CN109128822A - The full-automatic assembly technology of engine rocker valve and production line - Google Patents
The full-automatic assembly technology of engine rocker valve and production line Download PDFInfo
- Publication number
- CN109128822A CN109128822A CN201811315820.4A CN201811315820A CN109128822A CN 109128822 A CN109128822 A CN 109128822A CN 201811315820 A CN201811315820 A CN 201811315820A CN 109128822 A CN109128822 A CN 109128822A
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- China
- Prior art keywords
- rocker arm
- cylinder
- rocker
- retaining ring
- rolling pin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
Abstract
A kind of full-automatic assembly technology of engine valve rocker arm and production line, assembly technology the following steps are included: rocker arm feeding, mounting and adjusting screw and loosen nut, idler wheel and rolling pin installation, the riveting of rocker arm rolling pin, rocker arm rolling pin riveting detection, rocker arm are packed into rocker arm shaft and retaining ring and circlip press-loading both ends;Production line includes that the rocker arm feeding system, rocker arm assembly sub-packaging system and rocker arm set gradually attaches together system;Rocker arm feeding robot is provided between rocker arm feeding system and rocker arm assembly sub-packaging system, rocker arm assembly sub-packaging system and rocker arm attach together setting attachment feeding robot between system;The present invention realizes the primary assembly of idler wheel, rolling pin and rocker arm, realizes intake rocker and exhaust rocker arm while being packed into rocker arm shaft and installing both ends circlip and retaining ring automatically, assembly efficiency is high, and precision is high.Reduce installation space, improves feeding efficiency, assembly efficiency and assembly precision;Not only realize full-automatic assembly, additionally it is possible to carry out process quality control, rationally distributed logistics is smooth.
Description
Technical field
The present invention relates to a kind of technique for engine valve rocker arm assembly and realize the production line of the process route,
Belong to engine valve rocker arm mounting technology field.
Background technique
The valve rocker of automobile engine as shown in Figure 1, include intake rocker 03, rocker arm shaft 04 and exhaust rocker arm 06, into
Gas rocker arm 03 and exhaust rocker arm 06 are separately mounted to the left and right sides of rocker arm shaft 04, and intake rocker 03 passes through left retaining ring 02 and left card
Spring 01 realizes axially position, and exhaust rocker arm 06 is realized axially position by right retaining ring 07 and right circlip 08, had on rocker arm shaft 04
Rocker shaft bed 05.One end of intake rocker 03 and exhaust rocker arm 06 is respectively mounted adjusting screw 09, has in adjusting screw 09 locking
Nut 010, the other end install idler wheel 012 by rolling pin 011.
Currently, comprehensive automation is still not implemented in automobile engine in terms of the assembly of rocker arm.Intake rocker and exhaust are shaken
Arm is assembled to rocker arm shaft, and is all made of and is accomplished manually in the work of rocker arm shaft both ends installation circlip retaining ring, and assembly efficiency is low, precision
Difference;Retaining ring and circlip are independent self-feeding, can not achieve retaining ring and circlip self-feeding simultaneously, so that on retaining ring and circlip
Expect asynchronous, cannot convey simultaneously in place, this reduces assembly efficiencies;The assembling of adjusting screw and stop nut is all made of people
Work is completed, and be can not achieve adjusting screw and stop nut self-feeding and adjusting screw while being screwed into automobile rocker and locking spiral shell
Mother, this reduces assembly efficiencies;The assembling of idler wheel and rolling pin, which is all made of, to be accomplished manually, and can not achieve rocker arm rolling pin automatically simultaneously
Automobile rocker and rocker-arm roller are penetrated, assembly efficiency is low, low precision.
With the rapid development of the automotive industry and the requirement to intelligence manufacture, during vehicle key component assembling
The up-to-date informations such as cloud computing, big data, Internet of Things Numeric Control Technology and production management are melted in the research of intelligent numerical control system
It closes, while realizing that robot replaces manual operation, realizes that (manufacturing enterprise's production process executes by erecting yard and enterprise MES
System) effective information transmission, for each enterprise realize factory's digital management development establish basis, to the dress of automobile engine
New requirements at the higher level are proposed with manufacturing method and critical equipment.
1. Automobile Enterprises are the market demand that reply is constantly promoted, in the case where not expanding production equipment investment, more
Be to be promoted the beat of engine general assembly line to highest-capacity, by original 3 by improving existing capital equipment production efficiency
Minute/platform is promoted to 2 minutes/platform, also has higher requirement to the assembly demand of corresponding components;
2. the assembling manufacturing of automobile engine is from traditional semi-automatic assembly gradually to process standardization, height intelligence
Change, height web development, production plan, the market demand, information after sale are directly networked, and propose information interconnection to manufacturing equipment
The new demand of intercommunication proposes new requirement to the assembly information for the engine key components and parts for still using hand assembled;
3. Automobile Enterprises require the volume increase not person of increasing, the efficient production of new vehicle should be met, and not can increase operator
Member, and also to reduce equipment operator's quantity;
4. Automobile Enterprises propose the new demand of energy-saving and emission-reduction to critical equipment, the production production capacity of engine should be promoted,
The low investment for realizing the energy again has completely new concept to the assembly energy conservation and environmental protection aspect of corresponding engine;
5. newly-built engine production line and the old production line of tradition, to constantly reducing land occupation face in the space layout of workshop
Product, control production line length, promotes the output value of unit area, it is desirable that the packing layout of each components of engine meets logistics delivery
While, diminution occupied area as far as possible;
In summary it requires, the semi-automatic mounting technology of traditional engine valve rocker arm has been unable to meet production demand.City
Field needs a kind of full automatic automotive engine valves rocker arm mounting technology.
Summary of the invention
The present invention can only realize the deficiency of semi-automatic assembly for available engine rocker arm mounting technology, and providing one kind can
It realizes the full-automatic assembly technology of engine valve rocker arm automatically assembled, while a kind of engine air for realizing the technique being provided
The door full-automatic assembling line of rocker arm, the production line not only realize full-automatic assembly, additionally it is possible to carry out process quality control, cloth
Office's rationally logistics is smooth.
The full-automatic assembly technology of engine valve rocker arm of the invention, comprising the following steps:
(1) rocker arm feeding:
1. rocker arm passes through slide unit feeding, placement positioning pallet on slide unit, intake rocker feeding is determined to intake rocker slide unit
Position pallet, the location tray of exhaust rocker arm feeding to exhaust rocker arm slide unit;
2. being sent rocker arm to robot work region by slide unit, robot automatically grabs rocker arm by setup program, and
The position and direction of rocker arm in automatic Memory location tray, are put by direction initialization to the location tray of subsequent work stations after crawl;
(2) mounting and adjusting screw and loosen nut:
1. this station is transported to by the rocker arm of pipeline by location tray and thereon, it is afterwards that rocker arm is accurately fixed in place
Position;
2. adjusting screw and stop nut carry out reason material by vibrating screen, to adjusting screw and loosen nut one by one after reason material
It conveyed, be oriented to and positioned, set gradually adjusting screw, rocker arm, stop nut from top to bottom, stop nut was being tightened
Posture and angle immobilize in journey;
3. adjusting screw is screwed into place, ensure that screw rigging position meets the requirements by detection screw-down torque and angle;
4. after tightening in place, location tray and rocker arm enter next station;
(3) idler wheel and rolling pin installation:
1. rocker arm is delivered to this station in location tray, rocker arm is accurately positioned afterwards in place;
2. idler wheel and rolling pin carry out reason material by vibrating screen, after reason material idler wheel and rolling pin is conveyed in place one by one respectively, made
Idler wheel, rolling pin are consistent with the central axis in rocker arm rolling pin hole;
3. rolling pin is pressed into rocker arm and idler wheel simultaneously;
4. detecting in place to idler wheel and rolling pin, alarm is issued when being not mounted to;
5. location tray and rocker arm are delivered to next station after detecting idler wheel and rolling pin assembly in place;
(4) rocker arm rolling pin rivets:
Rolling pin is riveted 1. location tray and rocker arm are placed on riveting machine;
It is detected 2. the rocker arm after rolling pin is riveted is sent to detection station;
(5) rocker arm rolling pin riveting detection:
1. detecting respectively by pressure sensor and displacement sensor and applying pressure and displacement variable, the pressure of detection is stored
Power and shift value;
2. the change in displacement by detecting rolling pin judges rolling pin riveting by applying pressure respectively to the rolling pin two sides after riveting
Whether qualified: detecting qualified workpiece and grabbed by robot to rocker arm loading rocker arm shaft station if connecing;
(6) rocker arm is packed into rocker arm shaft:
1. rocker shaft bed is first packed into rocker arm shaft positioning seat respectively by robot feeding by rocker arm shaft and rocker shaft bed, then will
Rocker arm shaft is placed on rocker shaft bed, by positioning pin connection between rocker shaft bed and rocker arm shaft positioning seat;
2. exhaust rocker arm and intake rocker to be individually placed to the two sides of rocker arm shaft, exhaust rocker arm and intake rocker are pushed away simultaneously
Enter rocker arm shaft;
3. rocker arm is packed into detection and the positive and negative detection in rocker arm direction in place, after detecting push-in in place, rocker arm shaft positioning seat will
Workpiece is sent to next station.
(7) retaining ring and circlip press-loading:
1. single retaining ring and circlip are delivered to upper discharge position respectively;
2. retaining ring and circlip are through on auxiliary mould axis by robot crawl auxiliary mould axis, realized by auxiliary mould axis
Retaining ring and circlip are once automatically loaded.
3. by the auxiliary mould axis of two sides retaining ring and circlip be pushed into the both ends of rocker arm shaft.
Realize the full-automatic assembling line of the engine valve rocker arm of above-mentioned technique, using following technical scheme:
The production line, rocker arm feeding system, rocker arm assembly sub-packaging system and rocker arm including setting gradually attach together system;It shakes
Rocker arm feeding robot is provided between arm feeding system and rocker arm assembly sub-packaging system, rocker arm assembly sub-packaging system and rocker arm close
Attachment feeding robot is set between dress system;Rocker arm feeding system include include the intake rocker feeding system that is set side by side and
Exhaust rocker arm feeding system;Rocker arm assembly sub-packaging system includes the intake rocker component sub-packaging system and exhaust rocker arm being set side by side
Component sub-packaging system.
The intake rocker feeding system or exhaust rocker arm feeding system, the slide unit being arranged in parallel including two, each cunning
The location tray for holding rocker arm is respectively provided on platform.
The intake rocker component sub-packaging system or exhaust rocker arm component sub-packaging system, including rocker arm pipeline, rocker arm are defeated
It is provided with location tray in line sending, is packed into station and rocker-arm roller roller bearing assembler along rocker arm pipeline setting rocker arm screw-nut
Position, rocker arm screw-nut is packed into station and rocker-arm roller roller bearing assembly station is respectively set rocker arm screw-nut charging apparatus and shakes
Arm idler wheel roller bearing assembles device;
The screw-nut charging apparatus, including nut feed mechanism, screw feeding mechanism, nut guiding mechanism, screw
Guiding device and tightening machine;Nut feed mechanism and screw feeding mechanism are arranged in the outside of tightening machine, nut feed mechanism with
The connection of nut guiding mechanism, the screw feeding mechanism are connect with screw guiding device.
The nut feed mechanism includes nut vibrating screen and nut delivery pipe, and nut delivery pipe is connected to nut vibrating screen
Discharge port and nut guiding device between.The nut guiding mechanism include pedestal, nut push cylinder, nut positioning seat and
Positioning cylinder, nut push cylinder are horizontally arranged on pedestal, and nut positioning seat is connect with nut push cylinder, and nut positions gas
Cylinder is vertically installed on pedestal, connects limited block on nut positioning cylinder.
The screw feeding mechanism includes screw vibrating screen and screw delivery pipe, and screw delivery pipe is connected to screw vibrating screen
Discharge port and screw guiding device between.The screw guiding device includes working base and pre- air cylinder, pre- air cylinder setting
On the top of working base, the lower end of working base is adjusting screw outlet, and adjusting screw entrance is arranged in the outside of working base, is in
The lower section of pre- air cylinder.
The tightening machine includes rocker arm positioning mechanism and tightening mechanism, and rocker arm positioning mechanism is connected on tightening mechanism;It shakes
Arm positioning mechanism includes that positioning seat, rocker arm positioning cylinder, limit central axis, angular positioning pin and pin hole guide cylinder, rocker arm are fixed
Position cylinder and pin hole guide cylinder are installed on positioning seat, and limit central axis is connect with rocker arm positioning cylinder, angular positioning pin
It is connect with pin hole guide cylinder;Tightening mechanism includes connection frame, lifting seat, lifting cylinder and tightening tool, and connection frame is connected to
In rocker arm positioning mechanism on positioning seat, riser guide is provided on connection frame, lifting cylinder is mounted on connection frame, lifting seat peace
It is connect on the riser guide of connection frame and with lifting cylinder, tightening tool is mounted on lifting seat.The tightening tool packet
Motor, tightening axle and screwdriver bit are included, tightening axle is installed on motor, screwdriver bit is inserted into the inner hole of tightening axle front end, tightening axle front end
Inner hole in compressed spring is set.
The rocker-arm roller roller bearing assembles device, including idler wheel rolling pin docking loading mechanism, conveying robot and riveting machine,
Conveying robot is arranged between idler wheel rolling pin loading mechanism and riveting machine;The idler wheel rolling pin loading mechanism includes idler wheel feeding
Mechanism, rolling pin feed mechanism, rolling pin splicing positioning mechanism, idler wheel positioning push mechanism, idler wheel material receiving mechanism, rocker arm positioning mechanism
It is docked with the discharge port of rolling pin pressing mechanism, rolling pin feed mechanism with rolling pin splicing positioning mechanism, the discharging of idler wheel feed mechanism
Mouth is docked with idler wheel positioning push mechanism, and idler wheel positioning push mechanism and idler wheel material receiving mechanism are oppositely arranged up and down, rolling pin splicing
It is oppositely arranged before and after positioning mechanism and rocker arm positioning mechanism, the rear side of rolling pin splicing positioning mechanism is arranged in rolling pin pressing mechanism.
Rocker arm is positioned by rocker arm positioning mechanism, the angular positioning pin of rocker arm positioning mechanism pass through in advance after rocker arm and idler wheel with
The cooperation of rolling pin centralized positioning guide holder guarantees that idler wheel, rolling pin are consistent with central axis of the intake rocker in assembling process, passes through
Rolling pin pressing mechanism penetrates intake rocker and rocker-arm roller after rolling pin is passed through rolling pin centralized positioning guide holder, while rocker arm being determined
The angular positioning pin of position mechanism extrudes.The rocker arm for penetrating idler wheel and rolling pin and its location tray are transported to riveting by conveying robot
Rolling pin riveting is carried out on machine, is carried at rocker arm release tension detection mechanism and is detected after the completion of riveting.
The idler wheel feed mechanism and rolling pin feed mechanism are all made of vibrating screen.
The rolling pin splicing positioning mechanism includes rolling pin positioning seat and rolling pin centralized positioning guide holder, and the two is installed in rolling
On the press fitting frame for selling pressing mechanism, rolling pin centralized positioning guide holder is placed in the front of rolling pin positioning seat;Rolling pin pressing mechanism includes
It is pressed frame, rolling pin indentation cylinder, rolling pin compression bar and guide holder, rolling pin indentation cylinder and guide holder are installed on press fitting frame, lead
To seating in the front of rolling pin indentation cylinder, rolling pin compression bar is sleeved in guide holder and connect with rolling pin indentation cylinder.Rolling pin pressure
Entering cylinder drives rolling pin compression bar by guide holder, will pass through rocker arm rolling pin feed mechanism and has been placed on rolling pin positioning seat in advance
Rolling pin pass through rolling pin centralized positioning guide holder be pressed into intake rocker, realize idler wheel, rolling pin and rocker arm primary assembly.
The idler wheel positioning push mechanism, including push seat, pusher cylinder, flat-pushing piece, roller compression cylinder and idler wheel pressure
Tight block pushes and is provided with idler wheel into slot on seat, and pusher cylinder is mounted on push seat, flat-pushing piece in idler wheel into the lower section of slot simultaneously
It is connect with pusher cylinder, idler wheel limiting slot is had in flat-pushing piece, roller compression cylinder is mounted on push seat, at roller compression block
It is connect in flat-pushing piece of front side and with roller compression cylinder.Idler wheel is conveyed by idler wheel feed mechanism, is located in by push into flat-pushing
In in block, when idler wheel material receiving mechanism reaches filling position, before pusher cylinder advance drive falls into the idler wheel in flat-pushing piece of idler wheel
Into, idler wheel is fallen into the splicing block in idler wheel material receiving mechanism, and then roller compression cylinder drives roller compression block pinch rollers,
And idler wheel is pushed until lower part rigging position etc. is to be assembled.
The idler wheel material receiving mechanism, including splicing frame, idler wheel splicing jacking cylinder, splicing block, idler wheel height limit cylinder
And limited block, idler wheel splicing jacking cylinder are installed on splicing frame, splicing block is connected in idler wheel splicing jacking cylinder, idler wheel height
Limiting cylinder is mounted on splicing frame, and limited block is connected on idler wheel height limit cylinder.The drive of idler wheel splicing jacking cylinder connects
Material block rises to cylinder range, and idler wheel height limit cylinder drives limited block to advance, and extend into below splicing block, and idler wheel connects
Expect splicing and limit that idler wheel is completed after jacking cylinder drives the decline of splicing block, splicing block to contact with limited block.
The rocker arm releases tension detection mechanism, and left side press fitting cylinder and right side including rolling pin two sides are applied with thrust are pressed
Cylinder is detected by pressure sensor by applying pressure respectively to the rolling pin two sides after riveting and applies pressure, is passed by displacement
Sensor detects the change in displacement of rolling pin, judges whether rolling pin riveting is qualified with change in displacement.
The rocker arm attaches together system, including rocker arm circulation conveying line, and rocker arm is arranged on rocker arm shaft circulation conveying line and is pressed into
Station and retaining ring circlip assembly station;The two sides of rocker arm shaft circulation conveying line are respectively arranged with intake rocker robot and exhaust is shaken
Arm robot is provided with rocker arm shaft positioning seat on rocker arm circulation conveying line;Intake rocker is provided at the rocker arm indentation station
Assemble docking mechanism, exhaust rocker arm assembling docking mechanism, rocker arm shaft lifting body and rocker arm shaft compression position-limit mechanism, intake rocker
Assembling docking mechanism and exhaust rocker arm assembling docking mechanism are oppositely arranged on inside and outside rocker arm shaft circulation conveying line, and air inlet is shaken
The front of arm assembling docking mechanism is provided with intake rocker position restriction tooling, and exhaust rocker arm assembles the front setting of docking mechanism
There is exhaust rocker arm position restriction tooling, rocker arm shaft lifting body is arranged in rocker arm shaft circulation conveying line to be assembled in intake rocker
Between docking mechanism and exhaust rocker arm assembling docking mechanism, the upper of rocker arm shaft lifting body is arranged in rocker arm shaft compression position-limit mechanism
Side;Intake rocker retaining ring circlip feed mechanism, exhaust rocker arm retaining ring circlip feeding are provided at the retaining ring circlip assembly station
Mechanism, intake rocker retaining ring snap spring pressing machine structure and exhaust rocker arm retaining ring snap spring pressing machine structure, the indentation of exhaust rocker arm retaining ring circlip
Mechanism and intake rocker retaining ring snap spring pressing machine structure are separately positioned on inside and outside rocker arm shaft circulation conveying line, intake rocker gear
The top of intake rocker retaining ring snap spring pressing machine structure is arranged in circle circlip feed mechanism, and exhaust rocker arm retaining ring circlip feed mechanism is set
It sets in the top of exhaust rocker arm retaining ring snap spring pressing machine structure, exhaust rocker arm retaining ring snap spring pressing machine structure and intake rocker retaining ring circlip
The front of pressing mechanism is mounted on the mating interface of Prepressing working axis.
The intake rocker assembling docking mechanism or exhaust rocker arm assemble docking mechanism, including pedestal, indentation cylinder and pressure
Head is provided with guide rail on pedestal, and indentation cylinder is mounted on the base, and pressure head is mounted on the guide rail of pedestal and connects with indentation cylinder
It connects.
The rocker arm shaft lifting body, including mounting base, jacking cylinder and jacking seat, jacking cylinder are mounted on mounting base
On, connection jacking seat in jacking cylinder.
The intake rocker retaining ring circlip feed mechanism or exhaust rocker arm retaining ring circlip feed mechanism, including bottom plate, stock column
Stock column on support frame, circlip, stock column, retaining ring feeding cylinder, the push plate of retaining ring feeding, the push plate of circlip feeding and circlip feeding on retaining ring
Cylinder, stock column support frame are vertically installed on bottom plate, and stock column hangs on stock column support frame top on stock column and retaining ring on circlip;Bottom
Plate has been sequentially arranged above material baffle and pressing plate, and two sheaf spaces are formed between bottom plate, material baffle and pressing plate;Retaining ring feeding push plate
It is arranged in the space between material baffle and pressing plate and is connect with retaining ring feeding cylinder, retaining ring feeding cylinder drives retaining ring feeding to push away
Plate moves back and forth the self-feeding for realizing retaining ring;Circlip feeding push plate be arranged in the space between bottom plate and material baffle and with card
The connection of spring feeding cylinder, circlip feeding cylinder drive the push plate of circlip feeding to move back and forth the self-feeding for realizing circlip;On retaining ring
Material cylinder and circlip feeding cylinder are installed in the side of bottom plate, and the other side of bottom plate is provided with Prepressing working axis, circlip and gear
Prepressing working axis is penetrated circlip and retaining ring by manipulator afterwards in place by circle feeding simultaneously.
The intake rocker retaining ring snap spring pressing machine structure or exhaust rocker arm retaining ring snap spring pressing machine structure, including pedestal, indentation
Cylinder and pressure head are provided with guide rail on pedestal, and indentation cylinder is mounted on the base, pressure head be mounted on the guide rail of pedestal and with pressure
Enter cylinder connection, the front end of pressure head is provided with the mating interface of Prepressing working axis.
The present invention realizes circlip and retaining ring self-feeding simultaneously and disposably penetrates circlip and retaining ring and tensioner circlip
Function, realize the primary assembly of idler wheel, rolling pin and rocker arm, realize intake rocker and exhaust rocker arm while being packed into rocker arm shaft
And both ends circlip and retaining ring are installed automatically, assembly efficiency is high, and precision is high.Reduce installation space, improves feeding efficiency, assembly
Efficiency and assembly precision.
The present invention can to rocker arm assemble during screw-driving torque, roller shaft riveting after launch force and displacement,
Left exhaust rocker arm attaches together the data storage that pressure value carries out examinations and will test, this is conducive to rocker arm subsequent quality and chases after
Track, failure problems investigation and processing quality are promoted.
Detailed description of the invention
Fig. 1 is the entirety and decomposition texture schematic diagram of existing automotive engine valves rocker arm.
Fig. 2 is the overall structure diagram of the full-automatic assembling line of inventive engine valve rocker.
Fig. 3 is the structural schematic diagram of rocker arm positioning seat.
Fig. 4 is the structural schematic diagram of nut feed mechanism in the present invention.
Fig. 5 is the structural schematic diagram of nut feed mechanism in the present invention.
Fig. 6 is the structural schematic diagram of bolt automatic feeding mechanism in the present invention.
Fig. 7 is the structural schematic diagram of screw guiding device in bolt automatic feeding mechanism.
Fig. 8 is the structural schematic diagram of rocker arm positioning mechanism in the present invention.
Fig. 9 is the structural schematic diagram of tightening mechanism in the present invention.
Figure 10 is the structural schematic diagram of idler wheel rolling pin docking loading mechanism in the present invention.
Figure 11 is the structural schematic diagram of rolling pin splicing positioning mechanism and rolling pin press-loading device in the present invention.
Figure 12 is the structural schematic diagram of idler wheel positioning push mechanism in the present invention.
Figure 13 is the structural schematic diagram of idler wheel material receiving mechanism in the present invention.
Figure 14 is the structural schematic diagram that rocker arm attaches together system in the present invention.
Figure 15 is the structural schematic diagram of rocker arm shaft positioning seat in the present invention.
Figure 16 is the structural schematic diagram of intake rocker position restriction tooling and exhaust rocker arm position restriction tooling in the present invention.
Figure 17 is the structural schematic diagram of intake rocker assembling docking mechanism and exhaust rocker arm assembling docking mechanism in the present invention.
Figure 18 is the structural schematic diagram of rocker arm shaft lifting body in the present invention.
Figure 19 is the knot of intake rocker retaining ring circlip feed mechanism and exhaust rocker arm retaining ring circlip feed mechanism in the present invention
Structure schematic diagram.
Figure 20 is the cross-sectional view of Figure 19.
Figure 21 is the knot of exhaust rocker arm retaining ring snap spring pressing machine structure and intake rocker retaining ring snap spring pressing machine structure in the present invention
Structure schematic diagram.
In figure: 01. left circlip, 02. left retaining ring, 03. intake rocker, 04. rocker arm shaft, 05. rocker shaft bed, 06. exhaust are shaken
Arm, 07. right retaining ring, 08. right circlip, 09. adjusting screw, 010. stop nut, 011. rolling pin, 012. idler wheel;
1. intake rocker feeding system, 2. exhaust rocker arm feeding systems, 3. rocker arm feeding robots, 4. exhaust rocker arms are reprocessed
Workpiece stores hopper, and 5. intake rockers reprocess workpiece storage hopper, 6. intake rocker nut feed mechanisms, 7. exhaust rocker arm nuts
Feed mechanism, 8. exhaust rocker arm screw feeding mechanisms, 9. intake rocker screw feeding mechanisms, 10. intake rocker nut Guiding machines
Structure, 11. intake rocker tightening machines, 12. exhaust rocker arm tightening machines, 13. exhaust rocker arm nut guiding mechanisms, the rolling of 14. exhaust rocker arms
Sell feed mechanism, 15. exhaust rocker arm idler wheel feed mechanisms, 16. exhaust rocker arm rolling pin pressing mechanisms, the rolling of 17. exhaust rocker arm idler wheels
Pin docking loading mechanism, 18. exhaust rocker arm riveting machines, 19. exhaust rocker arms release tension detection mechanism, 20. exhaust rocker arm carrying implements
Tool hand, 21. intake rocker idler wheel feed mechanisms, 22. intake rocker rolling pin feed mechanisms, 23. intake rocker rolling pin pressing mechanisms,
24. intake rocker idler wheel rolling pin docks loading mechanism, 25. intake rocker riveting machines, 26. intake rockers release tension detection mechanism,
27. intake rocker conveying robot, 28. circlip feeding pipelines, 29. retaining ring feeding pipelines, 30. attachment feeding robots,
31. exhaust rocker arm robot, 32. exhaust rocker arms assemble docking mechanism, and 33. exhaust rocker arms are done over again slot, 34. exhaust rocker arm circlips gear
Circle docking pressing mechanism, 35. rocker arm shaft circulation conveying lines, 36. pallets, 37. intake rocker robots, the assembling of 38. intake rockers
Docking mechanism, 39. intake rocker circlip retaining rings dock pressing mechanism, and 40. intake rockers are done over again slot, 41. intake rocker pipelines,
42. exhaust rocker arm pipeline, 43. intake rocker circlip stock shelfs, 44. intake rocker retaining ring stock shelfs, 45. exhaust rocker arm retaining rings
Stock shelf, 46. exhaust rocker arm circlip stock shelfs, 47. rocker arm shaft positioning seats, 48. rocker arm shaft compression position-limit mechanisms, 49. rocker arm shafts
Lifting body, 50. intake rocker retaining ring circlip feed mechanisms, 51. exhaust rocker arm retaining ring circlip feed mechanisms.
601. nut vibrating screens, 602. nut delivery pipes.
901. screw vibrating screens, 902. screw delivery pipes, 903. screw guiding devices, 904. brackets, 905. working bases,
906. screw entrances, the outlet of 907. screws, 908. pre- air cylinders.
1001. nut push cylinders, 1002. guide rails, 1003. nut positioning seats, 1004. pedestals, 1005. nuts position gas
Cylinder, 1006. limited blocks.
1101. rocker arm positioning cylinders, 1102. limit central axises, 1103. angular positioning pins, 1104. positioning seats, 1105. pins
Hole guide cylinder, 1106. Mobile bases;1107. connection frames, 1108. lifting seats, 1109. lifting cylinders, 1110. motors, 1111.
Screwdriver bit, 1112. tightening axles;
2301. press fitting framves, 2302. rolling pin are pressed into cylinder, 2303. rolling pin compression bars, 2304. guide holders;
2401. idler wheel positioning push mechanisms, 2402. rolling pin splicing positioning mechanisms, 2403. idler wheel material receiving mechanisms, 2404. shake
Arm positioning mechanism;
240101. pusher cylinders, flat-pushing piece of 240102. idler wheels, 240103. roller compression cylinders, 240104. roller compressions
Block, 240105. push seats, 240106. idler wheels are into slot.
240201. rolling pin positioning seats, 240202. rolling pin centralized positioning guide holders.
240301. idler wheel splicing jacking cylinders, 240302. splicing blocks, 240303. idler wheel height limit cylinders, 240304.
Limited block, 240305. splicing framves;
3801. pedestals, 3802. indentation cylinders, 3803. pressure heads;
3901. pedestals, 3902. indentation cylinders, 3903. pressure heads, 3904. guide rails, 3905. mating interfaces.
4901. mounting bases, 4902. jacking cylinders, 4903. jacking seats, 4904. guide rods;
5001. stock column support frames, stock column on 5002. circlips, stock column on 5003. retaining rings, 5004. circlip feeding briquettings,
5005. retaining ring feeding briquettings, 5006. circlips, 5007. retaining rings, 5008. retaining ring feeding cylinders, 5009. retaining ring feeding push plates,
5010. circlip feeding push plates, 5011. circlip feeding cylinders, 5012. Prepressing working axis, 5013. detection switch in place, 5014. is pre-
Press tooling shaft detection switch, 5015. taper bolts, 5016. bottom plates, 5017. pressing plates, 5018. material baffles.
Specific embodiment
The full-automatic assembly technology of engine rocker of the invention is as described below.
1. rocker arm feeding:
1. by slide unit feeding, placement positioning pallet on slide unit, the positioning support of intake rocker feeding to intake rocker slide unit
Disk, the location tray of exhaust rocker arm feeding to exhaust rocker arm slide unit;Location tray is equipped with workpiece, and whether there is or not testing agencies.
Intake rocker slide unit and exhaust rocker arm slide unit are respectively provided with two of parallel arrangement, and each slide unit places a positioning support
Continuous feeding is not shut down in disk, realization.
2. being sent rocker arm to robot work region by slide unit, robot automatically grabs rocker arm by setup program, and
The position and direction of rocker arm in automatic Memory location tray, are put by direction initialization to the location tray of subsequent work stations after crawl;
After the completion of the rocker arm assembly feeding in location tray on one slide unit, which retracts automatically, another slide unit into
Enter crawl position.
2. mounting and adjusting screw and loosening nut:
1. this station is transported to by the rocker arm of pipeline by location tray and thereon, it is afterwards that rocker arm is accurately fixed in place
Position;
2. adjusting screw and stop nut carry out reason material by vibrating screen, to adjusting screw and loosen nut one by one after reason material
It conveyed, be oriented to and positioned, set gradually adjusting screw 09, rocker arm 03, stop nut 010 from top to bottom, adjusting screw
09, the screw hole of rocker arm 03, the axis of stop nut 010 are consistent;
3. adjusting screw is screwed into place, ensure that screw rigging position meets the requirements by detection screw-down torque and angle;
4. after tightening in place, location tray and rocker arm enter next station;
3. idler wheel and rolling pin installation:
1. rocker arm is delivered to this station in location tray, rocker arm is accurately positioned afterwards in place;
2. idler wheel and rolling pin carry out reason material by vibrating screen, after reason material idler wheel and rolling pin is conveyed in place one by one respectively, made
Idler wheel, rolling pin are consistent with the central axis in rocker arm rolling pin hole;
3. rolling pin is pressed into rocker arm and idler wheel simultaneously;
4. detecting in place to idler wheel and rolling pin, alarm is issued when being not mounted to;
5. location tray and rocker arm are delivered to next station after detecting idler wheel and rolling pin assembly in place;
4. rocker arm rolling pin rivets
Rolling pin is riveted 1. location tray and rocker arm are placed on riveting machine;
It is detected 2. the rocker arm after rolling pin is riveted is sent to detection station;
5. the riveting detection of rocker arm rolling pin
1. detecting respectively by pressure sensor and displacement sensor and applying pressure and displacement variable, the pressure of detection is stored
Power and shift value (storage data can by date, shift inquired);
2. the change in displacement by detecting rolling pin judges by the pressure that the rolling pin two sides after riveting are applied with 7KN respectively
Whether rolling pin riveting is qualified: detecting qualified workpiece and is grabbed by robot to rocker arm loading rocker arm shaft station, detects unqualified workpiece
There is robot to grab to workpiece and reprocesses area;
Specific detection process is:
After rocker arm is packed into detecting tool, top limiting device is by workpiece;
Left side is pressed cylinder and applies pressure, and the variable quantity of displacement sensor is acquired when pressure reaches 7KN, is displaced <
0.2mm compression cylinder returns in situ;
Right side is pressed cylinder and applies pressure, and the variable quantity of displacement sensor is acquired when pressure reaches 7KN, is displaced <
0.2mm compression cylinder returns to original position when the pressure that presses reaches 7KN, acquires the variable quantity of displacement sensor, is displaced > 0.2mm,
Then the riveting of this workpiece rocker arm rolling pin is unqualified;
6. rocker arm is packed into rocker arm shaft
1. rocker shaft bed 05 respectively by robot feeding, is first packed into rocker arm shaft positioning seat by rocker arm shaft 04 and rocker shaft bed 05
47, then rocker arm shaft 04 is placed on rocker shaft bed 05, by positioning pin connection between rocker shaft bed 05 and rocker arm shaft positioning seat 47;
2. exhaust rocker arm 03 and intake rocker 06 to be individually placed to the two sides of rocker arm shaft 04, exhaust rocker arm 03 and air inlet are shaken
Arm 06 is pushed into rocker arm shaft simultaneously;
3. rocker arm is packed into detection and the positive and negative detection in rocker arm direction in place, after detecting push-in in place, rocker arm shaft positioning seat 47
Workpiece is sent to next station.
7. retaining ring and circlip press-loading
1. single retaining ring and circlip are delivered to upper discharge position respectively;
2. retaining ring and circlip are through on auxiliary mould axis by robot crawl auxiliary mould axis, realized by auxiliary mould axis
Retaining ring and circlip are once automatically loaded.
3. by the auxiliary mould axis of two sides retaining ring and circlip be pushed into the both ends of rocker arm shaft.
The present invention realizes the production line of the full-automatic assembly technology of above-mentioned engine valve rocker arm, as shown in Fig. 2, including successively
Rocker arm feeding system, rocker arm assembly sub-packaging system and the rocker arm of setting attach together system.Rocker arm feeding system includes what front and back was arranged
Intake rocker feeding system 1 and exhaust rocker arm feeding system 2, the knot of intake rocker feeding system 1 and exhaust rocker arm feeding system 2
Structure composition is the same.Rocker arm assembly sub-packaging system includes the intake rocker component sub-packaging system and exhaust rocker arm group that front and back is arranged
The structure composition of part sub-packaging system, intake rocker component sub-packaging system and exhaust rocker arm component sub-packaging system is the same.Rocker arm
Rocker arm feeding robot 3 is provided between feeding system and rocker arm assembly sub-packaging system, rocker arm assembly sub-packaging system and rocker arm close
Attachment feeding robot 30 is set between dress system.Rocker arm feeding robot 3 and rocker arm attach together conveying robot 30 and are all made of now
There is Unimate.The setting of rocker arm feeding robot 3 is shaken in intake rocker feeding system 1, exhaust rocker arm feeding system 2, air inlet
The centre of arm component sub-packaging system and exhaust rocker arm component sub-packaging system.Intake rocker feed mechanism 1 and exhaust rocker arm component point
Also settable intake rocker reprocesses workpiece storage hopper 5, exhaust rocker arm feed mechanism 2 and exhaust rocker arm component point between dress system
Also settable exhaust rocker arm reprocesses workpiece storage hopper 4 between dress system.Intake rocker feed mechanism 1, exhaust rocker arm feeder
Structure 2, intake rocker reprocess workpiece storage hopper 5, exhaust rocker arm reprocesses workpiece storage hopper 4, intake rocker component sub-packaging system
With exhaust rocker arm component sub-packaging system in the arm of rocker arm transfer robot 3 in one's power range.Above-mentioned production line further includes not
Qualified workpiece stores hopper, including exhaust rocker arm does over again slot 33 and intake rocker is done over again slot 40.
In entire assembling process, intake rocker 03 or exhaust rocker arm 06 are placed and are located in a location tray, should
For the structure of location tray as shown in figure 3, being provided with rocker arm locating slot in location tray, jackscrew is arranged in the side of locating slot.Rocker arm
It is placed in locating slot, there are rib limit in two sides, pass through the angular position of the fine-tuning rocker arm of jackscrew screw-in depth.Rocker arm is with positioning
Pallet is run on conveying mechanism (slide unit or pipeline), is carried to determining for subsequent processing by robot when reaching assembly station
On the pallet of position.
Intake rocker feeding system 1 and exhaust rocker arm feeding system 2 include the slide unit of two parallel arrangements, each slide unit
On be respectively provided with a pallet, two slide units are run in turn, after the completion of the rocker arm feeding in location tray on a slide unit, the cunning
Platform is retracted automatically, and another slide unit enters crawl position, and continuous feeding is not shut down in realization.By the way that rocker arm is manually placed on slide unit
In location tray.Rocker arm feeding robot 3 automatically grabs slide unit by setup program and conveys the rocker arm to come, and automatic Memory is fixed
The position and direction of rocker arm, the location tray being placed on intake rocker pipeline 41 or exhaust rocker arm pipeline 42 in the pallet of position
On.Intake rocker feed mechanism 1 and the circulation of exhaust rocker arm feed mechanism 2 carry out intake rocker 03 and 06 feeding of exhaust rocker arm.When
Do not have to carry out lacking material alarm when rocker arm in feeding pallet on slide unit, rocker arm crawl also will call the police when not in place.
Intake rocker component sub-packaging system is described in detail below.
Intake rocker component sub-packaging system, including intake rocker pipeline 41, intake rocker screw-nut charging apparatus and
Intake rocker idler wheel roller bearing assembles device.Intake rocker pipeline 41 uses the prior art, such as belt conveyor, roller conveyor
Deng.Station carries out screw spiral shell where intake rocker is delivered to intake rocker screw-nut charging apparatus by intake rocker pipeline 41
Female loading, station where being then delivered to intake rocker idler wheel roller bearing assembly device again carry out the assembly of idler wheel roller bearing.
Intake rocker screw-nut charging apparatus, as described in Figure 4, including intake rocker nut feed mechanism 6, intake rocker
Screw feeding mechanism 9, intake rocker nut guiding mechanism 10, screw guiding device 903 (referring to Fig. 6) and tightening machine 11.Air inlet
The outside of tightening machine 11, intake rocker nut feeding is arranged in rocker arm nut feed mechanism 6 and intake rocker screw feeding mechanism 9
Mechanism 6 is connect with intake rocker nut guiding mechanism 10.Feeding of the screw feeding mechanism 9 for realizing screw, nut feeder
Structure 6 is for realizing the feeding of nut, and screw and nut is respectively through screw guiding device 903 and the guidance of nut guiding mechanism 10 to spiral shell
Nail nut is packed into position, and nut is screwed on intake rocker 03 together with screw and requires position by tightening machine 11.
Intake rocker 03 is run with intake rocker pipeline 41 at the rocker arm positioning mechanism into tightening machine 11, is determined by rocker arm
Position mechanism positions intake rocker 03, then carries out screw-nut loading.
Nut feed mechanism 6 and guarantees that stop nut was being tightened for realizing the full-automatic feeding one by one of stop nut
Posture and angle immobilize in journey.The structure of nut feed mechanism 6 and nut guiding mechanism 10 is as shown in figure 5, nut feeding
Mechanism 6 includes nut vibrating screen 601 and nut delivery pipe 602, and nut guiding mechanism 10 includes pedestal 1004, nut push cylinder
1001, nut positioning seat 1003 and nut positioning cylinder 1005.Nut delivery pipe 602 is connected to the discharging of nut vibrating screen 601
Between mouth and pedestal 1004.Push guide rail 1002 is provided on pedestal 1004, nut push cylinder 1001 is mounted on pedestal 1004
On, nut positioning seat 1003 is mounted on push guide rail 1002 and connect with nut push cylinder 1001.Nut positioning cylinder
1005 are vertically installed on pedestal 1004, and limited block 1006 is connected on the piston rod of nut positioning cylinder 1005.Nut vibrating screen
601 are delivered to nut on nut positioning seat 1003 by nut delivery pipe 602 one by one, and nut positioning cylinder 1005 drives limit
Block 1006 jacks up in advance limits the angle position for loosening nut (the push front nut positioning cylinder of push cylinder 1001 afterwards in place
1005 fall into place), guarantee that stop nut posture and angle in rundown process immobilize, nut push cylinder 1001 drives
Nut on nut positioning seat 1003 is moved to the lower section of rocker arm screw hole, in position to be tightened.
As shown in fig. 6, screw feeding mechanism 9 includes screw vibrating screen 901 and screw delivery pipe 902, screw vibrating screen 901
Discharge port connect with screw guiding device 903 by screw delivery pipe 902.As shown in fig. 7, screw guiding mechanism 903 is installed
On bracket 904.Screw guiding device 903 includes working base 905 and pre- air cylinder 908, and pre- air cylinder 908 is arranged in working base
905 upper end, the lower end of working base 905 are adjusting screw outlet 907, and the outer of working base 905 is arranged in adjusting screw entrance 906
Side, the lower section in pre- air cylinder 908.Adjusting screw vibrating screen 901 by adjusting screw by adjusting screw delivery pipe 902 one by one
It is delivered to screw guiding device 903, is dropped down onto working base 905 by adjusting screw entrance 906, starts pre- air cylinder 908, will adjust
Screw is pushed into the top of rocker arm screw hole and precompressed, in position to be tightened.The mechanism by can guarantee adjusting screw one by one on
Material, and pass through the guiding and precompressed of screw guiding device 903, it is ensured that in rundown process the top movable cap of adjusting screw with
Threaded rod is constantly on same axis, and can smoothly screw in automobile rocker.
Tightening machine 11 includes rocker arm positioning mechanism and tightening mechanism, and rocker arm positioning mechanism is connected on tightening mechanism.Rocker arm
The structure of positioning mechanism is as shown in figure 8, including positioning seat 1104, rocker arm positioning cylinder 1101, limit central axis 1102, angularly determining
Position pin 1103 and pin hole guide cylinder 1105.Rocker arm positioning cylinder 1101 and pin hole guide cylinder 1105 are horizontally arranged at positioning
On seat 1104, pin hole guide cylinder 1105 uses in 3 position-5 way and lets out valve control.It limits central axis 1102 and passes through Mobile base 1106
It is connect with the piston rod of rocker arm positioning cylinder 1101, guide rod is set on Mobile base 1106.Angular positioning pin 1103 is connected to pin
On the piston rod of hole guide cylinder 1105.Limit central axis 1102 is used to be inserted into the intermediate macropore of intake rocker 03.Angular positioning
Pin 1103 is for being inserted into the rolling pin hole of rocker arm 03.Rocker arm positioning cylinder 1101 drives limit central axis 1102 to penetrate in rocker arm 03
And it contacts and compresses 03 side of rocker arm.Then pin hole guide cylinder 1105, which stretches out, drives angular positioning pin 1103 to stretch out, and passes through rocker arm
Realize angular positioning in 03 rolling pin hole.Limit central axis 1102 and angular positioning pin 1103 are shaken by two pin one side positioning mode guarantees
The position of arm 03.Tightening mechanism is as shown in figure 8, include connection frame 1107, lifting seat 1108, lifting cylinder 1109 and tightening tool
(electric screw driver).Connection frame 1107 is connected to the lower part of positioning seat 1104 in rocker arm positioning mechanism, is arranged on connection frame 1107
There is riser guide, lifting cylinder 1109 is mounted on connection frame 1107, and lifting seat 1108 is mounted on the riser guide of connection frame
And connect with lifting cylinder 1109, electric screw driver is mounted on lifting seat 1108.
Tightening tool uses existing electric screwdriver structure, including motor 1100, installs tightening axle 1112 on motor 1100,
Screwdriver bit 1111 is inserted in the inner hole of 1112 front end of tightening axle, and compressed spring is set in the inner hole of tightening axle front end.Screwdriver bit 1111 can
Mobile and compressed spring, stretches out under the promotion of spring in 1112 inner hole of tightening axle.Lifting cylinder 1109 drives lifting seat
1108 and tightening tool (tightening screwdriver bit 1111) from bottom to top pass through nut 010 and rocker arm 03, and with 09 bottom pair of adjusting screw
It connects, control tightening tool rotates set angle in setting torque, to screw in again after driving adjusting screw 09 to screw in rocker arm anti-
Loose nut 010.It adjusting screw 09, rocker arm 06, stop nut 010 and tightens screwdriver bit 1111 and from top to bottom sets gradually, and in
Axis keeps concentric.Adjusting screw bottom is interior hexagonal structure, and screwdriver bit 1111 protrudes into screw bottom and drives screw rotation, gradually revolves
Enter rocker arm and nut, configure elastic compression spring inside tightening axle 1112, protruding into screwdriver bit 1111 and will be pressed down with screw is twisted
After being tightened to position, lifting cylinder 403 declines, and compressed spring resets.
Intake rocker is packed into after screw and nut and is delivered to intake rocker idler wheel roller bearing dress by intake rocker pipeline 41
With the idler wheel roller bearing assembly for carrying out the other end at device.
Intake rocker idler wheel roller bearing assembles device, including intake rocker idler wheel rolling pin docks loading mechanism 24, intake rocker
Conveying robot 27 and intake rocker riveting machine 25.Intake rocker conveying robot 27 is arranged in 24 He of idler wheel rolling pin loading mechanism
Between intake rocker riveting machine 25.As shown in figure 9, intake rocker idler wheel rolling pin loading mechanism includes intake rocker idler wheel feeder
Structure 21, intake rocker rolling pin feed mechanism 22, rolling pin splicing positioning mechanism 2402, idler wheel positioning push mechanism 2401, idler wheel connect
Expect mechanism 2403, rocker arm positioning mechanism 2404 and intake rocker rolling pin pressing mechanism 23.Intake rocker rolling pin feed mechanism 22
Discharge port is docked with the rolling pin positioning seat 240201 in rolling pin splicing positioning mechanism 2402 (referring to Figure 11).On intake rocker idler wheel
The discharge port of material mechanism 21 is docked into slot 240106 (referring to Figure 12) with the idler wheel in idler wheel positioning push mechanism 2401.Idler wheel is fixed
Position delivery device 2401 and about 2403 idler wheel material receiving mechanism are oppositely arranged, rolling pin splicing positioning mechanism 2402 and rocker arm localization machine
It is oppositely arranged before and after structure 2404, the rear side of rolling pin splicing positioning mechanism 2402 is arranged in intake rocker rolling pin pressing mechanism 23.Into
Rolling pin and idler wheel are delivered to holding position by gas rocker-arm roller feed mechanism 21, intake rocker rolling pin feed mechanism 22 one by one.Rolling
Pin joint material positioning mechanism 2402 guarantees the axis horizontal before rolling pin press fitting.Idler wheel positioning push mechanism 2401 and idler wheel material receiving mechanism
2403 coordinated movements of various economic factors guarantee the arrival one by one of idler wheel safety and nondestructive to holding position, and axial location and rocker arm rolling pin hole center are accurately fixed
Position.Guarantee that automobile rocker assembles the accurate unique of front position by rocker arm positioning mechanism 2404 and rocker arm location tray.By with
Upper mechanism makes the assembly center axis of idler wheel, rolling pin and rocker arm consistent, will finally by intake rocker rolling pin pressing mechanism 23
Rolling pin penetrates rocker arm and idler wheel simultaneously.
Intake rocker idler wheel feed mechanism 21 and intake rocker rolling pin feed mechanism 22 are all made of vibrating screen, are existing skill
Art.The structure for the rocker arm positioning mechanism in tightening machine 11 that rocker arm positioning mechanism 2404 and Fig. 7 are provided be it is the same, it is no longer superfluous
It states.
The structure of rolling pin splicing positioning mechanism 2402 and intake rocker rolling pin pressing mechanism 23 is as shown in figure 11, and the two is all provided with
It sets on press fitting frame 2301, rolling pin splicing positioning mechanism 2402 is located at the front of intake rocker rolling pin pressing mechanism 23.Rolling pin connects
Expect that positioning mechanism 2402 includes V-type rolling pin positioning seat 240201 and rolling pin centralized positioning guide holder 240202, the two is installed in
It is pressed on frame 2301, rolling pin centralized positioning guide holder 240202 is placed in the front of V-type rolling pin positioning seat 240201.Intake rocker rolling
Selling pressing mechanism 23 includes press fitting frame 2301, rolling pin indentation cylinder 2302, rolling pin compression bar 2303 and guide holder 2304, rolling pin indentation
Cylinder 2302 and guide holder 2304 are installed on press fitting frame 2301, before guide holder 2304 is placed in rolling pin indentation cylinder 2302
Side, rolling pin compression bar 2303 are sleeved in guide holder 2304 and connect with the piston rod of rolling pin indentation cylinder 2302.Rolling pin is pressed into gas
Cylinder 2302 drives rolling pin compression bar 2303 by guide holder 2304, will pass through intake rocker rolling pin feed mechanism 22 and has placed in advance
Rolling pin on V-type rolling pin positioning seat 240201 passes through rolling pin centralized positioning guide holder 240202 and is pressed into intake rocker 03,
Realize the primary assembly of idler wheel, rolling pin and rocker arm.
The structure of idler wheel positioning push mechanism 2401 is as shown in figure 12, including push seat 240105, pusher cylinder 240101,
Flat-pushing piece 240102, roller compression cylinder 240103 and roller compression block 240104.Push seat 240105 on be provided with idler wheel into
Slot 240106, pusher cylinder 240101 are horizontally arranged on push seat 240105, and flat-pushing piece 240102 is in idler wheel into slot
240106 lower section is simultaneously connect with the piston rod of pusher cylinder 240101, and idler wheel limiting slot is had in flat-pushing piece 240102.Idler wheel
Compression cylinder 240103 is vertically installed on push seat 240105, and roller compression block 240104 is in flat-pushing piece 240102 of front side
And it is connect with the piston rod of roller compression cylinder 240103.Idler wheel 012 is conveyed by idler wheel feed mechanism 21, by push seat
Idler wheel on 240105 is fallen into the idler wheel limiting slot in flat-pushing piece 240102 into slot 240106, when the arrival of idler wheel material receiving mechanism connects
When discharge position, pusher cylinder 240101, which is advanced, drives the idler wheel fallen into flat-pushing piece of 240102 limiting slots of idler wheel to advance, and idler wheel is
It falls into the V-type splicing block 240302 in idler wheel material receiving mechanism (referring to Figure 13), then roller compression cylinder 240103 drives rolling
240104 pinch rollers of compact heap are taken turns, and idler wheel is pushed until lower part rigging position etc. is to be assembled.
The structure of idler wheel material receiving mechanism 2403 is as shown in figure 13, including splicing frame 240305, idler wheel splicing jacking cylinder
240301, splicing block 240302, idler wheel height limit cylinder 240303 and limited block 240304, idler wheel splicing jacking cylinder
On 240301 vertically-mounted splicing framves 240305, splicing block 240302 is connected to the piston rod of idler wheel splicing jacking cylinder 240301
On, idler wheel height limit cylinder 240303 is horizontally arranged on splicing frame 240305, and limited block 240304 is connected to idler wheel height
On the piston rod of limiting cylinder 240303.Idler wheel splicing jacking cylinder 240301 drives V-type splicing block 240302 to rise to cylinder
Range, idler wheel height limit cylinder 240303 drive limited block 240304 to advance, extend under V-type splicing block 240302
Side, idler wheel splicing jacking cylinder 240301 drive splicing block 240302 to decline, and splicing block 240302 is contacted with limited block 240304
The splicing and limit of idler wheel are completed afterwards.
When intake rocker 03 reaches 2404 position of rocker arm positioning mechanism, by rocker arm positioning mechanism 2404 (with tightening machine
Rocker arm positioning mechanism in 11 is the same)) positioned that (detailed process is referring to front to rocker arm in tightening machine 11 to intake rocker 03
The narration of positioning mechanism).After the angular positioning pin 1103 (referring to Fig. 7) of rocker arm positioning mechanism 2404 passes through rocker arm and idler wheel in advance
Cooperate with rolling pin centralized positioning guide holder 240202, guarantees the central axis of idler wheel, rolling pin and intake rocker in assembling process
Unanimously, intake rocker and rocker arm are penetrated after rolling pin being passed through rolling pin centralized positioning guide holder 240202 by rolling pin pressing mechanism 23
Idler wheel, while the angular positioning pin 1103 of rocker arm positioning mechanism 2404 being extruded.Angular positioning pin 1103 is in rolling pin process of press in
It is middle to be retreated with the indentation of rolling pin, realize the lasting guiding during press fitting.
The intake rocker for penetrating idler wheel and rolling pin and its location tray are transported to air inlet by intake rocker conveying robot 27
Rolling pin riveting is carried out on rocker arm riveting machine 25, and intake rocker is carried to by intake rocker conveying robot 27 after the completion of riveting and is released
It is detected at tension detection mechanism 26.It includes the left side pressure that rolling pin two sides are applied with thrust that intake rocker, which releases tension detection mechanism 26,
Dress cylinder and right side press fitting cylinder are examined by the way that the rolling pin two sides after riveting are applied with the pressure of 7KN respectively by pressure sensor
It surveys and applies pressure, the change in displacement of rolling pin is detected by displacement sensor, judge whether rolling pin riveting is qualified with change in displacement: inspection
It surveys qualified workpiece and is grabbed by robot to rocker arm and be packed into rocker arm shaft station, detect unqualified workpiece and grabbed by robot to workpiece and returned
Repair area.The underproof exhaust rocker arm of launch force detection is placed on exhaust rocker arm by exhaust rocker arm robot 31 and does over again in slot 33.
The underproof intake rocker of launch force detection is placed on intake rocker by intake rocker robot 37 and does over again in slot 40.
Correspondingly, exhaust rocker arm component sub-packaging system includes exhaust rocker arm pipeline 42, the loading of exhaust rocker arm screw-nut
Device and exhaust rocker arm idler wheel roller bearing assemble device.Exhaust rocker arm screw-nut charging apparatus includes exhaust rocker arm nut feeder
Structure 7, exhaust rocker arm screw feeding mechanism 8, exhaust rocker arm nut guiding mechanism 13, exhaust rocker arm screw guiding mechanism and exhaust are shaken
Arm tightening machine 12.The part structurally and functionally corresponding with intake rocker component sub-packaging system of these parts be it is identical,
It repeats no more.
It includes exhaust rocker arm idler wheel feed mechanism 15, exhaust rocker arm roller shaft feeding that exhaust rocker arm idler wheel roller bearing, which assembles device,
Mechanism 14, exhaust rocker arm idler wheel roller bearing dock loading mechanism 17, exhaust rocker arm rolling pin pressing mechanism 16, exhaust rocker arm handling machinery
Hand 20, exhaust rocker arm riveting machine 18 and exhaust rocker arm release tension detection mechanism 19.It is structurally and functionally shaken with air inlet these parts
The corresponding part of arm idler wheel roller bearing assembly device be it is identical, repeat no more.
The above assembly qualified intake rocker component and exhaust rocker arm component are sent to rocker arm by intake rocker robot and are attached together
System is assemblied on rocker arm shaft simultaneously.
System is attached together to rocker arm below to be described in detail.
Rocker arm attaches together structure such as Figure 14 of system, including rocker arm circulation conveying line 35, sets on rocker arm circulation conveying line 35
Set rocker arm indentation station and retaining ring circlip assembly station.Rocker arm circulation conveying line 35 uses the circulation conveying line of existing structure, real
Circulation material conveying during existing rocker arm assembling.The two sides of rocker arm shaft circulation conveying line 35 are respectively arranged with intake rocker robot 37
With exhaust rocker arm robot 31, for grabbing intake rocker component and exhaust rocker arm component.It is arranged on rocker arm circulation conveying line 35
There is rocker arm shaft positioning seat 47.The structure of rocker arm shaft positioning seat 47 is as shown in figure 15.Rocker arm shaft 04 and rocker shaft bed 05 are respectively by machine
Rocker arm pedestal 05 is packed on rocker arm shaft positioning seat 47 by device people's feeding, intake rocker robot 37, and exhaust rocker arm robot 31 will
Rocker arm shaft 04 is placed on rocker arm pedestal 05, by positioning pin connection between rocker shaft bed 05 and rocker arm shaft positioning seat 47.Rocker arm shaft is fixed
Position seat 47 is placed on rocker arm circulation conveying line 35, and is run with rocker arm shaft circulation conveying line 35.
It is provided with intake rocker assembling docking mechanism 38 at rocker arm indentation station, exhaust rocker arm assembling docking mechanism 32, shakes
Arm axle lifting body 49 and rocker arm shaft compression position-limit mechanism 48, intake rocker assemble docking mechanism 38, exhaust rocker arm assembling docking
Mechanism 32 is oppositely arranged on inside and outside rocker arm shaft circulation conveying line 35.Intake rocker assembles the front setting of docking mechanism 38
There is intake rocker position restriction tooling, the front of exhaust rocker arm assembling docking mechanism 32 is provided with exhaust rocker arm position restriction work
Dress, intake rocker position restriction tooling and exhaust rocker arm position restriction tooling use identical structure, and as shown in figure 16, air inlet is shaken
Arm assembles the front end of the pedestal 3801 of docking mechanism 38, for placing intake rocker or exhaust rocker arm and positioning to it.It shakes
Arm axle lifting body 49 is arranged in rocker arm circulation conveying line 35 in intake rocker assembling docking mechanism 38 and exhaust rocker arm group
It fills between docking mechanism 32.Rocker arm shaft compression position-limit mechanism 48 is frame structure, and the branch of rocker arm shaft circulation conveying line 35 is arranged in
On frame, the lifting heights of rocker arm shaft are limited when rocker arm shaft lifting body 49, which jacks rocker arm shaft, to be jacked up, so that rocker arm shaft
The mounting hole axis of axis and intake rocker and exhaust rocker arm is contour.
Intake rocker assembles docking mechanism 38 and exhaust rocker arm assembling docking mechanism 32 uses identical structure, such as Figure 17 institute
Show, including pedestal 3801, indentation cylinder 3802 and pressure head 3803, guide rail is provided on pedestal 3801, and indentation cylinder 3802 is installed
On pedestal 3801, pressure head 3803 is mounted on the guide rail of pedestal 3801, and is connect with the piston rod of indentation cylinder 3802.Indentation
Cylinder 3802 is moved with dynamic head 3803 along guide rail, will be placed on the intake rocker 03 in intake rocker position restriction tooling or row
Exhaust rocker arm 06 in gas rocker arm position restriction tooling is pressed into rocker arm shaft 04.
The structure of rocker arm shaft lifting body 49 is as shown in figure 18, including mounting base 4901, jacking cylinder 4902 and jacking seat
4903.Mounting base 4901 is connect with the bracket of rocker arm circulation conveying line 35.Jacking cylinder 4902 is vertically installed at mounting base 4901
On, connection jacking seat 4903 on the piston rod of jacking cylinder 4902 jacks and is provided with guide rod 4904 on seat 4903.Work as rocker arm shaft
04 when on rocker arm shaft positioning seat 47 with above the operation of rocker arm circulation conveying line 35 to jacking seat 4903, and jacking cylinder 4902 opens
It is dynamic, rocker arm shaft positioning seat 47 and rocker arm shaft 04 are risen at the same time by jacking seat 4903, and pass through rocker arm shaft compression position-limit mechanism
48 limits.
Docking mechanism 38 and exhaust are assembled after rocker arm shaft lifting body 49 jacks up rocker arm shaft 04, then through intake rocker
Rocker arm assembles the both ends that intake rocker 03 and exhaust rocker arm 06 are pressed into rocker arm shaft 04 by docking mechanism 32 respectively.Rocker arm shaft jack
49 return of structure, the rocker arm shaft 04 with intake rocker 03 and exhaust rocker arm 06 with rocker arm shaft positioning seat 47 fall in rocker arm shaft circulation it is defeated
In line sending 35, then it is delivered to retaining ring circlip assembly station.
Intake rocker retaining ring circlip feed mechanism 50 is provided at retaining ring circlip assembly station, on exhaust rocker arm retaining ring circlip
Expect mechanism 51, intake rocker retaining ring snap spring pressing machine structure 39 and exhaust rocker arm retaining ring snap spring pressing machine structure 34.Exhaust rocker arm retaining ring
Snap spring pressing machine structure 34 and intake rocker retaining ring snap spring pressing machine structure 39 are separately positioned on inside and outside the two of rocker arm circulation conveying line 35
Side.The top of intake rocker retaining ring snap spring pressing machine structure 39, exhaust rocker arm is arranged in intake rocker retaining ring circlip feed mechanism 50
The top of exhaust rocker arm retaining ring snap spring pressing machine structure 34 is arranged in retaining ring circlip feed mechanism 51.The indentation of exhaust rocker arm retaining ring circlip
The front of mechanism 34 and intake rocker retaining ring snap spring pressing machine structure 39 is mounted on the mating interface 3905 of Prepressing working axis 5012
(referring to fig. 2 1).39 side of intake rocker circlip retaining ring pressing mechanism is provided with intake rocker circlip stock shelf 43 and intake rocker
Retaining ring stock shelf 44.The side of exhaust rocker arm circlip retaining ring pressing mechanism 34 is provided with exhaust rocker arm retaining ring stock shelf 45 and exhaust
Rocker arm circlip stock shelf 46.
As intake rocker retaining ring circlip feed mechanism 50 with the structure of exhaust rocker arm retaining ring circlip feed mechanism 51 is,
As shown in Figures 19 and 20, including bottom plate 5016, stock column support frame 5001, stock column 5002 on circlip, stock column 5003, retaining ring on retaining ring
Feeding cylinder 5008, retaining ring feeding push plate 5009, circlip feeding push plate 5010 and circlip feeding cylinder 5011.Stock column support frame
5001 are vertically installed on bottom plate 5016, and the top of stock column support frame 5001 is equipped on circlip stock column on stock column 5002 and retaining ring
5003 quick-replaceable position-limit mechanism facilitates the quick fetching of stock column 5003 on circlip feeding column 5002 and retaining ring.This is quickly more
Changing position-limit mechanism is two installation taper bolts 5015, is correspondingly provided on stock column 5003 on stock column 5002 or retaining ring on circlip
Location hole corresponding with taper bolt 5015.Only stock column 5003 on stock column 5002 on circlip or retaining ring need to be directed at positioning pin when installation
5015 general directions, pressing downwards can Fast Installation positioning.Being lifted up can be by stock column 5002 on circlip or retaining ring feeding
Column 5003 is quickly extracted out to add circlip or retaining ring.Stock column 5002 is cylindrical on circlip, outer diameter be slightly larger than with circlip internal diameter,
One end is provided with block, and stock column 5002 is set in a quick-replaceable position-limit mechanism on 5001 top of stock column support frame on circlip
And it is hung over by block.Stock column 5003 is as the structure of stock column 5002 on circlip on retaining ring, outer diameter be slightly larger than in retaining ring
Diameter is hung in another quick-replaceable position-limit mechanism on 5001 top of stock column support frame.It is provided on stock column 5002 on circlip
Circlip feeding briquetting 5004, circlip feeding briquetting 5004 guarantee circlip 5006 for being pressed in circlip 5006, by gravity
Whereabouts feed supplement one by one after feeding.Retaining ring feeding briquetting 5005, retaining ring feeding briquetting are provided on stock column 5003 on same retaining ring
5005 for being pressed in retaining ring 5007, guarantees the whereabouts feed supplement one by one after 5007 feeding of retaining ring by gravity.
As shown in figure 20, bottom plate 5016 has been sequentially arranged above material baffle 5018 and pressing plate 5017, bottom plate 5016, separated material
Two sheaf spaces are formed between plate 5018 and pressing plate 5017.The setting of retaining ring feeding push plate 5009 material baffle 5016 and pressing plate 5017 it
Between space in, and connect with retaining ring feeding cylinder 5008, retaining ring feeding cylinder 5008 drives retaining ring feeding push plate 5009 reciprocal
Movement, to realize the self-feeding of retaining ring 5007.The setting of circlip feeding push plate 5010 bottom plate 5016 and material baffle 5018 it
Between space in, and connect with circlip feeding cylinder 5011, circlip feeding cylinder 5011 drives circlip feeding push plate 5010 reciprocal
Movement, to realize the self-feeding of circlip 5006.Retaining ring feeding cylinder 5008 and circlip feeding cylinder 5011 are installed in bottom
The side of plate 5016.The upper surface spacing of the bottom end of stock column 5002 and bottom plate 5016 is slightly larger than the thickness of circlip, retaining ring on circlip
The upper surface spacing of the bottom plate 5016 of the bottom end and material baffle 5018 of upper stock column 5003 is slightly larger than the thickness of retaining ring.Bottom plate 5016
The other side is provided with Prepressing working axis 5012, and the periphery of Prepressing working axis 5012 is provided with the inspection in place being mounted on bottom plate 5016
Survey switch 5013 and Prepressing working shaft detection switch 5014.Prepressing working shaft detection switch 5014 is for detecting Prepressing working axis
In place whether 5012, in place detection switch 5013 detect circlip 5006 and retaining ring 5007 whether feeding in place.Circlip 5006 and gear
5007 feedings are enclosed to pass through manipulator for Prepressing working axis 5012 afterwards in place while penetrating circlip 5006 and retaining ring 5007.
The course of work of above-mentioned retaining ring circlip feed mechanism 50 is as described below.
Circlip is conveyed by circlip feeding pipeline 28, and retaining ring is conveyed by retaining ring feeding pipeline 29, circlip and circlip
Conveying robot 30 is attached together by rocker arm to be placed on the pallet 36 on rocker arm shaft circulation conveying line 35, is transported to and is worn material station.It is logical
It crosses on the artificial first stock column 5002 on circlip and retaining ring and is set on upper circlip feeding briquetting 5004 and retaining ring on stock column 5003
Expect briquetting 5005.Circlip 5006 is sleeved on one by one on circlip on stock column 5002 again, retaining ring 5007 is sleeved on gear one by one
On circle on stock column 5003.Then stock column 5003 on stock column 5002 on circlip and retaining ring is hung upside down in intake rocker circlip stock shelf 43
On intake rocker retaining ring stock shelf 44, pass through stock column on stock column 5002 on the crawl circlip of intake rocker robot 37 and retaining ring
5003, and hang upside down on stock column support frame 5001.Most next retaining ring 5007 is fallen on material baffle 5018, most next circlip
5006 fall on bottom plate 5016.Start retaining ring feeding cylinder 5008 and circlip feeding cylinder 5011, makes retaining ring feeding push plate 5009
Push circlip 5006 and retaining ring 5007 mobile to 5012 position of Prepressing working axis with circlip feeding push plate 5010, circlip 5006 and gear
Circle 5007 is in coaxial state afterwards in place, realizes self-feeding.Circlip feeding briquetting 5004 and retaining ring feeding briquetting 5005 pass through
Gravity guarantees the whereabouts feed supplement one by one after circlip 5006 and 5007 feeding of retaining ring.Circlip 5006 and 5007 feeding of retaining ring are in place
Afterwards, by detection switch 5013 in place judge to detect circlip 5006 and retaining ring 5007 whether feeding in place.Circlip 5006 and retaining ring
5007 feedings in place after, pass through manipulator grab Prepressing working axis 5012, Prepressing working shaft detection switch 5014 detection precompressed work
After filling axis 5012 in place, 5012 top of Prepressing working axis is penetrated circlip 5006 and retaining ring 5007 simultaneously by manipulator, by precompressed work
It fills axis 5012 to push in place, tensioner circlip 5006.
Intake rocker retaining ring snap spring pressing machine structure 39 and exhaust rocker arm retaining ring snap spring pressing machine structure 34 use same structure,
As shown in figure 21, including pedestal 3901, indentation cylinder 3902 and pressure head 3903, it is provided with guide rail 3904 on pedestal 3901, be pressed into
Cylinder 3902 is mounted on pedestal 3901, and pressure head 3903 is mounted on the guide rail 3904 of pedestal 3901, and with indentation cylinder 3902
Piston rod connection.The front end of pressure head 3903 is provided with the mating interface 3905 of Prepressing working axis 5012.It is pressed into 3902 band of cylinder
Dynamic head 3903 is moved along guide rail 3904, and mating interface 3905 is directed at Prepressing working axis 5012, the entrance pair of Prepressing working axis 5012
Connection interface 3905, circlip 5006 and retaining ring 5007 on Prepressing working axis 5012 are pressed into rocker arm shaft 04.
It is pressed into station in rocker arm, intake rocker 03 is placed in by intake rocker position restriction by intake rocker robot 37
In tooling, exhaust rocker arm is placed in exhaust rocker arm position restriction tooling by exhaust rocker arm robot 31, guarantees rocker arm dress
Center before matching.Rocker arm shaft is delivered to rocker arm shaft jack by rocker arm shaft positioning seat 47 by rocker arm shaft circulation conveying line 35
Between structure 49 and rocker arm shaft compression position-limit mechanism 48.Rocker arm shaft lifting body 49 entirely jacks up rocker arm shaft positioning seat 47, and will
Rocker arm shaft is pressed on rocker arm shaft compression position-limit mechanism 48, to guarantee the accurate of automobile rocker assembling front arm axis center position
With it is unique.Finally, intake rocker assembling docking mechanism 38 and exhaust rocker arm assembling docking mechanism 32 shake intake rocker and exhaust
Arm is pressed on rocker arm shaft simultaneously.After rocker arm is assembled on rocker arm shaft, carrying out rocker arm loading, detection and rocker arm direction are positive and negative in place
Detection is delivered to retaining ring circlip assembly station by rocker arm shaft circulation conveying line 35 after detecting push-in in place.
In retaining ring circlip assembly station, intake rocker retaining ring circlip feed mechanism 50 is in advance by the rocker arm retaining ring of intake rocker
Circlip automatic charging finishes, and penetrates on the Prepressing working axis 5012 of intake rocker.Equally, exhaust rocker arm retaining ring circlip feeder
Structure 51 in advance finishes the rocker arm retaining ring circlip automatic charging of exhaust rocker arm, and penetrates on the Prepressing working axis of exhaust rocker arm.Into
Gas rocker arm retaining ring snap spring pressing machine structure 39 and exhaust rocker arm retaining ring snap spring pressing machine structure 34 are respectively by the retaining ring on Prepressing working axis
It extrudes, is assembled on rocker arm shaft from Prepressing working axis with circlip.
So far, engine valve rocker arm automatic assembling is completed.
Claims (20)
1. a kind of full-automatic assembly technology of engine valve rocker arm, characterized in that the following steps are included:
(1) rocker arm feeding:
1. rocker arm passes through slide unit feeding, placement positioning pallet on slide unit, the positioning support of intake rocker feeding to intake rocker slide unit
Disk, the location tray of exhaust rocker arm feeding to exhaust rocker arm slide unit;
2. being sent rocker arm to robot work region by slide unit, robot automatically grabs rocker arm by setup program, and automatic
The position and direction for remembering rocker arm in location tray, are put by direction initialization to the location tray of subsequent work stations after crawl;
(2) mounting and adjusting screw and loosen nut:
1. being transported to this station by the rocker arm of pipeline by location tray and thereon, rocker arm is accurately positioned afterwards in place;
2. adjusting screw and stop nut carry out reason material by vibrating screen, to adjusting screw and loosens nut after reason material and carry out one by one
Conveying, guiding and positioning, set gradually adjusting screw, rocker arm, stop nut from top to bottom, stop nut is in rundown process
Posture and angle immobilize;
3. adjusting screw is screwed into place, ensure that screw rigging position meets the requirements by detection screw-down torque and angle;
4. after tightening in place, location tray and rocker arm enter next station;
(3) idler wheel and rolling pin installation:
1. rocker arm is delivered to this station in location tray, rocker arm is accurately positioned afterwards in place;
2. idler wheel and rolling pin carry out reason material by vibrating screen, idler wheel and rolling pin are conveyed in place one by one respectively after reason material, make idler wheel,
Rolling pin is consistent with the central axis in rocker arm rolling pin hole;
3. rolling pin is pressed into rocker arm and idler wheel simultaneously;
4. detecting in place to idler wheel and rolling pin, alarm is issued when being not mounted to;
5. location tray and rocker arm are delivered to next station after detecting idler wheel and rolling pin assembly in place;
(4) rocker arm rolling pin rivets:
Rolling pin is riveted 1. location tray and rocker arm are placed on riveting machine;
It is detected 2. the rocker arm after rolling pin is riveted is sent to detection station;
(5) rocker arm rolling pin riveting detection:
1. application pressure and displacement variable detects by pressure sensor and displacement sensor respectively, store detection pressure and
Shift value;
2. the change in displacement by detecting rolling pin judges that rolling pin riveting is by applying pressure respectively to the rolling pin two sides after riveting
No qualification: it detects qualified workpiece and is grabbed by robot to rocker arm loading rocker arm shaft station;
(6) rocker arm is packed into rocker arm shaft:
1. rocker shaft bed is first packed into rocker arm shaft positioning seat respectively by robot feeding by rocker arm shaft and rocker shaft bed, then by rocker arm
Axis is placed on rocker shaft bed, by positioning pin connection between rocker shaft bed and rocker arm shaft positioning seat;
2. exhaust rocker arm and intake rocker to be individually placed to the two sides of rocker arm shaft, exhaust rocker arm and intake rocker are pushed into simultaneously and shaken
Arm axle;
3. rocker arm is packed into detection and the positive and negative detection in rocker arm direction in place, after detecting push-in in place, rocker arm shaft positioning seat is by workpiece
It send to next station.
(7) retaining ring and circlip press-loading:
1. single retaining ring and circlip are delivered to upper discharge position respectively;
2. retaining ring and circlip are through on auxiliary mould axis by robot crawl auxiliary mould axis, retaining ring is realized by auxiliary mould axis
It is once automatically loaded with circlip.
3. by the auxiliary mould axis of two sides retaining ring and circlip be pushed into the both ends of rocker arm shaft.
2. a kind of full-automatic assembling line of engine valve rocker arm for realizing technique described in claim 1, characterized in that including
Rocker arm feeding system, rocker arm assembly sub-packaging system and the rocker arm set gradually attaches together system;Rocker arm feeding system and rocker arm assembly
Rocker arm feeding robot is provided between sub-packaging system, rocker arm assembly sub-packaging system and rocker arm attach together to be arranged on attachment between system
Expect robot;Rocker arm feeding system include include the intake rocker feeding system and exhaust rocker arm feeding system being set side by side;It shakes
Arm component sub-packaging system includes the intake rocker component sub-packaging system being set side by side and exhaust rocker arm component sub-packaging system.
3. the full-automatic assembling line of engine valve rocker arm according to claim 2, characterized in that rocker arm feeding system
System or exhaust rocker arm feeding system, the slide unit being arranged in parallel including two are respectively provided with one on each slide unit and hold determining for rocker arm
Position pallet.
4. the full-automatic assembling line of engine valve rocker arm according to claim 2, characterized in that the intake rocker group
Part sub-packaging system or exhaust rocker arm component sub-packaging system, including rocker arm pipeline are provided with location tray, edge on rocker arm pipeline
Rocker arm pipeline is arranged rocker arm screw-nut and is packed into station and rocker-arm roller roller bearing assembly station, and rocker arm screw-nut is packed into station
Rocker arm screw-nut charging apparatus and rocker-arm roller roller bearing assembly device is respectively set with rocker-arm roller roller bearing assembly station.
5. the full-automatic assembling line of engine valve rocker arm according to claim 4, characterized in that the screw-nut dress
Enter device, including nut feed mechanism, screw feeding mechanism, nut guiding mechanism, screw guiding device and tightening machine;On nut
The outside of tightening machine is arranged in material mechanism and screw feeding mechanism, and nut feed mechanism is connect with nut guiding mechanism, the spiral shell
Nail feed mechanism is connect with screw guiding device.
6. the full-automatic assembling line of engine valve rocker arm according to claim 5, characterized in that the nut feeder
Structure includes nut vibrating screen and nut delivery pipe, and nut delivery pipe is connected to the discharge port and nut guiding device of nut vibrating screen
Between.
7. the full-automatic assembling line of engine valve rocker arm according to claim 5, characterized in that the nut Guiding machine
Structure includes pedestal, nut push cylinder, nut positioning seat and positioning cylinder, and nut push cylinder is horizontally arranged on pedestal, spiral shell
Female positioning seat is connect with nut push cylinder, and nut positioning cylinder is vertically installed on pedestal, and limit is connected on nut positioning cylinder
Position block.
8. the full-automatic assembling line of engine valve rocker arm according to claim 5, characterized in that the Screw feeding machine
Structure includes screw vibrating screen and screw delivery pipe, and screw delivery pipe is connected to the discharge port and screw guiding device of screw vibrating screen
Between.
9. the full-automatic assembling line of engine valve rocker arm according to claim 5, characterized in that the screw guiding dress
It sets including working base and pre- air cylinder, the top of working base is arranged in pre- air cylinder, and the lower end of working base is adjusting screw outlet,
The outside of working base is arranged in adjusting screw entrance, the lower section in pre- air cylinder.
10. the full-automatic assembling line of engine valve rocker arm according to claim 5, characterized in that the tightening machine packet
Rocker arm positioning mechanism and tightening mechanism are included, rocker arm positioning mechanism is connected on tightening mechanism;Rocker arm positioning mechanism include positioning seat,
Rocker arm positioning cylinder, limit central axis, angular positioning pin and pin hole guide cylinder, rocker arm positioning cylinder and pin hole guide cylinder are equal
It is mounted on positioning seat, limit central axis is connect with rocker arm positioning cylinder, and angular positioning pin is connect with pin hole guide cylinder;It tightens
Mechanism includes connection frame, lifting seat, lifting cylinder and tightening tool, and connection frame is connected in rocker arm positioning mechanism on positioning seat,
Riser guide is provided on connection frame, lifting cylinder is mounted on connection frame, and lifting seat is mounted on the riser guide of connection frame
And connect with lifting cylinder, tightening tool is mounted on lifting seat.
11. the full-automatic assembling line of engine valve rocker arm according to claim 5, characterized in that the tightening tool
Including motor, tightening axle and screwdriver bit, tightening axle is installed, screwdriver bit is inserted into the inner hole of tightening axle front end, before tightening axle on motor
Compressed spring is set in the inner hole at end.
12. the full-automatic assembling line of engine valve rocker arm according to claim 4, characterized in that the rocker-arm roller
Roller bearing assembles device, including idler wheel rolling pin docking loading mechanism, conveying robot and riveting machine, conveying robot are arranged in idler wheel
Between rolling pin loading mechanism and riveting machine;The idler wheel rolling pin loading mechanism includes idler wheel feed mechanism, rolling pin feed mechanism, rolling
Pin joint material positioning mechanism, idler wheel positioning push mechanism, idler wheel material receiving mechanism, rocker arm positioning mechanism and rolling pin pressing mechanism, rolling pin
The discharge port of feed mechanism is docked with rolling pin splicing positioning mechanism, the discharge port and idler wheel positioning push mechanism of idler wheel feed mechanism
Docking, idler wheel positioning push mechanism and idler wheel material receiving mechanism are oppositely arranged up and down, rolling pin splicing positioning mechanism and rocker arm localization machine
It is oppositely arranged before and after structure, the rear of rolling pin splicing positioning mechanism is arranged in rolling pin pressing mechanism.
13. the full-automatic assembling line of engine valve rocker arm according to claim 12, characterized in that the rolling pin splicing
Positioning mechanism includes rolling pin positioning seat and rolling pin centralized positioning guide holder, and the two is installed in the press fitting frame of rolling pin pressing mechanism
On, rolling pin centralized positioning guide holder is placed in the front of rolling pin positioning seat;The rolling pin pressing mechanism includes press fitting frame, rolling pin indentation
Cylinder, rolling pin compression bar and guide holder, rolling pin indentation cylinder and guide holder are installed on press fitting frame, and guide holder is placed in rolling pin indentation
The front of cylinder, rolling pin compression bar are sleeved in guide holder and connect with rolling pin indentation cylinder.
14. the full-automatic assembling line of engine valve rocker arm according to claim 12, characterized in that the idler wheel positioning
Delivery device, including push seat, pusher cylinder, flat-pushing piece, roller compression cylinder and roller compression block, push and are provided with rolling on seat
It takes turns into slot, pusher cylinder is mounted on push seat, and flat-pushing piece connect into the lower section of slot and with pusher cylinder, flat-pushing piece in idler wheel
In have idler wheel limiting slot, roller compression cylinder be mounted on push seat on, roller compression block be in flat-pushing piece front side and with rolling
Take turns compression cylinder connection.
15. the full-automatic assembling line of engine valve rocker arm according to claim 12, characterized in that the idler wheel splicing
Mechanism, including splicing frame, idler wheel splicing jacking cylinder, splicing block, idler wheel height limit cylinder and limited block, idler wheel splicing jacking
Cylinder is installed on splicing frame, and splicing block is connected in idler wheel splicing jacking cylinder, and idler wheel height limit cylinder is mounted on splicing frame
On, limited block is connected on idler wheel height limit cylinder.
16. the full-automatic assembling line of engine valve rocker arm according to claim 2, characterized in that the rocker arm attaches together
System, including rocker arm circulation conveying line are arranged rocker arm on rocker arm shaft circulation conveying line and are pressed into station and retaining ring circlip assembler
Position;The two sides of rocker arm shaft circulation conveying line are respectively arranged with intake rocker robot and exhaust rocker arm robot, and rocker arm circulation is defeated
Rocker arm shaft positioning seat is provided in line sending;Intake rocker assembling docking mechanism is provided at the rocker arm indentation station, exhaust is shaken
Arm assembles docking mechanism, rocker arm shaft lifting body and rocker arm shaft compression position-limit mechanism, and intake rocker assembles docking mechanism and exhaust
Rocker arm assembling docking mechanism is oppositely arranged on inside and outside rocker arm shaft circulation conveying line, before intake rocker assembles docking mechanism
Portion is provided with intake rocker position restriction tooling, and the front of exhaust rocker arm assembling docking mechanism is provided with exhaust rocker arm position restriction
Tooling, rocker arm shaft lifting body are arranged in rocker arm shaft circulation conveying line in intake rocker assembling docking mechanism and exhaust rocker arm
It assembles between docking mechanism, the top of rocker arm shaft lifting body is arranged in rocker arm shaft compression position-limit mechanism;The retaining ring circlip dress
With being provided with intake rocker retaining ring circlip feed mechanism, exhaust rocker arm retaining ring circlip feed mechanism, intake rocker retaining ring at station
Snap spring pressing machine structure and exhaust rocker arm retaining ring snap spring pressing machine structure, exhaust rocker arm retaining ring snap spring pressing machine structure and intake rocker retaining ring
Snap spring pressing machine structure is separately positioned on inside and outside rocker arm shaft circulation conveying line, the setting of intake rocker retaining ring circlip feed mechanism
In the top of intake rocker retaining ring snap spring pressing machine structure, exhaust rocker arm retaining ring circlip feed mechanism is arranged in exhaust rocker arm retaining ring card
Pacify the front of the top of spring pressing mechanism, exhaust rocker arm retaining ring snap spring pressing machine structure and intake rocker retaining ring snap spring pressing machine structure
Mating interface equipped with Prepressing working axis.
17. the 6 full-automatic assembling line of engine valve rocker arm according to claim 1, characterized in that the intake rocker
It assembles docking mechanism or exhaust rocker arm assembles docking mechanism, including pedestal, indentation cylinder and pressure head, be provided with guide rail on pedestal,
Indentation cylinder is mounted on the base, and pressure head is mounted on the guide rail of pedestal and connect with indentation cylinder.
18. the 6 full-automatic assembling line of engine valve rocker arm according to claim 1, characterized in that the rocker arm shaft top
Mechanism is risen, including mounting base, jacking cylinder and jacking seat, jacking cylinder are mounted in mounting base, and jacking is connected in jacking cylinder
Seat.
19. the 6 full-automatic assembling line of engine valve rocker arm according to claim 1, characterized in that the intake rocker
Retaining ring circlip feed mechanism or exhaust rocker arm retaining ring circlip feed mechanism, including stock column, gear on bottom plate, stock column support frame, circlip
Stock column, retaining ring feeding cylinder, the push plate of retaining ring feeding, the push plate of circlip feeding and circlip feeding cylinder, stock column support frame are vertical on circle
It is mounted on bottom plate, stock column hangs on stock column support frame top on stock column and retaining ring on circlip;Bottom plate has been sequentially arranged above
Material baffle and pressing plate form two sheaf spaces between bottom plate, material baffle and pressing plate;Retaining ring feeding push plate is arranged in material baffle and pressing plate
Between space in and connect with retaining ring feeding cylinder, retaining ring feeding cylinder drives the push plate of retaining ring feeding to move back and forth and realizes retaining ring
Self-feeding;Circlip feeding push plate is arranged in the space between bottom plate and material baffle and connect with circlip feeding cylinder, card
Spring feeding cylinder drives the push plate of circlip feeding to move back and forth the self-feeding for realizing circlip;Retaining ring feeding cylinder and circlip feeding gas
Cylinder is installed in the side of bottom plate, and the other side of bottom plate is provided with Prepressing working axis, and circlip and retaining ring feeding pass through machine afterwards in place
Prepressing working axis is penetrated circlip and retaining ring by tool hand simultaneously.
20. the 6 full-automatic assembling line of engine valve rocker arm according to claim 1, characterized in that the intake rocker
Retaining ring snap spring pressing machine structure or exhaust rocker arm retaining ring snap spring pressing machine structure, including pedestal, indentation cylinder and pressure head are arranged on pedestal
There is guide rail, indentation cylinder is mounted on the base, and pressure head is mounted on the guide rail of pedestal and connect with indentation cylinder, the front end of pressure head
It is provided with the mating interface of Prepressing working axis.
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CN201811315820.4A CN109128822B (en) | 2018-11-06 | 2018-11-06 | Full-automatic assembly process and production line for rocker arm valve of engine |
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CN201811315820.4A CN109128822B (en) | 2018-11-06 | 2018-11-06 | Full-automatic assembly process and production line for rocker arm valve of engine |
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CN110091173A (en) * | 2019-05-31 | 2019-08-06 | 上海华特企业集团股份有限公司 | A kind of armrest skeleton assembly device |
CN110802381A (en) * | 2019-10-18 | 2020-02-18 | 江苏金陵智造研究院有限公司 | Automatic assembly production line for fluency strips and operation method thereof |
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CN111855099A (en) * | 2020-06-22 | 2020-10-30 | 东风汽车零部件(集团)有限公司襄阳粉末冶金分公司 | Automatic detection device for permeability of oil hole of rocker arm of engine |
CN112108869A (en) * | 2020-09-08 | 2020-12-22 | 江苏省相城中等专业学校 | Automatic clamp spring assembling equipment |
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CN113560882A (en) * | 2021-08-09 | 2021-10-29 | 苏州迈智诺智能装备科技有限公司 | Automatic assembling mechanism and assembling method for engine accessories for aerospace |
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