CN214688400U

CN214688400U - Efficient laminating machine

Info

Publication number: CN214688400U
Application number: CN202022795637.8U
Authority: CN
Inventors: 梅有明; 陈建华; 陈永兵; 刘寿华
Original assignee: Yangzhou Langri New Energy Technology Co ltd
Current assignee: Yangzhou Langri New Energy Technology Co ltd
Priority date: 2020-11-27
Filing date: 2020-11-27
Publication date: 2021-11-12
Anticipated expiration: 2030-11-27

Abstract

The utility model provides a high-efficient laminator, which comprises a housin, a machine support, install the lamination platform in the frame, transmission device, be provided with two at least lamination platforms in the frame, be provided with in the casing and be connected the refrigerator with the fan, pre-heating device, lamination host computer and cooling device, transmission device includes the transmission band one of being connected with pre-heating device, the transmission band two of being connected with the lamination host computer and the transmission band three of being connected with cooling device, be provided with the cover that keeps warm on the transmission band one, lamination bench is provided with transmission band two, be provided with the fan of being connected through pipeline three and refrigerator on the transmission band three. The utility model discloses an oil duct in the transmission band one gets into before lamination platform at photovoltaic module, preheats photovoltaic module, reduces the heat time at lamination platform, has improved production efficiency, and lamination platform of range upon range of setting can laminate a plurality of photovoltaic module simultaneously on a production line, improves photovoltaic module's lamination efficiency, and cooling device makes photovoltaic module cool off fast and drops into follow-up processing.

Description

Efficient laminating machine

Technical Field

The utility model belongs to the technical field of photovoltaic module manufacture equipment technique and specifically relates to a high-efficient laminator.

Background

With the progress of global industrialization, the demand of human energy is continuously increasing, and solar energy is regarded as an inexhaustible green energy, and various researches on utilizing solar energy are receiving great attention, wherein the development of solar cell technology is particularly rapid, and various types of solar cell modules appear on the market at present, and comprise special modules such as a flexible module and a dual-glass module besides a conventional module.

At present, the solar cell component laminating machine is usually a single-layer laminating machine, because of low laminating efficiency of a single machine, the occupied area is large due to the arrangement of a plurality of laminating devices, in order to solve the problem, a laminator manufacturer develops a multi-layer laminating device, the designed multi-layer laminating device adopts a symmetrical frame, a plurality of lifting oil or air cylinders are vertically arranged in the frame, and a piston rod of each oil or air cylinder is connected with a corresponding laminating workbench, therefore, when the laminating work is carried out, the lifting of the oil or air cylinders is used for controlling the opening of the laminating workbench, the laminating of the solar cell component is completed, the laminating machine in the prior art comprises a feeding table and a plurality of multi-cavity laminating main machines, the multi-cavity laminating main machines are arranged for heating and laminating the workpiece in times, when the workpiece is laminated from one cavity to another cavity, because a certain interval exists between the two cavities, therefore, when the workpiece enters from one chamber to another chamber, the workpiece is cooled due to the exposure to air, and after reaching the next lamination chamber, the reduced temperature needs to be raised again, so that the lamination heating time is long, and the lamination efficiency is reduced.

SUMMERY OF THE UTILITY MODEL

In order to overcome the not enough of current laminator efficiency, the utility model provides a high-efficient laminator.

The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a high-efficient laminator, includes casing, frame, installs lamination platform, the transmission device in the frame, be provided with two at least lamination platforms in the frame, be provided with in the casing and be connected refrigerator, preheating device, lamination host computer and cooling device with the fan, transmission device includes the transmission band one of being connected with preheating device, the transmission band two of being connected with the lamination host computer and the transmission band three of being connected with cooling device, be provided with the cover that keeps warm on the transmission band one, lamination bench is provided with transmission band two, be provided with the fan of being connected through pipeline three and refrigerator on the transmission band three, be provided with lift one on the transmission band one, be provided with lift two on the transmission band two, be provided with lift three on the transmission band three.

According to the utility model discloses a further embodiment, further include in the frame range upon range of be provided with four lamination platforms.

According to the utility model discloses a further include preheating device including heating the oil tank and setting up the oil duct in a transmission band inside, install the expansion tank on the heating oil tank, oil pump and filter have set gradually between oil duct oil inlet and the heating oil tank, connect through a pipeline between oil duct, the heating oil tank, water pump and the filter.

According to the utility model discloses a cooling device is further included and is said, coolant tank including setting up the refrigeration in transmission band three, is provided with the water pump between the water inlet that refrigeration was said and the coolant tank, and the refrigeration is said, is connected through pipeline two between coolant tank and the water pump.

According to another embodiment of the present invention, the laminating main machine further comprises a vacuum device, a pneumatic device, a heating device and a control device.

According to the utility model discloses a further embodiment, further include that a elevating system symmetry sets up in a transmission band both sides, and two symmetries of elevating system set up in two both sides of transmission band, and the three symmetries of elevating system set up in three both sides of transmission band.

According to the utility model discloses a further embodiment, further include that oil duct and refrigeration way are snakelike being provided with respectively in transmission band one and three insides of transmission band.

According to the utility model discloses a further embodiment, the material that further includes oil duct and refrigeration way is the copper, and the material of pipeline one, pipeline two and pipeline three all is thermal-insulated rubber.

The utility model has the advantages that: the utility model discloses an oil duct in the transmission band one, before photovoltaic module gets into lamination platform, preheat photovoltaic module, reduce the heat time at lamination platform, and the production efficiency is improved, and lamination platform of range upon range of setting can laminate a plurality of photovoltaic module on a production line simultaneously, and this lamination mode not only improves photovoltaic module's lamination efficiency, has guaranteed the quality of product, but also has reduced the area of equipment, another key is that the lamination is accomplished after cooling device can make photovoltaic module cool off fast and drop into follow-up processing.

Drawings

The present invention will be further explained with reference to the drawings and examples.

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic view of the structure of the preheating device;

fig. 3 is a schematic view of the cooling device.

In the figure, the device comprises a shell 1, a frame 2, a rack 3, a laminating table 4, a preheating device 5, a laminating main machine 6, a cooling device 7, a first conveying belt 8, a second conveying belt 9, a third conveying belt 10, a heat preservation cover 11, a fan 12, a first lifter 13, a second lifter 14, a third lifter 15, a heating oil tank 16, an oil channel 17, an expansion tank 18, an oil pump 19, a filter 20, a first pipeline 21, a refrigerator 22, a refrigerating channel 23, a cooling water tank 24, a water pump 25, a second pipeline 26 and a third pipeline.

Detailed Description

Fig. 1 is a schematic structural diagram of the present invention, which is a high-efficiency laminating machine, and comprises a housing 1, a frame 2, a laminating table 3 installed in the frame 2, and a transmission device, and is characterized in that at least two laminating tables 3 are provided in the frame 2, a refrigerator 21 connected to a fan 11, a preheating device 4, a laminating host 5, and a cooling device 6 are provided in the housing 1, the transmission device includes a first transmission belt 7 connected to the preheating device 4, a second transmission belt 8 connected to the laminating host 5, and a third transmission belt 9 connected to the cooling device 6, a heat-insulating cover 10 is provided on the first transmission belt 7 to reduce heat dissipation, a second transmission belt 8 is provided on the laminating table 3, the fan 11 connected to the refrigerator 21 through a third pipe 26 is provided on the third transmission belt 9, a first elevator 12 is provided on the first transmission belt 7, a second elevator 13 is provided on the second transmission belt 8, be provided with three 14 of lift on three 9 of transmission band, the utility model discloses an oil duct 16 in transmission band 7, before photovoltaic module gets into lamination platform 3, preheat photovoltaic module, reduce the heat time in lamination platform 3, the production efficiency is improved, lamination platform 3 of range upon range of setting can laminate a plurality of photovoltaic module simultaneously on a production line, this lamination mode not only improves photovoltaic module's lamination efficiency, the quality of product has been guaranteed, but also the area of equipment has been reduced, another key is that cooling device 6 can make photovoltaic module cool off fast and drop into follow-up processing after the lamination is accomplished.

Four laminating platforms 3 are arranged in the frame 2 in a laminating mode, the laminating host 5 comprises a vacuum device, a pneumatic device, a heating device and a control device, the first lifting mechanisms are symmetrically arranged on two sides of the first conveying belt 7, the second lifting mechanisms are symmetrically arranged on two sides of the second conveying belt 8, and the third lifting mechanisms are symmetrically arranged on two sides of the third conveying belt 9.

As shown in fig. 2, the preheating device 4 comprises a heating oil tank 15 and an oil passage 16 arranged inside the first conveyor belt 7, an expansion tank 17 is installed on the heating oil tank 15, an oil pump 18 and a filter 19 are sequentially arranged between an oil inlet of the oil passage 16 and the heating oil tank 15, and the oil passage 16, the heating oil tank 15, a water pump 24 and the filter 19 are connected through a first pipeline 20.

As shown in fig. 3, the cooling device 6 includes a cooling channel 22 and a cooling water tank 23 arranged in the third conveyor belt 9, a water pump 24 is arranged between a water inlet of the cooling channel 22 and the cooling water tank 23, and the cooling channel 22, the cooling water tank 23 and the water pump 24 are connected through a second pipe 25.

The oil duct 16 and the refrigerating channel 22 are respectively arranged in the first transmission belt 7 and the third transmission belt 9 in a snake shape, the oil duct 16 and the refrigerating channel 22 are made of copper, the first pipeline 20, the second pipeline 25 and the third pipeline 26 are made of heat-insulating rubber, the oil duct 16 and the refrigerating channel 22 are in snake shapes, the contact area is increased, the heating or cooling effect is improved, and the heat loss in the transmission process can be reduced through the heat-insulating rubber.

The working principle is as follows: when the photovoltaic component raw material is transported on the first transmission belt 7, the preheating device 4 is started, heat conducting oil is heated through the heating oil tank 15, the oil pump 18 extracts the heated heat conducting oil, impurities are filtered through the filter 19 and conveyed into the oil duct 16 to preheat the photovoltaic component, the heat dissipation and temperature reduction of the photovoltaic component are reduced by the heat preservation cover 10 on the first transmission belt 7, the photovoltaic component preferentially enters between the lowest lamination platforms 3, if the photovoltaic component exists between the lowest lamination platforms 3, the first elevator 12 controls the first transmission belt 7 to ascend, the second elevator 13 controls the ascending number of the lamination platforms 3, so that the photovoltaic component raw material is conveyed into lamination platforms with different heights to be laminated, the third elevator 14 controls the third transmission belt 9 to take out the photovoltaic component raw material with different heights after lamination is completed, the cooling of the photovoltaic component is accelerated through the fan 5 connected with the refrigerator 21 and the cooling device 6 arranged in the third transmission belt 9, so as to quickly enter the subsequent processing procedure.

The foregoing description is intended to be illustrative rather than limiting, and it will be appreciated by those skilled in the art that many modifications, variations or equivalents may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims

1. A high-efficiency laminating machine comprises a shell (1), a rack (2), laminating tables (3) installed in the rack (2) and a conveying device, and is characterized in that at least two laminating tables (3) are arranged in the rack (2), a refrigerator (21) connected with a fan (11), a pre-heating device (4), a laminating host (5) and a cooling device (6) are arranged in the shell (1), the conveying device comprises a first conveying belt (7) connected with the pre-heating device (4), a second conveying belt (8) connected with the laminating host (5) and a third conveying belt (9) connected with the cooling device (6), a heat-insulating cover (10) is arranged on the first conveying belt (7), the second conveying belt (8) is arranged on the laminating tables (3), the third conveying belt (9) is provided with the fan (11) connected with the refrigerator (21) through a third pipeline (26), the conveying belt is characterized in that a first lifter (12) is arranged on the first conveying belt (7), a second lifter (13) is arranged on the second conveying belt (8), and a third lifter (14) is arranged on the third conveying belt (9).

2. A high efficiency laminator according to claim 1, wherein four lamination stations (3) are stacked within said frame (2).

3. The efficient laminating machine as claimed in claim 1, wherein the preheating device (4) comprises a heating oil tank (15) and an oil channel (16) arranged inside the first conveyor belt (7), an expansion tank (17) is mounted on the heating oil tank (15), an oil pump (18) and a filter (19) are sequentially arranged between an oil inlet of the oil channel (16) and the heating oil tank (15), the oil channel (16), the heating oil tank (15), a water pump (24) and the filter (19) are connected through a first pipeline (20), the cooling device (6) comprises a refrigerating channel (22) and a cooling water tank (23) which are arranged in the third conveying belt (9), a water pump (24) is arranged between a water inlet of the refrigerating channel (22) and the cooling water tank (23), and the refrigerating channel (22), the cooling water tank (23) and the water pump (24) are connected through a second pipeline (25).

4. A high efficiency laminator according to claim 1, wherein said lamination master (5) comprises vacuum means, pneumatic means, heating means and control means.

5. The efficient laminating machine as claimed in claim 1, wherein said first elevating mechanism is symmetrically disposed on both sides of said first conveyor (7), said second elevating mechanism is symmetrically disposed on both sides of said second conveyor (8), and said third elevating mechanism is symmetrically disposed on both sides of said third conveyor (9).

6. A high efficiency laminator according to claim 3, wherein said oil (16) and cooling channel (22) are arranged in a serpentine shape inside the first (7) and third (9) conveyor respectively.

7. A high efficiency laminator according to claim 3, wherein the material of said oil channel (16) and said cooling channel (22) is copper, and the material of said first (20), second (25) and third (26) channels is heat insulating rubber.