CN112439657B - System and method for quickly and accurately spraying freeze-dried powder on surface of oatmeal - Google Patents

System and method for quickly and accurately spraying freeze-dried powder on surface of oatmeal Download PDF

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Publication number
CN112439657B
CN112439657B CN202011285139.7A CN202011285139A CN112439657B CN 112439657 B CN112439657 B CN 112439657B CN 202011285139 A CN202011285139 A CN 202011285139A CN 112439657 B CN112439657 B CN 112439657B
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oatmeal
powder
spraying
charging barrel
overturning
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CN112439657A (en
Inventor
何亚溪
吴海涛
夏强
华碧君
董豫承
叶艳红
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Hangzhou Satiety Food Co ltd
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Hangzhou Satiety Food Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/04Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/06Storage, supply or control of the application of particulate material; Recovery of excess particulate material

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  • Cereal-Derived Products (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The invention relates to the field of food processing, in particular to a system for quickly and accurately spraying freeze-dried powder on the surface of oatmeal, which comprises a feeding system, a turning system and a powder spraying system, wherein the feeding system is connected with the turning system; wherein: the feeding system comprises a charging barrel for containing oatmeal, and the charging barrel is connected with a lifting machine pipeline; the overturning system comprises an overturning seat and an overturning charging barrel rotationally connected with the overturning seat, and the overturning seat is also provided with an axial rotating motor and a longitudinal rotating motor which are used for controlling the overturning charging barrel to axially overturn and vertically overturn; the powder spraying system comprises a homogeneous mixing tank, the homogeneous mixing tank is externally connected with a powder pump, and the powder pump is provided with a powder spraying pipe through pipeline connection. The invention overcomes the defect of poor spraying uniformity of oatmeal in the surface powder spraying process in the prior art, and has the advantages that seasoning powder can be uniformly sprayed on all surfaces of the oatmeal, and the quick and accurate powder spraying effect is realized.

Description

System and method for quickly and accurately spraying freeze-dried powder on surface of oatmeal
Technical Field
The invention relates to the field of food processing, in particular to a system and a method for quickly and accurately spraying freeze-dried powder on the surface of oatmeal.
Background
Oats are gramineous herbaceous plants, have a long planting history in China, and have a cultivation history for three thousand years. It has special physiological function in human body after being eaten, and can promote the reproduction of beneficial bacteria in intestinal tract and normal peristalsis of intestinal tract, and prevent intestinal canceration. In addition, the health food has the functions of preventing the absorption of cholesterol by human bodies and reducing cholesterol, and is health food for reducing blood sugar, blood fat, relaxing bowels, losing weight and the like.
Oatmeal is a food processed by using oat or wheat as a raw material, and once is the first breakfast cereal food produced industrially. The "flake" designation for oatmeal refers to a cereal product from the group consisting of cooked, ground and dried grains, typically in milk and juice, or directly eaten dry.
The existing oatmeal is rich in variety, and usually has varieties such as pure oat, fruit oat, coffee oat, matcha oat and the like, wherein for example, coffee oat, matcha oat and the like are usually sprayed with a layer of coffee powder or matcha powder on the surface of the oatmeal uniformly, so that the oatmeal has the coffee or matcha flavor. However, in the prior art, when the flavor powder is sprayed on the surface of the oatmeal, the phenomenon of uneven spraying usually occurs, so that part of the oatmeal surface has too much flavor powder, and part of the oatmeal is too little, so that the taste is not uniform, and the taste of the oatmeal is influenced.
Disclosure of Invention
The invention provides a system and a method for quickly and accurately spraying freeze-dried powder on the surface of oatmeal, aiming at overcoming the defect of poor spraying uniformity of the oatmeal in the surface powder spraying process in the prior art.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a system for quickly and accurately spraying freeze-dried powder on the surface of oatmeal comprises a feeding system, a turning system and a powder spraying system;
wherein: the feeding system comprises a charging barrel for containing oatmeal, and the charging barrel is connected with a lifting machine pipeline;
the overturning system comprises an overturning seat and an overturning charging barrel rotationally connected with the overturning seat, and the overturning seat is also provided with an axial rotating motor and a longitudinal rotating motor which are used for controlling the overturning charging barrel to axially overturn and vertically overturn;
the powder spraying system comprises a homogeneous mixing tank, the homogeneous mixing tank is externally connected with a powder pump, and the powder pump is provided with a powder spraying pipe through pipeline connection.
Preferably, the cross section of the turnover charging barrel is in a regular polygon shape, one end of the turnover charging barrel is provided with an opening, the other end of the turnover charging barrel is provided with a rotating shaft, and the rotating shaft is rotatably connected with the turnover seat.
Preferably, the inner wall of the turnover charging barrel is provided with a plurality of block-shaped bulges.
Preferably, the cross section of the turnover barrel is in a regular hexagon shape.
Preferably, the powder spraying system further comprises a support, a horizontal telescopic rod is arranged below the support, and the front end of the horizontal telescopic rod is fixedly connected with the tail end of the material spraying pipe, so that the material spraying pipe can stretch back and forth in the operation process.
Preferably, a plurality of material spraying holes are uniformly distributed at the bottom of the front end of the material spraying pipe, and the hole diameters of the material spraying holes are sequentially reduced from the front end to the tail end of the material spraying pipe.
A method for quickly and accurately spraying freeze-dried powder on the surface of oatmeal is based on the system for quickly and accurately spraying freeze-dried powder on the surface of oatmeal, and specifically comprises the following steps:
(1) preparing powder: weighing the raw materials according to different tastes, and then placing the raw materials into a homogenizing mixing tank to be homogenized into a uniform paste;
(2) feeding: conveying the oatmeal in the charging barrel to a turnover charging barrel through a lifting machine;
(3) turning over for powder spraying: the overturning charging barrel is adjusted to form a certain included angle with the horizontal plane through the longitudinal rotating motor, then the spraying pipe enters from the opening of the overturning charging barrel, the axial rotating motor is started to axially overturn the overturning charging barrel, and meanwhile, the powder pump is started to spray the pasty raw material on the surface of the oatmeal.
Preferably, the angle formed between the overturning charging barrel and the horizontal plane is 30-60 degrees.
Therefore, the invention has the following beneficial effects:
(1) the system for quickly and accurately spraying the freeze-dried powder on the surface of the oatmeal comprises a powder spraying system which has a homogenizing function and can homogenize various powder raw materials and other ingredients into a stable paste mixture, and then the paste mixture can be sprayed out through a material spraying pipe through a powder pump so as to be attached to the oatmeal. In order to keep the uniform powder adhesion on the surface of the oatmeal, the invention is also provided with the turnover system which has the functions of turning over up and down and turning over around the axial direction of the turnover charging barrel, so that the oatmeal in the turnover charging barrel can be turned over simultaneously in the turnover process, all surfaces of the oatmeal can be uniformly sprayed with seasoning powder, and the quick and accurate powder spraying effect is achieved.
(2) The turnover charging barrel is set to be in the shape of the regular polygon in cross section, and the reason is that the oatmeal can slide along the inner wall of the roller in the rolling process of the common round roller, so that the effect of earning and turning the oatmeal cannot be achieved.
(3) In order to ensure that the oatmeal is overturned more violently along with the movement of the overturning charging barrel, the inner wall of the overturning charging barrel is provided with the block-shaped bulge which can collide the oatmeal in the overturning charging barrel when the overturning charging barrel moves, so that the overturning is more effective.
(4) The material spraying pipe can stretch back and forth so as to adjust the front position and the rear position at any time, so that the spraying is more uniform in the powder spraying process, and the material spraying pipe can be conveniently stored after the powder spraying is finished.
(5) The upset in-process oatmeal of upset feed cylinder can pile up in upset feed cylinder bottom for the volume that is close to its oatmeal of upset feed cylinder bottom more is more, if adopt the material hole of spouting of aperture homogeneous, its oatmeal of spouting the material in-process can't guarantee the feed cylinder bottom and keep away from the oatmeal of feed cylinder bottom and spout the homogeneity of material. Therefore, the material spraying holes on the surface of the material spraying pipe are specially designed, and the aperture of the front end of the material spraying pipe is larger than that of the rear end of the material spraying pipe, so that the powder sprayed on the surface of the oatmeal at each part in the overturning charging barrel can always keep a uniform effect.
Drawings
FIG. 1 is a schematic diagram of one mechanism of the present invention.
FIG. 2 is a schematic sectional view of the homomixer according to the present invention.
Fig. 3 is a schematic structural diagram of a material spraying hole on the material spraying pipe.
Wherein: the device comprises a feeding system 1, a charging barrel 11, a lifting machine 12, a turnover system 2, a turnover seat 21, a turnover charging barrel 22, an axial rotating motor 23, a longitudinal rotating motor 24, an opening 25, a rotating shaft 26, a block-shaped bulge 27, a powder spraying system 3, a homogenizing and mixing tank 31, a powder pump 32, a material spraying pipe 33, a support 34, a horizontal lifting and contracting rod 35 and a material spraying hole 36.
Detailed Description
The invention is further described with reference to the drawings and the specific embodiments. Those skilled in the art will be able to implement the invention based on these teachings. Moreover, the embodiments of the present invention described in the following description are generally only some embodiments of the present invention, and not all embodiments. Therefore, all other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any creative effort shall fall within the protection scope of the present invention.
Examples
As shown in figures 1-3, a system for quickly and accurately spraying freeze-dried powder on the surface of oatmeal comprises a feeding system 1, a turning system 2 and a powder spraying system 3.
Wherein: the loading system 1 comprises a barrel 11 for holding cereal, which is in line with a lift 12.
The turnover system 2 comprises a turnover seat 21 and a turnover charging barrel 22 which is rotatably connected with the turnover seat 21, the cross section of the turnover charging barrel 22 is in a regular hexagon shape, so that the inner wall of the oatmeal can be tightly attached to the flat surface of the turnover charging barrel, and when the oatmeal is close to the edge of the inner wall of the turnover charging barrel, the effect of turnover can be achieved on the oatmeal, and the powder can be sprayed on the surface of the oatmeal more uniformly. The inner wall of the turnover charging barrel 22 is provided with a plurality of block-shaped bulges 27, so that the cornmeal in the turnover charging barrel can be collided when moving, and the cornmeal can be overturned more violently along with the movement of the turnover charging barrel.
One end of the turning material cylinder 22 is provided with an opening 25, the other end is provided with a rotating shaft 26, the rotating shaft 26 is rotatably connected with the turning seat 21, and the turning seat 21 is also provided with an axial rotating motor 23 and a longitudinal rotating motor 24 which are used for controlling the turning material cylinder 22 to turn axially and turn up and down.
The powder spraying system 3 comprises a homogeneous mixing tank 31, the homogeneous mixing tank 31 is externally connected with a powder pump 32, and the powder pump 32 is provided with a powder spraying pipe 33 through pipeline connection.
The powder spraying system 3 further comprises a support 34, a horizontal lifting and shrinking rod 35 is arranged below the support 34, and the front end of the horizontal lifting and shrinking rod 35 is fixedly connected with the tail end of the material spraying pipe 33, so that the material spraying pipe 33 can stretch back and forth in the operation process.
Spout material pipe 33 front end bottom evenly distributed and have a plurality of spouts material hole 36, but the upset in-process oatmeal of upset feed cylinder can pile up in upset feed cylinder bottom for it is more that the volume of its oatmeal is close to upset feed cylinder bottom more, if adopt the material hole of spouting of aperture homogeneous, it can't guarantee the oatmeal of feed cylinder bottom and keep away from the uniformity of spouting the material with the oatmeal of feed cylinder bottom at spouting the material in-process. Therefore, the material spraying holes on the surface of the material spraying pipe are specially designed, and the hole diameters of the material spraying holes 36 are sequentially reduced from the front end to the tail end of the material spraying pipe 33, so that the powder sprayed on the surfaces of the oatmeal at all parts in the overturning charging barrel is always uniform.
A method for quickly and accurately spraying freeze-dried powder on the surface of oatmeal is based on the system for quickly and accurately spraying freeze-dried powder on the surface of oatmeal, and specifically comprises the following steps:
1, preparing powder: weighing the raw materials according to different tastes, and then placing the raw materials into a homogenizing and mixing tank 31 to be homogenized into a uniform paste;
2, feeding: the oatmeal in the barrel 11 is transferred to the turnover barrel 22 by the lifter 12;
3, overturning powder spraying: the overturning charging barrel 22 is adjusted through the longitudinal rotating motor 24, so that an included angle of 30-60 degrees is formed between the opening 25 and the horizontal plane upwards, then the spraying pipe 33 enters from the opening 25 of the overturning charging barrel 22, the axial rotating motor 23 is started to axially overturn the overturning charging barrel 22, and meanwhile the powder pump 32 is started to spray the pasty raw material on the surface of the oatmeal.

Claims (6)

1. A system for quickly and accurately spraying freeze-dried powder on the surface of oatmeal is characterized by comprising a feeding system (1), a turning system (2) and a powder spraying system (3);
wherein: the feeding system (1) comprises a charging barrel (11) for containing oatmeal, and the charging barrel is connected with a lifting machine (12) through a pipeline;
the overturning system (2) comprises an overturning seat (21) and an overturning charging barrel (22) rotationally connected with the overturning seat (21), and the overturning seat (21) is also provided with an axial rotating motor (23) and a longitudinal rotating motor (24) which are used for controlling the overturning charging barrel (22) to overturn axially and overturn up and down;
the powder spraying system (3) comprises a homogeneous mixing tank (31), the homogeneous mixing tank (31) is externally connected with a powder pump (32), and the powder pump (32) is provided with a powder spraying pipe (33) through a pipeline in a connecting way; the cross section of the turnover charging barrel (22) is in a regular polygon shape, one end of the turnover charging barrel is provided with an opening (25), the other end of the turnover charging barrel is provided with a rotating shaft (26), and the rotating shaft (26) is rotatably connected with the turnover seat (21); a plurality of material spraying holes (36) are uniformly distributed at the bottom of the front end of the material spraying pipe (33), and the hole diameters of the material spraying holes (36) are sequentially reduced from the front end to the tail end of the material spraying pipe (33).
2. The system for rapidly and accurately spraying freeze-dried powder on the surface of oatmeal as claimed in claim 1, wherein the inner wall of the turnover barrel (22) is provided with a plurality of block-shaped protrusions (27).
3. The system for rapidly and accurately spraying freeze-dried powder on the surface of oatmeal as claimed in claim 2, wherein the cross section of the turnover cylinder (22) is regular hexagon.
4. The system for quickly and accurately spraying freeze-dried powder on the surface of oatmeal as claimed in claim 1, wherein the powder spraying system (3) further comprises a support (34), a horizontal telescopic rod (35) is arranged below the support (34), and the front end of the horizontal telescopic rod (35) is fixedly connected with the tail end of the material spraying pipe (33), so that the material spraying pipe (33) can be stretched back and forth in the operation process.
5. A method for quickly and accurately spraying freeze-dried powder on the surface of oatmeal, which is characterized in that the method is based on the system for quickly and accurately spraying freeze-dried powder on the surface of oatmeal, which comprises the following steps:
(1) preparing powder: weighing the raw materials according to different tastes, and then placing all the raw materials into a homogenizing and mixing tank (31) to be homogenized into a uniform paste;
(2) feeding: transferring the oatmeal in the barrel (11) to an inverting barrel (22) by a hoist (12);
(3) turning over for powder spraying: the overturning charging barrel (22) is adjusted to form a certain included angle with the horizontal plane through a longitudinal rotating motor (24), then a spraying pipe (33) enters from an opening (25) of the overturning charging barrel (22), an axial rotating motor (23) is started to axially overturn the overturning charging barrel (22), and meanwhile, a powder pump (32) is started to spray the pasty raw material on the surface of the oatmeal.
6. The method for rapidly and accurately spraying the freeze-dried powder on the surface of the oatmeal according to claim 5, wherein an angle formed between the overturning charging barrel (22) and a horizontal plane is 30-60 degrees.
CN202011285139.7A 2020-11-17 2020-11-17 System and method for quickly and accurately spraying freeze-dried powder on surface of oatmeal Active CN112439657B (en)

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