CN112453270B - Automatic wire winding device - Google Patents
Automatic wire winding device Download PDFInfo
- Publication number
- CN112453270B CN112453270B CN201910844203.1A CN201910844203A CN112453270B CN 112453270 B CN112453270 B CN 112453270B CN 201910844203 A CN201910844203 A CN 201910844203A CN 112453270 B CN112453270 B CN 112453270B
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- clamp
- wire winding
- wire
- rod
- driving
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- 238000004804 winding Methods 0.000 title claims abstract description 88
- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 239000002184 metal Substances 0.000 claims abstract description 34
- 238000003825 pressing Methods 0.000 claims description 20
- 230000009471 action Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 4
- 210000003813 thumb Anatomy 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000010618 wire wrap Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
- B21F3/04—Coiling wire into particular forms helically externally on a mandrel or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
An automatic wire winding device comprises a main control rod, a main feeding mechanism, a first deflection mechanism and a second deflection mechanism, wherein a first clamp and a second clamp are arranged on the main control rod at intervals, the first clamp and the second clamp can enable a jaw to move to a preset position along with the rotation of the main control rod to clamp a metal wire and send the metal wire to the main feeding mechanism, the first clamp is close to the main feeding mechanism, a vertical guide rod is arranged on the first clamp to enable the first clamp to act in the vertical direction, the second clamp is far away from the main feeding mechanism, and a transverse guide rod is arranged on the second clamp to enable the second clamp to move relative to the first clamp; the first deflection mechanism and the second clamp are positioned at two sides of the first clamp; the second deflection mechanism can be pushed to the wire winding head along the axial direction of the wire winding head, and can bend the other end of the metal wire to be close to the wire winding head after the wire winding is completed. The automatic wire winding device provided by the invention can realize automatic wire winding, save labor and ensure the quality of wire winding.
Description
Technical Field
The invention relates to the technical field of wire winding machines, in particular to an automatic wire winding device which is used for winding resistance wires and heating wires.
Background
The resistance wire used on the special equipment needs to be wound to form a coil structure, the existing manufacturing method is manual winding, the working efficiency is low, the quality of products is uneven, and the quality difference of the products is large.
Disclosure of Invention
In view of the above technical problems, the embodiment of the invention provides an automatic wire winding device, which solves the problems of low manual wire winding working efficiency and uneven product quality.
An automatic wire winding device comprises a main control rod, a main feeding mechanism, a first deflection mechanism and a second deflection mechanism, wherein a first clamp and a second clamp are arranged on the main control rod at intervals, the first clamp and the second clamp can enable a jaw to move to a preset position along with the rotation of the main control rod to clamp a metal wire and send the metal wire to the main feeding mechanism, the first clamp is close to the main feeding mechanism, a vertical guide rod is arranged on the first clamp to enable the first clamp to act in the vertical direction, the second clamp is far away from the main feeding mechanism, and a transverse guide rod is arranged on the second clamp to enable the second clamp to move relative to the first clamp; the first deflection mechanism and the second clamp are positioned at two sides of the first clamp, and the first deflection mechanism can deflect against the wire winding head of the main feeding mechanism in a horizontal plane so as to bend one end of the metal wire and embed the metal wire into an axial groove of the wire winding head; the second deflection mechanism can be pushed to the wire winding head along the axial direction of the wire winding head, and can bend the other end of the metal wire to be close to the wire winding head after the wire winding is completed.
The main feeding mechanism comprises a moving platform, a wire pressing mechanism, a main motor, a platform driving mechanism and a wire removing driving mechanism, wherein the wire pressing mechanism, the main motor, the platform driving mechanism and the wire removing driving mechanism are arranged on the moving platform, the main motor drives a wire winding needle at the front end through a main shaft, and the wire winding sleeve is sleeved outside the wire winding needle; the wire pressing mechanism can press the metal wire into the axial groove of the wire winding head; the platform driving mechanism is used for controlling the main motor to retreat in the process of rotating wire winding; the wire-stripping driving mechanism is used for pushing the wire winding head to slide outwards along the wire winding needle after the second deflection mechanism bends the other end of the metal wire so as to enable the metal wire product to be stripped.
The wire pressing mechanism comprises a first telescopic control cylinder, a driving plate at the front end of the first telescopic control cylinder, a swinging rod, a pressing head, a bracket and a first reset spring, wherein the bracket is fixed on the main shaft, so that the swinging rod, the pressing head, the bracket and the first reset spring rotate along with the main shaft; the first driving plate is fixedly connected with the first telescopic control cylinder on the movable platform, and the first driving plate is in separable contact connection with the end part of the swinging rod, so that the swinging rod can rotate together with the main shaft, and the first driving plate cannot rotate together with the main shaft.
The wire-stripping actuating mechanism comprises a second telescopic actuating cylinder, a second actuating plate, an actuating rod, an actuating sheet and a second reset spring, wherein the actuating rod and the actuating sheet are connected to form a T-shaped structure, the actuating rod axially acts along an axial sliding groove arranged on the main shaft, and the front end of the actuating sheet is used for driving the wire winding head.
The second telescopic driving cylinder is fixed on the main motor, the second driving plate is fixedly connected with the second telescopic driving cylinder, and the second driving plate is in separable contact connection with the driving rod.
The first deflection mechanism comprises a first air cylinder, a swing rod and a clamping head, wherein the head part of the telescopic rod of the first air cylinder is rotationally connected to the middle part or the head part of the swing rod so as to drive the clamping head to act.
The first clamp is provided with a first clamp cylinder, the jaw clamping action of the first clamp is controlled through the first clamp cylinder, and the cylinder rod of the first clamp cylinder drives the thumb wheel through the first elastic part so as to drive the first jaw part through meshing transmission.
The second clamp is provided with a second clamp cylinder, the jaw clamping action of the second clamp is controlled through the second clamp cylinder, and the cylinder rod of the second clamp cylinder controls the second jaw part through the second elastic part.
The second clamp is provided with a resetting device, and the resetting device comprises a rope, a fixed pulley and a hanging hammer which are connected to the transverse guide rod, wherein the rope is connected to the hanging hammer after bypassing the fixed pulley.
The automatic wire winding device provided by the invention can realize automatic wire winding, save labor and ensure the quality of wire winding.
Drawings
The invention will be better understood from the following description of specific embodiments thereof, taken in conjunction with the accompanying drawings, in which:
Other features, objects and advantages of the present invention will become more apparent upon reading the following detailed description of non-limiting embodiments thereof, taken in conjunction with the accompanying drawings in which like or similar reference characters designate the same or similar features.
Fig. 1 is a schematic view of the general layout of an automatic wire winding apparatus.
FIG. 2 is a schematic view of the structure of the first clamp;
FIG. 3 is a schematic view of the structure of the second clamp;
FIG. 4 is a schematic view of the structure of the first deflection mechanism;
FIG. 5 is a top structural cross-sectional view of the main feed mechanism;
FIG. 6 is a top view of the main feed mechanism;
FIG. 7 is a top partial cross-sectional view of the main feed mechanism;
FIG. 8 is a side view of the main feed mechanism;
fig. 9 is a schematic structural view of a wire-wound product.
In the figure:
100. A main control lever;
110. A first clamp; 111. a first clamp cylinder; 112. a first elastic member; 113. a first jaw member; 114. a thumb wheel; 115. a vertical guide rod;
120. A second clamp; 121. a second clamp cylinder; 122. a second elastic member; 123. a second jaw member; 124. a string; 125. a fixed pulley; 126. a hanging hammer; 127. a transverse guide rod;
200. A main feeding mechanism; 202. winding a wire head; 201. a winding needle;
210. A mobile platform;
220. a wire pressing mechanism; 221. a first expansion control cylinder; 222. a first driving plate; 223. a swinging rod; 224. a pressure head; 225. a bracket; 226. a first return spring;
230. A main motor;
240. a platform driving mechanism;
250. A wire-removing driving mechanism; 251. a second telescopic driving cylinder; 252. a second driving plate; 253. a driving rod; 254. a driving plate; 255. a second return spring;
300. a first deflection mechanism; 301. a first cylinder; 302. swing rod, 303, chuck;
400. a second deflection mechanism;
Detailed Description
Features and exemplary embodiments of various aspects of the invention are described in detail below. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the invention by showing examples of the invention. The present invention is in no way limited to any particular configuration and algorithm set forth below, but rather covers any modification, substitution, and improvement of elements, components, and algorithms without departing from the spirit of the invention. In the following description, well-known structures and techniques are not shown in order to avoid unnecessarily obscuring the present invention.
Example embodiments will now be described with reference to example embodiments, which can be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the example embodiments to those skilled in the art.
Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided to give a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the inventive aspects may be practiced without one or more of the specific details, or with other methods, components, materials, etc. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring the main technical idea of the invention.
As shown in fig. 1 to 9, the embodiment of the present invention provides an automatic wire winding device, comprising a main control rod 100, a main feeding mechanism 200, a first deflection mechanism 300 and a second deflection mechanism 400, wherein a first clamp 110 and a second clamp 120 are arranged on the main control rod 100 at intervals, the first clamp 110 and the second clamp 120 can move the jaws to a predetermined position along with the rotation of the main control rod 100 to clamp a wire and send the wire to the main feeding mechanism 200, the first clamp 110 is close to the main feeding mechanism 200, a vertical guide rod 115 is arranged on the first clamp 110 to enable the first clamp 110 to move in a vertical direction, the second clamp 120 is far away from the main feeding mechanism 200, and a transverse guide rod 127 is arranged on the second clamp 120 to enable the second clamp to move relative to the first clamp 110; the first deflection mechanism 300 and the second clamp 120 are located on both sides of the first clamp 110, and the first deflection mechanism 300 can deflect in a horizontal plane against the wire winding head 202 of the main feeding mechanism 200 to bend one end of the wire and embed into an axial groove of the wire winding head 202; the second deflection mechanism 400 is capable of advancing toward the wire winding head 202 in the axial direction of the wire winding head 202 and is capable of bending the other end of the wire after the wire winding is completed and proximate the wire winding head 202. The main control rod 100 controls forward and reverse rotation of the main control rod 100 through a motor, the main control rod 100 drives the two clamps to deflect outwards, the two clamps are controlled to clamp a metal wire after reaching a designated station, then the main control rod 100 acts reversely to convey the metal wire to a position close to the wire winding head 202 of the main feeding mechanism 200, then the first deflection mechanism 300 is controlled to act, one end of the metal wire is pressed on the wire winding head and fixed through the wire pressing mechanism 220, the first clamp is controlled to loosen, the first clamp moves upwards under the action of the vertical guide rod again, the main motor is started to control the wire winding head to rotate, the metal wire is wound on the wire winding needle 201 at the front end of the wire winding head 202, at the moment, the control platform driving mechanism 240 withdraws a moving platform to feed the metal wire under the action of the pulling force of the metal wire, and meanwhile, the second clamp is controlled to loosen to reset under the action of the reset device after the wire winding is completed; then the second deflection mechanism is controlled to bend and attach the other end of the metal wire to the wire winding head, and then the wire winding head 202 is controlled by the wire removing driving mechanism to push forward so as to discharge the metal wire wound on the wire winding needle, thus completing the wire winding action of the product.
The main feeding mechanism 200 comprises a moving platform 210, a wire pressing mechanism 220, a main motor 230, a platform driving mechanism 240 and a wire removing driving mechanism 250 which are arranged on the moving platform 210, wherein the main motor 230 drives a wire winding needle 201 at the front end through a main shaft, and the wire winding head 202 is sleeved outside the wire winding needle 201; the wire pressing mechanism 220 is capable of pressing the wire into the axial groove of the wire wrap head 202; the platform driving mechanism 240 is used for controlling the main motor 230 to retreat in the process of rotating the wire winding; the wire-removing driving mechanism 250 is used for pushing the wire-winding head 202 to slide outwards along the wire-winding needle 201 after the second deflection mechanism 400 bends the other end of the wire, so as to remove the wire product.
The wire pressing mechanism 220 comprises a first telescopic control cylinder 221, a first driving plate 222 at the front end of the first telescopic control cylinder 221, a swinging rod 223, a pressing head 224, a bracket 225 and a first return spring 226, wherein the bracket 225 is fixed on a main shaft, so that the swinging rod 223, the pressing head 224, the bracket 225 and the first return spring 226 rotate along with the main shaft; the first driving plate 222 is fixedly connected to the moving platform 210 with the first telescopic control cylinder 221, and the first driving plate 222 is detachably connected to the end of the swinging rod 223 in a contact manner, so that the swinging rod 223 can rotate together with the main shaft, and the first driving plate 222 cannot rotate together with the main shaft.
The wire-stripping driving mechanism 250 comprises a second telescopic driving cylinder 251, a second driving plate 252, a driving rod 253, a driving piece 254 and a second reset spring 255, wherein the driving rod 253 and the driving piece 254 are connected to form a T-shaped structure, the driving rod 253 axially acts along an axial sliding groove arranged on the main shaft, and the front end of the driving piece 254 is used for driving the wire-winding head 202.
The second telescopic driving cylinder 251 is fixed on the main motor 230, the second driving plate 252 is fixedly connected with the second telescopic driving cylinder 251, and the second driving plate 252 is detachably connected with the driving rod 253 in a contact manner.
The first deflection mechanism 300 comprises a first air cylinder 301, a swing rod 302 and a clamping head 303, wherein the head of a telescopic rod of the first air cylinder 301 is rotatably connected to the middle part or the head of the swing rod 302 so as to drive the clamping head 303 to act.
The first clamp 110 is provided with a first clamp cylinder 111, the jaw clamping action of the first clamp is controlled by the first clamp cylinder 111, and the cylinder rod of the first clamp cylinder drives a thumb wheel 114 through a first elastic part 112 so as to drive a first jaw part 113 through meshing transmission.
The second clamp 120 is provided with a second clamp cylinder 121, the second clamp cylinder 121 controls the jaw clamping action of the second clamp, and the cylinder rod of the second clamp cylinder 121 controls the second jaw member 123 through a second elastic member 122.
The second clamp 120 is provided with a resetting device comprising a wire 124 connected to a transverse guide rod, a fixed pulley 125 and a sling 126, wherein the wire is connected to the sling after passing around the fixed pulley. The reset device of the second clamp 120 can promote the automatic feeding of the transverse guide rod under the action of the tension of the metal wire, when the second clamp 120 is opened, the transverse guide rod can automatically return to the original position under the gravity pulling of the reset device, and in the feeding process, the transverse guide rod can automatically move along with the metal wire under the action of the gravity of the hanging hammer, so that the tension of the metal wire is stable, and the winding effect is better.
Those skilled in the art will appreciate that the above-described embodiments are exemplary and not limiting. The different technical features presented in the different embodiments may be combined to advantage. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in view of the description and the claims. In the claims, the term "comprising" does not exclude other means or steps; the indefinite article "a" does not exclude a plurality; the terms "first," "second," and the like, are used for designating a name and not for indicating any particular order.
Claims (7)
1. An automatic wire winding device is characterized by comprising a main control rod (100), a main feeding mechanism (200), a first deflection mechanism (300) and a second deflection mechanism (400), wherein a first clamp (110) and a second clamp (120) are arranged on the main control rod (100) at intervals, the first clamp (110) and the second clamp (120) can enable a clamp jaw to move to a preset position along with the rotation of the main control rod (100) to clamp a metal wire and send the metal wire to the main feeding mechanism (200), the first clamp (110) is close to the main feeding mechanism (200), a vertical guide rod (115) is arranged on the first clamp (110) to enable the first clamp (110) to act in the vertical direction, the second clamp (120) is far away from the main feeding mechanism (200), and a transverse guide rod (127) is arranged on the second clamp (120) to enable the second clamp to move relative to the first clamp (110); the first deflection mechanism (300) and the second clamp (120) are positioned on two sides of the first clamp (110), and the first deflection mechanism (300) can deflect against the wire winding head (202) of the main feeding mechanism (200) in a horizontal plane so as to bend one end of the metal wire and embed the metal wire into an axial groove of the wire winding head (202); the second deflection mechanism (400) can be pushed towards the wire winding head (202) along the axial direction of the wire winding head (202) and can bend the other end of the metal wire to be close to the wire winding head (202) after the wire winding is completed; the main control rod (100) controls forward and reverse rotation of the main control rod through a motor, a wire pressing mechanism (220) presses and fixes a metal wire on a wire winding head, the first clamp (110) is controlled to be loosened, the first clamp (110) is enabled to move upwards under the action of a vertical guide rod, the main motor is started to control the wire winding head to rotate, the metal wire is wound on a wire winding needle (201) at the front end of the wire winding head (202), a platform driving mechanism (240) is controlled to retract a moving platform (210) to enable the metal wire to be wound, meanwhile, a second clamp (120) is driven to feed along a transverse guide rod (127) under the action of the tension of the metal wire, after the wire winding is completed, the second clamp (120) is controlled to be loosened, the second clamp (120) is reset under the action of a resetting device, and the resetting device comprises a wire rope (124), a fixed pulley (125) and a hanging hammer (126) which are connected to the hanging hammer after the wire is wound around the fixed pulley;
The main feeding mechanism (200) comprises a moving platform (210), and a wire pressing mechanism (220), a main motor (230), a platform driving mechanism (240) and a wire removing driving mechanism (250) which are arranged on the moving platform (210), wherein the main motor (230) drives a wire winding needle (201) at the front end through a main shaft, and the wire winding head (202) is sleeved outside the wire winding needle (201); the wire pressing mechanism (220) can press the metal wire into the axial groove of the wire winding head (202); the platform driving mechanism (240) is used for controlling the moving platform (210) to retreat in the process of rotating the wire winding; the wire removing driving mechanism (250) is used for pushing the wire winding head (202) to slide outwards along the wire winding needle (201) after the second deflection mechanism (400) bends the other end of the metal wire so as to remove the metal wire product.
2. The automatic wire winding device according to claim 1, wherein the wire pressing mechanism (220) comprises a first telescopic control cylinder (221), a first driving plate (222) at the front end of the first telescopic control cylinder (221), a swinging rod (223), a pressing head (224), a bracket (225) and a first return spring (226), and the bracket (225) is fixed on the main shaft, so that the swinging rod (223), the pressing head (224), the bracket (225) and the first return spring (226) rotate together with the main shaft; the first driving plate (222) is fixedly connected with the first telescopic control cylinder (221) on the moving platform (210), and the first driving plate (222) is detachably connected with the end part of the swinging rod (223) in a contact mode, so that the swinging rod (223) can rotate together with the main shaft, and the first driving plate (222) cannot rotate together with the main shaft.
3. The automatic wire winding device according to claim 1, wherein the wire removing driving mechanism (250) comprises a second telescopic driving cylinder (251), a second driving plate (252), a driving rod (253), a driving piece (254) and a second reset spring (255), wherein the driving rod (253) and the driving piece (254) are connected to form a T-shaped structure, the driving rod (253) axially acts along an axial sliding groove arranged on the main shaft, and the front end of the driving piece (254) is used for driving the wire winding head (202).
4. An automatic wire winding device according to claim 3, characterized in that the second telescopic driving cylinder (251) is fixed on the main motor (230), the second driving plate (252) is fixedly connected with the second telescopic driving cylinder (251), and the second driving plate (252) is detachably connected with the driving rod (253) in a contact manner.
5. The automatic wire winding device according to claim 1, wherein the first deflection mechanism (300) comprises a first cylinder (301), a swing rod (302) and a chuck (303), and the head of the telescopic rod of the first cylinder (301) is rotatably connected to the middle part or the head of the swing rod (302) so as to drive the chuck (303) to act.
6. An automatic wire winding device according to claim 1, characterized in that the first clamp (110) is provided with a first clamp cylinder (111), the jaw clamping action of the first clamp is controlled by the first clamp cylinder (111), and the cylinder rod of the first clamp cylinder drives the thumb wheel (114) through the first elastic part (112) and further drives the first jaw part (113) through the engagement transmission.
7. An automatic wire winding device according to claim 1, characterized in that the second clamp (120) is provided with a second clamp cylinder (121), the jaw gripping action of the second clamp being controlled by the second clamp cylinder (121), the cylinder rod of the second clamp cylinder (121) controlling the second jaw member (123) by means of the second elastic member (122).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910844203.1A CN112453270B (en) | 2019-09-06 | 2019-09-06 | Automatic wire winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910844203.1A CN112453270B (en) | 2019-09-06 | 2019-09-06 | Automatic wire winding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112453270A CN112453270A (en) | 2021-03-09 |
| CN112453270B true CN112453270B (en) | 2024-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910844203.1A Active CN112453270B (en) | 2019-09-06 | 2019-09-06 | Automatic wire winding device |
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| CN (1) | CN112453270B (en) |
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