CN112478788A - Intelligent anti-collision transportation system and use method thereof - Google Patents
Intelligent anti-collision transportation system and use method thereof Download PDFInfo
- Publication number
- CN112478788A CN112478788A CN202011614692.0A CN202011614692A CN112478788A CN 112478788 A CN112478788 A CN 112478788A CN 202011614692 A CN202011614692 A CN 202011614692A CN 112478788 A CN112478788 A CN 112478788A
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- Prior art keywords
- bearing plate
- air injection
- transportation system
- filter screen
- hole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G54/00—Non-mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention discloses an intelligent anti-collision transportation system and a using method thereof, wherein the intelligent anti-collision transportation system comprises the following steps: the conveying mechanism comprises a conveying base and an air injection device, the air injection device is positioned inside the conveying base, a first through hole is formed in the upper plane of the conveying base, the air injection device is connected with the first through hole through an air injection pipe, the second through hole penetrates through the supporting plate in the thickness direction, the second through holes are regularly distributed on the supporting plate, a flow guide channel is formed in the supporting plate, the inlet of the flow guide channel is opposite to the upper plane of the conveying base, the outlet of the flow guide channel is positioned on the side face of the supporting plate, cover plates are respectively arranged in the flow guide channels and electrically connected with an external control mechanism.
Description
Technical Field
The invention relates to a conveying system or a bearing device, in particular to an intelligent anti-collision conveying system and a using method thereof.
Background
The conveyer belt is a rubber and fiber and metal composite product which is used in a belt conveyer belt and plays a role in bearing and conveying materials, or a plastic and fabric composite product, the conveyer belt is widely applied to occasions with short conveying distance and small conveying capacity in the industries of cement, coking, metallurgy, chemical engineering, steel and the like, when the conveyer belt is started, the current of a motor is 5-6 times higher than the rated value, the service life of the motor is influenced, and more electric quantity is consumed, a certain allowance is reserved on the selection of the motor during the design of a system, the speed of the motor is constant, but in the actual use process, the motor sometimes needs to run at a lower speed or a higher speed, so that the frequency conversion is very necessary, an SAJ frequency converter is usually adopted, and the device can realize the soft start of the motor and achieve energy-saving and speed regulation by changing the working frequency of the conveyer belt, and can provide overcurrent, overvoltage, overload and other protection functions for equipment.
The deviation of the conveying belt is one of the most common faults when the conveyer runs, the deviation reasons are various, the main reasons are low installation precision and poor daily maintenance, in the installation process, the head roller, the tail roller and the middle carrier roller are positioned on the same central line as much as possible and are parallel to each other so as to ensure that the conveying belt is not deviated or slightly deviated, in addition, the belt joint needs to be correct, and the circumferences of the two sides are the same.
The existing transmission and motor are still good, the conveying belt still shakes or resonates in the conveying process, destructive damage can be caused to some compact parts, the size of part of the parts is small, the parts are difficult to pick up after being placed on the conveying belt, a compact mechanical arm is often required to be equipped, and the picking cost is increased.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides an intelligent anti-collision transportation system and a using method thereof.
In order to achieve the purpose, the invention adopts the technical scheme that: an intelligent anti-collision transportation system and a using method thereof comprise: bearing board and with set up near bearing board's transport mechanism, its characterized in that: the conveying mechanism comprises a conveying base and an air injection device, the air injection device is positioned in the conveying base, a first through hole is formed in the upper plane of the conveying base, the air injection device is connected with the first through hole through an air injection pipe, and the air injection pipe and the first through hole are arranged one by one; the bearing plate is characterized in that a second through hole is formed in the thickness direction of the bearing plate, the second through hole penetrates through the bearing plate in the thickness direction, the second through hole is regularly distributed on the bearing plate, a flow guide channel is formed in the bearing plate, an inlet of the flow guide channel is opposite to the upper plane of the conveying base, an outlet of the flow guide channel is located on the side face of the bearing plate, cover plates are arranged in the flow guide channels respectively, and the cover plates are electrically connected with an external control mechanism.
In a preferred embodiment of the present invention, the inner wall of the flow guiding channel is smooth.
In a preferred embodiment of the present invention, the edge of the supporting plate is provided with an extending column.
In a preferred embodiment of the present invention, the extending column extends in a direction away from the conveying base.
In a preferred embodiment of the present invention, a filter net is disposed on the extending column, and an edge of the filter net is movably connected to a free end of the extending column.
In a preferred embodiment of the present invention, the filter screen is of a cambered surface structure, and the center of the filter screen is higher than the edge of the breadth of the filter screen.
In a preferred embodiment of the invention, the gas ejector tube is of a U-shaped structure, and one U-shaped section of the gas ejector tube can be detached.
In a preferred embodiment of the present invention, the sidewall of the transfer base is provided with an access opening.
In a preferred embodiment of the present invention, a baffle is further disposed at an edge of the supporting plate, and the baffle is attached to the extending column.
The invention also provides a using method of the intelligent anti-collision transportation system, which is characterized by comprising the following steps:
A. firstly, the extension column rotates downwards to enable the extension column to drive the edge of the filter screen to be opened, and the projection of the filter screen on the bearing plate completely covers the surface of the bearing plate;
B. starting the air injection device, keeping the primary power output of the air injection device, enabling the bearing plate to rise and suspend above the conveying base, placing the articles into the bearing plate, closing a cover plate in the diversion channel with a part facing to the bearing plate, and enabling the bearing plate to move in the opposite direction;
C. and after the bearing plate stops moving, the air injection device performs secondary power output, and the air flow passes through the second through hole to suspend the articles relative to the bearing plate.
The invention solves the defects in the background technology, and has the following beneficial effects:
(1) the invention sets the conveying base and the bearing plate as a separate structure, lifts the bearing plate to suspend relative to the upper surface of the conveying base by the air injection device, controls the opening and closing of the cover plate in each guide channel by arranging the guide channel with a lateral outlet on the bearing plate, and enables the bearing plate to run in the opposite direction of the opened outlet, the precise parts on the bearing plate are ensured not to be damaged by the vibration of the mechanical transmission structure through the pushing movement of the air flow, meanwhile, after the bearing plate reaches the designated position, the power of the air injection device is increased to lift the parts relative to the bearing plate, the invention not only ensures the safety and the reliability of the transportation process, but also can improve the screening efficiency of the parts, reduce the damage rate and reduce the time cost, thereby obtaining better economic benefit.
(2) According to the invention, the filter screen is arranged on the bearing plate, so that the thrust can be provided for the parts by the airflow while the thrust can be provided for the waste impurities adhered to the surfaces of the parts, the unit density of the impurities is generally far smaller than that of the parts, the impurities can be blown away from the surfaces of the parts, the filter screen positioned right above the containing platform can effectively collect the impurities, the filter screen is in a groove shape, and the grooves face the containing surface of the containing platform, so that the impurities can be effectively prevented from splashing; in addition, the filter screen is movably connected with the extension column, so that an operator can replace the filter screen regularly, and the service life of equipment is ensured.
(3) The edge of the bearing plate is provided with the extension column, the extension column can lift the filter screen, the storage space of the tool is enlarged, meanwhile, enough operation space is provided for an operator, and convenience is improved; the extension column can rotate so as to drive the filter screen to expand, the projection of the filter screen on the bearing surface of the bearing plate completely covers the bearing surface of the bearing plate, and impurities can be completely collected; simultaneously, after the extension column rotates and descends, the anti-collision function can be achieved, and the supporting plate is protected.
(4) The inner wall of the flow guide channel is smooth, so that the air flow can be smoothly guided out from the radial direction; the air injection pipe is of a U-shaped structure, can play a role in blocking, prevents impurities from entering the air injection device, and meanwhile an operator can clean the air injection pipe through an access hole in the conveying base.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts;
FIG. 1 is a perspective block diagram of a preferred embodiment of the present invention;
in the figure: 1. a transfer base; 2. a support plate; 3. a second vent hole; 4. filtering with a screen; 5. a gas ejector tube; 6. extending the column; 7. a baffle plate; 8. a flow guide channel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention.
In the description of the present invention, unless otherwise specified the use of the ordinal adjectives "first", "second", and "third", etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
As shown in fig. 1, an intelligent anti-collision transportation system and a method for using the same includes: bearing board 2 and with set up in near the transport mechanism of bearing board 2 its characterized in that: the conveying mechanism comprises a conveying base 1 and air injection devices, the air injection devices are located inside the conveying base 1, first through holes are formed in the upper plane of the conveying base 1, the air injection devices are connected with the first through holes through air injection pipes 5, and the air injection pipes 5 and the first through holes are arranged one by one; the bearing plate 2 is provided with second through holes in the thickness direction, the second through holes penetrate through the bearing plate 2 in the thickness direction, the second through holes are regularly distributed on the bearing plate 2, the bearing plate 2 is provided with a flow guide channel 8, an inlet of the flow guide channel 8 is arranged opposite to the upper plane of the conveying base 1, an outlet of the flow guide channel 8 is located on the side face of the bearing plate 2, a plurality of flow guide channels 8 are internally provided with cover plates respectively, and the cover plates are electrically connected with an external control mechanism.
As shown in fig. 1, 2 edges of bearing board are provided with extends post 6, extend post 6 and stretch to deviating from convey the direction of base 1, it is provided with filter screen 4 on the extension post 6, filter screen 4 edge with extend 6 free end swing joint of post, filter screen 4 is ARC structure, filter screen 4 central point puts and is higher than 4 breadth edges of filter screen, jet-propelled pipe 5 is U type structure, just one section of 5U types of jet-propelled pipe can be dismantled, be equipped with the access hole on the 1 lateral wall of conveying base, 2 edges of bearing board still are provided with baffle 7, baffle 7 with extend the laminating of post 6.
The invention also provides a using method of the intelligent anti-collision transportation system, which is characterized by comprising the following steps:
A. firstly, the extension column 6 is rotated downwards, so that the extension column 6 drives the edge of the filter screen 4 to be opened, and the filter screen 4 is projected on the bearing plate 2 to completely cover the surface of the bearing plate 2;
B. starting the air injection device, keeping the primary power output of the air injection device, enabling the bearing plate 2 to rise and suspend above the conveying base 1, placing articles into the bearing plate 2, closing a cover plate in the diversion channel 8 with a part facing to the bearing plate, and enabling the bearing plate 2 to move in the opposite direction;
C. after the bearing plate 2 stops moving, the air injection device performs secondary power output, and the air flow passes through the second through hole to suspend the articles relative to the bearing plate 2.
The invention sets the conveying base 1 and the bearing plate 2 as a separate structure, lifts the bearing plate 2 by the air injection device to enable the bearing plate to suspend relative to the upper surface of the conveying base 1, controls the opening and closing of the cover plates facing the inner part of the guide channel 8 by setting the guide channel 8 with a side outlet on the bearing plate 2, enables the bearing plate 2 to run in the opposite direction of the opened outlet, ensures that the precise parts on the bearing plate 2 are not damaged by the vibration of the mechanical conveying structure by the pushing movement of the air flow, increases the power of the air injection device to enable the parts to lift relative to the bearing plate 2 after the bearing plate 2 reaches the designated position, and enables an operator to conveniently screen and pick up the parts by a secondary suspension mechanism, thereby not only ensuring the safety and reliability of the conveying process, but also improving the screening efficiency of the parts, reducing the damage rate and simultaneously reducing the time cost, thereby obtaining better economic benefit.
According to the invention, the filter screen 4 is arranged on the bearing plate 2, the air flow provides thrust for the parts, meanwhile, the thrust can be provided for waste impurities adhered to the surfaces of the parts, the unit density of the impurities is generally far smaller than that of the parts, so that the impurities can be blown away from the surfaces of the parts, the filter screen 4 positioned right above the containing platform can effectively collect the impurities, the filter screen 4 is groove-shaped, and the grooves face the containing surface of the containing platform, so that the impurities can be effectively prevented from splashing; in addition, the filter screen 4 is movably connected with the extension column 6, so that an operator can replace the filter screen 4 regularly, and the service life of equipment is ensured.
The edge of the bearing plate 2 is provided with the extension column 6, the extension column 6 can lift the filter screen 4, the storage space of the tool is enlarged, meanwhile, enough operation space is provided for an operator, and convenience is improved; in the invention, the extension column 6 can rotate so as to drive the filter screen 4 to expand, and the projection of the filter screen 4 on the bearing surface of the bearing plate 2 completely covers the bearing surface of the bearing plate 2, so that impurities can be completely collected; simultaneously, after the extension column 6 rotates and descends, the anti-collision function can be achieved, and the supporting plate 2 is protected.
The inner wall of the flow guide channel 8 is smooth, so that the air flow can be smoothly guided out from the radial direction; the air injection pipe 5 is of a U-shaped structure, so that a blocking effect can be achieved, impurities are prevented from entering the air injection device, an operator can clean the air injection pipe 5 through an access hole in the conveying base 1, and it should be noted that the support plate 2, the first air holes in the conveying base 1 and the support plate 2 are dense enough, so that stable suspension of common parts can be ensured, and parts with high density can be directly collected through the U-shaped pipe, so that the position of the parts is fixed, and the U-shaped pipe is convenient to disassemble, tilt and pick up.
In light of the foregoing description of the preferred embodiment of the present invention, it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. An intelligent collision avoidance transportation system comprising: bearing board and with set up near bearing board's transport mechanism, its characterized in that:
the conveying mechanism comprises a conveying base and an air injection device, the air injection device is positioned in the conveying base, a first through hole is formed in the upper plane of the conveying base, the air injection device is connected with the first through hole through an air injection pipe, and the air injection pipe and the first through hole are arranged in a one-to-one correspondence manner;
the bearing plate is characterized in that a second through hole is formed in the thickness direction of the bearing plate, the second through hole penetrates through the bearing plate in the thickness direction, the second through hole is regularly distributed on the bearing plate, a flow guide channel is formed in the bearing plate, an inlet of the flow guide channel is opposite to the upper plane of the conveying base, an outlet of the flow guide channel is located on the side face of the bearing plate, cover plates are arranged in the flow guide channels respectively, and the cover plates are electrically connected with an external control mechanism.
2. The intelligent crash-proof transportation system according to claim 1, wherein: the inner wall of the flow guide channel is smooth.
3. The intelligent crash-proof transportation system according to claim 1, wherein: and an extension column body is arranged at the edge of the bearing plate.
4. The intelligent crash-proof transportation system according to claim 3, wherein: the extension column extends to a direction departing from the conveying base.
5. The intelligent crash-proof transportation system according to claim 4, wherein: the extension post is provided with a filter screen, the filter screen edge with extend post free end swing joint.
6. The intelligent crash-proof transportation system according to claim 5, wherein: the filter screen is of a cambered surface structure, and the center of the filter screen is higher than the breadth edge of the filter screen.
7. The intelligent crash-proof transportation system according to claim 1, wherein: the air injection pipe is of a U-shaped structure, and one section of the U-shaped air injection pipe can be detached.
8. The intelligent crash-proof transportation system according to claim 1, wherein: and the side wall of the conveying base is provided with an access hole.
9. The intelligent crash-proof transportation system according to claim 3, wherein: the bearing flange edge still is provided with the baffle, the baffle with extend the post laminating.
10. Use of an intelligent collision avoidance transportation system according to any of claims 1-9, comprising the steps of:
A. firstly, the extension column rotates downwards to enable the extension column to drive the edge of the filter screen to be opened, and the projection of the filter screen on the bearing plate completely covers the surface of the bearing plate;
B. starting the air injection device, keeping the primary power output of the air injection device, enabling the bearing plate to rise and suspend above the conveying base, placing the articles into the bearing plate, closing a cover plate in the diversion channel with a part facing to the bearing plate, and enabling the bearing plate to move in the opposite direction;
C. and after the bearing plate stops moving, the air injection device performs secondary power output, and the air flow passes through the second through hole to suspend the articles relative to the bearing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011614692.0A CN112478788A (en) | 2020-12-31 | 2020-12-31 | Intelligent anti-collision transportation system and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011614692.0A CN112478788A (en) | 2020-12-31 | 2020-12-31 | Intelligent anti-collision transportation system and use method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112478788A true CN112478788A (en) | 2021-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011614692.0A Withdrawn CN112478788A (en) | 2020-12-31 | 2020-12-31 | Intelligent anti-collision transportation system and use method thereof |
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| CN (1) | CN112478788A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023056684A1 (en) * | 2021-10-09 | 2023-04-13 | 苏州奇端智能科技有限公司 | Precisely controlled anti-collision slow-conveying system and method for using same |
| WO2023056683A1 (en) * | 2021-10-09 | 2023-04-13 | 苏州奇端智能科技有限公司 | High-speed part loading and transporting system and method for using same |
-
2020
- 2020-12-31 CN CN202011614692.0A patent/CN112478788A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023056684A1 (en) * | 2021-10-09 | 2023-04-13 | 苏州奇端智能科技有限公司 | Precisely controlled anti-collision slow-conveying system and method for using same |
| WO2023056683A1 (en) * | 2021-10-09 | 2023-04-13 | 苏州奇端智能科技有限公司 | High-speed part loading and transporting system and method for using same |
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Application publication date: 20210312 |