CN112474189A - Device for automatically dispensing and mounting magnet on earphone charging box - Google Patents
Device for automatically dispensing and mounting magnet on earphone charging box Download PDFInfo
- Publication number
- CN112474189A CN112474189A CN202011191108.5A CN202011191108A CN112474189A CN 112474189 A CN112474189 A CN 112474189A CN 202011191108 A CN202011191108 A CN 202011191108A CN 112474189 A CN112474189 A CN 112474189A
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- Prior art keywords
- magnet
- plate
- mounting
- slide
- charging box
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- 230000007246 mechanism Effects 0.000 claims abstract description 123
- 230000033001 locomotion Effects 0.000 claims abstract description 48
- 239000003292 glue Substances 0.000 claims abstract description 43
- 239000000853 adhesive Substances 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 7
- 229920000715 Mucilage Polymers 0.000 claims description 2
- 230000009977 dual effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 230000001070 adhesive effect Effects 0.000 abstract 3
- 230000005540 biological transmission Effects 0.000 description 10
- 230000001360 synchronised effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1007—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
- B05C11/1013—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material responsive to flow or pressure of liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a device for automatically dispensing and mounting a magnet on an earphone charging box, which comprises a workbench, wherein a magnet feeding mechanism, a magnet picking and placing mechanism, a double-key adhesive mechanism, a charging box feeding mechanism, a Z-axis movement mechanism and an X-axis movement mechanism are arranged on the workbench, the magnet feeding mechanism and the charging box feeding mechanism are arranged on the workbench along the left and right directions, the magnet picking and placing mechanism and the double-key adhesive mechanism are arranged above the magnet feeding mechanism and the charging box feeding mechanism, the X-axis movement mechanism is arranged on the workbench, the Z-axis movement mechanism is arranged on the X-axis movement mechanism and moves left and right under the drive of the X-axis movement mechanism, and the magnet picking and placing mechanism and the double-key adhesive mechanism are arranged on the Z-axis movement mechanism along the left and right directions and move up and down under the drive of the Z-axis movement mechanism. The invention can automatically complete the steps of glue dispensing and magnet loading, effectively improve the production efficiency and reduce the labor cost, thereby reducing the production cost.
Description
Technical Field
The invention relates to the technical field of production of earphone charging boxes, in particular to a device for automatically dispensing and mounting magnets on an earphone charging box.
Background
The earphone charging box requires a process of dispensing and mounting magnets in the production process. The existing operation mode is that a semi-automatic dispenser is firstly adopted to dispense glue at the position of a charged box-packed magnet, the product is taken out after the glue is dispensed, then the corresponding magnet is manually loaded, the product is pressed down after the magnet is loaded, and another glue is manually dispensed at the position of the next station to cover the assembly gap of the magnet, so that the stabilizing effect is achieved.
The existing operation mode has the following defects: 1. the operation speed is slow, and the production efficiency is low; 2. the number of required personnel is large, so that the labor cost is high, and the production cost is increased; 3. The amount of the dispensed glue is uncontrollable, is more, less and unstable, and directly influences the production quality.
Therefore, the device for automatically dispensing and gluing the magnet on the charging box of the earphone is urgently needed to overcome the defects in the prior operation, and the effects of reducing labor cost and improving production efficiency are achieved.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a device for automatically dispensing and mounting a magnet on an earphone charging box, which can automatically complete the steps of dispensing and mounting the magnet, effectively improve the production efficiency, reduce the labor cost and further reduce the production cost.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the utility model provides a device that is used for earphone to charge box from moving point mucilage binding and adorns magnet, comprises a workbench, be provided with magnet feeding mechanism, magnet on the workstation and get and put mechanism, two key gluey mechanisms, the box feeding mechanism that charges, Z axle motion and X axle motion, magnet feeding mechanism and the box feeding mechanism that charges are located on the workstation along left right direction, magnet is got and is put mechanism and two key gluey mechanisms and locate magnet feeding mechanism and the top of charging box feeding mechanism, X axle motion sets up on the workstation, Z axle motion sets up on X axle motion to remove under X axle motion's drive, magnet is got and is put mechanism and two key gluey mechanisms and set up on Z axle motion along left right direction to reciprocate under Z axle motion's drive.
As a preferred scheme, the magnet feeding mechanism comprises a first mounting frame, a magnet feeding plate, a magnet discharging plate and a first driving cylinder, the first mounting frame is arranged on the workbench, the magnet discharging plate is fixedly arranged on the first mounting frame along the vertical direction, the magnet discharging plate is vertically provided with a plurality of placing grooves matched with the magnets, the placing grooves are arranged at intervals along the left and right directions, the magnet feeding plate is arranged under the magnet discharging plate, the magnet feeding plate is provided with raised lines at intervals, the raised lines and the placing grooves are in one-to-one correspondence, the upper ends of the raised lines abut against the lower ends of the magnet discharging plate, the rear ends of the raised lines are provided with feeding grooves matched with the magnets, the first driving cylinder is fixedly arranged on the first mounting frame, and the magnet feeding plate is fixedly connected with the telescopic end of the first driving cylinder, and moves back and forth under the driving of the first driving cylinder.
As a preferred scheme, the magnet feeding mechanism further comprises a connecting plate, a first slide rail, two first slide rails and a buffer, the first slide rail is arranged at the lower end of the first mounting frame along the front-back direction, the first slide rail is arranged on the first slide rail in a sliding manner, the two first slide rails are arranged in parallel left and right, the connecting plate is fixedly connected with the first slide rail, the front end of the connecting plate is fixedly connected with the telescopic end of the first driving cylinder, the rear end of the connecting plate is fixedly connected with the front end of the magnet feeding plate, the buffer is divided into a first buffer and a second buffer, the first buffer and the second buffer are both arranged on the first mounting frame, the first buffer is arranged at the front end of the connecting plate, the buffer head of the first buffer is aligned with the front end face of the connecting plate, and the second buffer is arranged at the rear end of the connecting plate, and the buffer head of the second buffer is aligned with the rear end face of the connecting plate.
As a preferred scheme, the charging box feeding mechanism comprises a feeding frame, a charging box discharging plate, a lead screw sliding seat and a first driving motor, wherein the lead screw is installed on the workbench along the front-back direction, the lead screw sliding seat is installed on the lead screw in a sliding manner, the first driving motor is installed on the workbench, the lead screw is fixedly connected with an output shaft of the first driving motor, the feeding frame is fixedly installed on the lead screw sliding seat, an upward convex positioning column is arranged at the upper end of the feeding frame, the charging box discharging plate is provided with a positioning hole matched with the positioning column, and the charging box discharging plate is detachably installed on the feeding frame through the matching of the positioning hole and the positioning column.
As an optimal scheme, Z axle motion includes that first mounting panel, second slide rail, second slide and second drive the actuating cylinder, X axle motion is located to first mounting panel, the second slide rail is installed on first mounting panel along vertical direction, the second slide slides and installs on the second slide rail, the second drives the actuating cylinder and installs on first mounting panel, the second slide drives the flexible end fixed connection that the actuating cylinder was driven to the second to reciprocate under the drive that the actuating cylinder was driven to the second, second mounting panel and second slide fixed connection, magnet material taking mechanism and the mechanism is glued to the double key along controlling the direction and setting up on the second mounting panel.
As a preferred scheme, the magnet taking mechanism comprises a suction head, a fixed seat, a buffer spring, a snap spring, a third slide rail, a third slide seat, an ejector rod, an ejector plate, a connecting block and a third driving cylinder, wherein the suction head is arranged at the lower end of the second mounting plate through the fixed seat, the buffer spring is sleeved at the outer side of the suction head, the snap spring is clamped at the outer side of the suction head, the upper end of the buffer spring is abutted against the fixed seat, the lower end of the buffer spring is abutted against the upper end of the snap spring, the suction head is axially provided with a containing groove matched with the ejector rod, the upper end of the ejector rod penetrates through the containing groove of the suction head to be fixedly connected with the lower end of the ejector plate, the third driving cylinder is arranged at the upper end of the second mounting plate, the third slide rail is arranged on the second mounting plate along the vertical direction, and the third slide seat is arranged on the third slide rail in a, the connecting block is fixedly connected with the third sliding seat, the upper end of the connecting block is fixedly connected with the third driving cylinder, and the upper end of the ejecting plate is fixedly connected with the lower end of the connecting block.
As a preferable scheme, the double-dispensing mechanism comprises a first dispensing head, a second mounting frame, a third mounting plate, a fourth sliding rail, a fourth sliding seat, a fourth driving cylinder and a fifth driving cylinder, the fourth slide rail is arranged on the second mounting plate along the vertical direction, the fourth slide seat is arranged on the fourth slide rail in a sliding way, the fourth driving cylinder is arranged on the second mounting plate, the second mounting frame is fixedly connected with the fourth sliding seat, the second mounting frame is fixedly connected with the telescopic end of the fourth driving cylinder, the fifth driving cylinder is fixedly arranged on the second mounting frame, the second mounting frame is provided with a through groove for the lower end of the second dispensing head to pass through, the second dispensing head is fixedly arranged on the third mounting plate, the third mounting panel drives actuating cylinder's flexible end fixed connection with the fifth, the lower extreme of second dispensing head passes and passes the groove and stretch out in the lower terminal surface of second mounting bracket.
As a preferable scheme, the X-axis movement mechanism comprises a third mounting frame, a transmission belt, a transmission wheel, a fifth slide rail, a fifth slide seat, a first synchronous wheel, a second synchronous wheel and a second driving motor, the third mounting rack is fixedly arranged on the workbench, the fifth slide rail is arranged on the third mounting rack along the left-right direction, the fifth sliding seat is arranged on the fifth sliding rail in a sliding manner, the first mounting plate is fixedly connected with the fifth sliding seat, the two driving wheels are correspondingly arranged on the third mounting rack along the left and right directions, the driving belt is wound on the two driving wheels, the second driving motor is fixedly arranged on the first mounting plate, the first synchronous wheel is fixedly connected with an output shaft of the second driving motor, the second synchronizing wheel is arranged right below the first synchronizing wheel, and the first synchronizing wheel and the second synchronizing wheel are meshed with the transmission belt simultaneously.
As a preferred scheme, the device for automatically dispensing the magnet on the charging box of the earphone further comprises a dispensing controller, wherein the dispensing controller comprises a first dispensing controller and a second dispensing controller, the first dispensing head is electrically connected with the first dispensing controller, the first dispensing controller controls the dispensing amount of the first dispensing head, the second dispensing head is electrically connected with the second dispensing controller, and the second dispensing controller controls the dispensing amount of the second dispensing head.
The invention has the beneficial effects that: the steps of dispensing and magnet loading can be automatically completed through the cooperation of the magnet feeding mechanism, the magnet taking and placing mechanism, the double-key glue mechanism, the charging box feeding mechanism, the Z-axis moving mechanism and the X-axis moving mechanism, and the production efficiency is effectively improved; the step of glue dispensing and magnet mounting can be completed by one device, so that the labor cost is reduced by only one worker, and the production cost is reduced; the third driving cylinder drives the ejector plate to move downwards to drive the ejector rod to extend out of the accommodating groove and press the magnet into the charging box, so that the pressure maintaining effect on the magnet is achieved, and the production quality is effectively improved; the first dispensing controller controls the dispensing amount of the first dispensing head, and the second dispensing controller controls the dispensing amount of the second dispensing head, so that the dispensing amounts of the first dispensing head and the second dispensing head can be accurately controlled, the situation that too much or too little dispensing occurs is effectively avoided, and the dispensing quality is further improved; when other products need to be produced, the device can be normally produced as long as the corresponding feeding plate needs to be replaced, the magnet feeding plate and the magnet feeding plate with corresponding sizes need to be used, and the operation parameters are modified, so that the application range of the device is expanded, and the production cost is further reduced.
Drawings
FIG. 1 is an assembled structural view of an embodiment of the present invention;
FIG. 2 is an assembled structure of the magnet feeding mechanism of the present invention;
FIG. 3 is an exploded view of the charging box feeding mechanism of the present invention;
FIG. 4 is an assembly structure diagram of the X-axis motion mechanism, the Z-axis motion mechanism, the magnet pick-and-place mechanism and the dual-focus glue mechanism of the present invention;
fig. 5 is an enlarged view of a portion a in fig. 4.
In the figure: 1-workbench, 2-magnet feeding mechanism, 21-first mounting rack, 22-magnet feeding plate, 221-convex strip, 222-feeding groove, 23-magnet feeding plate, 231-placing groove, 24-first driving air cylinder, 25-connecting plate, 26-first slide rail, 27-first slide rail, 28-first buffer, 29-second buffer, 3-magnet taking and placing mechanism, 31-suction head, 32-fixing seat, 33-buffer spring, 34-third slide rail, 35-third slide rail, 36-ejector rod, 37-ejector plate, 38-connecting block, 39-third driving air cylinder, 4-double-key glue mechanism, 41-first glue head, 42-second glue head, 43-second mounting rack, 44-a third mounting plate, 45-a fourth slide rail, 46-a fourth slide carriage, 47-a fourth driving cylinder, 48-a fifth driving cylinder, 5-a charging box feeding mechanism, 51-a feeding frame, 52-a charging box discharging plate, 53-a lead screw, 54-a lead screw slide carriage, 55-a positioning column, 56-a positioning hole, a 6-Z axis moving mechanism, 61-a first mounting plate, 62-a second mounting plate, 63-a second slide rail, 64-a second slide carriage, 7-an X axis moving mechanism, 71-a third mounting frame, 72-a first synchronous wheel, 73-a second synchronous wheel, 74-a second driving motor, 8-a first dispensing controller, 9-a second dispensing controller, 10-a starting switch, 11-an emergency stop switch and 12-a reset switch, 13-alarm indicator light, 14-touch screen.
Detailed Description
The structural and operational principles of the present invention are explained in further detail below with reference to the accompanying drawings.
As shown in fig. 1, an apparatus for automatically dispensing a magnet in an earphone charging box comprises a table 1, the worktable 1 is provided with a magnet feeding mechanism 2, a magnet picking and placing mechanism 3, a double glue dispenser mechanism 4, a charging box feeding mechanism 5, a Z-axis movement mechanism 6 and an X-axis movement mechanism 7, the magnet feeding mechanism 2 and the charging box feeding mechanism 5 are arranged on the workbench 1 along the left and right directions, the magnet taking and placing mechanism 3 and the double glue dispensing mechanism 4 are arranged above the magnet feeding mechanism 2 and the charging box feeding mechanism 5, the X-axis movement mechanism 7 is arranged on the workbench 1, the Z-axis movement mechanism 6 is arranged on the X-axis movement mechanism 7, and the magnet picking and placing mechanism 3 and the double glue dispensing mechanism 4 are arranged on the Z-axis movement mechanism 6 along the left-right direction and move up and down under the driving of the Z-axis movement mechanism 6.
As shown in fig. 2, the magnet feeding mechanism 2 includes a first mounting frame 21, a magnet feeding plate 22, a magnet placing plate 23 and a first driving cylinder 24, the first mounting frame 21 is mounted on the worktable 1, the magnet placing plate 23 is fixedly mounted on the first mounting frame 21 along a vertical direction, the magnet placing plate 23 is vertically provided with a plurality of placing grooves 231 adapted to the magnets, the placing grooves 231 are arranged at intervals along a left-right direction, the magnet feeding plate 22 is arranged right below the magnet placing plate 23, the magnet feeding plate 22 is provided with protruding strips 221 at intervals, the protruding strips 221 and the placing grooves 231 are in a one-to-one correspondence relationship, the upper ends of the protruding strips 221 abut against the lower ends of the magnet placing plate 23, the rear ends of the protruding strips 221 are provided with feeding grooves 222 adapted to the magnets, the first driving cylinder 24 is fixedly mounted on the first mounting frame 21, the magnet feeding plate 22 is fixedly connected with the telescopic end of the first driving cylinder 24 and moves back and forth under the driving of the first driving cylinder 24.
As a preferable scheme, the magnet feeding mechanism 2 further includes a connecting plate 25, a first slide rail 26, two first slide rails 27 and a buffer, the first slide rail 26 is mounted at the lower end of the first mounting frame 21 along the front-back direction, the first slide rail 27 is slidably mounted on the first slide rail 26, the two first slide rails 26 are arranged in parallel, the connecting plate 25 is fixedly connected with the first slide rail 27, the front end of the connecting plate 25 is fixedly connected with the telescopic end of the first driving cylinder 24, the rear end of the connecting plate 25 is fixedly connected with the front end of the magnet feeding plate 22, the buffer is divided into a first buffer 28 and a second buffer 29, the first buffer 28 and the second buffer 29 are both mounted on the first mounting frame 21, the first buffer 28 is disposed at the front end of the connecting plate 25, the buffer head of the first buffer 28 is aligned with the front end face of the connecting plate 25, the rear end of connecting plate 25 is located to second buffer 29, the rear end face of connecting plate 25 is aimed at to the buffering head of second buffer 29, can inject the stroke of magnet pay-off board 22 through the cooperation of first buffer 28 and second buffer 29, makes things convenient for the staff to adjust the stroke of magnet pay-off board 22, effectively improves the location precision to improve the operating stability of this device.
As shown in fig. 3, the charging box feeding mechanism 5 includes a feeding frame 51, a charging box discharging plate 52, a lead screw 53, a lead screw sliding seat 54 and a first driving motor (not shown in the figure), the lead screw 53 is installed on the workbench 1 along the front-back direction, the lead screw sliding seat 54 is installed on the lead screw 53 in a sliding manner, the first driving motor is installed on the workbench 1, the lead screw 53 is fixedly connected with an output shaft of the first driving motor, the feeding frame 51 is fixedly installed on the lead screw sliding seat 54, an upward protruding positioning column 55 is arranged at the upper end of the feeding frame 51, the charging box discharging plate 52 is provided with a positioning hole 56 adapted to the positioning column 55, the charging box discharging plate 52 is detachably installed on the feeding frame 51 through the positioning hole 56 and the positioning column 55 in a matching manner, so that the charging boxes can be pushed in real time through the first driving motor, dispensing and magnet loading of multiple rows of charging boxes, further improving the production efficiency.
As shown in fig. 4, the Z-axis moving mechanism 6 includes a first mounting plate 61, a second mounting plate 62, a second slide rail 63, a second slide base 64, and a second driving cylinder (not shown), the first mounting plate 61 is disposed on the X-axis moving mechanism 7, the second slide rail 63 is mounted on the first mounting plate 61 along the vertical direction, the second slide base 64 is mounted on the second slide rail 63 in a sliding manner, the second driving cylinder is mounted on the first mounting plate 61, the second slide base 64 is fixedly connected to the telescopic end of the second driving cylinder and driven by the second driving cylinder to move up and down, the second mounting plate 62 is fixedly connected to the second slide base 64, and the magnet taking mechanism and the double-focus glue mechanism 4 are disposed on the second mounting plate 62 along the left-right direction.
Referring to fig. 4 and 5, the magnet taking mechanism includes a suction head 31, a fixed seat 32, a buffer spring 33, a snap spring, a third slide rail 34, a third slide seat 35, an ejector rod 36, an ejector plate 37, a connecting block 38 and a third driving cylinder 39, the suction head 31 is mounted at the lower end of the second mounting plate 62 through the fixed seat 32, the buffer spring 33 is sleeved at the outer side of the suction head 31, the snap spring is clamped at the outer side of the suction head 31, the upper end of the buffer spring 33 abuts against the fixed seat 32, the lower end of the buffer spring 33 abuts against the upper end of the snap spring, the suction head 31 is axially provided with a containing groove adapted to the ejector rod 36, the upper end of the ejector rod 36 passes through the containing groove of the suction head 31 to be fixedly connected with the lower end of the ejector plate 37, the third driving cylinder 39 is mounted at the upper end of the second mounting plate 62, the third slide rail 34 is mounted on the second mounting plate 62 along the vertical direction, the third slide seat 35 is slidably mounted on the third slide rail 34, the connecting block 38 is fixedly connected with the third slide seat 35, the upper end of the connecting block 38 is fixedly connected with the third driving cylinder 39, and the upper end of the ejector plate 37 is fixedly connected with the lower end of the connecting block 38; wherein, the material of inhaling stub bar 31 is the metal that can inhale with magnet magnetism looks, only needs to inhale stub bar 31 like this and arranges one section distance in the top of the chute feeder 222 of magnet pay-off board 22 in, accomplishes and gets the material, and when inhaling stub bar 31 and removing to the top of the box that charges, the third drives actuating cylinder 39 and drives knock-out plate 37 and move down and order about knock-out bar 36 and stretch out and press magnet into the box that charges from the storage tank to play the effect of pressurize to magnet, effectively improve production quality.
As a preferred solution, the dual-dispensing mechanism 4 includes a first dispensing head 41, a second dispensing head 42, a second mounting frame 43, a third mounting plate 44, a fourth slide rail 45, a fourth slide carriage 46, a fourth driving cylinder 47 and a fifth driving cylinder 48, the fourth slide rail 45 is mounted on the second mounting plate 62 along the vertical direction, the fourth slide carriage 46 is mounted on the fourth slide rail 45 in a sliding manner, the fourth driving cylinder 47 is mounted on the second mounting plate 62, the second mounting frame 43 is fixedly connected with the fourth slide carriage 46, the second mounting frame 43 is fixedly connected with the telescopic end of the fourth driving cylinder 47, the fifth driving cylinder 48 is fixedly mounted on the second mounting frame 43, the second mounting frame 43 is provided with a through slot for the lower end of the second dispensing head 42 to pass through, the second dispensing head 42 is fixedly mounted on the third mounting plate 44, the third mounting plate 44 is fixedly connected with the telescopic end of the fifth driving cylinder 48, the lower end of the second dispensing head 42 extends out of the lower end surface of the second mounting frame 43 through the through groove, so that two different glues can be dispensed by utilizing the vertical fall between the fourth driving cylinder 47 and the fifth driving cylinder 48.
As a preferable scheme, the X-axis moving mechanism 7 includes a third mounting frame 71, a transmission belt (not shown), transmission wheels (not shown), a fifth sliding rail (not shown), a fifth sliding seat (not shown), a first synchronizing wheel 72, a second synchronizing wheel 73, and a second driving motor 74, the third mounting frame 71 is fixedly mounted on the workbench 1, the fifth sliding rail is disposed on the third mounting frame 71 along the left-right direction, the fifth sliding seat is slidably mounted on the fifth sliding rail, the first mounting plate 61 is fixedly connected to the fifth sliding seat, the number of the transmission wheels is two, the two transmission wheels are correspondingly disposed on the third mounting frame 71 along the left-right direction, the transmission belt is wound on the two transmission wheels, the second driving motor 74 is fixedly mounted on the first mounting plate 61, the first synchronizing wheel 72 is fixedly connected to an output shaft of the second driving motor 74, the second synchronizing wheel 73 is arranged right below the first synchronizing wheel 72, and the first synchronizing wheel 72 and the second synchronizing wheel 73 are simultaneously meshed with the transmission belt.
As shown in fig. 1 and 4, the device for automatically dispensing and mounting a magnet on a charging box of an earphone further includes a dispensing controller, the dispensing controller includes a first dispensing controller 8 and a second dispensing controller 9, the first dispensing head 41 is electrically connected to the first dispensing controller 8, the first dispensing controller 8 controls the dispensing amount of the first dispensing head 41, the second dispensing head 42 is electrically connected to the second dispensing controller 9, and the second dispensing controller 9 controls the dispensing amount of the second dispensing head 42, so that the dispensing amounts of the first dispensing head 41 and the second dispensing head 42 can be accurately controlled, thereby effectively avoiding the occurrence of excessive or insufficient dispensing and further improving the dispensing quality.
Referring to fig. 1, the device for automatically dispensing glue and mounting a magnet on an earphone charging box further includes a controller, a start switch 10, an emergency stop switch 11, a reset switch 12 and an alarm indicator lamp 13, wherein the first driving cylinder 24, the second driving cylinder, the third driving cylinder 39, the fourth driving cylinder 47, the fifth driving cylinder 48, the first driving motor, the second driving motor 74, the first dispensing controller 8, the second dispensing controller 9, the start switch 10, the emergency stop switch 11, the reset switch 12 and the alarm indicator lamp 13 are electrically connected to the controller.
Referring to fig. 1, the device for automatically dispensing and mounting a magnet on an earphone charging box further includes a touch screen 14, and the touch screen 14 is in communication connection with a controller.
When the automatic glue dispensing device works, a worker places a charging box discharging plate 52 provided with a charging box on a feeding frame 51, then a first driving motor drives a screw 53 and a screw slide seat 54 to be matched to place the charging box at a first glue dispensing station, then a first glue dispensing head 41 is moved to a position right above the charging box through an X-axis movement mechanism 7, then the first glue dispensing head 41 is driven to extend downwards into the charging box through the matching of a Z-axis movement mechanism 6 and a fourth driving cylinder 47 to complete first glue dispensing, the Z-axis movement mechanism 6 is reset after the first glue dispensing is completed, a suction head 31 is moved to a position right above a feeding groove 222 under the driving of the X-axis movement mechanism 7, the first driving cylinder 24 drives a magnet feeding plate 22 to move forwards until the feeding groove 222 is placed below the discharging groove, a magnet in the discharging groove slides downwards into the feeding groove 222, the first driving cylinder 24 moves backwards to convey the feeding groove 222 carrying the magnet to the rear end, the lower suction head 31 is driven by the Z-axis moving mechanism 6 to move downwards to suck the magnet in the feeding groove 222, the Z-axis moving mechanism 6 resets after the magnet is used for taking the material, the material suction head 31 is driven to move to the upper part of the charging box by the X-axis motion mechanism 7, the material suction head 31 is driven to move downwards by the Z-axis motion mechanism 6 to extend into the charging box, the ejector plate 37 is moved downwards under the driving of the third driving cylinder 39, the ejector rod 36 is driven to extend downwards out of the containing groove to press the magnet into the charging box, after the magnet loading step is finished, the Z-axis movement mechanism 6 is reset, the second dispensing head 42 is driven by the X-axis movement mechanism 7 to move to the upper part of the charging box, and the second dispensing head 42 is moved downwards to extend into the charging box under the coordination of the Z-axis movement mechanism 6, the fourth driving air cylinder 47 and the fifth driving air cylinder 48 to finish second dispensing.
It should be noted that the charging box discharging plate 52 of the device can be replaced by a discharging plate for carrying other products, and the magnet discharging plate 23 and the magnet feeding plate 22 have various specifications and can be replaced according to actual conditions.
The invention has the beneficial effects that: the steps of dispensing and magnet loading can be automatically completed through the cooperation of the magnet feeding mechanism 2, the magnet taking and placing mechanism 3, the double dispenser mechanism 4, the charging box feeding mechanism 5, the Z-axis moving mechanism 6 and the X-axis moving mechanism 7, and the production efficiency is effectively improved; the step of glue dispensing and magnet mounting can be completed by one device, so that the labor cost is reduced by only one worker, and the production cost is reduced; the third driving air cylinder 39 drives the ejector plate 37 to move downwards to drive the ejector rod 36 to extend out of the accommodating groove and press the magnet into the charging box, so that the pressure maintaining effect on the magnet is achieved, and the production quality is effectively improved; the first dispensing controller 8 controls the dispensing amount of the first dispensing head 41, and the second dispensing controller 9 controls the dispensing amount of the second dispensing head 42, so that the dispensing amounts of the first dispensing head 41 and the second dispensing head 42 can be accurately controlled, the occurrence of excessive or insufficient dispensing is effectively avoided, and the dispensing quality is further improved; when other products need to be produced, the device can be normally produced only by replacing the corresponding feeding plate, the magnet feeding plate 23 and the magnet feeding plate 22 with corresponding sizes and modifying the operation parameters, the application range of the device is expanded, and the production cost is further reduced.
The above description is only a preferred embodiment of the present invention, and all the minor modifications, equivalent changes and modifications made to the above embodiment according to the technical solution of the present invention are within the scope of the technical solution of the present invention.
Claims (9)
1. The utility model provides a device that is used for earphone to charge box from moving point mucilage binding magnet which characterized in that: the automatic feeding device comprises a workbench, be provided with magnet feeding mechanism, magnet on the workstation and get and put mechanism, two key gluey mechanisms, the box feeding mechanism that charges, Z axle motion and X axle motion, magnet feeding mechanism and the box feeding mechanism that charges locate on the workstation along left right direction, magnet is got and is put mechanism and two key gluey mechanisms and locate magnet feeding mechanism and the top of box feeding mechanism that charges, X axle motion sets up on the workstation, Z axle motion sets up on X axle motion to control under X axle motion's drive and remove, magnet is got and is put mechanism and two key gluey mechanisms and set up on Z axle motion along left right direction to reciprocate under Z axle motion's drive.
2. The device of claim 1, wherein the magnet is automatically glued to the earphone charging box by the glue, and the device comprises: the magnet feeding mechanism comprises a first mounting frame, a magnet feeding plate and a first driving cylinder, the first mounting frame is arranged on the workbench, the magnet discharging plate is fixedly arranged on the first mounting frame along the vertical direction, the magnet placing plates are vertically provided with a plurality of placing grooves matched with the magnets, the placing grooves are arranged at intervals along the left and right directions, the magnet feeding plate is arranged right below the magnet feeding plate, raised lines are arranged at intervals on the magnet feeding plate, the convex strips and the placing grooves are in one-to-one correspondence, the upper ends of the convex strips are abutted against the lower ends of the magnet placing plates, the rear end of the convex strip is provided with a feeding groove matched with the magnet, the first driving cylinder is fixedly arranged on the first mounting frame, the magnet feeding plate is fixedly connected with the telescopic end of the first driving cylinder and moves back and forth under the driving of the first driving cylinder.
3. The device of claim 2, wherein the magnet is automatically glued to the earphone charging box: the magnet feeding mechanism also comprises a connecting plate, a first slide rail, a first slide seat and a buffer, the first slide rail is arranged at the lower end of the first mounting frame along the front-back direction, the first slide seat is arranged on the first slide rail in a sliding way, the number of the first slide rails is two, the two first slide rails are arranged in parallel left and right, the connecting plate is fixedly connected with the first sliding seat, the front end of the connecting plate is fixedly connected with the telescopic end of the first driving cylinder, the rear end of the connecting plate is fixedly connected with the front end of the magnet feeding plate, the buffer is divided into a first buffer and a second buffer, the first buffer and the second buffer are both arranged on the first mounting frame, the first buffer is arranged at the front end of the connecting plate, the buffer head of the first buffer is aligned to the front end face of the connecting plate, the second buffer is arranged at the rear end of the connecting plate, and the buffer head of the second buffer is aligned to the rear end face of the connecting plate.
4. The device of claim 1, wherein the magnet is automatically glued to the earphone charging box by the glue, and the device comprises: the feeding mechanism for the charging box comprises a feeding frame, a charging box discharging plate, a lead screw sliding seat and a first driving motor, wherein the lead screw is installed on a workbench along the front-back direction, the lead screw sliding seat is installed on the lead screw in a sliding mode, the first driving motor is installed on the workbench, the lead screw is fixedly connected with an output shaft of the first driving motor, the feeding frame is fixedly installed on the lead screw sliding seat, an upward protruding positioning column is arranged at the upper end of the feeding frame, the charging box discharging plate is provided with a positioning hole matched with the positioning column, and the charging box discharging plate is detachably installed on the feeding frame through the matching of the positioning hole and the positioning column.
5. The device of claim 1, wherein the magnet is automatically glued to the earphone charging box by the glue, and the device comprises: z axle motion includes that first mounting panel, second slide rail, second slide and second drive actuating cylinder, X axle motion is located to first mounting panel on, the second slide rail is installed on first mounting panel along vertical direction, the second slide slides and installs on the second slide rail, the second drives actuating cylinder and installs on first mounting panel, the flexible end fixed connection that actuating cylinder was driven to second slide and second to reciprocate under the drive that actuating cylinder was driven to the second, second mounting panel and second slide fixed connection, magnet material taking mechanism and two key gluey mechanisms set up on the second mounting panel along left right direction.
6. The device of claim 5, wherein the magnet is automatically glued to the earphone charging box: the magnet taking mechanism comprises a suction head, a fixed seat, a buffer spring, a clamp spring, a third slide rail, a third slide seat, an ejector rod, an ejector plate, a connecting block and a third driving air cylinder, wherein the suction head is arranged at the lower end of the second mounting plate through the fixed seat, the buffer spring is sleeved at the outer side of the suction head, the clamp spring is clamped at the outer side of the suction head, the upper end of the buffer spring is abutted against the fixed seat, the lower end of the buffer spring is abutted against the upper end of the clamp spring, the suction head is axially provided with a containing groove matched with the ejector rod, the upper end of the ejector rod penetrates through the containing groove of the suction head to be fixedly connected with the lower end of the ejector plate, the third driving air cylinder is arranged at the upper end of the second mounting plate, the third slide rail is arranged on the second mounting plate along the vertical direction, the third slide seat is arranged on the third slide rail in a sliding manner, and the connecting block, the upper end of the connecting block is fixedly connected with the third driving cylinder, and the upper end of the ejecting plate is fixedly connected with the lower end of the connecting block.
7. The device of claim 5, wherein the magnet is automatically glued to the earphone charging box: the dual dispensing mechanism comprises a first dispensing head, a second mounting rack, a third mounting plate, a fourth slide rail, a fourth slide seat, a fourth driving cylinder and a fifth driving cylinder, the fourth slide rail is arranged on the second mounting plate along the vertical direction, the fourth slide seat is arranged on the fourth slide rail in a sliding way, the fourth driving cylinder is arranged on the second mounting plate, the second mounting frame is fixedly connected with the fourth sliding seat, the second mounting frame is fixedly connected with the telescopic end of the fourth driving cylinder, the fifth driving cylinder is fixedly arranged on the second mounting frame, the second mounting frame is provided with a through groove for the lower end of the second dispensing head to pass through, the second dispensing head is fixedly arranged on the third mounting plate, the third mounting panel drives actuating cylinder's flexible end fixed connection with the fifth, the lower extreme of second dispensing head passes and passes the groove and stretch out in the lower terminal surface of second mounting bracket.
8. The device of claim 5, wherein the magnet is automatically glued to the earphone charging box: x axle motion includes third mounting bracket, drive belt, drive wheel, fifth slide rail, fifth slide, first synchronizing wheel, second synchronizing wheel and second driving motor, the third mounting bracket is fixed to be installed on the workstation, and the fifth slide rail sets up on the third mounting bracket along left right direction, the fifth slide slides and installs on the fifth slide rail, first mounting panel and fifth slide fixed connection, the drive wheel is two, and two drive wheels correspond on locating the third mounting bracket along left right direction, the drive belt is around locating two drive wheels, second driving motor is fixed to be installed on first mounting panel, first synchronizing wheel and second driving motor's output shaft fixed connection, the second synchronizing wheel is located under the first synchronizing wheel, first synchronizing wheel and second synchronizing wheel mesh with the drive belt simultaneously.
9. The device of claim 7, wherein the magnet is automatically glued to the earphone charging box: the glue dispensing device comprises a first glue dispensing head, a second glue dispensing head, a first glue dispensing controller, a second glue dispensing controller and a second glue dispensing controller, wherein the first glue dispensing head is electrically connected with the first glue dispensing controller, the first glue dispensing controller controls the glue discharging amount of the first glue dispensing head, the second glue dispensing head is electrically connected with the second glue dispensing controller, and the second glue dispensing controller controls the glue discharging amount of the second glue dispensing head.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011191108.5A CN112474189A (en) | 2020-10-30 | 2020-10-30 | Device for automatically dispensing and mounting magnet on earphone charging box |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011191108.5A CN112474189A (en) | 2020-10-30 | 2020-10-30 | Device for automatically dispensing and mounting magnet on earphone charging box |
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| CN112474189A true CN112474189A (en) | 2021-03-12 |
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| CN202011191108.5A Pending CN112474189A (en) | 2020-10-30 | 2020-10-30 | Device for automatically dispensing and mounting magnet on earphone charging box |
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| CN113394642A (en) * | 2021-05-19 | 2021-09-14 | 歌尔股份有限公司 | Pressurizer and equipment |
| CN113579721A (en) * | 2021-06-28 | 2021-11-02 | 东莞长盈精密技术有限公司 | Special-shaped magnet assembling device |
| CN114030850A (en) * | 2021-12-01 | 2022-02-11 | 深圳双十科技股份有限公司 | Full-automatic pre-installation equipment and method for camera module component |
| CN115228686A (en) * | 2022-06-28 | 2022-10-25 | 嘉兴景焱智能装备技术有限公司 | Cantilever dispensing equipment and dispensing process |
| CN117161708A (en) * | 2023-08-03 | 2023-12-05 | 深圳市国创汇康医疗器械科技有限公司 | Automatic dispensing magnet device and method |
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Application publication date: 20210312 |
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