CN112478789A - Rapid and stable transportation system and use method thereof - Google Patents
Rapid and stable transportation system and use method thereof Download PDFInfo
- Publication number
- CN112478789A CN112478789A CN202011625204.6A CN202011625204A CN112478789A CN 112478789 A CN112478789 A CN 112478789A CN 202011625204 A CN202011625204 A CN 202011625204A CN 112478789 A CN112478789 A CN 112478789A
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- China
- Prior art keywords
- bearing plate
- rapid
- air injection
- filter screen
- transport system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G54/00—Non-mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention discloses a rapid and stable transportation system and a using method thereof, wherein the rapid and stable transportation system comprises the following steps: its characterized in that, bearing board and with set up near bearing board transport mechanism, its characterized in that: the conveying mechanism comprises a conveying base and an air injection device, the air injection device is positioned inside the conveying base, a first through hole is formed in the upper plane of the conveying base, the air injection device is connected with the first through hole through an air injection pipe, the air injection pipe is a spiral pipe body, a spiral lifting mechanism is arranged at the bottom of the air injection pipe, and the air injection pipe and the first through hole are arranged in a one-to-one correspondence manner; the spiral pipe bodies on two sides of the central axis of the width of the transmission base are oppositely arranged; the bearing plate is provided with a second through hole in the thickness direction, the second through hole penetrates through the bearing plate in the thickness direction, the second through holes are regularly distributed on the bearing plate, and the bottom of the second bearing plate is provided with an offset sensor.
Description
Technical Field
The present invention relates to a conveyor belt or a carrier, and more particularly, to a rapid and stable transportation system and a method of using the same.
Background
The conveyer belt is a rubber and fiber and metal composite product which is used in a belt conveyer belt and plays a role in bearing and conveying materials, or a plastic and fabric composite product, the conveyer belt is widely applied to occasions with short conveying distance and small conveying capacity in the industries of cement, coking, metallurgy, chemical engineering, steel and the like, when the conveyer belt is started, the current of a motor is 5-6 times higher than the rated value, the service life of the motor is influenced, and more electric quantity is consumed, a certain allowance is reserved on the selection of the motor during the design of a system, the speed of the motor is constant, but in the actual use process, the motor sometimes needs to run at a lower speed or a higher speed, so that the frequency conversion is very necessary, an SAJ frequency converter is usually adopted, and the device can realize the soft start of the motor and achieve energy-saving and speed regulation by changing the working frequency of the conveyer belt, and can provide overcurrent, overvoltage, overload and other protection functions for equipment.
The deviation of the conveying belt is one of the most common faults when the conveyer runs, the deviation reasons are various, the main reasons are low installation precision and poor daily maintenance, in the installation process, the head roller, the tail roller and the middle carrier roller are positioned on the same central line as much as possible and are parallel to each other so as to ensure that the conveying belt is not deviated or slightly deviated, in addition, the belt joint needs to be correct, and the circumferences of the two sides are the same.
The existing transmission and motor are still good, the conveying belt still shakes or resonates in the conveying process, destructive damage can be caused to some compact parts, the size of part of the parts is small, the parts are difficult to pick up after being placed on the conveying belt, a compact mechanical arm is often required to be equipped, and the picking cost is increased.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides a rapid and stable transportation system and a using method thereof.
In order to achieve the purpose, the invention adopts the technical scheme that: a rapid stabilized transport system and method of use thereof, comprising: bearing board and with set up near bearing board's transport mechanism, its characterized in that: the conveying mechanism comprises a conveying base and an air injection device, the air injection device is positioned in the conveying base, a first through hole is formed in the upper plane of the conveying base, the air injection device is connected with the first through hole through an air injection pipe, the air injection pipe is a spiral pipe body, a spiral lifting mechanism is arranged at the bottom of the air injection pipe, and the air injection pipe and the first through hole are arranged in a one-to-one correspondence manner; the gas lance outer diameter is less than the first pass through bore inner diameter; outlets of the gas ejector pipes on two sides of the central axis of the width of the conveying base are arranged in a mirror image mode; and second through holes are formed in the thickness direction of the bearing plate, penetrate through the bearing plate in the thickness direction, and are regularly distributed on the bearing plate.
In a preferred embodiment of the present invention, the supporting plate is provided with a flow guiding channel.
In a preferred embodiment of the present invention, the edge of the supporting plate is provided with an extending column.
In a preferred embodiment of the present invention, the extending column extends in a direction away from the conveying base.
In a preferred embodiment of the present invention, a filter net is disposed on the extending column, and an edge of the filter net is movably connected to a free end of the extending column.
In a preferred embodiment of the present invention, the filter screen is of a cambered surface structure, and the center of the filter screen is higher than the edge of the breadth of the filter screen.
In a preferred embodiment of the present invention, the inlet of the flow guide channel is disposed opposite to the upper plane of the transfer base, and the outlet of the flow guide channel is located on the side surface of the support plate.
In a preferred embodiment of the present invention, cover plates are respectively disposed in the plurality of flow guide channels, and the cover plates are electrically connected to an external control mechanism.
In a preferred embodiment of the present invention, a baffle is further disposed at an edge of the supporting plate, and the baffle is attached to the extending column.
The invention also provides a using method of the rapid and stable transportation system, which is characterized by comprising the following steps:
A. firstly, the extension column rotates downwards to enable the extension column to drive the edge of the filter screen to be opened, and the projection of the filter screen on the bearing plate completely covers the surface of the bearing plate;
B. arranging the outlets of the gas ejector pipes on the two sides of the central axis oppositely, starting the gas ejector device, keeping the primary power output of the gas ejector device, lifting the bearing plate to be suspended above the conveying base, lifting the gas ejector pipes, and controlling the outlets of the gas ejector pipes to face the conveying direction;
C. after the bearing plate reaches the designated position, the gas injection pipes descend spirally, the gas injection pipe outlets on two sides of the central axis are opposite, the gas injection device outputs secondary power, and the gas flow passes through the second through hole to suspend the object relative to the bearing plate.
The invention solves the defects in the background technology, and has the following beneficial effects:
(1) the conveying base and the bearing plate are arranged into a separated structure, and the bearing plate is quickly and stably conveyed through the cooperative matching of the spiral liftable jet pipes and the flow guide channel;
the air injection device lifts the bearing plate to enable the bearing plate to be suspended relative to the upper surface of the conveying base, and the opening and closing of the inner cover plate facing the guide channel are controlled by arranging the guide channel with the lateral outlet on the bearing plate, so that the bearing plate runs in the opposite direction of the opened outlet, the opening and closing of the guide channel plays an auxiliary role in pushing force of the spiral air injection pipe, and the conveying speed of the air injection device is further improved;
the invention ensures that precise parts on the bearing plate are not damaged by vibration of the mechanical conveying structure through movement of the airflow, and simultaneously increases the power of the air injection device to enable the parts to be lifted relative to the bearing plate after the bearing plate reaches the designated position, and enables an operator to conveniently screen and pick up the parts through a secondary suspension mechanism.
(2) According to the invention, the filter screen is arranged on the bearing plate, so that the thrust can be provided for the parts by the airflow while the thrust can be provided for the waste impurities adhered to the surfaces of the parts, the unit density of the impurities is generally far smaller than that of the parts, the impurities can be blown away from the surfaces of the parts, the filter screen positioned right above the containing platform can effectively collect the impurities, the filter screen is in a groove shape, and the grooves face the containing surface of the containing platform, so that the impurities can be effectively prevented from splashing; in addition, the filter screen is movably connected with the extension column, so that an operator can replace the filter screen regularly, and the service life of equipment is ensured.
(3) The edge of the bearing plate is provided with the extension column, the extension column can lift the filter screen, the storage space of the tool is enlarged, meanwhile, enough operation space is provided for an operator, and convenience is improved; the extension column can rotate so as to drive the filter screen to expand, the projection of the filter screen on the bearing surface of the bearing plate completely covers the bearing surface of the bearing plate, and impurities can be completely collected; simultaneously, after the extension column rotates and descends, the anti-collision function can be achieved, and the supporting plate is protected.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts;
FIG. 1 is a side view of a preferred embodiment of the present invention;
in the figure: 1. a support plate; 2. a transfer base; 3. filtering with a screen; 4. a gas ejector tube; 5. extending the column; 6. and a baffle plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Reference in the specification to "an embodiment," "one embodiment," "some embodiments," or "other embodiments" means that a particular feature, structure, or characteristic described in connection with the embodiments is included in at least some embodiments, but not necessarily all embodiments. The various appearances of "an embodiment," "one embodiment," or "some embodiments" are not necessarily all referring to the same embodiments. If the specification states a component, feature, structure, or characteristic "may", "might", or "could" be included, that particular component, feature, structure, or characteristic is not required to be included. If the specification or claim refers to "a" or "an" element, that does not mean there is only one of the element. If the specification or claim refers to "a further" element, that does not preclude there being more than one of the further element.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention.
In the description of the present invention, unless otherwise specified the use of the ordinal adjectives "first", "second", and "third", etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
As shown in fig. 1, a rapid stabilized transport system and method of using the same includes: bearing board 1 and with set up in near bearing board 1 transport mechanism, its characterized in that: the conveying mechanism comprises a conveying base 2 and an air injection device, the air injection device is positioned inside the conveying base 2, a first through hole is formed in the upper plane of the conveying base 2, the air injection device is connected with the first through hole through an air injection pipe 4, the air injection pipe 4 is a spiral pipe body, a spiral lifting mechanism is arranged at the bottom of the air injection pipe 4, and the air injection pipes 4 and the first through holes are arranged in a one-to-one correspondence manner; the outer diameter of the gas lance 4 is smaller than the inner diameter of the first through hole; outlets of the gas ejector pipes 4 on two sides of the central axis of the width of the conveying base 2 are arranged in a mirror image mode; the bearing plate 1 is provided with second through holes in the thickness direction, the second through holes penetrate through the bearing plate 1 in the thickness direction, and the second through holes are regularly distributed on the bearing plate 1.
In a preferred embodiment of the present invention, a flow guide channel is formed on the support plate 1, an extension column 5 is disposed at an edge of the support plate 1, the extension column 5 extends in a direction away from the conveying base 2, a filter screen 3 is disposed on the extension column 5, an edge of the filter screen 3 is movably connected with a free end of the extension column 5, the filter screen 3 is of a cambered surface structure, a center of the filter screen 3 is higher than an edge of a breadth of the filter screen 3, an inlet of the flow guide channel is disposed opposite to an upper plane of the conveying base 2, an outlet of the flow guide channel is disposed on a side surface of the support plate 1, cover plates are disposed in the flow guide channels, the cover plates are electrically connected with an external control mechanism, a baffle 6 is further disposed at an edge of the support plate 1, and the baffle 6 is.
The invention also provides a using method of the rapid and stable transportation system, which is characterized by comprising the following steps:
A. firstly, the extension column 5 rotates downwards, so that the extension column 5 drives the edge of the filter screen 3 to open, and the filter screen 3 projects on the bearing plate 1 to completely cover the surface of the bearing plate 1;
B. arranging the outlets of the gas injection pipes 4 on the two sides of the central axis oppositely, starting the gas injection device, keeping the primary power output of the gas injection device, lifting the bearing plate 1 to be suspended above the conveying base 2, lifting the gas injection pipes 4, and controlling the outlets of the gas injection pipes 4 to face the conveying direction;
C. after the bearing plate 1 reaches the designated position, the gas injection pipes 4 descend spirally, outlets of the gas injection pipes 4 on two sides of the central axis are opposite, the gas injection device outputs secondary power, and the gas flow passes through the second through hole to suspend the articles relative to the bearing plate 1.
The invention solves the defects in the background technology, and has the following beneficial effects:
(4) according to the invention, the conveying base 2 and the bearing plate 1 are set to be of a separated structure, and the bearing plate 1 is rapidly and stably conveyed through the cooperative matching of the spiral liftable gas injection pipe 4 and the flow guide channel, wherein the outlets of the spiral gas injection pipes 4 positioned on two sides of the central axis of the width of the conveying base 2 are arranged in a mirror image manner, when the outlets of the gas injection pipes 4 are opposite, the resultant force is upward after the relative gas flow collides, and it needs to be noted that the outlets of the spiral pipes are inclined upward at an angle in the horizontal direction, so that the resultant force of the colliding gas flow can be ensured to lift the bearing plate 1;
according to the invention, the air injection device lifts the bearing plate 1 to enable the bearing plate to be suspended relative to the upper surface of the conveying base 2, and the opening and closing of the inner cover plate of each guide channel are controlled by arranging the guide channels with lateral outlets on the bearing plate 1, so that the bearing plate 1 runs in the opposite direction of the opened outlet, the opening and closing of the guide channels play an auxiliary role in pushing the spiral air injection pipe 4, and the conveying speed of the invention is further improved;
according to the invention, the precise parts on the bearing plate 1 are ensured not to be damaged by vibration of the mechanical conveying structure through movement of the airflow, meanwhile, after the bearing plate 1 reaches the designated position, the power of the air injection device is increased to lift the parts relative to the bearing plate 1, and through a secondary suspension mechanism, an operator can conveniently and rapidly screen and pick up the parts.
(5) According to the invention, the filter screen 3 is arranged on the bearing plate 1, so that the thrust can be provided for waste impurities adhered to the surface of the part while the thrust is provided for the part by airflow, the unit density of the impurities is generally far smaller than that of the part body, so that the impurities can be blown off from the surface of the part, the filter screen 3 positioned right above the containing platform can effectively collect the impurities, the filter screen 3 is groove-shaped, and the grooves face the containing surface of the containing platform, so that the impurities can be effectively prevented from splashing; in addition, the filter screen 3 is movably connected with the extension column 5, so that an operator can replace the filter screen 3 regularly, and the service life of equipment is ensured.
(6) The edge of the bearing plate 1 is provided with the extension column 5, the extension column 5 can lift the filter screen 3, the storage space of the tool is enlarged, meanwhile, enough operation space is provided for an operator, and convenience is improved; in the invention, the extension column 5 can rotate so as to drive the filter screen 3 to expand, so that the projection of the filter screen 3 on the bearing surface of the bearing plate 1 completely covers the bearing surface of the bearing plate 1, and the impurities can be completely collected; simultaneously, after the extension column 5 rotates and descends, the anti-collision function can be achieved, and the supporting plate 1 is protected.
In light of the foregoing description of the preferred embodiment of the present invention, it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. A rapid stabilized transport system comprising: bearing board and with set up near bearing board's transport mechanism, its characterized in that:
the conveying mechanism comprises a conveying base and an air injection device, the air injection device is positioned in the conveying base, a first through hole is formed in the upper plane of the conveying base, the air injection device is connected with the first through hole through an air injection pipe, the air injection pipe is a spiral pipe body, a spiral lifting mechanism is arranged at the bottom of the air injection pipe, and the air injection pipe and the first through hole are arranged in a one-to-one correspondence manner;
the gas lance outer diameter is less than the first pass through bore inner diameter;
outlets of the gas ejector pipes on two sides of the central axis of the width of the conveying base are arranged in a mirror image mode;
and second through holes are formed in the thickness direction of the bearing plate, penetrate through the bearing plate in the thickness direction, and are regularly distributed on the bearing plate.
2. A rapid stabilized transport system according to claim 1, characterized in that: the bearing plate is provided with a flow guide channel.
3. A rapid stabilized transport system according to claim 1, characterized in that: and an extension column body is arranged at the edge of the bearing plate.
4. A rapid stabilized transport system according to claim 3, characterized in that: the extension column extends to a direction departing from the conveying base.
5. A rapid stabilized transport system according to claim 4, characterized in that: the extension post is provided with a filter screen, the filter screen edge with extend post free end swing joint.
6. A rapid stabilized transport system according to claim 5, characterized in that: the filter screen is of a cambered surface structure, and the center of the filter screen is higher than the breadth edge of the filter screen.
7. A rapid stabilized transport system according to claim 2, characterized in that: the inlet of the flow guide channel is opposite to the upper plane of the conveying base, and the outlet of the flow guide channel is positioned on the side surface of the bearing plate.
8. A rapid stabilized transport system according to claim 7, characterized in that: cover plates are respectively arranged in the flow guide channels and electrically connected with an external control mechanism.
9. A rapid stabilized transport system according to claim 3, characterized in that: the bearing flange edge still is provided with the baffle, the baffle with extend the post laminating.
10. Use of a rapid stabilized transport system according to any of claims 1 to 9, characterized in that it comprises the following steps:
A. firstly, the extension column rotates downwards to enable the extension column to drive the edge of the filter screen to be opened, and the projection of the filter screen on the bearing plate completely covers the surface of the bearing plate;
B. arranging the outlets of the gas ejector pipes on the two sides of the central axis oppositely, starting the gas ejector device, keeping the primary power output of the gas ejector device, lifting the bearing plate to be suspended above the conveying base, lifting the gas ejector pipes, and controlling the outlets of the gas ejector pipes to face the conveying direction;
C. after the bearing plate reaches the designated position, the gas injection pipes descend spirally, the gas injection pipe outlets on two sides of the central axis are opposite, the gas injection device outputs secondary power, and the gas flow passes through the second through hole to suspend the object relative to the bearing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011625204.6A CN112478789A (en) | 2020-12-31 | 2020-12-31 | Rapid and stable transportation system and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011625204.6A CN112478789A (en) | 2020-12-31 | 2020-12-31 | Rapid and stable transportation system and use method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112478789A true CN112478789A (en) | 2021-03-12 |
Family
ID=74914496
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011625204.6A Withdrawn CN112478789A (en) | 2020-12-31 | 2020-12-31 | Rapid and stable transportation system and use method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112478789A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023056684A1 (en) * | 2021-10-09 | 2023-04-13 | 苏州奇端智能科技有限公司 | Precisely controlled anti-collision slow-conveying system and method for using same |
| WO2023056683A1 (en) * | 2021-10-09 | 2023-04-13 | 苏州奇端智能科技有限公司 | High-speed part loading and transporting system and method for using same |
-
2020
- 2020-12-31 CN CN202011625204.6A patent/CN112478789A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023056684A1 (en) * | 2021-10-09 | 2023-04-13 | 苏州奇端智能科技有限公司 | Precisely controlled anti-collision slow-conveying system and method for using same |
| WO2023056683A1 (en) * | 2021-10-09 | 2023-04-13 | 苏州奇端智能科技有限公司 | High-speed part loading and transporting system and method for using same |
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Application publication date: 20210312 |