CN207509931U - Three chamber laminating system of multilayer - Google Patents
Three chamber laminating system of multilayer Download PDFInfo
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- CN207509931U CN207509931U CN201721587887.4U CN201721587887U CN207509931U CN 207509931 U CN207509931 U CN 207509931U CN 201721587887 U CN201721587887 U CN 201721587887U CN 207509931 U CN207509931 U CN 207509931U
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- multilayer
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- cavity layer
- laminater
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model is related to a kind of three chamber laminating systems of multilayer, including three cavity layer press mechanism of multilayer and input mechanism and output mechanism, each layer of three cavity layer press mechanism of multilayer is equipped with and evacuates and preliminary laminater successively, solidification equipment and cooling device, the subassembly product output terminal of input mechanism is opposite with the evacuation of three cavity layer press mechanism of multilayer and the subassembly product input terminal of preliminary laminater, the subassembly product input terminal of output mechanism is opposite with the subassembly product output terminal of the cooling device of three cavity layer press mechanism of multilayer, each layer is equipped with Transmission system, input mechanism and output mechanism are equipped with each layer that can be lifted to three cavity layer press mechanism of multilayer and the transmission platform docked with the Transmission system in each layer.The utility model can simultaneously be worked independently with multilayer, and every layer of evacuation and preliminary laminater, solidification equipment and cooling device, which separate, sets a chamber, can also work independently simultaneously per chamber；It realizes and saves place, Unmanned operation and efficient purpose.
Description
Technical field
The utility model belongs to encapsulation technology field, and in particular to a kind of three chamber laminating system of multilayer can be applied to the sun
The encapsulation of energy battery component, it can also be used to need the other assemblies type products of laminating packaging.
Background technology
At present, with the high speed development of photovoltaic industry, especially great attention of the various countries to new energy development, green cleaning energy
Source --- solar energy.Therefore, application of the solar cell module in people live gradually increases, and the Working Life for people carries
Great convenience has been supplied, while has also created benefit for enterprise.And developed rapidly with industry, (solar double-glass assemblies are solar double-glass assemblies
Battery strings among layer glass sandwich two layers of EVA, two layers of EVA) etc. particular components extensive use, it is artificial and take up an area into
This increase, the profit of component reduce, these cause very big pressure to component manufacturer.Common lamination machine is difficult to meet
The manufacturing technique requirent of the particular components such as solar double-glass assemblies, while production capacity is relatively low, cannot meet the requirement of industry at present.
Laminating system of the prior art is simple in structure, generally uses single cavity structure, as shown in Figure 1, the laminating system packet
Input stage 1, lamination grade 2 and output stage 3 are included, the system production capacity is relatively low, and is difficult to meet the special solar energy group of such as solar double-glass assemblies
The process requirements of part.
The information for being disclosed in the utility model background technology part is merely intended to deepen the general background to the utility model
The understanding of technology, and be not construed as recognizing or imply in any form the information form by those skilled in the art public affairs
The prior art known.
Utility model content
The purpose of this utility model is to provide a kind of three chamber laminating system of multilayer, which can be only simultaneously with multilayer
Vertical work, every layer of evacuation and preliminary laminater, solidification equipment and cooling device, which separate, sets a chamber, also can simultaneously solely per chamber
Vertical work, effectively increases production efficiency；In addition the three chamber laminating system of multilayer is also equipped with forcing cooling, upper chamber heating, transition
Heating function, is applicable not only to the encapsulation of the general components of solar cell, while is also applied for the special sun such as solar double-glass assemblies
The encapsulation of energy component.
The purpose of this utility model is achieved through the following technical solutions：
A kind of three chamber laminating system of multilayer including three cavity layer press mechanism of multilayer and is separately positioned on close to the multilayer three
The input mechanism and output mechanism at cavity layer press mechanism both ends, each layer of the three cavity layer press mechanism of multilayer is equipped with successively to be used for
Laminated compenent product is evacuated with preliminary laminater, for the solidification equipment of curing assembly product and for cooling component product
Cooling device, the evacuation of the subassembly product output terminal of the input mechanism and the three cavity layer press mechanism of multilayer and be tentatively laminated
The subassembly product input terminal of device is opposite, the subassembly product input terminal of the output mechanism and the three cavity layer press mechanism of multilayer
The subassembly product output terminal of cooling device is opposite, and each layer of the three cavity layer press mechanism of multilayer is equipped in the evacuation
The Transmission system of transmission assembly product, the input between preliminary laminater, the solidification equipment and the cooling device
Mechanism and the output mechanism be equipped with each layer that can lift to the three cavity layer press mechanism of multilayer and in each layer
The transmission platform of the Transmission system docking.
Preferably, each layer of the three cavity layer press mechanism of multilayer is independent control.
Preferably, the evacuation in each layer of the three cavity layer press mechanism of multilayer and preliminary laminater, described solid
It is independent control that makeup, which is put with the cooling device,.
Preferably, the end of the three cavity layer press mechanism of multilayer is equipped with cleaning systems.
Preferably, each layer of the evacuation of the three cavity layer press mechanism of multilayer and preliminary laminater and the curing
Transition heating module is equipped between device.
Preferably, the input mechanism and the output mechanism are equipped with the lifting system for lifting the transmission platform
System, the transmission platform by the decelerating motor in the jacking system and elevating chain realize lifting with three chamber of multilayer
Transmission system docking in each layer of laminate mechanism.
Preferably, the evacuation and preliminary laminater include the upper operating mechanism that can be lifted and positioned at the upper work
Lower operating mechanism below mechanism, the upper operating mechanism include with heating function upper table and with the upper table
Lower surface periphery airtight connection upper offset plate, the lower operating mechanism include with heating function lower table, it is described on
The periphery of offset plate is equipped with sealing structure.
Preferably, when the upper operating mechanism declines, closed layer is formed between the upper offset plate and the lower table
Press chamber.
Preferably, upper chamber is formed between the upper table and the upper offset plate.
Preferably, the three chamber laminating system of multilayer is included in two layers of three cavity layer press mechanisms of vertical direction arrangement, institute
The each layer for stating two layers of three cavity layer press mechanisms has been sequentially arranged the evacuation and preliminary laminater, the curing in the horizontal direction
Device and the cooling device.
The beneficial effects of the utility model are：
The utility model can simultaneously be worked independently with multilayer, every layer of evacuation and preliminary laminater, solidification equipment and cold
But device separates and respectively sets a chamber, can also work independently simultaneously per chamber, flexibility is substantially improved, and effectively increases production efficiency；This
The outer three chamber laminating system of multilayer is also equipped with forcing cooling, upper chamber heating, transition heating function, is applicable not only to solar cell
General components encapsulation, while be also applied for the encapsulation of the special solar components such as solar double-glass assemblies.The utility model is really real
Saving work-yard, Unmanned operation and high efficiency are showed and have obtained purpose, be currently most advanced, separate unit production capacity maximum layer in the world
Press.
Description of the drawings
Fig. 1 is the structure diagram of laminating system of the prior art；
Fig. 2 is the structure diagram of two layers of three chamber laminating systems described in the utility model embodiment；
Fig. 3 is the structure diagram of the evacuation and preliminary laminater described in the utility model embodiment.
Reference sign：
1. input stage；2. it is laminated grade；3. output stage；4. two layers of three cavity layer press mechanisms；5. input mechanism；6. output mechanism；
7. first evacuates and preliminary laminater；8. the first solidification equipment；9. the first cooling device；10. second evacuates and is tentatively laminated
Device；11. the second solidification equipment；12. the second cooling device；13. transmission platform；14. jacking system；15. upper table；16.
Upper offset plate；17. lower table；18. subassembly product；19. cleaning systems；20. transition heating module；21. sealing structure.
Specific embodiment
With reference to specific embodiment and respective drawings, the utility model is described in further detail.
It is to be appreciated that appended attached drawing is not proportionally drawn, and merely to illustrating the basic principle of the utility model
Various features the suitably simplified technique of painting.The specific design feature of the utility model disclosed herein includes for example specific ruler
Very little, direction, position and shape will be partly determined by the specific application and use environment.
In appended multiple attached drawings, same or equivalent component (element) is indexed with identical reference numeral.
As shown in Fig. 2, two layers of three chamber laminating systems described in the utility model embodiment, are included in vertical direction arrangement
Two layers of three cavity layer press mechanisms 4 and the input mechanism 5 and output mechanism for being separately positioned on close two layers of three cavity layer press mechanisms, 4 both ends
6, each layer of two layers of three cavity layer press mechanisms is equipped with evacuation and preliminary layer for laminated compenent product successively in the horizontal direction
Pressure device, the solidification equipment for curing assembly product and cooling device (first be located above for cooling component product
Layer includes first and evacuates and preliminary laminater 7, the first solidification equipment 8 and the first cooling device 9；Underlying second layer packet
Include the second evacuation and preliminary laminater 10, the second solidification equipment 11 and the second cooling device 12), the component production of input mechanism 5
Product output terminal is opposite with the evacuation of two layers three cavity layer press mechanisms 4 and the subassembly product input terminal of preliminary laminater, output mechanism 6
Subassembly product input terminal it is opposite with the subassembly product output terminal of the cooling device of two layers of three cavity layer press mechanisms 4, two layers of three cavity layer
Each layer of press mechanism 4 is equipped with evacuating the transmission assembly between preliminary laminater, solidification equipment and cooling device
The Transmission system of product, input mechanism 5 and output mechanism 6 are equipped with each layer that can be lifted to two layers of three cavity layer press mechanisms 4
And the transmission platform 13 docked with the Transmission system in each layer.
Wherein, what " three chambers " in two layers of three cavity layer press mechanisms was signified is exactly to evacuate and preliminary laminater, solidification equipment
And cooling device.
In this example, in the transmission for evacuating the transmission assembly product between preliminary laminater, solidification equipment and cooling device
System is cycle cloth.
In this example, input mechanism 5 and output mechanism 6 are equipped with the jacking system 14 for lifting the transmission platform 13,
Transmission platform 13 by the decelerating motor in jacking system 14 and elevating chain realize lifting with two layers three cavity layer press mechanisms 4
Transmission system docking in each layer.
Input mechanism 5 is used for the input of subassembly product, and the jacking system 14 in input mechanism 5 is in input mechanism 5
The lifting of transmission platform 13, the subassembly product raising for ensureing to input from assembly line are down to corresponding two layers of three cavity layer press mechanisms 4
First layer or the second layer；Input mechanism 5 mainly has the function of being docked with assembly line and evacuation and preliminary laminater, inputs machine
The input terminal of structure 5 is docked with assembly line, and the output terminal of input mechanism 5 is docked with evacuation and preliminary laminater, realization and flowing water
Line and evacuation and the stable automatic butt of preliminary laminater.
It evacuates and preliminary laminater is mainly used for vacuumizing and being tentatively laminated for subassembly product.As shown in figure 3, evacuate and
Preliminary laminater includes the upper operating mechanism that can be lifted and the lower operating mechanism below upper operating mechanism, upper working machine
Structure includes the upper table 15 with heating function and the upper offset plate 16 with the lower surface periphery airtight connection of upper table 15, under
Operating mechanism includes the lower table 17 with heating function, and the periphery of upper offset plate 16 is equipped with sealing structure 21；Upper operating mechanism
During decline, closed lamination chamber is formed between upper offset plate 16 and lower table 17；Shape between upper table 15 and upper offset plate 16
Into upper chamber.Thermocouple, quartz tube heater or resistance heater in upper table and lower table can be set, come
Realize the heating function of upper table and lower table.Since the upper table of the evacuation and preliminary laminater also has heating
Therefore function, other than it can encapsulate the general components of solar cell, can also meet the special solar-electricity such as solar double-glass assemblies
The packaging technology requirement of pond component.
When being laminated, the subassembly product 17 that evacuation and preliminary laminater are entered by input mechanism is placed in lower work
On cycle cloth (Transmission system) on platform 17, upper operating mechanism declines, and subassembly product 18 is made to be placed in closed lamination chamber,
By upper table 15 and the common heat effect of lower table 17, subassembly product 18 is heated, while lamination chamber is carried out
It vacuumizes, the gas in subassembly product 18 is extracted out；Then, air is filled with into upper chamber makes upper offset plate 16 expand downward drum
It rises, offset plate 16 is made to be tightly attached to subassembly product 18, subassembly product 18 is laminated；After the completion of action to be laminated, it is laminated chamber
Inflation, upper operating mechanism's raising, subassembly product 18 is by Transmission system (cycle cloth) into solidification equipment.
Solidification equipment and the structure of evacuation and preliminary laminater are essentially identical, and difference lies in the upper works of solidification equipment
There is no heating function as platform, only lower table has heating function, and solidification equipment is played to subassembly product (by evacuating and tentatively
Laminater is carried out after being tentatively laminated) carry out further lamination and cured effect.
The pressure that cooling device is mainly used for component is quickly cooled down.Cooling device and evacuation and the structure of preliminary laminater
Also essentially identical, difference lies in, the upper tables of cooling device also without heating function, and in the lower table of cooling device
There is circulating water to make it have refrigerating function in portion, is held down assembly product by the upper offset plate of upper table, makes subassembly product tight
Lower table is pasted, realizes the purpose to subassembly product fast cooling.
Output mechanism 6 is mainly used for the output of subassembly product, and the jacking system 14 in output mechanism 6 is used for output mechanism 6
In transmission platform 13 lifting, ensure output mechanism 6 docked with the first layer in two layers of three cavity layer press mechanisms 4 or the second layer,
Output mechanism mainly has the function of being docked with cooling device and assembly line, and the input terminal of output mechanism is docked with cooling device,
The output terminal of output mechanism is docked with assembly line, is realized and assembly line and the stable automatic butt of cooling device.
In this example, each layer of two layers of three cavity layer press mechanisms can pass through electric control system independent control.Two layers of three chambers
Evacuation and preliminary laminater, solidification equipment and cooling device in each layer of laminate mechanism can pass through electric control system
Independent control.It can increase substantially the flexibility of the laminating system in this way, also greatly improve production efficiency.
In this example, two ends of two layers of three cavity layer press mechanisms 4 are equipped with cleaning systems 19.Cleaning systems can be to cycle
Cloth (Transmission system) is cleaned, and subassembly product is prevented to be contaminated.
In this example, set between each layer of evacuation of two layers three cavity layer press mechanisms 4 and preliminary laminater and solidification equipment
There is transition heating module 20.It can be made from the component evacuated and preliminary laminater preliminary layer presses out by transition heating module
It will not cool down during product to solidification equipment, improve the quality and performance of subassembly product.
The course of work of two layers of three chamber laminating systems described in the present embodiment is as follows：The jacking system 14 of input mechanism 5 will
Transmission platform 13 is adjusted to height is docked with assembly line, and subassembly product enters input mechanism 5, input mechanism from pipeline
5 jacking system 14 adjusts transmission platform 13, and to the first layer position of two layers of three cavity layer press mechanisms, (be located above is first
Layer), and docked with the first evacuation and preliminary laminater 7, the subassembly product on transmission platform 13 is passed through into Transmission system (cycle
Cloth) the first evacuation and preliminary laminater 7 are transmitted to, first evacuates with preliminary laminater 7 according to technique initialization parameter, carries out
It is full-automatic to evacuate and the cured process of preliminary layer；After the process, subassembly product is by Transmission system (cycle cloth) into the
One solidification equipment 8, the first solidification equipment 8 complete automatic lamination process according to technique initialization parameter, realize to subassembly product into
One step is laminated and curing；After the process, subassembly product into the first cooling device 9, is pressed by Transmission system (cycle cloth)
Subassembly product is carried out forcing to be quickly cooled down according to technique initialization parameter, after the process, the jacking system 14 of output mechanism 6 carries
Preceding to adjust transmission platform 13 to first layer position, the transmission platform 13 of output mechanism 6 is docked with the first cooling device 9, by
The subassembly product in Transmission system (cycle cloth) in one cooling device 9 is transmitted to the transmission platform 13 of output mechanism 6, finally,
Output mechanism 6 is docked with assembly line, and subassembly product enters assembly line and realizes discharging, completes entire lamination process.
The course of work of the second layer of two layers of three chamber laminating systems is identical with the course of work of first layer, and two layers
Between be independent control, input mechanism and output mechanism can coordinate two layers of respective work rhythm, carry out subassembly product
It outputs and inputs, first layer and the second layer can work independently simultaneously, non-interference.Substantially increase the flexible of the laminating system
Property, production capacity is greatly improved, has saved work-yard, has saved cost.
The front description that specific illustrative embodiment is presented to the utility model is for the purpose of illustration and description.
The description of front, which is not intended to become, to be not intended to the utility model is limited to disclosed accurate shape without missing
Formula, it is clear that many change and variations are all possible according to the above instruction.Select illustrative embodiments and be described be for
The certain principles and practical application of the utility model are explained, so that others skilled in the art can be realized simultaneously
Utilize the various illustrative embodiments of the utility model and its various selection forms and modification.The scope of the utility model
It is intended to be limited by the appended claims and its equivalents.
Claims (10)
1. a kind of three chamber laminating system of multilayer, which is characterized in that including three cavity layer press mechanism of multilayer and be separately positioned on close
The input mechanism and output mechanism at the three cavity layer press mechanism both ends of multilayer, each layer of the three cavity layer press mechanism of multilayer according to
It is secondary to be equipped with for the evacuation of laminated compenent product and preliminary laminater, for the solidification equipment of curing assembly product and for cold
But the cooling device of subassembly product, the evacuation of the subassembly product output terminal of the input mechanism and the three cavity layer press mechanism of multilayer
It is opposite with the subassembly product input terminal of preliminary laminater, the subassembly product input terminal of the output mechanism and three chamber of multilayer
The subassembly product output terminal of the cooling device of laminate mechanism is opposite, and each layer of the three cavity layer press mechanism of multilayer, which is equipped with, to be used for
The transmission system of transmission assembly product between the evacuation and preliminary laminater, the solidification equipment and the cooling device
System, the input mechanism and the output mechanism be equipped with each layer that can lift to the three cavity layer press mechanism of multilayer and with
The transmission platform of Transmission system docking in each layer.
2. three chamber laminating system of multilayer according to claim 1, which is characterized in that the three cavity layer press mechanism of multilayer it is every
One layer is independent control.
3. three chamber laminating system of multilayer according to claim 1, which is characterized in that the three cavity layer press mechanism of multilayer it is every
The evacuation and preliminary laminater, the solidification equipment and the cooling device in one layer are independent control.
4. three chamber laminating system of multilayer according to claim 1, which is characterized in that the end of the three cavity layer press mechanism of multilayer
Portion is equipped with cleaning systems.
5. three chamber laminating system of multilayer according to claim 1, which is characterized in that the three cavity layer press mechanism of multilayer it is every
Transition heating module is equipped between one layer of the evacuation and preliminary laminater and the solidification equipment.
6. three chamber laminating system of multilayer according to claim 1, which is characterized in that the input mechanism and the output machine
Structure is equipped with the jacking system for lifting the transmission platform, and the transmission platform passes through the deceleration electricity in the jacking system
Machine and elevating chain realize lifting to be docked with the Transmission system in each layer of the three cavity layer press mechanism of multilayer.
7. three chamber laminating system of multilayer according to claim 1, which is characterized in that the evacuation and preliminary laminater packet
The upper operating mechanism that can be lifted and the lower operating mechanism below the upper operating mechanism are included, the upper operating mechanism includes
Upper table with heating function and the upper offset plate with the lower surface periphery airtight connection of the upper table, the lower work
Mechanism includes the lower table with heating function, and the periphery of the upper offset plate is equipped with sealing structure.
8. three chamber laminating system of multilayer according to claim 7, which is characterized in that when the upper operating mechanism declines, institute
It states and closed lamination chamber is formed between offset plate and the lower table.
9. three chamber laminating system of multilayer according to claim 7, which is characterized in that the upper table and the upper offset plate
Between form upper chamber.
10. three chamber laminating system of multilayer according to claim 1, which is characterized in that be included in the two of vertical direction arrangement
Three cavity layer press mechanism of layer, each layers of two layers of three cavity layer press mechanisms have been sequentially arranged the evacuation and preliminary in the horizontal direction
Laminater, the solidification equipment and the cooling device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721587887.4U CN207509931U (en) | 2017-11-24 | 2017-11-24 | Three chamber laminating system of multilayer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721587887.4U CN207509931U (en) | 2017-11-24 | 2017-11-24 | Three chamber laminating system of multilayer |
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| Publication Number | Publication Date |
|---|---|
| CN207509931U true CN207509931U (en) | 2018-06-19 |
Family
ID=62540243
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721587887.4U Active CN207509931U (en) | 2017-11-24 | 2017-11-24 | Three chamber laminating system of multilayer |
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| CN (1) | CN207509931U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107962851A (en) * | 2017-11-24 | 2018-04-27 | 河北羿珩科技有限责任公司 | Three chamber laminating system of multilayer and its application method |
| CN109049942A (en) * | 2018-07-24 | 2018-12-21 | 北京汉能光伏投资有限公司 | Laminating system and lamination of solar battery components method |
| CN109192820A (en) * | 2018-10-29 | 2019-01-11 | 河北羿珩科技有限责任公司 | Multi-Layer and Multi-Cavity laminating system and its application method |
| CN110246930A (en) * | 2019-07-15 | 2019-09-17 | 秦皇岛晟成自动化设备有限公司 | A kind of independent cooling system laminating machine |
-
2017
- 2017-11-24 CN CN201721587887.4U patent/CN207509931U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107962851A (en) * | 2017-11-24 | 2018-04-27 | 河北羿珩科技有限责任公司 | Three chamber laminating system of multilayer and its application method |
| CN109049942A (en) * | 2018-07-24 | 2018-12-21 | 北京汉能光伏投资有限公司 | Laminating system and lamination of solar battery components method |
| CN109192820A (en) * | 2018-10-29 | 2019-01-11 | 河北羿珩科技有限责任公司 | Multi-Layer and Multi-Cavity laminating system and its application method |
| CN109192820B (en) * | 2018-10-29 | 2024-04-05 | 河北羿珩科技有限责任公司 | Multilayer multichamber lamination system and method of using same |
| CN110246930A (en) * | 2019-07-15 | 2019-09-17 | 秦皇岛晟成自动化设备有限公司 | A kind of independent cooling system laminating machine |
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