves production efficiency；
3, using material returned block carry out route guidance, material returned component power-assisted pushing tow, in conjunction with Gas injection, this material returned mode
It will not be damaged to the surface quality of slider of zipper fastener, the surface flatness of slider of zipper fastener is higher, does not interfere with the aesthetics of zipper；
4, fastener assembling machine is compact-sized, will not generate card machine easily, shut down phenomenon, stability is high, slider of zipper fastener
Packaging efficiency is stablized, and the manufacturing schedule of colorful zipper can be protected.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of colorful zipper of the invention.
Fig. 2 is the manufacturing method flow chart of colorful zipper of the invention.
Fig. 3 is the strap printing and dyeing flow chart of colorful zipper of the invention.
Fig. 4 is the top view of the fastener assembling machine of colorful zipper of the invention.
Fig. 5 is the cross-sectional view of the turntable of the fastener assembling machine of colorful zipper of the invention.
Fig. 6 is the grip block cross-sectional view of the fastener assembling machine of colorful zipper of the invention.
In figure, 1, chain belt；2, chain tooth；3, upper dead flake；4, lower stops；5, slider body；6, cap；7, pulling-on piece；10 racks；
11, blanking channel；20, vibration disc material feeder structure；21, vibrating bunker；22, feeding track；30, turntable；31, turntable；311, work
Position slot；32, turret base；321, central axis；322, bearing bore；323, turntable chamber；331, bearing inner race；332, bearing outer ring；
34, shaft；35, partial gear；36, motor；37, platen；38, annular guide channel；39, idler wheel；40, grip block；41, it positions
Slot；42, the first driving groove；43, the second driving groove；44, positioning region；51, staking punch；52, actuator；61, material returned block；62,
Injection tube；63, cylinder is struck；631, cylinder push-rod；64, cylinder mount frame；71, mandril；711, top plate；72, cap is struck；73,
Connecting rod；74, push plate.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
As shown in Figure 1, a kind of colorful zipper, including two chain belts 1 and slider of zipper fastener, the opposite lateral edge portion of two chain belts 1
Equipped with chain tooth 2, slider of zipper fastener enables the chain tooth 2 in two chain belts 1 to engage and separate, in two of them chain belt 1 there are many printing and dyeing
Color or pattern.
As shown in Figures 2 to 6, the present invention provides a kind of manufacturing method of colorful zipper, include the following steps:
A. printing and dyeing processing is carried out to strap, an at least zone face for strap is made to show multiple color or show with more
The pattern of kind color；Two tapes to match each other, printing and dyeing processing are cut into along strap middle line specifically:
A.1 strap base fabric is handled by high-temperature shaping, treatment temperature is controlled at 170 DEG C, and the control of processing time was at 80 seconds；
A.2 by treated, strap base fabric carries out tie dyeing coloring, or is operated by transfer printing the one of strap base fabric
Face transfers upper color and pattern；
A.3 the strap after dyeing is passed through into fixation treatment；
A.4 the strap after fixation is started the cleaning processing, the temperature of cleaning is room temperature, and scavenging period was controlled at 70 seconds；
B. chain tooth 2 is installed in two tapes opposite lateral edge portion, forms chain belt 1；
C. slider of zipper fastener is assembled by fastener assembling machine, the slider of zipper fastener after being completed is penetrated into chain belt 1；
D., upper dead flake 3, lower stops 4 are installed in chain belt 1；
E. the zipper of preset length is cut into.
Strap colours upper multiple color or pattern by printing and dyeing processing, so that chain belt 1 is no longer merely presented as single color
Color form has changeable style, can match with colorful dress ornament, luggage, be cut out two along the center line of strap
Tape, the color pattern on two tapes forms yin-yang cooperation can show complete pattern, enhance when chain tooth 2 engages
Its aesthetics.
It before the printing and dyeing of strap base fabric, is pre-processed at high temperature, convenient for its coloring.If step A.2 in strap
Base fabric catches multiple color by the way of tie dyeing, and at 30 DEG C, dyeing time is controlled 120 for the temperature control of dye liquor when tie dyeing
Second, dyestuff used in tie dyeing is disperse dyes.
Step A.3 in, the fixation ability of strap is improved by fixation treatment, prevents that strap from fading, pattern falls.Gu
Color processing is to infiltrate strap by water repellent solution or coat polyurethane coating in the coloring face of strap.Water repellent solution infiltration
Strap, which can be, to be sprayed at belt surface for water repellent solution or strap is immersed in water repellent solution, soaking time 10
Minute, waterproofing agent is that concentration is 5%~8% without fluoro water proofing agent.
It further include later A.4 carrying out scalding drying operation to strap in step, scalding drying operation temperature is 180
℃。
Chain tooth 2 is to clamp by injection molding in the lateral edge portion of tape or by tooth planter into tape in stepb
Lateral edge portion or the lateral edge portion that tape is connected to by sewing.It can also be made by way of ink jet printing for chain tooth 2
Coloring.
In step D, upper dead flake 3 and lower stops 4 are to pass through injection molding.
It is noted that the assembling zipper in step C specifically comprises the following steps:
C.1 slider body 5 is transmitted on the turntable 31 of fastener assembling machine by vibration disc material feeder structure 20, and feeding push rod will
Slider body 5 is pushed into the locating slot 41 for the grip block 40 being mounted on turntable 31；
C.2 between the driving of partial gear 35 progress of turntable 31 fixed with 332 phase of bearing outer ring of external tooth type floating bearing
It rotates to having a rest property, slider body 5 is transmitted to pulling-on piece feeding station by turntable 31, by the opening from the cap 6 of slider body 5 of pulling-on piece 7
Mouth penetrates, and makes its set on cap 6；
C.3 the slider body 5 for being arranged with pulling-on piece 7 is transmitted to stamping station by turntable 31, and the downward punching press of staking punch 51 is in cap
On lid 6, the opening of close cap 6, assembling zipper is completed；
C.4 slider of zipper fastener is transmitted to material returned station by turntable 31, and material returned block 61 penetrates the positioning region 44 of grip block 40 and draws
Between chain head, slider of zipper fastener is along the arc line shaped outer end face of material returned block 61 gradually to moving on the outside of turntable 31；
C.5 impact cylinder 63 drives cylinder push-rod 631 to extend downwardly, and cylinder push-rod 631 pushes hitting for prominent positioning region 44
Cap 72 is played, impact cap 72 drives the mandril 71 in grip block 40 to stretch out, and mandril 71 pushes out slider of zipper fastener；
C.6 to slider of zipper fastener blowing gas, blowing gas enters between slider of zipper fastener and material returned block 61 injection tube 62, and will
Slider of zipper fastener blows out turntable 31, and slider of zipper fastener falls to blanking channel 11.
It is noted that the fastener assembling machine in the step C, including rack 10,20 and of vibration disc material feeder structure
Turntable 30, turntable 30 include the turntable 31 of intermittent rotary and the turret base 32 of supporting wheel 31, are offered on turntable 31 multiple
For placing the station slot 311 of slider of zipper fastener, multiple station slots 311 are radially distributed around 31 center of turntable, each station slot
The grip block 40 that slider of zipper fastener can be accommodated is installed, the front of each grip block 40 offers the slider body 5 with slider of zipper fastener in 311
The locating slot 41 that shape matches；The top of turntable 31 is provided with the staking punch that can be in right above the cap 6 of slider body 5
51, staking punch 51 is driven with the actuator 52 that 30 side of turntable is arranged in be connected.
Fastener assembling machine further includes the slider of zipper fastener that will the be completed unloading mechanism isolated with turntable 30, material returned machine
Structure includes the material returned block 61 that side guiding is carried out to slider of zipper fastener, and slider of zipper fastener is blown out locating slot 41 by Gas injection
Injection tube 62.It is provided in grip block 40 and thrust is imposed to slider of zipper fastener to promote the pushing material component of the material returned, pushing material component includes pushing away
The mandril 71 that dynamic slider of zipper fastener is displaced outwardly drives impact cap 72, connecting rod 73 and the push plate 74 of 71 transverse shifting of mandril, connecting rod 73
One end and impact cap 72 are hinged, and the other end of connecting rod 73 and push plate 74 are hinged.
Grip block 40 has for the first driving groove 42 of the impact longitudinal movement of cap 72 and laterally moves for push plate 74 and mandril 71
The second dynamic driving groove 43 strikes and is arranged with spring respectively on cap 72 and mandril 71；Upward convex be equipped in the rear portion of grip block 40 is determined
Position portion 44, the first driving groove 42 are opened in positioning region 44, and impact cap 72 protrudes from the upper surface of positioning region 44, the end of locating slot 41
The through-hole passed through for mandril 71 is offered on face.
Unloading mechanism further includes the impact cylinder 63 for beaing impact cap 72, and 631 longitudinal direction of cylinder push-rod for striking cylinder 63 is set
It sets, and cylinder push-rod 631 can be right above the positioning region 44 to the grip block 40 where material returned slider of zipper fastener.
Vibration disc material feeder structure 20 includes the vibrating bunker 21 of directional feeding and transmits the building block of slider of zipper fastener
To the feeding track 22 of turntable 30, it is provided in the end of feeding track 22 by the building block push-in locating slot 41 of slider of zipper fastener
Feeding push rod, feeding push rod are connected with cylinder-driven；Actuator 52 is cam drive structure.
The working principle of the fastener assembling machine is:
The outlet of feeding track 22 toward turntable 30 be arranged, and turntable 31 every time rotate when, have a station slot 311
It can be intended for feeding track 22, after slider body 5 is sent to the outlet of feeding track 22, feeding push rod is under the driving of cylinder
Slider body 5 in the locating slot 41 of chain head push-in grip block 40, that is, will be realized in the automatic charging of turntable 30, with turntable 31
Rotation, slider body 5 are transferred into next station.Pulling-on piece 7 can be set in by way of automatic charging or artificial loading
On cap 6, when the slider body 5 for being arranged with pulling-on piece 7 is sent to the lower section of staking punch 51, staking punch 51 is in actuator 52
Downward pressure is imposed under transmission to cap 6, so that 6 closure of openings of cap, realizes the connection of pulling-on piece 7 and slider body 5, thus
Complete the assembling to slider of zipper fastener.
Material returned block 61 is fixed in turret base 32, and is arranged toward 31 center of turntable, and material returned block 61 has one
The arc line shaped outer end face that the arc-shaped inner face matched with 44 rotation path of positioning region and a guidance slider of zipper fastener are displaced outwardly.It moves back
When material, material returned block 61 is penetrated between positioning region 44 and slider of zipper fastener, and positioning region 44 is in the inside of arc-shaped inner face, and zipper
The side of head is gradually deviated original rotation path by the blocking of material returned block 61, and slider of zipper fastener is moved along arc line shaped outer end face
It is dynamic, gradually exit locating slot 41.When the positioning region 44 of the grip block 40 where the slider of zipper fastener is turning to impact cylinder 63 just
When lower section, cylinder push-rod 631 is extended downwardly, just tap impact cap 72 on, impact cap 72 move down, by push plate 74 to
Outer promotion mandril 71, mandril 71 stretch out 41 end face of locating slot, to further slider of zipper fastener be pushed to be displaced outwardly, promote slider of zipper fastener
With 41 separating rate of locating slot, at the same time, under the blowing effect of injection tube 62, slider of zipper fastener can fast and effeciently be detached from fixed
Position slot 41, to realize the automatic material returning of turntable 30.Under the return action of spring, striking cap 72 and mandril 71 be can be realized certainly
It is dynamic to reset.
Be provided with the blanking channel 11 that the slider of zipper fastener of the material returned is sent to slider of zipper fastener collecting frame in rack 10, slider of zipper fastener with turn
Platform 30 just falls into blanking channel 11 after separating.Blanking channel 11 is adjacent to material returned block 61.
In addition, turntable 30 is mounted in rack 10, floating bearing, rotating shaft are provided between turntable 31 and turret base 32
It contracts and includes bearing inner race 331 and outer surface sets cogged bearing outer ring 332, all opened on bearing inner race 331 and bearing outer ring 332
Equipped with mounting hole, turntable 31 is equipped with shaft 34, and bearing outer ring 332 is fixed by fastener and shaft 34, and bearing inner race 331 passes through
Fastener and turret base 32 are fixed, and turret base 32 is also convexly equipped with central axis 321, and central axis 321 is fed through bearing inner race
331, and be interference fitted with bearing inner race 331, bearing outer ring 332 and a 35 energy engaged transmission of partial gear, incomplete tooth
Wheel 35 is connected with the driving of motor 36.
Floating bearing is able to bear biggish axial direction, radial load and tilting moment, so that the acquisition of turntable 31 is higher
Stability.
Outer surface a part of partial gear 35 is equipped with gear, and another part is cambered surface, when outside gear parts and bearing
When 332 engagement of circle, it can be driven, under the driving of motor 36,35 drivable shaft bearing outer-ring 332 of partial gear realizes intermittence
Rotation, i.e. the intermittent rotation of realization turntable 31 rotates the distance of a station every time.
Preferably, turntable 30 further includes the platen 37 for mutually fixing turntable 31 with shaft 34, and platen 37 is arranged in turntable 31
Upper surface, platen 37 connect respectively by fastener with turntable 31 and shaft 34, i.e. turntable 31 and shaft 34 is to pass through platen
37 realize connection, when turntable 30 manufactures, can process respectively, simplify processing technology, and need to clear up turntable 31 and turret base
, can be easy to disassemble when particle impurity between 32, it is also convenient for maintenance replacement components.
Further, turret base 32 has the turntable chamber of the bearing bore 322 and placing rotary disk 31 of placing floating bearing
323, turntable chamber 323 is greater than bearing bore 322, and the bottom surface of turntable chamber 323 is provided with annular guide channel 38 with projecting upwards, and turntable 31 is right
Idler wheel 39 should be vertically provided in annular guide channel 38.
It is noted that annular guide channel 38 is arranged in turret base 32, idler wheel 39, turntable 31 are set on turntable 31
When rotation, idler wheel 39 can be rolled along annular guide channel 38, can not only improve the rotational stability of turntable 31, and due to annular
Guide groove 38 is the bottom surface for protruding from turntable chamber 323, can obstruct particle impurity and enter bearing bore 322, turn to floating bearing
Dynamic the case where will not having an impact, turntable 31 is avoided to block, the assembly schedule of slider of zipper fastener is not influenced.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Although chain belt 1 is used more herein；Chain tooth 2；Upper dead flake 3；Lower stops 4；Slider body 5；Cap 6；Pulling-on piece
7；Rack 10；Blanking channel 11；Vibration disc material feeder structure 20；Vibrating bunker 21；Feeding track 22；Turntable 30；Turntable 31；Station
Slot 311；Turret base 32；Central axis 321；Bearing bore 322；Turntable chamber 323；Bearing inner race 331；Bearing outer ring 332；Shaft
34；Partial gear 35；Motor 36；Platen 37；Annular guide channel 38；Idler wheel 39；Grip block 40；Locating slot 41；First driving groove
42；Second driving groove 43；Positioning region 44；Staking punch 51；Actuator 52；Material returned block 61；Injection tube 62；Strike cylinder 63；Gas
Cylinder push rod 631；Mandril 71；Strike cap 72；Connecting rod 73；The terms such as push plate 74, but it does not exclude the possibility of using other terms.
The use of these items is only for be more convenient to describe and explain essence of the invention；It is construed as any additional
Limitation be all to be disagreed with spirit of that invention.
Claims (3)
1. the manufacturing method of colorful zipper, which comprises the steps of:
A. printing and dyeing processing is carried out to strap, an at least zone face for strap is made to show multiple color or show with a variety of face
The pattern of color；Two tapes to match each other, printing and dyeing processing are cut into along strap middle line specifically:
A.1 strap base fabric is handled by high-temperature shaping, treatment temperature is controlled at 160 DEG C~180 DEG C, and the control of processing time is 70
Second~90 seconds；
A.2 by treated, strap base fabric carries out tie dyeing coloring, or the one side by transfer printing operation in strap base fabric turns
Stamp color and pattern；
A.3 the strap after dyeing is passed through into fixation treatment；
A.4 the strap after fixation is started the cleaning processing, the temperature of cleaning is room temperature, and scavenging period is controlled at 60 seconds~80 seconds；
B. chain tooth is installed in two tapes opposite lateral edge portion, forms chain belt；
C. slider of zipper fastener is assembled by fastener assembling machine, the slider of zipper fastener after being completed is penetrated on chain band；
D. stops, lower stops are installed on chain band；
E. the zipper of preset length is cut into；
Fastener assembling machine in the step C, including rack, vibration disc material feeder structure and turntable, turntable include intermittent rotary
Turntable and supporting wheel turret base, offer on turntable multiple for placing the station slots of slider of zipper fastener, multiple station slots
It is radially distributed around center of turntable, the grip block that can accommodate slider of zipper fastener is installed in each station slot, each grip block
Front offers the locating slot to match with the slider body shape of slider of zipper fastener；Pull head sheet can be in by being provided with above turntable
Staking punch right above the cap of body, staking punch is driven with the actuator that turntable side is arranged in be connected；Fastener assembling machine is also
Including the unloading mechanism for separating the slider of zipper fastener being completed with turntable, unloading mechanism includes carrying out side to slider of zipper fastener to lead
To material returned block, and by Gas injection by slider of zipper fastener blow out locating slot injection tube；It is provided in grip block to zipper
Head imposes thrust to promote the pushing material component of the material returned, and pushing material component includes the mandril for pushing slider of zipper fastener to be displaced outwardly, and drives mandril
Impact cap, connecting rod and the push plate of transverse shifting, one end of connecting rod and impact cap are hinged, and the other end of connecting rod and push plate are hinged；Folder
Holding block has for the first driving groove of impact cap longitudinal movement and for the second driving groove of push plate and mandril transverse shifting, strikes cap
With spring is arranged on mandril respectively；The rear portion of grip block is upward convex to be equipped with positioning region, and the first driving groove is opened in positioning region, hits
The upper surface that cap protrudes from positioning region is beaten, offers the through-hole passed through for mandril on the end face of locating slot；Unloading mechanism further includes
The impact cylinder of impact cap is beaten, the cylinder push-rod for striking cylinder is longitudinally disposed, and cylinder push-rod can be in material returned slider of zipper fastener
Right above the positioning region of the grip block at place.
2. the manufacturing method of colorful zipper according to claim 1, which is characterized in that vibration disc material feeder structure includes
The vibrating bunker of directional feeding and the feeding track that the building block of slider of zipper fastener is transmitted to turntable, in the end of feeding track
It is provided with the feeding push rod of the building block push-in locating slot of slider of zipper fastener, feeding push rod is connected with cylinder-driven；Actuator is
Cam drive structure.
3. the manufacturing method of colorful zipper according to claim 1, which is characterized in that set between turntable and turret base
It is equipped with floating bearing, floating bearing includes bearing inner race and outer surface sets cogged bearing outer ring, outside bearing inner race and bearing
Mounting hole is all offered on circle, turntable is equipped with shaft, and bearing outer ring is fixed by fastener and shaft, and bearing inner race passes through fastening
Part is fixed with turret base, and turret base is also convexly equipped with central axis, and central axis is fed through bearing inner race, and with bearing inner race interference
Cooperation, bearing outer ring and a partial gear energy engaged transmission, partial gear are connected with motor driven；Turret base has
The bearing bore of floating bearing and the turntable chamber of placing rotary disk are placed, turntable chamber is greater than bearing bore, and the bottom surface of turntable chamber projects upwards
Ground is provided with annular guide channel, and turntable corresponds to annular guide channel and is vertically provided with idler wheel.
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| CN201610398042.4A CN106073052B (en) | 2016-06-06 | 2016-06-06 | The manufacturing method of colorful zipper |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107697566B (en) * | 2017-10-13 | 2019-06-07 | 徐州剑朔达工贸有限公司 | A kind of polychrome bottle cap automatic spraying production technology |
| CN109875190B (en) * | 2019-03-05 | 2021-11-16 | 泉州市信恒户外用品有限公司 | Production method of curved zipper |
| CN110269325B (en) * | 2019-08-13 | 2022-03-25 | 浙江伟星实业发展股份有限公司 | Waterproof zipper and processing method thereof |
| CN112482058B (en) * | 2020-11-27 | 2023-06-02 | 广东康派环创科技有限公司 | Round rope printing method |
| CN113349526A (en) * | 2021-06-29 | 2021-09-07 | 浙江辉昂科技有限公司 | Manufacturing method of double-color zipper and double-color zipper |
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| CN1269183A (en) * | 1999-04-07 | 2000-10-11 | 中传企业股份有限公司 | Automatic zipper head assembling machine |
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| CN102454123A (en) * | 2010-10-19 | 2012-05-16 | 常熟市福亿印花炼染有限公司 | Method for directly dyeing acrylic fiber |
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| CN106073052A (en) | 2016-11-09 |
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