CN204977696U - Solar module multilayer laminator - Google Patents
Solar module multilayer laminator Download PDFInfo
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- CN204977696U CN204977696U CN201520648537.9U CN201520648537U CN204977696U CN 204977696 U CN204977696 U CN 204977696U CN 201520648537 U CN201520648537 U CN 201520648537U CN 204977696 U CN204977696 U CN 204977696U
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Abstract
The utility model discloses a solar module multilayer laminator, including the frame, heating system, vacuum system, electrical system to and overlapping setting is in multilayer lamination system in the frame, each layer the lamination system includes upper part of the body, pressure -bearing hot plate and sets up lift cylinder between upper part of the body and the pressure -bearing hot plate, each layer set up the transmission system who is used for conveying battery pack, multilayer in the lamination system the both ends of lamination system set up one set and are used for each layer the lamination system carries battery pack's liftable formula hold -in range conveying platform and control the operating system that liftable formula hold -in range conveying platform goes up and down. The utility model provides a solar module multilayer laminator, production efficiency is high and degree of automation is strong, can alleviate intensity of labour to compact structure, ability reduce production land used, resources are saved.
Description
Technical field
The utility model relates to solar module manufacturing equipment technical field, particularly a kind of solar module multi-level laminating press.
Background technology
The production procedure of monocrystalline silicon, polysilicon solar cell and non-crystal silicon solar cell relates to the lamination of solar module.Conventional solar cell component lamination unit mostly is single chamber single layer structure, can only complete a biplate lamination work at every turn, there is production efficiency low, the problem that floor space is large.
Utility model content
Main purpose of the present utility model is to provide a kind of solar module multilayer, is intended to the production efficiency improving laminating machine.
For achieving the above object, the solar module multi-level laminating press that the utility model proposes, comprise frame, heating system, vacuum system, electric-control system, and overlap the laminated multi-layer system in described frame, described in every one deck, laminating system comprises upper body, pressure-bearing heating plate, and the lift cylinder be arranged between described upper body and pressure-bearing heating plate, transmission system for transmitting battery component is set in laminating system described in every one deck, the two ends of laminating system described in multilayer arrange a set of for described in every one deck laminating system conveying battery component Liftable type Timing Belt delivery platform and control described Liftable type Timing Belt delivery platform lifting jacking system, described upper body divides into and is set up chamber, described pressure-bearing warm table arranges cavity of resorption, described epicoele, cavity of resorption is connected with described vacuum system respectively, described pressure-bearing warm table is connected with described heating system, described electric-control system respectively with described heating system, vacuum system, lift cylinder, transmission system and jacking system electrical connection.
Preferably, described Liftable type Timing Belt delivery platform comprises input platform and output stage, and the lifting of described input platform and output stage is controlled by described jacking system respectively.
Preferably, described jacking system comprise the every column top being supported on described frame two ends drive rod, be arranged on a pair elevating chain that every column links with described drive rod two ends, and be arranged on described drive rod one end drive rod can be made to rotate and the drive motors that drives elevating chain to rotate, described input platform is connected and can be elevated with the rotation of elevating chain with elevating chain often pair described with the both sides of output stage respectively.
Preferably, described laminated multi-layer system every three layer by layer pressing system is set to one group, often organizes described laminating system and shares a set of described heating system and a set of described vacuum system separately.
Preferably, described heating system is heating system of hot oil, and heating system described in each is connected respectively with the pressure-bearing heating plate of each pressing system layer by layer often organizing described laminating system.
Preferably, vacuum system described in each with often organize the epicoele of each pressing system layer by layer of described laminating system, cavity of resorption is connected respectively.
Preferably, the group number of described laminated multi-layer system is set as 1-8 group.
Preferably, described transmission system comprises and is arranged on described pressure-bearing heating plate two ends and is fixed on the carrying roller on every column at described frame two ends, the chain drive-belt be arranged on described carrying roller, the conveyer belt that is arranged on the chain drive plate on described chain drive-belt and is fixed on described chain drive plate.
Preferably, described conveyer belt is the high temperature cloth of the glass fibre formation of coating Teflon.
The solar module multi-level laminating press that the utility model provides is a kind of laminating apparatus of laminated multi-layer System's composition, every pressing system is from level to level at electric-control system, heating system, under the effect of vacuum system and transmission system, all can complete separately the lamination process of battery component, and, the lifting of Liftable type Timing Belt delivery platform is controlled by jacking system, can to the every pressing system continus convergence battery component from level to level in laminated multi-layer system, can ensure that laminated multi-layer system carries out the lamination work of battery component simultaneously, therefore the production efficiency of laminating machine is substantially increased, greatly alleviate the labour intensity of operator.Meanwhile, the solar module multi-level laminating press that the utility model provides, because laminated multi-layer system is that in the vertical direction overlaps in same frame, therefore its compact conformation, floor space are little, significantly can reduce industrial land.
Accompanying drawing explanation
Fig. 1 is the side view of the utility model solar module multi-level laminating press one embodiment;
Fig. 2 is the partial enlarged drawing in I portion in Fig. 1;
Fig. 3 is the front view of the utility model solar module multi-level laminating press one embodiment;
Fig. 4 is the top view of the utility model solar module multi-level laminating press one embodiment;
Fig. 5 is the left view of the utility model solar module multi-level laminating press one embodiment.
Drawing reference numeral illustrates:
| Label | Title |
| 10 | Frame |
| 20 | Laminating system |
| 30 | Lift cylinder |
| 40 | Liftable type Timing Belt delivery platform |
| 50 | Jacking system |
| 60 | Transmission system |
| 70 | Heating system |
| 80 | Vacuum system |
| 90 | Electric-control system |
| 101 | Column |
| 201 | Upper body |
| 202 | Pressure-bearing heating plate |
| 401 | Input platform |
| 402 | Output stage |
| 501 | Drive rod |
| 502 | Elevating chain |
| 503 | Drive motors |
| 601 | Carrying roller |
| 602 | Chain drive-belt |
| 603 | Chain drive plate |
| 604 | Conveyer belt |
The realization of the utility model object, functional characteristics and advantage will in conjunction with the embodiments, are described further with reference to accompanying drawing.
Detailed description of the invention
Be described further with regard to the technical solution of the utility model below in conjunction with drawings and the specific embodiments.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
Referring to figs. 1 through the side view that Fig. 5, Fig. 1 are the utility model solar module multi-level laminating press one embodiment; Fig. 2 is the partial enlarged drawing in I portion in Fig. 1; Fig. 3 is the front view of the utility model solar module multi-level laminating press one embodiment; Fig. 4 is the top view of the utility model solar module multi-level laminating press one embodiment; Fig. 5 is the left view of the utility model solar module multi-level laminating press one embodiment.
In the utility model embodiment, this solar module multi-level laminating press, comprise frame 10, heating system 70, vacuum system 80, electric-control system 90, and overlap the laminated multi-layer system 20 in frame 10, every pressing system from level to level comprises upper body 201 and pressure-bearing heating plate 202, lift cylinder 30 is provided with between upper body 201 and pressure-bearing heating plate 202, for controlling the lifting of upper body 201, often transmission system 60 is also set, for the transmission of battery component in laminating system 20 in pressing system 20 from level to level.The two ends of laminated multi-layer system 20 arrange a set of Liftable type Timing Belt delivery platform 40 and control the jacking system 50 of Liftable type Timing Belt delivery platform 40 lifting, Liftable type Timing Belt delivery platform 40 is under the lift action of jacking system 50, every pressing system 20 from level to level can be elevated to battery component is carried to each laminating system 20, wherein, Liftable type Timing Belt delivery platform 40 comprises input platform 401 and output stage 402, jacking system 50 comprises the drive rod 501 on every column 101 top being supported on frame 10 two ends, be arranged on a pair elevating chain 502 that every column 101 links with drive rod 501 two ends, and be arranged on drive rod 501 one end and drive rod 501 can be made to rotate and the drive motors 503 driving elevating chain 502 to rotate, input platform 401 is connected with often pair of elevating chain 502 respectively can be elevated with the rotation of elevating chain 502 with the both sides of output stage 402.Drive motors 503 is connected with electric-control system 90, under the control of electric-control system 90, drive motors 503 can forward and antiport, drive rod 501 is impelled correspondingly to do counterclockwise and rotate clockwise, drive rod 501 two ends are provided with gear and link with elevating chain 502, elevating chain 502 can be made when drive rod 501 rotates under gearing to rotate, thus drive the input platform 401 and output stage 402 oscilaltion that are fixedly connected with elevating chain 502.When pressing system 20 needs to send into battery component from level to level for certain, under the control action of electric-control system 90, input platform 401 is elevated to the laminating system 20 needing to send into battery component and inputs battery component to it by drive motors 503, when the battery component in certain from level to level pressing system 20 lamination complete need to send time, electric-control system 90 controls drive motors 503 and is elevated to by output stage 402 and needs the laminating system 20 sending the good battery component of lamination to be exported by battery component complete for wherein lamination.The upper body 201 of each laminating system 20 is arranged with epicoele, pressure-bearing warm table 202 is provided with cavity of resorption, vacuum system 80 is connected with upper and lower chamber respectively to find time to upper and lower chamber and inflates, and heating system 70 is connected with pressure-bearing warm table 202 and heats pressure-bearing warm table 202.Drive line 60 comprises pressure-bearing heating plate 202 two ends that are arranged on laminating system 20 and is fixed on the carrying roller 601 on every column 101 at frame 10 two ends, the chain drive-belt 602 be arranged on carrying roller 601, the conveyer belt 604 that is arranged on the chain drive plate 603 on chain drive-belt 602 and is fixed as one with chain drive plate 603, conveyer belt 604 and chain drive plate 603 are fixed on one, can ensure that conveyer belt 604 and chain drive-belt 602 are walked with rhythm.Electric-control system 90 is electrically connected with the drive motors 503 of heating system 70, vacuum system 80, lift cylinder 30, transmission system 60 and jacking system 50, control heating system 70 pairs of pressure-bearing heating plates 202 respectively to heat, control vacuum system 80 to find time and inflation to upper and lower chamber, control lift cylinder 30 pairs of upper bodies 201 to hoist and the control fallen after rise, control the transmission of transmission system 60 pairs of battery components, and control the control of jacking system 50 pairs of Liftable type Timing Belt delivery platform 40 liftings.
Wherein, every pressing system 20 from level to level of laminated multi-layer system 20 is all work systems of an independent completion, under the control action of electric-control system 90, heating system 70, vacuum system 80 and transmission system 60, all can complete the lamination work of solar module by independent operating.And, laminated multi-layer system 20 is vertically superposed to be arranged in frame 10, when the battery component that Liftable type Timing Belt delivery platform 40 continuous input battery component to be laminated and continuous output lamination complete, each pressing system 20 layer by layer can intersect and carries out lamination work, and the lamination work of each layer does not interfere with each other.This improves the production efficiency of laminating machine, and saved floor space, decrease industrial land.
Preferably, every three layers of laminated multi-layer system 20 is set to one group, often organizes laminated system and shares a jacket heating system 70 and a set of vacuum system 80 separately.Inputting battery component to be laminated and output stage 42 to make input platform 41 to export battery component that lamination completes and have and carry out along intersecting, each pressing system 20 layer by layer can be intersected and carry out lamination work, and the lamination work of each layer can not interfere with each other again.Laminated multi-layer system 20 preferably arranges 1-8 group, and namely the number of plies of laminated multi-layer system 20 is set as that 3 layers, 6 layers or 9 layers are better.Wherein, often organize laminating system 20 and share a jacket heating system 70 and a set of vacuum system 80 separately.Every jacket heating system 70 is heating system of hot oil, is connected respectively in the heating chamber in the pressure-bearing heating plate 202 of each pressing system 20 layer by layer often organizing laminating system, supplies deep fat and heat in each pressure-bearing heating plate 202.Often overlap vacuum system 80 to be connected with each epicoele of each pressing system 20 layer by layer and cavity of resorption of often organizing laminating system respectively, to often the epicoele of pressing system 20 and cavity of resorption vacuumize and inflation layer by layer.Often organize laminating system 20 and share a jacket heating system 70 and a set of vacuum system 80, can the effectively heating of reduction layer press and vacuum energy consumption, save production cost.
Preferably, conveyer belt 604 is high temperature cloth of the glass fibre formation of coating Teflon.The high temperature cloth that Teflon glass fibre is formed has resistance to elevated temperatures and also has good non-adhesion behavior, is conducive to the smooth transmission of solar module on conveyer belt 604.When jacking system 50 is under the control action of electric-control system 90, when driving Liftable type Timing Belt delivery platform 40 to be elevated to equal with laminating system 20, electric-control system 90 controls Liftable type Timing Belt delivery platform 40 and runs, in the Timing Belt walking process of Liftable type Timing Belt delivery platform 40, automatically can complete with conveyer belt 604 and dock, thus complete the stable input and output of battery component.
The utility model one embodiment propose a kind of solar module multi-level laminating press, its course of work and operation principle as follows:
The pressure-bearing heating plate 202 of heating system 70 pairs of laminating systems 20 heats, when temperature is elevated to operating temperature, lift cylinder 30 starts, the epicoele vacuum of vacuum system 80 key-course pressing system 20 starts simultaneously, the upper body 201 of laminating system 20 is hoisted, the input platform 401 of Liftable type Timing Belt delivery platform 40 is elevated to and docks with the inlet side conveyer belt 604 of laminating system 20 under the lift action of jacking system 50, the Timing Belt of the input platform 401 of Liftable type Timing Belt delivery platform 40, chain drive-belt 602 and conveyer belt 604 synchronous operation, two pieces battery component successively enters laminating system 20, the Timing Belt of the input platform 401 of Liftable type Timing Belt delivery platform 40, chain drive-belt 602 and conveyer belt 604 out of service, lift cylinder 30 falls after rise, the upper body 201 of laminating system 20 is fallen after rise and is closed with pressure-bearing heating plate 202, the epicoele vacuum of laminating system 20 stops, cavity of resorption vacuum starts, two pieces battery component carries out lamination in this laminating system 20.
When two pieces battery component to be sent into certain from level to level after pressing system 20 by the input platform 401 of Liftable type Timing Belt delivery platform 40, battery component this layer by layer pressing system 20 carry out in lamination process, the input platform 401 of Liftable type Timing Belt delivery platform 40 under the effect of jacking system 50, be elevated to laminating system 20 that another layer need to send into battery component to be laminated to this layer by layer pressing system 20 send into battery component and carry out lamination.By that analogy, namely when having any one deck to need to send into battery component to be laminated in six layer by layer pressing system 20, the input platform 41 of Liftable type Timing Belt delivery platform 40 under the effect of jacking system 50, will be elevated to this laminating system 20 and sends into battery component to be laminated to it in time.
When the battery component lamination in certain from level to level pressing system 20 completes, the output stage 402 of Liftable type Timing Belt delivery platform 40 will be elevated to this pressing system 20 layer by layer under the effect of jacking system 50, now this layer by layer pressing system 20 cavity of resorption vacuum stop, the epicoele vacuum of laminating system 20 starts, lift cylinder 30 starts simultaneously, the upper body 201 of laminating system 20 hoists, the Timing Belt of the output stage 402 of Liftable type Timing Belt delivery platform 40 docks with the conveyer belt 604 that goes out to hold of this pressing system 20 layer by layer, the Timing Belt of the output stage 402 of Liftable type Timing Belt delivery platform 40, chain drive-belt 602 and conveyer belt 604 synchronous walking, the battery component that lamination is good is sent this pressing system 20 layer by layer.By that analogy, as long as namely six have the battery component lamination in any one deck to complete in pressing system 20 layer by layer, the output stage 402 of Liftable type Timing Belt delivery platform 40 will be elevated to this laminating system 20 in time and be sent by the battery component that wherein lamination completes under the effect of jacking system 50.
The solar module multi-level laminating press that the utility model proposes, according to the above-mentioned course of work and principle, respectively pressing system constantly can intersect the lamination work of each layer layer by layer, and the lamination work of each layer can carry out continuously, does not interfere with each other.
Lamination work due to laminated multi-layer system of the present utility model can intersect and not interfere with each other, continually can repeat the continuous laminating work of battery component, therefore the production efficiency of solar module multi-level laminating press that the utility model provides is greatly enhanced, and because the utility model each action in lamination work is all completed by electric control system controls, therefore the solar module multi-level laminating press that the utility model proposes, there is stronger automaticity, operating efficiency in lamination work field of raising photovoltaic industry that can be larger and automaticity, alleviate the labour intensity of operator.
Should be noted that; the technical scheme of each embodiment of the present utility model can be combined with each other; but must be can be embodied as basis with those skilled in the art; when technical scheme combination occur conflicting maybe cannot realize time will be understood that the combination of this technical scheme does not exist, also not the utility model require protection domain within.
The foregoing is only preferred embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every equivalent structure transformation utilizing the utility model description and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (9)
1. a solar module multi-level laminating press, is characterized in that, comprises frame, heating system, vacuum system, electric-control system, and overlaps the laminated multi-layer system in described frame, described in every one deck, laminating system comprises upper body, pressure-bearing heating plate, and the lift cylinder be arranged between described upper body and pressure-bearing heating plate, transmission system for transmitting battery component is set in laminating system described in every one deck, the two ends of laminating system described in multilayer arrange a set of for described in every one deck laminating system conveying battery component Liftable type Timing Belt delivery platform and control described Liftable type Timing Belt delivery platform lifting jacking system, described upper body divides into and is set up chamber, described pressure-bearing warm table arranges cavity of resorption, described epicoele, cavity of resorption is connected with described vacuum system respectively, described pressure-bearing warm table is connected with described heating system, described electric-control system respectively with described heating system, vacuum system, lift cylinder, transmission system and jacking system electrical connection.
2. solar module multi-level laminating press as claimed in claim 1, is characterized in that, described Liftable type Timing Belt delivery platform comprises input platform and output stage, and the lifting of described input platform and output stage is controlled by described jacking system respectively.
3. solar module multi-level laminating press as claimed in claim 2, it is characterized in that, described jacking system comprise the every column top being supported on described frame two ends drive rod, be arranged on a pair elevating chain that every column links with described drive rod two ends, and be arranged on described drive rod one end drive rod can be made to rotate and the drive motors that drives elevating chain to rotate, described input platform is connected and can be elevated with the rotation of elevating chain with elevating chain often pair described with the both sides of output stage respectively.
4. solar module multi-level laminating press as claimed in claim 3, it is characterized in that, described laminated multi-layer system every three layer by layer pressing system is set to one group, often organizes described laminating system and shares a set of described heating system and a set of described vacuum system separately.
5. solar module multi-level laminating press as claimed in claim 4, it is characterized in that, described heating system is heating system of hot oil, and heating system described in each is connected respectively with the pressure-bearing heating plate of each pressing system layer by layer often organizing described laminating system.
6. solar module multi-level laminating press as claimed in claim 4, is characterized in that, vacuum system described in each with often organize described laminating system respectively the epicoele of pressing system, cavity of resorption are connected respectively layer by layer.
7. the solar module multi-level laminating press as described in any one of claim 4-6, is characterized in that, the group number of described laminated multi-layer system is set as 1-8 group.
8. solar module multi-level laminating press as claimed in claim 4, it is characterized in that, described transmission system comprises and is arranged on described pressure-bearing heating plate two ends and is fixed on the carrying roller on every column at described frame two ends, the chain drive-belt be arranged on described carrying roller, the conveyer belt that is arranged on the chain drive plate on described chain drive-belt and is fixed on described chain drive plate.
9. solar module multi-level laminating press as claimed in claim 8, is characterized in that, described conveyer belt is the high temperature cloth that the glass fibre of coating Teflon is formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520648537.9U CN204977696U (en) | 2015-08-25 | 2015-08-25 | Solar module multilayer laminator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520648537.9U CN204977696U (en) | 2015-08-25 | 2015-08-25 | Solar module multilayer laminator |
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| Publication Number | Publication Date |
|---|---|
| CN204977696U true CN204977696U (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520648537.9U Expired - Fee Related CN204977696U (en) | 2015-08-25 | 2015-08-25 | Solar module multilayer laminator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204977696U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105128492A (en) * | 2015-08-25 | 2015-12-09 | 武汉三工光电设备制造有限公司 | Multilayered laminating machine for solar battery assemblies |
| CN107871699A (en) * | 2017-11-10 | 2018-04-03 | 维科诚（苏州）光伏科技有限公司 | A kind of solar cell module sealed in unit |
| CN109130449A (en) * | 2018-09-17 | 2019-01-04 | 汉能移动能源控股集团有限公司 | Rotary lamination packaging system and lamination processing method |
-
2015
- 2015-08-25 CN CN201520648537.9U patent/CN204977696U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105128492A (en) * | 2015-08-25 | 2015-12-09 | 武汉三工光电设备制造有限公司 | Multilayered laminating machine for solar battery assemblies |
| CN105128492B (en) * | 2015-08-25 | 2017-08-11 | 武汉三工光电设备制造有限公司 | Solar cell module multi-level laminating press |
| CN107871699A (en) * | 2017-11-10 | 2018-04-03 | 维科诚（苏州）光伏科技有限公司 | A kind of solar cell module sealed in unit |
| CN109130449A (en) * | 2018-09-17 | 2019-01-04 | 汉能移动能源控股集团有限公司 | Rotary lamination packaging system and lamination processing method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160120 Termination date: 20210825 |
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| CF01 | Termination of patent right due to non-payment of annual fee |