CN112467259A - Full-automatic square aluminum-shell battery cell shell entering machine - Google Patents
Full-automatic square aluminum-shell battery cell shell entering machine Download PDFInfo
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- CN112467259A CN112467259A CN202011344109.9A CN202011344109A CN112467259A CN 112467259 A CN112467259 A CN 112467259A CN 202011344109 A CN202011344109 A CN 202011344109A CN 112467259 A CN112467259 A CN 112467259A
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- 230000007246 mechanism Effects 0.000 claims abstract description 213
- 238000012546 transfer Methods 0.000 claims abstract description 62
- 239000000428 dust Substances 0.000 claims abstract description 52
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 238000003466 welding Methods 0.000 claims abstract description 32
- 238000013519 translation Methods 0.000 claims abstract description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 21
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 21
- 230000001360 synchronised effect Effects 0.000 claims description 28
- 230000007306 turnover Effects 0.000 claims description 27
- 230000005611 electricity Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 7
- 238000003780 insertion Methods 0.000 abstract description 4
- 230000037431 insertion Effects 0.000 abstract description 4
- 238000000748 compression moulding Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- General Chemical & Material Sciences (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
The invention relates to the technical field of battery processing, in particular to a full-automatic square aluminum shell battery cell shell entering machine, wherein a cell conveying manipulator is used for conveying a cell on a cell dedusting station to a shell entering station; the shell translation mechanism is used for conveying the empty shell on the shell dust removal mechanism to the shell conveying mechanism; the shell on the shell translation mechanism is conveyed to a shell entering station through a shell conveying mechanism; the shell entering station is used for pushing the battery cell on the shell entering station into the shell on the shell entering station; and the blanking manipulator is used for taking out the battery on the transfer platform and conveying the battery. When the structure is used, the structure can realize the processes of automatic insertion of the battery core into the shell, compression molding, detection and pre-welding of the shell in battery processing, and greatly improves the processing efficiency of the battery.
Description
Technical Field
The invention relates to the technical field of battery processing, in particular to a full-automatic battery cell casing machine for a square aluminum casing battery.
Background
In the production and assembly process of the existing aluminum-shell battery, the mode of installing the battery cell into the square aluminum-shell is generally a mode of manually installing the battery cell into the shell or directly pushing the battery cell into the shell by an operator. The manual shell entering mode has the defects of low efficiency, low product percent of pass, high personnel mobility, high labor intensity, low production efficiency, high operation cost and the like; the direct-push type shell-entering mode is characterized in that the battery cell is pushed into the square aluminum shell in one step, so that the pole piece of the battery cell is easily damaged, the battery cell is scrapped due to short circuit, the product quality is not easy to guarantee, and the management is not convenient.
Disclosure of Invention
The invention aims to provide a full-automatic battery cell casing machine for a square aluminum casing battery, aiming at the defects and shortcomings of the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that:
the invention relates to a full-automatic square aluminum-shell battery cell casing machine, which comprises a rack bedplate; a cell conveying manipulator, a shell entering station, a shell conveying mechanism, a shell dedusting mechanism, a turnover mechanism, a transfer platform, a press-fitting mechanism, a detection mechanism, a pre-welding mechanism, a blanking manipulator, a synchronous conveying module, a shell translation mechanism, a transfer manipulator, a rear transfer platform, a cell dedusting station for dedusting a cell and a cell loading manipulator for conveying the cell to the cell dedusting station are fixed on the rack bedplate;
the battery cell conveying manipulator is used for conveying the battery cell on the battery cell dedusting station to the shell entering station; the shell translation mechanism is used for conveying the empty shell on the shell dust removal mechanism to the shell conveying mechanism; the shell on the shell translation mechanism is conveyed to a shell entering station through a shell conveying mechanism;
the shell entering station is used for pushing the battery cell on the shell entering station into the shell on the shell entering station; the shell body inserted with the battery cell on the shell entering station is conveyed to the turnover mechanism through the shell body conveying mechanism; the turnover mechanism is used for turning over the batteries conveyed from the shell entering station; the transfer manipulator is used for conveying the battery turned by the turning mechanism to the front transfer platform;
the synchronous conveying module can synchronously complete four conveying actions of conveying the battery on the front transfer platform to the press-mounting mechanism, conveying the battery on the press-mounting mechanism to the detection mechanism, conveying the battery on the detection mechanism to the pre-welding mechanism and conveying the battery on the welding mechanism to the rear transfer platform; the blanking manipulator is used for taking out the battery on the transfer platform and conveying the battery.
Furthermore, the battery core dust removal station comprises a dust removal clamp, a first frame fixed on the frame platen and a dust removal cavity fixed on the first frame; a first guide rail is fixed on the first frame; a first sliding block matched with the first guide rail is fixed on the dust removing clamp; the first sliding block is embedded into the first guide rail; and a first linear driving mechanism for driving the dedusting clamp to move is fixed on the first frame.
Furthermore, the shell entering station comprises a support table fixed on the rack table plate, a positioning table fixed on the support table and a feeding push plate capable of sliding on the support table; a battery core pushing power mechanism is fixed on the support table; the battery cell pushing power mechanism is used for pushing the battery cell on the positioning table to be inserted into the shell in the positioning table; the left side and the right side of the positioning table are both provided with side pressure positioning cylinders; a side pressure positioning plate is fixed on the side pressure positioning cylinder; and a limiting baffle is fixed on the positioning table.
Furthermore, the turnover mechanism comprises a sliding cylinder, a turnover cylinder, a sliding frame and a second guide rail fixed on the rack platen; one end of the sliding cylinder is fixed on the rack bedplate; the other end of the sliding cylinder is fixed on the sliding frame; a second sliding block matched with the second guide rail is fixed on the sliding frame; the second sliding block is embedded into the second guide rail; the sliding frame is rotatably connected with a rotating shaft; a battery clamping mechanism is fixed on the shaft body of the rotating shaft; a swing rod is fixed on the battery clamping mechanism; one end of the overturning cylinder is rotatably connected with the sliding frame; the other end of the overturning cylinder is hinged with the swing rod.
After adopting the structure, the invention has the beneficial effects that: the invention relates to a full-automatic square aluminum shell battery cell casing machine.A frame bedplate is fixed with a cell conveying manipulator, a casing station, a casing conveying mechanism, a casing dust removing mechanism, a turnover mechanism, a transfer platform, a press-fitting mechanism, a detection mechanism, a pre-welding mechanism, a blanking manipulator, a synchronous conveying module, a casing translation mechanism, a transfer manipulator, a rear transfer platform, a cell dust removing station for removing dust from a cell and a cell feeding manipulator for conveying the cell to the cell dust removing station; the battery cell conveying manipulator is used for conveying the battery cell on the battery cell dedusting station to the shell entering station; the shell translation mechanism is used for conveying the empty shell on the shell dust removal mechanism to the shell conveying mechanism; the shell on the shell translation mechanism is conveyed to a shell entering station through a shell conveying mechanism; the shell entering station is used for pushing the battery cell on the shell entering station into the shell on the shell entering station; the shell body inserted with the electric core on the shell entering station is conveyed to the turnover mechanism through the shell body conveying mechanism; the turnover mechanism is used for turning over the batteries conveyed from the shell entering station; the transfer manipulator is used for conveying the battery turned by the turning mechanism to the front transfer platform; the synchronous conveying module can synchronously complete four conveying actions of conveying the battery on the front transfer platform to the press-mounting mechanism, conveying the battery on the press-mounting mechanism to the detection mechanism, conveying the battery on the detection mechanism to the pre-welding mechanism and conveying the battery on the welding mechanism to the rear transfer platform; and the blanking manipulator is used for taking out the battery on the transfer platform and conveying the battery. When the device is used, a first battery cell feeding manipulator clamps a battery cell for detection, unqualified battery cells are placed on an NG battery cell belt line, the qualified battery cells are conveyed to a battery cell dust removal station, meanwhile, a hand cart is used manually to push three layers of trays, each layer of trays is filled with aluminum shells, onto a shell stacking mechanism, and the aluminum shells of each layer of trays are lifted onto a lower rack assembly of the shell stacking mechanism through a lifting assembly on the shell stacking mechanism; the gantry manipulator grabs the aluminum shells of the lower rack assembly one by one and moves the aluminum shells to an aluminum shell dust remover for dust removal treatment; secondly, conveying the dedusted shell to the position right below the shell conveying mechanism through the shell translation mechanism, and grabbing the shell on the shell translation mechanism to a shell entering station through the shell conveying mechanism; meanwhile, the battery cell conveying manipulator conveys the battery cell on the battery cell dedusting station to a shell entering station; thirdly, the battery core is pushed into the shell to form a battery at the shell entering station, and the battery is conveyed to the turnover mechanism by the shell conveying mechanism; fourthly, the turnover mechanism turns the horizontally placed battery to a position where the opening of the shell is upward, the transfer manipulator transfers the turned battery to the front transfer platform from the turnover mechanism, and the front transfer platform positions the battery again; and the direction of the battery is adjusted according to the direction of the clamping jaw of the synchronous conveying module in the conveying process of the transfer manipulator. Fifthly, conveying the battery positioned on the front transfer platform to a press-fitting mechanism by a first clamping jaw of the synchronous conveying module, and press-forming the opening end face of the upper shell of the battery by the battery through the press-fitting mechanism; sixthly, conveying the battery subjected to compression molding on the press-fitting mechanism to the detection mechanism by using a second clamping jaw of the synchronous conveying module, and detecting the electrical property of the battery by using the detection mechanism; seventhly, conveying the battery detected by the detection mechanism to a pre-welding mechanism by a third clamping jaw of the synchronous conveying module, and performing pre-welding treatment on the top cover of the battery through the pre-welding mechanism; eighth, the fourth clamping jaw of the synchronous conveying module conveys the battery on the pre-welding mechanism to the rear transfer platform; ninth, the battery on the rear transfer platform is taken out by the blanking manipulator and detected, unqualified products are conveyed to an NG battery belt line, and qualified products are conveyed to a qualified conveying line; the structure can realize the processes of automatic insertion of the battery into the shell, shell press forming, detection and pre-welding, and greatly improves the processing efficiency of the battery.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a top view of the present invention with the stacking station removed;
FIG. 3 is a perspective view of the present invention with the stacking station removed;
fig. 4 is a schematic structural diagram of a cell dedusting station;
FIG. 5 is a schematic structural view of a case-entering station;
FIG. 6 is a schematic view of the turnover mechanism;
FIG. 7 is a schematic structural view of the press-fitting mechanism;
FIG. 8 is a schematic view of the structure of the detecting mechanism;
FIG. 9 is a schematic structural view of a pre-welding mechanism;
FIG. 10 is a schematic diagram of a synchronous transport module;
description of reference numerals:
1. a battery core dust removal station; 101. a dust removal cavity; 102. a first linear drive mechanism;
103. a first frame; 104. a first guide rail; 105. a first slider; 106. a dust removal clamp;
2. a battery cell conveying manipulator;
3. a shell entering station; 301. a positioning table; 302. a limit baffle; 303. a support table;
304. a lateral pressure positioning cylinder; 305. laterally pressing a positioning plate; 306. a feeding push plate;
307. a battery core pushing power mechanism;
4. a housing conveying mechanism; 5. a housing dust removal mechanism; 6. a frame platen;
7. a turnover mechanism; 701. a slide cylinder; 702. a second guide rail; 703. a rotating shaft;
704. a second slider; 705. turning over the air cylinder; 706. a carriage; 707. a swing rod;
708. a battery clamping mechanism;
8. a front transfer platform; 9. a press-fitting mechanism; 10. a detection mechanism; 11. a pre-welding mechanism;
12. NG battery belt line; 13. a feeding manipulator; 14. a synchronous conveying module;
15. a battery cell feeding manipulator; 16. NG a battery cell belt line; 17. a housing translation mechanism;
18. a transfer manipulator; 19. a rear transfer platform; 20. a gantry manipulator; 21. a housing stacking mechanism.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
As shown in fig. 1 to 10, the full-automatic square aluminum-shell battery electric core casing machine according to the present invention includes a rack platen 6; a cell conveying manipulator 2, a shell entering station 3, a shell conveying mechanism 4, a shell dust removal mechanism 5, a turnover mechanism 7, a transfer platform 8, a press-fitting mechanism 9, a detection mechanism 10, a pre-welding mechanism 11, a blanking manipulator 13, a synchronous conveying module 14, a shell translation mechanism 17, a transfer manipulator 18, a rear transfer platform 19, a cell dust removal station 1 for removing dust from a cell and a cell loading manipulator 15 for conveying the cell to the cell dust removal station 1 are fixed on the rack bedplate 6; the shell conveying mechanism 4, the shell dedusting mechanism 5, the blanking manipulator 13 and the battery cell conveying manipulator 2 are not essentially different from the prior art, so that the details are not described; the pressing mechanism 9 is used for pressing and molding the battery shell, the detection mechanism 10 is used for detecting the electrical property of the battery, and the pre-welding mechanism 11 is used for welding the position of the battery cover, and the three structures are not essentially different from the prior art, so that the details are not described; the shell translation mechanism 17 is a mechanism capable of moving horizontally, and is not essentially different from the prior art, so that the details are not described;
the battery cell conveying manipulator 2 is used for conveying the battery cell on the battery cell dedusting station 1 to the shell entering station 3; the shell translation mechanism 17 is used for conveying the empty shell on the shell dust removal mechanism 5 to the shell conveying mechanism 4; the shell on the shell translation mechanism 17 is conveyed to the shell entering station 3 through the shell conveying mechanism 4;
the shell entering station 3 is used for pushing the battery cell on the shell entering station 3 into the shell on the shell entering station 3; the shell body inserted with the battery cell on the shell entering station 3 is conveyed to the turnover mechanism 7 through the shell body conveying mechanism 4; the battery core is inserted into the shell to form a battery; the turnover mechanism 7 is used for turning over the batteries conveyed from the shell entering station 3; the transfer manipulator 18 is used for conveying the battery turned by the turning mechanism 7 to the front transfer platform 8; the front transfer platform 8 is provided with a plurality of cylinders which act on the batteries and are used for positioning the batteries on the transfer manipulator 18;
the synchronous conveying module 14 can synchronously complete four conveying actions of conveying the battery on the front transit platform 8 to the press-mounting mechanism 9, conveying the battery on the press-mounting mechanism 9 to the detection mechanism 10, conveying the battery on the detection mechanism 10 to the pre-welding mechanism 11 and conveying the battery on the welding mechanism 11 to the rear transit platform 19; the blanking manipulator 13 is used for taking out the battery on the transfer platform 19 for conveying; four clamping jaws are uniformly arranged on the synchronous conveying module 14, and the synchronous conveying module 14 can realize synchronous lifting and horizontal movement of the four clamping jaws;
firstly, a battery cell feeding manipulator 15 clamps a battery cell for detection, unqualified battery cells are placed on an NG battery cell belt line 16, the qualified battery cells are conveyed to a battery cell dust removal station 1, meanwhile, a hand cart is used manually to push three layers of trays, each layer of trays is filled with aluminum shells, to a shell stacking mechanism 21, and the aluminum shells of each layer of trays are lifted to a lower rack assembly of the shell stacking mechanism 21 through a lifting assembly on the shell stacking mechanism 21; the gantry manipulator 20 grabs the aluminum shells of the lower rack assembly one by one and moves the aluminum shells to an aluminum shell dust remover; wherein the housing stacking mechanism 21 is used for arranging the housings, which is not essential from the prior art and thus will not be described in detail;
secondly, conveying the dedusted shell to the position right below the shell conveying mechanism 4 through the shell translation mechanism 17, and grabbing the shell on the shell translation mechanism 17 to the shell entering station 3 through the shell conveying mechanism 4; meanwhile, the battery core conveying manipulator 2 conveys the battery core on the battery core dedusting station 1 to the shell entering station 3;
thirdly, the battery core is pushed into the shell by the shell feeding station 3 to form a battery, and the battery is conveyed to the turnover mechanism 7 by the shell conveying mechanism 4;
fourthly, the turnover mechanism 7 turns the horizontally placed battery to a position that the opening of the shell is upward, the transfer manipulator 18 transfers the turned battery to the front transfer platform 8 from the turnover mechanism 7, and the front transfer platform 8 positions the battery again; the direction of the battery is adjusted according to the direction of the clamping jaws of the synchronous conveying module 14 during the conveying process of the transfer manipulator 18.
Fifthly, the first clamping jaw of the synchronous conveying module 14 conveys the battery positioned on the front transfer platform 8 to the press-mounting mechanism 9, and the battery is pressed and formed on the opening end face of the upper shell of the battery through the press-mounting mechanism 9;
sixthly, the second clamping jaw of the synchronous conveying module 14 conveys the battery subjected to press forming on the press-mounting mechanism 9 to the detection mechanism 10, and the detection mechanism 10 detects the electrical property of the battery;
seventhly, the battery detected by the detection mechanism 10 is conveyed to the pre-welding mechanism 11 by a third clamping jaw of the synchronous conveying module 14, and the pre-welding treatment is carried out on the top cover of the battery by the pre-welding mechanism 11;
eighth, the fourth clamping jaw of the synchronous conveying module 14 conveys the battery on the pre-welding mechanism 11 to the rear transfer platform 19;
ninth, the battery on the rear transfer platform 19 is taken out by the blanking manipulator 13, detection is carried out, unqualified products are conveyed to the NG battery belt line 12, and qualified products are conveyed to the qualified conveying line;
the structure can realize the processes of automatic insertion of the battery into the shell, shell press forming, detection and pre-welding, and greatly improves the processing efficiency of the battery.
As shown in fig. 3, as a preferred mode of the present invention, the battery cell dust removing station 1 includes a dust removing fixture 106, a first rack 103 fixed on the rack platen 6, and a dust removing cavity 101 fixed on the first rack 103; a first guide rail 104 is fixed on the first frame 103; a first sliding block 105 matched with the first guide rail 104 is fixed on the dust removing clamp 106; the first slider 105 is embedded in the first guide rail 104; a first linear driving mechanism 102 for driving the dedusting clamp 106 to move is fixed on the first frame 103; the first linear driving mechanism 102 is not substantially different from the prior art, and thus will not be described in detail; the battery cell is conveyed to a dust removal clamp 106 through a battery cell feeding manipulator 15, and the battery cell is clamped and fixed through the dust removal clamp 106; then, the first linear driving mechanism 102 drives the dust removal clamp 106 and the battery cell to move together to the dust removal cavity 101, and after dust removal is performed through the dust removal cavity 101, the first linear driving mechanism 102 drives the dust removal clamp 106 and the dust-removed battery cell to move together for resetting.
As shown in fig. 4, as a preferred embodiment of the present invention, the housing-entering station 3 includes a supporting table 303 fixed on the rack platen 6, a positioning table 301 fixed on the supporting table 303, and a feeding push plate 306 capable of sliding on the supporting table 303; a cell pushing power mechanism 307 is fixed on the support platform 303; the battery cell pushing power mechanism 307 is used for pushing the battery cell on the positioning table 301 to be inserted into the shell in the positioning table 301; the left side and the right side of the positioning table 301 are provided with lateral pressure positioning cylinders 304; a lateral pressure positioning plate 305 is fixed on the lateral pressure positioning cylinder 304; a limit baffle 302 is fixed on the positioning table 301; the cell pushing power mechanism 307 is not essentially different from the prior art, and thus will not be described in detail; the battery cell conveying manipulator 2 conveys the battery cell to a positioning table 301 on a shell entering station 3, the shell conveying mechanism 4 conveys the shell to the positioning table 301, and the side pressure positioning cylinders 304 on two sides push the side pressure positioning plates 305 to position the battery cell, so that the battery cell is aligned to the opening direction of the shell; the battery core pushing power mechanism 307 drives the feeding push plate 306 to push the battery core to move towards the shell, and the limiting baffle 302 is used for limiting the shell to push the battery core into the shell.
As shown in fig. 5, as a preferred mode of the present invention, the turnover mechanism 7 includes a sliding cylinder 701, a turnover cylinder 705, a sliding frame 706, and a second guide rail 702 fixed on the frame platen 6; one end of the sliding cylinder 701 is fixed on the rack bedplate 6; the other end of the sliding cylinder 701 is fixed on the sliding frame 706; a second sliding block 704 matched with the second guide rail 702 is fixed on the sliding frame 706; the second slider 704 is embedded in the second guide rail 702; the sliding frame 706 is rotatably connected with a rotating shaft 703; a battery clamping mechanism 708 is fixed on the shaft body of the rotating shaft 703; a swing rod 707 is fixed on the battery clamping mechanism 708; one end of the overturning cylinder 705 is rotatably connected with the sliding frame 706; the other end of the turning cylinder 705 is hinged with a swing rod 707; the sliding cylinder 701 drives the sliding frame 706 to slide on the second guide rail 702, when the battery clamping mechanism 708 slides in the direction of grabbing the shell with the battery core on the shell conveying mechanism 4, the opening of the battery clamping mechanism 708 is horizontally arranged, when the battery is inserted into the battery clamping mechanism 708, the battery is retracted to the position right below the transfer manipulator 18, the overturning cylinder 705 is started to drive the battery clamping mechanism 708 and the battery to rotate around the axis of the rotating shaft 703 together until the opening of the battery shell is arranged upwards.
In the use of the present invention in which,
firstly, clamping a battery cell by a battery cell feeding manipulator for detection, placing unqualified battery cells on an NG battery cell belt line, conveying qualified battery cells to a dust removal clamp through the battery cell feeding manipulator, and clamping and fixing the battery cells through the dust removal clamp; then the first linear driving mechanism drives the dust removal clamp and the battery cell to move to the dust removal cavity together, dust removal is carried out through the dust removal cavity, meanwhile, a trolley is used manually to push three layers of trays, each layer of trays is filled with aluminum shells, to the shell stacking mechanism, and the aluminum shells of each layer of trays are lifted to a lower rack assembly of the shell stacking mechanism through a lifting assembly on the shell stacking mechanism; the gantry manipulator grabs the aluminum shells of the lower rack assembly one by one and moves the aluminum shells to an aluminum shell dust remover;
secondly, conveying the dedusted shell to the position right below the shell conveying mechanism through the shell translation mechanism, and grabbing the shell on the shell translation mechanism to a shell entering station through the shell conveying mechanism; meanwhile, the battery cell conveying manipulator conveys the battery cell on the battery cell dedusting station to a shell entering station;
thirdly, the battery cell conveying manipulator conveys the battery cell to a positioning table on a shell entering station and a shell conveying mechanism conveys the shell to the positioning table, and the side pressure positioning cylinders on the two sides push the side pressure positioning plates to position the battery cell so that the battery cell is aligned to the opening direction of the shell; the battery core pushing power mechanism drives the feeding push plate to push the battery core to move towards the shell, the limiting baffle is combined for limiting the shell, the battery core is pushed into the shell to form a battery, and the shell conveying mechanism conveys the battery to the turnover mechanism;
fourthly, the sliding cylinder drives the sliding frame to slide on the second guide rail, when the battery clamping mechanism slides towards the direction of the shell with the battery core grabbed on the shell conveying mechanism, the opening of the battery clamping mechanism is horizontally arranged, after the battery is inserted into the battery clamping mechanism, the battery clamping mechanism retracts to the position right below the transfer manipulator, the overturning cylinder is started to drive the battery clamping mechanism and the battery to rotate around the axis of the rotating shaft together until the opening of the battery shell is arranged upwards; the transfer manipulator transfers the turned battery to the front transfer platform from the turning mechanism, and the front transfer platform positions the battery again; and the direction of the battery is adjusted according to the direction of the clamping jaw of the synchronous conveying module in the conveying process of the transfer manipulator.
Fifthly, the battery positioned on the front transfer platform is conveyed to the press-fitting mechanism by the first clamping jaw of the synchronous conveying module, and the battery is press-molded on the opening end face of the upper shell of the battery through the press-fitting mechanism.
And sixthly, the second clamping jaw of the synchronous conveying module conveys the battery subjected to press forming on the press-mounting mechanism to the detection mechanism, and the detection mechanism detects the electrical property of the battery.
And seventhly, conveying the battery after the detection on the detection mechanism to a pre-welding mechanism by a third clamping jaw of the synchronous conveying module, and performing pre-welding treatment on the top cover of the battery through the pre-welding mechanism.
Eighth, the fourth clamping jaw of the synchronous conveying module conveys the battery on the pre-welding mechanism to the rear transfer platform.
And ninthly, taking out the battery on the rear transfer platform by the blanking manipulator, detecting, conveying the unqualified product to an NG battery belt line, and conveying the qualified product to a qualified conveying line. The structure can realize the processes of automatic insertion of the battery into the shell, shell press forming, detection and pre-welding, and greatly improves the processing efficiency of the battery.
The above description is only a preferred embodiment of the present invention, and all equivalent changes or modifications of the structure, characteristics and principles described in the present invention are included in the scope of the present invention.
Claims (4)
1. The utility model provides a shell machine is gone into to full-automatic square aluminum hull battery electricity core which characterized in that: it comprises a frame bedplate (6); a battery cell conveying manipulator (2), a shell entering station (3), a shell conveying mechanism (4), a shell dust removal mechanism (5), a turnover mechanism (7), a transfer platform (8), a press-fitting mechanism (9), a detection mechanism (10), a pre-welding mechanism (11), a blanking manipulator (13), a synchronous conveying module (14), a shell translation mechanism (17), a transfer manipulator (18), a rear transfer platform (19), a battery cell dust removal station (1) for removing dust from a battery cell and a battery cell loading manipulator (15) for conveying the battery cell to the battery cell dust removal station (1) are fixed on the rack bedplate (6);
the battery cell conveying manipulator (2) is used for conveying the battery cells on the battery cell dedusting station (1) to the shell entering station (3); the shell translation mechanism (17) is used for conveying the empty shell on the shell dust removal mechanism (5) to the shell conveying mechanism (4); the shell on the shell translation mechanism (17) is conveyed to the shell entering station (3) through the shell conveying mechanism (4);
the shell entering station (3) is used for pushing the battery cell on the shell entering station (3) into the shell on the shell entering station (3); the shell body inserted with the battery cell on the shell entering station (3) is conveyed to the turnover mechanism (7) through the shell body conveying mechanism (4); the turnover mechanism (7) is used for turning over the batteries conveyed from the shell entering station (3); the transfer manipulator (18) is used for conveying the battery turned by the turning mechanism (7) to the front transfer platform (8);
the synchronous conveying module (14) can synchronously complete four conveying actions of conveying the battery of the front transfer platform (8) to the press-mounting mechanism (9), conveying the battery of the press-mounting mechanism (9) to the detection mechanism (10), conveying the battery of the detection mechanism (10) to the pre-welding mechanism (11) and conveying the battery of the welding mechanism (11) to the rear transfer platform (19); the blanking manipulator (13) is used for taking out the battery on the transfer platform (19) and conveying the battery.
2. The full-automatic square aluminum-shell battery cell casing machine of claim 1, characterized in that: the battery cell dust removal station (1) comprises a dust removal clamp (106), a first rack (103) fixed on a rack bedplate (6) and a dust removal cavity (101) fixed on the first rack (103); a first guide rail (104) is fixed on the first frame (103); a first sliding block (105) matched with the first guide rail (104) is fixed on the dust removing clamp (106); the first sliding block (105) is embedded in the first guide rail (104); and a first linear driving mechanism (102) for driving the dedusting clamp (106) to move is fixed on the first frame (103).
3. The full-automatic square aluminum-shell battery cell casing machine of claim 1, characterized in that: the shell entering station (3) comprises a support table (303) fixed on the rack platen (6), a positioning table (301) fixed on the support table (303) and a feeding push plate (306) capable of sliding on the support table (303); a battery core pushing power mechanism (307) is fixed on the support table (303); the battery cell pushing power mechanism (307) is used for pushing a battery cell on the positioning table (301) to be inserted into the shell in the positioning table (301); lateral pressure positioning cylinders (304) are arranged on the left side and the right side of the positioning table (301); a lateral pressure positioning plate (305) is fixed on the lateral pressure positioning cylinder (304); and a limiting baffle (302) is fixed on the positioning table (301).
4. The full-automatic square aluminum-shell battery cell casing machine of claim 1, characterized in that: the turnover mechanism (7) comprises a sliding cylinder (701), a turnover cylinder (705), a sliding frame (706) and a second guide rail (702) fixed on the rack bedplate (6); one end of the sliding cylinder (701) is fixed on the rack bedplate (6); the other end of the sliding cylinder (701) is fixed on the sliding frame (706); a second sliding block (704) matched with the second guide rail (702) is fixed on the sliding frame (706); the second slider (704) is embedded in the second guide rail (702); the sliding frame (706) is rotatably connected with a rotating shaft (703); a battery clamping mechanism (708) is fixed on the shaft body of the rotating shaft (703); a swing rod (707) is fixed on the battery clamping mechanism (708); one end of the overturning cylinder (705) is rotatably connected with the sliding frame (706); the other end of the overturning air cylinder (705) is hinged with a swing rod (707).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011344109.9A CN112467259A (en) | 2020-11-25 | 2020-11-25 | Full-automatic square aluminum-shell battery cell shell entering machine |
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| CN202011344109.9A CN112467259A (en) | 2020-11-25 | 2020-11-25 | Full-automatic square aluminum-shell battery cell shell entering machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113823828A (en) * | 2021-11-22 | 2021-12-21 | 深圳市誉辰自动化设备有限公司 | Shell entering device and battery cell shell entering machine |
| WO2022252971A1 (en) * | 2021-05-31 | 2022-12-08 | 蜂巢能源科技股份有限公司 | Battery cell insertion apparatus and method |
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| CN105390732A (en) * | 2015-11-17 | 2016-03-09 | 深圳市誉辰自动化设备有限公司 | Machine for automatically mounting battery cell of square power battery into shell |
| CN205194788U (en) * | 2015-11-17 | 2016-04-27 | 深圳市誉辰自动化设备有限公司 | Square power battery goes into shell machine automatically |
| CN108161226A (en) * | 2018-02-27 | 2018-06-15 | 江苏联赢激光有限公司 | A kind of power lithium-ion battery cover board automatic welding machine |
| WO2020173145A1 (en) * | 2019-02-28 | 2020-09-03 | 苏州巨一智能装备有限公司 | Device for press-fitting battery cell in housing |
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| CN202712349U (en) * | 2012-07-06 | 2013-01-30 | 深圳市中基自动化有限公司 | Full-automatic cell installing machine |
| CN105390732A (en) * | 2015-11-17 | 2016-03-09 | 深圳市誉辰自动化设备有限公司 | Machine for automatically mounting battery cell of square power battery into shell |
| CN205194788U (en) * | 2015-11-17 | 2016-04-27 | 深圳市誉辰自动化设备有限公司 | Square power battery goes into shell machine automatically |
| CN108161226A (en) * | 2018-02-27 | 2018-06-15 | 江苏联赢激光有限公司 | A kind of power lithium-ion battery cover board automatic welding machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2022252971A1 (en) * | 2021-05-31 | 2022-12-08 | 蜂巢能源科技股份有限公司 | Battery cell insertion apparatus and method |
| CN113823828A (en) * | 2021-11-22 | 2021-12-21 | 深圳市誉辰自动化设备有限公司 | Shell entering device and battery cell shell entering machine |
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