CN112455049A - Efficient laminating machine - Google Patents
Efficient laminating machine Download PDFInfo
- Publication number
- CN112455049A CN112455049A CN202011359079.9A CN202011359079A CN112455049A CN 112455049 A CN112455049 A CN 112455049A CN 202011359079 A CN202011359079 A CN 202011359079A CN 112455049 A CN112455049 A CN 112455049A
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- China
- Prior art keywords
- laminating
- conveying belt
- oil
- cooling
- channel
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- 238000010030 laminating Methods 0.000 title claims abstract description 55
- 238000001816 cooling Methods 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000003475 lamination Methods 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000000498 cooling water Substances 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims 3
- 238000005057 refrigeration Methods 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 29
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 4
- 241000270295 Serpentes Species 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 210000004027 cell Anatomy 0.000 description 2
- 210000003850 cellular structure Anatomy 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/186—Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
- H01L31/1864—Annealing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Fluid Mechanics (AREA)
- Manufacturing & Machinery (AREA)
- Photovoltaic Devices (AREA)
Abstract
The utility model provides a high-efficient laminator, which comprises a housin, a machine support, install the lamination platform in the frame, transmission device, be provided with two at least lamination platforms in the frame, be provided with in the casing and be connected the refrigerator with the fan, pre-heating device, lamination host computer and cooling device, transmission device includes the transmission band one of being connected with pre-heating device, the transmission band two of being connected with the lamination host computer and the transmission band three of being connected with cooling device, be provided with the cover that keeps warm on the transmission band one, lamination bench is provided with transmission band two, be provided with the fan of being connected through pipeline three and refrigerator on the transmission band. According to the invention, through the oil duct in the first transmission belt, the photovoltaic module is preheated before entering the laminating table, so that the heating time in the laminating table is reduced, the production efficiency is improved, the laminating table arranged in a stacked manner can simultaneously laminate a plurality of photovoltaic modules on one production line, the laminating efficiency of the photovoltaic modules is improved, and the photovoltaic modules are rapidly cooled and put into subsequent processing by the cooling device.
Description
Technical Field
The invention relates to the technical field of photovoltaic module manufacturing equipment, in particular to an efficient laminating machine.
Background
With the progress of global industrialization, the demand of human energy is continuously increasing, and solar energy is regarded as an inexhaustible green energy, and various researches on utilizing solar energy are receiving great attention, wherein the development of solar cell technology is particularly rapid, and various types of solar cell modules appear on the market at present, and comprise special modules such as a flexible module and a dual-glass module besides a conventional module.
At present, the solar cell component laminating machine is usually a single-layer laminating machine, because of low laminating efficiency of a single machine, the occupied area is large due to the arrangement of a plurality of laminating devices, in order to solve the problem, a laminator manufacturer develops a multi-layer laminating device, the designed multi-layer laminating device adopts a symmetrical frame, a plurality of lifting oil or air cylinders are vertically arranged in the frame, and a piston rod of each oil or air cylinder is connected with a corresponding laminating workbench, therefore, when the laminating work is carried out, the lifting of the oil or air cylinders is used for controlling the opening of the laminating workbench, the laminating of the solar cell component is completed, the laminating machine in the prior art comprises a feeding table and a plurality of multi-cavity laminating main machines, the multi-cavity laminating main machines are arranged for heating and laminating the workpiece in times, when the workpiece is laminated from one cavity to another cavity, because a certain interval exists between the two cavities, therefore, when the workpiece enters from one chamber to another chamber, the workpiece is cooled due to the exposure to air, and after reaching the next lamination chamber, the reduced temperature needs to be raised again, so that the lamination heating time is long, and the lamination efficiency is reduced.
Disclosure of Invention
In order to overcome the defect of the efficiency of the existing laminating machine, the invention provides an efficient laminating machine.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a high-efficient laminator, includes casing, frame, installs lamination platform, the transmission device in the frame, be provided with two at least lamination platforms in the frame, be provided with in the casing and be connected refrigerator, preheating device, lamination host computer and cooling device with the fan, transmission device includes the transmission band one of being connected with preheating device, the transmission band two of being connected with the lamination host computer and the transmission band three of being connected with cooling device, be provided with the cover that keeps warm on the transmission band one, lamination bench is provided with transmission band two, be provided with the fan of being connected through pipeline three and refrigerator on the transmission band three, be provided with lift one on the transmission band one, be provided with lift two on the transmission band two, be provided with lift three on the transmission band three.
According to another embodiment of the invention, the machine frame further comprises four laminating tables which are arranged in the machine frame in a stacking mode.
According to another embodiment of the invention, the preheating device further comprises a heating oil tank and an oil channel arranged in the first conveying belt, the heating oil tank is provided with an expansion tank, an oil pump and a filter are sequentially arranged between an oil inlet of the oil channel and the heating oil tank, and the oil channel, the heating oil tank, the water pump and the filter are connected through a first pipeline.
According to another embodiment of the invention, the cooling device further comprises a refrigerating channel and a cooling water tank which are arranged in the third conveying belt, a water pump is arranged between a water inlet of the refrigerating channel and the cooling water tank, and the refrigerating channel, the cooling water tank and the water pump are connected through a second pipeline.
According to another embodiment of the present invention, further comprising the lamination master comprises a vacuum device, a pneumatic device, a heating device and a control device.
According to another embodiment of the invention, the device further comprises a first lifting mechanism symmetrically arranged on two sides of the first conveying belt, a second lifting mechanism symmetrically arranged on two sides of the second conveying belt, and a third lifting mechanism symmetrically arranged on two sides of the third conveying belt.
According to another embodiment of the invention, the cooling device further comprises an oil channel and a refrigerating channel which are respectively arranged inside the first conveying belt and the third conveying belt in a snake shape.
According to another embodiment of the invention, the oil passage and the refrigerating passage are made of copper, and the first pipeline, the second pipeline and the third pipeline are made of heat-insulating rubber.
The invention has the beneficial effects that: according to the invention, through the oil duct in the first transmission belt, the photovoltaic module is preheated before entering the laminating table, so that the heating time in the laminating table is reduced, the production efficiency is improved, the laminating table arranged in a stacked manner can simultaneously laminate a plurality of photovoltaic modules on one production line, the laminating mode not only improves the laminating efficiency of the photovoltaic module and ensures the quality of products, but also reduces the floor area of equipment, and the other key point is that the photovoltaic module can be rapidly cooled and put into subsequent processing by the cooling device after the lamination is completed.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the preheating device;
fig. 3 is a schematic view of the cooling device.
In the figure, the device comprises a shell 1, a frame 2, a rack 3, a laminating table 4, a preheating device 5, a laminating main machine 6, a cooling device 7, a first conveying belt 8, a second conveying belt 9, a third conveying belt 10, a heat preservation cover 11, a fan 12, a first lifter 13, a second lifter 14, a third lifter 15, a heating oil tank 16, an oil channel 17, an expansion tank 18, an oil pump 19, a filter 20, a first pipeline 21, a refrigerator 22, a refrigerating channel 23, a cooling water tank 24, a water pump 25, a second pipeline 26 and a third pipeline.
Detailed Description
As shown in fig. 1, which is a schematic structural diagram of the present invention, a high-efficiency laminating machine includes a housing 1, a frame 2, a laminating table 3 installed in the frame 2, and a conveying device, and is characterized in that at least two laminating tables 3 are installed in the frame 2, a refrigerator 21 connected to a fan 11, a preheating device 4, a laminating main machine 5, and a cooling device 6 are installed in the housing 1, the conveying device includes a first conveying belt 7 connected to the preheating device 4, a second conveying belt 8 connected to the laminating main machine 5, and a third conveying belt 9 connected to the cooling device 6, a heat-insulating cover 10 is installed on the first conveying belt 7 to reduce heat dissipation, a second conveying belt 8 is installed on the laminating table 3, the third conveying belt 9 is installed with a fan 11 connected to the refrigerator 21 through a third pipe 26, a first lifter 12 is installed on the first conveying belt 7, a second lifter 13 is installed on the second conveying belt 8, the third conveyor belt 9 is provided with the third lifter 14, the photovoltaic module is preheated before entering the laminating table 3 through the oil duct 16 in the first conveyor belt 7, the heating time in the laminating table 3 is shortened, the production efficiency is improved, the laminating table 3 arranged in a stacked mode can simultaneously laminate a plurality of photovoltaic modules on one production line, the laminating mode not only improves the laminating efficiency of the photovoltaic modules and ensures the product quality, but also reduces the occupied area of equipment, and the other key point is that the cooling device 6 can quickly cool the photovoltaic modules after the lamination is finished and put into subsequent processing.
Four laminating platforms 3 are arranged in the frame 2 in a laminating mode, the laminating host 5 comprises a vacuum device, a pneumatic device, a heating device and a control device, the first lifting mechanisms are symmetrically arranged on two sides of the first conveying belt 7, the second lifting mechanisms are symmetrically arranged on two sides of the second conveying belt 8, and the third lifting mechanisms are symmetrically arranged on two sides of the third conveying belt 9.
As shown in fig. 2, the preheating device 4 comprises a heating oil tank 15 and an oil passage 16 arranged inside the first conveyor belt 7, an expansion tank 17 is installed on the heating oil tank 15, an oil pump 18 and a filter 19 are sequentially arranged between an oil inlet of the oil passage 16 and the heating oil tank 15, and the oil passage 16, the heating oil tank 15, a water pump 24 and the filter 19 are connected through a first pipeline 20.
As shown in fig. 3, the cooling device 6 includes a cooling channel 22 and a cooling water tank 23 arranged in the third conveyor belt 9, a water pump 24 is arranged between a water inlet of the cooling channel 22 and the cooling water tank 23, and the cooling channel 22, the cooling water tank 23 and the water pump 24 are connected through a second pipe 25.
The oil duct 16 and the refrigerating channel 22 are respectively arranged in the first transmission belt 7 and the third transmission belt 9 in a snake shape, the oil duct 16 and the refrigerating channel 22 are made of copper, the first pipeline 20, the second pipeline 25 and the third pipeline 26 are made of heat-insulating rubber, the oil duct 16 and the refrigerating channel 22 are in snake shapes, the contact area is increased, the heating or cooling effect is improved, and the heat loss in the transmission process can be reduced through the heat-insulating rubber.
The working principle is as follows: when the photovoltaic component raw material is transported on the first transmission belt 7, the preheating device 4 is started, heat conducting oil is heated through the heating oil tank 15, the oil pump 18 extracts the heated heat conducting oil, impurities are filtered through the filter 19 and conveyed into the oil duct 16 to preheat the photovoltaic component, the heat dissipation and temperature reduction of the photovoltaic component are reduced by the heat preservation cover 10 on the first transmission belt 7, the photovoltaic component preferentially enters between the lowest lamination platforms 3, if the photovoltaic component exists between the lowest lamination platforms 3, the first elevator 12 controls the first transmission belt 7 to ascend, the second elevator 13 controls the ascending number of the lamination platforms 3, so that the photovoltaic component raw material is conveyed into lamination platforms with different heights to be laminated, the third elevator 14 controls the third transmission belt 9 to take out the photovoltaic component raw material with different heights after lamination is completed, the cooling of the photovoltaic component is accelerated through the fan 5 connected with the refrigerator 21 and the cooling device 6 arranged in the third transmission belt 9, so as to quickly enter the subsequent processing procedure.
The foregoing description is intended to be illustrative rather than limiting, and it will be appreciated by those skilled in the art that many modifications, variations or equivalents may be made without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (8)
1. A high-efficiency laminating machine comprises a shell (1), a rack (2), laminating tables (3) installed in the rack (2) and a conveying device, and is characterized in that at least two laminating tables (3) are arranged in the rack (2), a refrigerator (21) connected with a fan (11), a pre-heating device (4), a laminating host (5) and a cooling device (6) are arranged in the shell (1), the conveying device comprises a first conveying belt (7) connected with the pre-heating device (4), a second conveying belt (8) connected with the laminating host (5) and a third conveying belt (9) connected with the cooling device (6), a heat-insulating cover (10) is arranged on the first conveying belt (7), the second conveying belt (8) is arranged on the laminating tables (3), the third conveying belt (9) is provided with the fan (11) connected with the refrigerator (21) through a third pipeline (26), the conveying belt is characterized in that a first lifter (12) is arranged on the first conveying belt (7), a second lifter (13) is arranged on the second conveying belt (8), and a third lifter (14) is arranged on the third conveying belt (9).
2. A high efficiency laminator according to claim 1, wherein four lamination stations (3) are stacked within said frame (2).
3. The efficient laminating machine as claimed in claim 1, wherein the preheating device (4) comprises a heating oil tank (15) and an oil channel (16) arranged inside the first conveyor belt (7), an expansion tank (17) is mounted on the heating oil tank (15), an oil pump (18) and a filter (19) are sequentially arranged between an oil inlet of the oil channel (16) and the heating oil tank (15), and the oil channel (16), the heating oil tank (15), a water pump (24) and the filter (19) are connected through a first pipeline (20).
4. The efficient laminating machine as claimed in claim 1, wherein said cooling device (6) comprises a cooling channel (22) and a cooling water tank (23) arranged in a third conveyor belt (9), a water pump (24) is arranged between a water inlet of the cooling channel (22) and the cooling water tank (23), and the cooling channel (22), the cooling water tank (23) and the water pump (24) are connected through a second pipeline (25).
5. A high efficiency laminator according to claim 1, wherein said lamination master (5) comprises vacuum means, pneumatic means, heating means and control means.
6. The efficient laminating machine as claimed in claim 1, wherein said first elevating mechanism is symmetrically disposed on both sides of said first conveyor (7), said second elevating mechanism is symmetrically disposed on both sides of said second conveyor (8), and said third elevating mechanism is symmetrically disposed on both sides of said third conveyor (9).
7. A high efficiency laminator according to claim 1, wherein said oil (16) and cooling channel (22) are arranged in a serpentine shape inside the first (7) and third (9) conveyor respectively.
8. The efficient laminating machine of claim 1, wherein the oil channel (16) and the refrigeration channel (22) are made of copper, and the first pipe (20), the second pipe (25) and the third pipe (26) are made of heat-insulating rubber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011359079.9A CN112455049A (en) | 2020-11-27 | 2020-11-27 | Efficient laminating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011359079.9A CN112455049A (en) | 2020-11-27 | 2020-11-27 | Efficient laminating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112455049A true CN112455049A (en) | 2021-03-09 |
Family
ID=74809136
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011359079.9A Pending CN112455049A (en) | 2020-11-27 | 2020-11-27 | Efficient laminating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112455049A (en) |
-
2020
- 2020-11-27 CN CN202011359079.9A patent/CN112455049A/en active Pending
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