CN112440109A - Container rotary lock assembly line system and twist lock assembly line system - Google Patents
Container rotary lock assembly line system and twist lock assembly line system Download PDFInfo
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- CN112440109A CN112440109A CN202011377773.3A CN202011377773A CN112440109A CN 112440109 A CN112440109 A CN 112440109A CN 202011377773 A CN202011377773 A CN 202011377773A CN 112440109 A CN112440109 A CN 112440109A
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- 239000004519 grease Substances 0.000 claims abstract description 35
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 33
- 239000010959 steel Substances 0.000 claims abstract description 33
- 238000007689 inspection Methods 0.000 claims abstract description 28
- 230000007306 turnover Effects 0.000 claims abstract description 17
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 238000012360 testing method Methods 0.000 claims description 5
- 239000008358 core component Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 230000008878 coupling Effects 0.000 description 8
- 238000010168 coupling process Methods 0.000 description 8
- 238000005859 coupling reaction Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000001050 lubricating effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000000306 component Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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Abstract
The invention relates to a container rotating lock assembly line system and a twist lock assembly line system, wherein a profiling fixture tool is installed on an assembly line, a shell connecting nut feeding station, a shell feeding station, a spring assembly station, a grease filling station, a steel ball assembly station, a handle lock shaft assembly station, a profiling fixture tool fastening station, a shell connecting screw assembly and handle flexibility inspection station and a workpiece taking station are sequentially arranged in the transmission direction of the assembly line, a left shell profiling fixture and a right shell profiling fixture of the profiling fixture tool are connected with each other through hinges, a turnover driving device is connected with a right shell profiling fixture, a nut positioning hole is formed in the left shell profiling fixture, and a screw positioning hole is correspondingly formed in the right shell profiling fixture. The invention can improve the automation degree of the assembly production of the rotary lock, and is beneficial to improving the production efficiency and ensuring the stable product quality.
Description
Technical Field
The invention belongs to the technical field of container connecting lock production, and particularly relates to a container rotary lock assembly line system and a twist lock assembly line system.
Background
The container rotary lock is a common container stacking connection lock, and comprises a shell, a lock shaft, a steel ball, a spring, a handle and other parts. The container twist lock is a common container stacking connection lock, and comprises a shell, a lock shaft, a handle, a steel wire, a positioning block, a spring, a torsion spring and other parts. The two connecting locks have more assembling procedures, the assembling of the connecting locks of the container is still manual assembling at present, the automation degree is low, the labor intensity of workers is high, most of the connecting locks are traditional labor-intensive enterprises, the capacity is limited, and the connecting locks can not meet the intense competition of the industry more and more.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a container rotary lock assembly line system and a twist lock assembly line system, which can improve the automation degree of the assembly production of the rotary lock and the twist lock, and are beneficial to improving the production efficiency and ensuring the stable product quality.
The technical scheme adopted by the invention for solving the technical problems is to provide a container rotary lock assembly line system, which comprises a circularly-driven assembly line, wherein a plurality of profiling jig tools which are driven by the assembly line are arranged on the assembly line, a shell connecting nut feeding station, a shell feeding station, a spring assembling station, a grease filling station, a steel ball assembling station, a handle lock shaft assembling station, a profiling jig tool buckling station, a shell connecting screw assembling and handle flexibility testing station and a workpiece taking station are sequentially arranged along the transmission direction of the assembly line, each profiling jig tool comprises a left shell profiling jig, a right shell profiling jig, a hinge and a turnover driving device, the left shell profiling jig and the right shell profiling jig are respectively provided with a cavity matched with a left shell and a right shell of a rotary lock and are connected with each other through the hinge, the utility model discloses a handle flexibility ratio inspection tool, including turning over drive arrangement, left side casing profile modeling tool, spring assembly station, grease filling station, steel ball assembly station, screw assembly, handle flexibility ratio inspection station, turnover drive arrangement is connected with right casing profile modeling tool, be equipped with the nut locating hole on the left side casing profile modeling tool, it is equipped with the screw locating hole to correspond on the right side casing profile modeling tool, casing coupling nut material loading station is equipped with interconnect's nut vibration dish and nut conveyor, spring assembly station is equipped with interconnect's spring vibration dish and spring conveyor, the grease filling station is equipped with first automatic grease filling machine, steel ball assembly station is equipped with interconnect's steel ball vibration dish and steel ball conveyor, screw assembly and handle flexibility ratio inspection station are equipped with interconnect's screw vibration dish and screw.
The assembly line comprises a structure support, a driven synchronizing wheel, a synchronous belt, a transmission rail and a tool fixing frame, wherein the transmission rail is fixedly installed on the structure support, the synchronous belt is arranged on the transmission rail and is driven by the synchronizing wheel to perform circulating transmission, the tool fixing frame is installed on the synchronous belt, and the profiling jig tool is fixedly installed on the tool fixing frame through a left shell profiling jig.
The delivery outlet of the first automatic grease filling machine is connected with a delivery hose.
Handle flexibility ratio inspection frock includes flexible drive arrangement and propelling movement handle, the propelling movement handle is connected with flexible drive arrangement's output shaft, the propelling movement handle setting is connected the screw assembly with the casing and is corresponding with the rotatory lock handle side of handle flexibility ratio inspection station.
The left shell body profiling jig and the right shell body profiling jig are connected through a hinge, and the right shell body profiling jig can be driven by the overturning driving device to overturn and be buckled with the left shell body profiling jig.
The technical scheme adopted by the invention for solving the technical problems is to provide a container twist lock assembly line system, which comprises a circularly-driven assembly line, wherein a plurality of profiling jig tools which are driven by the assembly line are arranged on the assembly line, a shell connecting nut feeding station, a shell feeding and oiling station, a lock core component and screw assembling station, a handle flexibility inspection station and a component taking station are sequentially arranged along the transmission direction of the assembly line, each profiling jig tool comprises a left shell profiling jig, a right shell profiling jig and a turning driving device, the left shell profiling jig and the right shell profiling jig are respectively provided with a cavity matched with a left shell and a right shell of a twist lock and are rotatably connected with each other, the turning driving device is connected with the right shell profiling jig, and the left shell profiling jig is provided with a nut positioning hole, the right side casing profile modeling tool is gone up to correspond and is equipped with the screw locating hole, casing coupling nut material loading station is equipped with interconnect's nut vibration dish and nut conveyor, the casing material loading is equipped with automatic grease filling machine with the fat liquoring station, lock core subassembly and screw assembly station are equipped with interconnect's screw vibration dish and screw conveyor, handle flexibility ratio inspection station is equipped with handle flexibility ratio inspection frock, handle flexibility ratio inspection frock includes telescopic drive device and handle pull handle, handle pull handle is connected with telescopic drive device's output shaft.
The assembly line comprises a structure support, a driven synchronizing wheel, a synchronous belt, a transmission rail and a tool fixing frame, wherein the transmission rail is fixedly installed on the structure support, the synchronous belt is arranged on the transmission rail and is driven by the synchronizing wheel to perform circulating transmission, and the tool fixing frame is installed on the synchronous belt.
The profiling jig tool is fixedly installed on the tool fixing frame through the left shell profiling jig.
And the output port of the automatic grease filling machine is connected with a conveying hose.
The left shell body profiling jig and the right shell body profiling jig are connected through a hinge, and the right shell body profiling jig can be driven by the overturning driving device to overturn and be buckled with the left shell body profiling jig.
Advantageous effects
Firstly, the invention can realize the continuous assembly of the container rotary lock and the twist lock, improves the automation degree of the assembly production of the rotary lock and the twist lock, is beneficial to reducing the labor intensity of workers, saves the labor cost and improves the production efficiency.
Secondly, the invention reduces the process of manually participating in the assembly of the container rotary lock and the twist lock, has high uniformity of mechanical assembly, avoids the problem of unstable product quality caused by human factors, and can effectively ensure the stability of the product quality.
Drawings
Fig. 1 is a schematic structural diagram of embodiment 1 of the present invention.
Fig. 2 is a schematic structural diagram of an assembly line in embodiment 1 of the present invention.
Fig. 3 is a schematic structural view of a copying jig tool in embodiment 1 of the present invention.
Fig. 4 is a schematic structural diagram of a feeding station of the shell connecting nut in embodiment 1 of the invention.
Fig. 5 is a schematic structural diagram of a spring assembling station in embodiment 1 of the present invention.
Fig. 6 is a schematic structural view of a grease filling station according to embodiment 1 of the present invention.
FIG. 7 is a schematic structural view of a steel ball assembling station in embodiment 1 of the present invention.
Fig. 8 is a schematic structural diagram of a housing connection screw assembling and handle flexibility testing station in embodiment 1 of the present invention.
Fig. 9 is a schematic structural view of an open state in which a copying tool fixture is placed in a housing according to embodiment 1 of the present invention.
Fig. 10 is a schematic structural view of the rotary lock according to embodiment 1 of the present invention.
FIG. 11 is a schematic view of a structure of the rotary lock of embodiment 1 of the present invention for loading steel balls into the counter bores.
Fig. 12 is a schematic structural view of a handle placed on the left housing of the rotary lock in embodiment 1 of the present invention.
Fig. 13 is a schematic structural view of a fastening state of the rotating lock shaft of the copying tool fixture after the assembly is completed in embodiment 1 of the invention.
Fig. 14 is a schematic structural diagram of embodiment 2 of the present invention.
Fig. 15 is a schematic structural diagram of an assembly line according to embodiment 2 of the present invention.
Fig. 16 is a schematic structural view of a copying jig fixture in embodiment 2 of the present invention.
Fig. 17 is a schematic structural diagram of a feeding station of a shell connecting nut in embodiment 2 of the invention.
Fig. 18 is a schematic structural diagram of a shell loading and oiling station in embodiment 2 of the present invention.
Fig. 19 is a schematic structural diagram of a lock cylinder assembly and screw assembling station in embodiment 2 of the invention.
Fig. 20 is a schematic structural view of a handle flexibility inspection station in embodiment 2 of the present invention.
Fig. 21 is a schematic structural view of a fastened state of a copying tool fixture twist lock after being assembled in embodiment 2 of the present invention.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
Example 1
A container rotary lock assembly line system as shown in fig. 1 comprises an assembly line 1 of endless drive. The assembly line 1 is provided with 10 pairs of profiling jig tools 2 which are driven by the assembly line 1. In the transmission direction along assembly line 1, be equipped with casing coupling nut material loading station 3, casing material loading station 4, spring assembly station 5, grease filling station 6, steel ball assembly station 7, handle lock axle assembly station 8, profile modeling tool frock lock station 9, casing coupling screw assembly and handle flexibility ratio inspection station 10 and get a station 11 in proper order.
As shown in fig. 2, the assembly line 1 comprises a structural support 1-1, four driven synchronous wheels 1-2, a synchronous belt 1-3, a transmission track 1-4 and a tool fixing frame 1-5. The transmission track 1-4 is fixedly arranged on the structure support 1-1, and the synchronous belt 1-3 is arranged on the transmission track 1-4. The four synchronizing wheels 1-2 are distributed in a matrix form, and the synchronizing wheels 1-2 drive the synchronizing belts 1-3 to carry out circulating transmission. 10 pairs of tool fixing frames 1-5 are arranged on the synchronous belts 1-3, and the tool fixing frames 1-5 are used for installing the profiling jig tool 2. The assembly line 1 runs in the anticlockwise direction, and the profiling jig tool 2 is operated to a specified station at a fixed speed at a fixed time to perform corresponding working procedure operation.
As shown in FIG. 3, the profiling jig tool 2 comprises a left shell profiling jig 2-1, a right shell profiling jig 2-2, a hinge 2-3 and a turnover driving device 2-4. The left shell profiling jig 2-1 and the right shell profiling jig 2-2 are respectively provided with a cavity matched with the left shell and the right shell of the rotary lock, and the cavities are designed in a profiling mode, so that the left shell and the right shell of the rotary lock are placed into the cavities, and a workpiece is stable and cannot move relatively. The left shell body profiling jig 2-1 and the right shell body profiling jig 2-2 are rotatably connected through a hinge 2-3. The copying jig tool 2 is fixedly arranged on a tool fixing frame 1-5 through a left shell copying jig 2-1. The turning driving device 2-4 is connected with the right shell body profiling jig 2-2, and the right shell body profiling jig 2-2 can be driven by the turning driving device 2-4 to turn and be buckled with the left shell body profiling jig 2-1.
The left shell body profiling jig 2-1 is provided with a nut positioning hole 2-5, and the right shell body profiling jig 2-2 is correspondingly provided with a screw positioning hole 2-6. The nut positioning holes 2-5 are used for placing nuts used for connecting the left shell and the right shell in the assembling process, when the left shell of the rotary lock is placed on the left shell profiling jig 2-1, the nut positioning holes 2-5 correspond to the nut mounting holes in the left shell, and nuts in the nut positioning holes 2-5 can enter the nut mounting holes in the left shell from the nut positioning holes 2-5. When the right shell of the rotary lock is placed on the right shell profiling jig 2-2, the screw positioning holes 2-6 correspond to the screw mounting holes in the right shell, and screws can be installed in the screw mounting holes in the right shell from the screw positioning holes 2-6.
As shown in fig. 4, the shell coupling nut feeding station 3 is provided with a nut vibrating plate 14 and a nut conveying device 15. The nut conveying device 15 is connected with a discharge hole of the nut vibrating disk 14, the nuts are vibrated out of the nut vibrating disk 14 and enter the nut conveying device 15, and the nuts are conveyed to the nut positioning holes 2-5 of the left shell profiling jig 2-1 by the nut conveying device 15.
As shown in fig. 5, the spring assembling station 5 is provided with a spring vibrating plate 5-1 and a spring conveying device 5-2. The spring conveying device 5-2 is connected with a discharge hole of the spring vibration disc 5-1, the nut is vibrated out of the spring vibration disc 5-1 and then enters the spring conveying device 5-2, and the spring conveying device 5-2 conveys 2 springs into spring assembly counter bores of the left shell and the right shell of the rotary lock respectively.
As shown in fig. 6, the grease filling station 6 is provided with a first automatic grease filling machine 16, and a delivery hose 20 is connected to an output port of the first automatic grease filling machine 16. The grease extruded by the first automatic grease filling machine 16 is conveyed outwards through the conveying hose 20, and the rust-proof grease is input into the spring assembly counter bores of the left shell and the right shell.
As shown in FIG. 7, the steel ball assembling station 7 is provided with a steel ball vibrating plate 7-1 and a steel ball conveying device 7-2. The steel ball conveying device 7-2 is connected with a discharge port of the steel ball vibrating disk 7-1, steel balls are vibrated out of the steel ball vibrating disk 7-1 and enter the steel ball conveying device 7-2, and the steel ball conveying device 7-2 conveys 2 steel balls to counter bore grease of the left shell and the right shell of the rotary lock respectively, so that the steel balls are prevented from falling off easily.
As shown in fig. 8, the housing connection screw assembling and handle flexibility inspecting station 10 is provided with a screw vibrating plate 17, a screw conveying device 18 and a handle flexibility inspecting tool 21. The screw conveying device 18 is connected with a discharge hole of the screw vibrating disk 17, screws are vibrated out of the screw vibrating disk 17 and enter the screw conveying device 18, the screws are conveyed to the screw positioning holes 2-6 of the right shell profiling jig 2-2 through the screw conveying device 18, and then the screws are installed in the screw installing holes of the right shell in a manual screwing mode.
Handle flexibility ratio inspection frock 21 includes flexible drive arrangement and propelling movement handle, and propelling movement handle and flexible drive arrangement's output shaft, propelling movement handle setting are connected the screw assembly with the casing and are corresponding with the rotatory lock handle side of handle flexibility ratio inspection station 10. After the assembly of the rotary lock is completed, the manual starting of the handle flexibility inspection tool 21 is used for detecting the handle rotation flexibility.
When the container rotary lock assembly line system is produced:
casing coupling nut material loading station: m8 hexagonal nuts are loaded into the nut positioning holes 2-5 of the left shell copying jig 2-1 through the nut vibrating disk 14 and the nut conveying device 15.
Casing material loading station: the left shell of the rotary lock is manually arranged in the cavity of the left shell profiling jig 2-1, and the right shell is arranged in the cavity of the right shell profiling jig 2-2, as shown in fig. 9.
Spring assembly station: springs are loaded into the spring assembly counterbores of the left and right housings through the spring vibration plate 5-1 and the spring transfer device 5-2, respectively, as shown in fig. 10.
Grease filling station: and injecting antirust lubricating grease into the counter bores of the left shell and the right shell by a first automatic grease filling machine 16, wherein the grease is higher than the plane of the spring.
Steel ball assembling station: the steel balls are embedded into the grease in the counter bores of the left shell and the right shell respectively through the steel ball vibration disc 7-1 and the steel ball conveying device 7-2, so that the falling off of the steel balls in the overturning process can be effectively prevented, as shown in fig. 11.
Handle lock axle assembly station: the locking shaft with the handle is manually attached to the left housing, noting the orientation of the handle, as shown in fig. 12.
Copying tool frock lock station: the turning driving device 2-4 is started to drive the right shell body profiling jig 2-2 to turn over and be buckled with the left shell body profiling jig 2-1, so that the steel balls and the lock shaft are matched without dislocation, as shown in figure 13.
The shell is connected with a screw assembly and a handle flexibility test station: screws are fed into the screw positioning holes 2-6 of the right shell profiling jig 2-2 through the screw vibrating disc 17 and the screw conveying device 18, the screws are manually screwed down, the screws are tightly connected with the nuts, the nuts enter the nut mounting holes of the left shell at the moment, and the screws enter the screw mounting holes of the right shell.
After the screw installation is accomplished, artifical start handle flexibility ratio inspection frock 21 promotes the handle and rotates, detects handle pivoted flexibility ratio.
A workpiece taking station: and starting the turnover driving device 2-4 to drive the right shell profiling jig 2-2 to turn over to open the jig, and taking out the rotary lock for subsequent boxing.
Example 2
As shown in fig. 14, the container twistlock assembly line system comprises a circular transmission assembly line 1, wherein a profiling jig tool 2 which is driven by the assembly line 1 is installed on the assembly line 1. The assembly line comprises an assembly line 1, and is characterized in that a shell connecting nut feeding station 3, a shell feeding and oiling station 12, a lock core assembly and screw assembling station 13, a handle flexibility inspection station 10 and a workpiece taking station 11 are sequentially arranged in the transmission direction of the assembly line 1, and the stations can be arranged into two sets along the transmission direction of the assembly line 1, as shown in fig. 14.
As shown in fig. 15, the assembly line 1 includes a structural support 1-1, four driven synchronizing wheels 1-2, a synchronizing belt 1-3, a transmission rail 1-4, and a tool fixing frame 1-5. The transmission track 1-4 is fixedly arranged on the structure support 1-1, and the synchronous belt 1-3 is arranged on the transmission track 1-4. The four synchronizing wheels 1-2 are distributed in a matrix form, and the synchronizing wheels 1-2 drive the synchronizing belts 1-3 to carry out circulating transmission. The fixture fixing frame 1-5 is installed on the synchronous belt 1-3, and the fixture fixing frame 1-5 is used for installing the profiling fixture 2. The assembly line 1 runs in the anticlockwise direction, and the profiling jig tool 2 is operated to a specified station at a fixed speed at a fixed time to perform corresponding working procedure operation.
As shown in fig. 16, the profiling jig tool 2 comprises a left shell profiling jig 2-1, a right shell profiling jig 2-2, a hinge 2-3 and a turnover driving device 2-4. The left shell profiling jig 2-1 and the right shell profiling jig 2-2 are respectively provided with a cavity matched with the left shell and the right shell of the twist lock, and the cavities are designed in a profiling mode, so that the left shell and the right shell of the twist lock are placed into the cavities, and a workpiece is stable and cannot move relatively. The left shell body profiling jig 2-1 and the right shell body profiling jig 2-2 are rotatably connected through a hinge 2-3. The copying jig tool 2 is fixedly arranged on a tool fixing frame 1-5 through a left shell copying jig 2-1. The turning driving device 2-4 is connected with the right shell body profiling jig 2-2, and the right shell body profiling jig 2-2 can be driven by the turning driving device 2-4 to turn and be buckled with the left shell body profiling jig 2-1.
The left shell body profiling jig 2-1 is provided with a nut positioning hole 2-5, and the right shell body profiling jig 2-2 is correspondingly provided with a screw positioning hole 2-6. The nut positioning holes 2-5 are used for placing nuts used for connecting the left shell and the right shell in the assembling process, when the left shell of the twist lock is placed on the left shell profiling jig 2-1, the nut positioning holes 2-5 correspond to the nut mounting holes in the left shell, and nuts in the nut positioning holes 2-5 can enter the nut mounting holes in the left shell from the nut positioning holes 2-5. When the right shell of the twist lock is placed on the right shell profiling jig 2-2, the screw positioning holes 2-6 correspond to the screw mounting holes in the right shell, and screws can be installed in the screw mounting holes in the right shell from the screw positioning holes 2-6.
As shown in fig. 17, the shell coupling nut feeding station 3 is provided with a nut vibrating plate 14 and a nut conveying device 15. The nut conveying device 15 is connected with a discharge hole of the nut vibrating disk 14, the nuts are vibrated out of the nut vibrating disk 14 and enter the nut conveying device 15, and the nuts are conveyed to the nut positioning holes 2-5 of the left shell profiling jig 2-1 by the nut conveying device 15.
As shown in figure 18, an automatic grease filling machine 10-1 is arranged at the shell feeding and oiling station 12, and a conveying hose 10-2 is connected to an output port of the automatic grease filling machine 10-1. The grease extruded by the automatic grease filling machine 10-1 is conveyed outwards through the conveying hose 10-2, and the antirust lubricating grease is coated on the cavity walls of the left shell and the right shell.
As shown in fig. 19, the plug assembly and screw assembling station 13 is provided with a screw vibrating plate 17 and a screw feeding device 18. The screw conveying device 18 is connected with a discharge hole of the screw vibrating disk 17, screws are vibrated out of the screw vibrating disk 17 and enter the screw conveying device 18, and the screws are conveyed to the screw positioning holes 2-6 of the right shell profiling jig 2-2 through the screw conveying device 18.
As shown in fig. 20, the handle flexibility inspection station 10 is provided with a handle flexibility inspection tool. The handle flexibility inspection tool comprises a telescopic driving device 10-1 and a handle traction handle 10-2. The handle traction handle 10-2 is connected with an output shaft of the telescopic driving device 10-1, the handle of the twist lock is connected with the handle traction handle 10-2, the handle is driven by the telescopic driving device 10-1 to be pulled out, and the flexibility of the handle is detected.
When the container twist lock assembly line system is used for twist lock assembly:
casing coupling nut material loading station 3: m8 hexagonal nuts are loaded into the nut positioning holes 2-5 of the left shell copying jig 2-1 through the nut vibrating disk 14 and the nut conveying device 15.
Casing material loading and fat liquoring station 12: manually loading the left shell of the twist lock into the cavity of the left shell profiling jig 2-1, and loading the right shell into the cavity of the right shell profiling jig 2-2. Then, the automatic grease filling machine 10-1 coats antirust lubricating grease in the cavity walls of the left and right shells.
Lock core assembly and screw assembly station 13: the handle, the positioning block, the steel wire and the spring of the twist lock are assembled in advance, the lock shaft and the torsion spring of the twist lock are manually installed on the left shell, and the twist lock shaft is in limit fit with the left shell profiling jig 2-1, so that the lock shaft is prevented from moving;
the turning driving device 2-4 is manually started to drive the right shell body profiling jig 2-2 to turn over and be buckled with the left shell body profiling jig 2-1. Screws are fed into the screw positioning holes 2-6 of the right shell profiling jig 2-2 through the screw vibrating disc 17 and the screw conveying device 18, the screws are manually screwed down, so that the screws are tightly connected with the nuts, the nuts enter the nut mounting holes of the left shell, and the screws enter the screw mounting holes of the right shell, as shown in fig. 21.
Handle flexibility inspection station 10: the manual work starts handle flexibility ratio inspection frock, outwards pulls the handle of twistlock, detects the flexibility ratio of handle activity.
A workpiece taking station 11: and starting the turnover driving device 2-4 to drive the right shell profiling jig 2-2 to turn over to open the jig, and taking out the twist lock for subsequent boxing.
Claims (10)
1. A container rotary lock assembly line system comprises a circular transmission assembly line (1), and is characterized in that: the assembly line (1) is provided with a plurality of profiling jig tools (2) which are driven by the assembly line (1), a shell connecting nut feeding station (3), a shell feeding station (4), a spring assembling station (5), a grease filling station (6), a steel ball assembling station (7), a handle lock shaft assembling station (8), a profiling jig tool buckling station (9), a shell connecting screw assembling and handle flexibility inspecting station (10) and a workpiece taking station (11) are sequentially arranged in the transmission direction of the assembly line (1), each profiling jig tool (2) comprises a left shell profiling jig (2-1), a right shell profiling jig (2-2) and a turnover driving device (2-4), and the left shell profiling jig (2-1) and the right shell profiling jig (2-2) are respectively provided with a left shell profiling jig (2) and a left shell profiling jig (2) which are locked in a rotating mode, The right shell body is matched with the cavity and is rotatably connected with the cavity, the turnover driving device (2-4) is connected with the right shell body profiling jig (2-2), the left shell body profiling jig (2-1) is provided with a nut positioning hole (2-5), the right shell body profiling jig (2-2) is correspondingly provided with a screw positioning hole (2-6), the shell body connecting nut feeding station (3) is provided with a nut vibrating disc (14) and a nut conveying device (15) which are connected with each other, the spring assembling station (5) is provided with a spring vibrating disc (5-1) and a spring conveying device (5-2) which are connected with each other, the grease filling station (6) is provided with a first automatic grease filling machine (16), the steel ball assembling station (7) is provided with a steel ball vibrating disc (7-1) and a steel ball conveying device (7-2) which are connected with each other, the shell is connected with a screw assembling and handle flexibility testing station (10) which is provided with a screw vibrating disc (17) and a screw conveying device (18) which are connected with each other, and is also provided with a handle flexibility testing tool (21).
2. The container rotary lock assembly line system of claim 1, wherein: the assembly line (1) comprises a structure support (1-1), driven synchronizing wheels (1-2), synchronous belts (1-3), transmission tracks (1-4) and a tool fixing frame (1-5), wherein the transmission tracks (1-4) are fixedly installed on the structure support (1-1), the synchronous belts (1-3) are arranged on the transmission tracks (1-4) and driven by the synchronizing wheels (1-2) to perform circulating transmission, the tool fixing frame (1-5) is installed on the synchronous belts (1-3), and the profiling jig tool (2) is fixedly installed on the tool fixing frame (1-5) through a left shell profiling jig (2-1).
3. The container rotary lock assembly line system of claim 1, wherein: the output port of the first automatic grease filling machine (16) is connected with a conveying hose (20).
4. The container rotary lock assembly line system of claim 1, wherein: handle flexibility ratio inspection frock (21) are including flexible drive arrangement and propelling movement handle, the propelling movement handle is connected with flexible drive arrangement's output shaft, the propelling movement handle setting is connected the screw assembly with the casing and is corresponding with the rotatory lock handle side of handle flexibility ratio inspection station (10).
5. The container rotary lock assembly line system of claim 1, wherein: the left shell profiling jig (2-1) and the right shell profiling jig (2-2) are connected through a hinge (2-3), and the right shell profiling jig (2-2) can be driven by a turnover driving device (2-4) to turn over and be buckled with the left shell profiling jig (2-1).
6. The utility model provides a container twistlock assembly line system, includes endless drive's assembly line (1), its characterized in that: the assembly line (1) is provided with a plurality of copying jig tools (2) which are driven by the assembly line (1), a shell connecting nut feeding station (3), a shell feeding and oiling station (12), a lock core component and screw assembling station (13), a handle flexibility inspection station (10) and a workpiece taking station (11) are sequentially arranged in the transmission direction of the assembly line (1), each copying jig tool (2) comprises a left shell copying jig (2-1), a right shell copying jig (2-2) and a turning driving device (2-4), the left shell copying jig (2-1) and the right shell copying jig (2-2) are respectively provided with a cavity matched with the left shell and the right shell of the twist lock and are rotatably connected with each other, and the turning driving device (2-4) is connected with the right shell copying jig (2-2), a nut positioning hole (2-5) is arranged on the left shell body profiling jig (2-1), a screw positioning hole (2-6) is correspondingly arranged on the right shell body profiling jig (2-2), the shell connecting nut feeding station (3) is provided with a nut vibrating disk (14) and a nut conveying device (15) which are connected with each other, an automatic grease filling machine (16) is arranged at the shell feeding and oiling station (12), the lock core assembly and screw assembling station (13) is provided with a screw vibrating disc (17) and a screw conveying device (18) which are connected with each other, the handle flexibility inspection station (10) is provided with a handle flexibility inspection tool (21), the handle flexibility inspection tool (21) comprises a telescopic driving device (10-1) and a handle traction handle (10-2), the handle traction handle (10-2) is connected with an output shaft of the telescopic driving device (10-1).
7. The container twistlock assembly line system of claim 6, wherein: the assembly line (1) comprises a structure support (1-1), driven synchronizing wheels (1-2), synchronous belts (1-3), transmission rails (1-4) and a tool fixing frame (1-5), wherein the transmission rails (1-4) are fixedly installed on the structure support (1-1), the synchronous belts (1-3) are arranged on the transmission rails (1-4) and driven by the synchronizing wheels (1-2) to perform circulating transmission, and the tool fixing frame (1-5) is installed on the synchronous belts (1-3).
8. A container twistlock assembly line system according to claim 7, wherein: the profiling jig tool (2) is fixedly arranged on the tool fixing frame (1-5) through the left shell profiling jig (2-1).
9. The container twistlock assembly line system of claim 6, wherein: the output port of the automatic grease filling machine (16) is connected with a conveying hose (20).
10. The container twistlock assembly line system of claim 6, wherein: the left shell profiling jig (2-1) and the right shell profiling jig (2-2) are connected through a hinge (2-3), and the right shell profiling jig (2-2) can be driven by a turnover driving device (2-4) to turn over and be buckled with the left shell profiling jig (2-1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011377773.3A CN112440109B (en) | 2020-11-30 | 2020-11-30 | Container rotary lock assembly line system and twist lock assembly line system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011377773.3A CN112440109B (en) | 2020-11-30 | 2020-11-30 | Container rotary lock assembly line system and twist lock assembly line system |
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| CN112440109A true CN112440109A (en) | 2021-03-05 |
| CN112440109B CN112440109B (en) | 2024-04-23 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112589442A (en) * | 2021-03-07 | 2021-04-02 | 成都飞机工业（集团）有限责任公司 | Pulse production system and method for group hole drilling and countersinking of machine body part |
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| CN112589442A (en) * | 2021-03-07 | 2021-04-02 | 成都飞机工业（集团）有限责任公司 | Pulse production system and method for group hole drilling and countersinking of machine body part |
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| Publication number | Publication date |
|---|---|
| CN112440109B (en) | 2024-04-23 |
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