CN204469994U - Drum-type flush coater - Google Patents
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- CN204469994U CN204469994U CN201520047234.1U CN201520047234U CN204469994U CN 204469994 U CN204469994 U CN 204469994U CN 201520047234 U CN201520047234 U CN 201520047234U CN 204469994 U CN204469994 U CN 204469994U
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- 238000005507 spraying Methods 0.000 claims abstract description 43
- 238000000576 coating method Methods 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 239000007921 spray Substances 0.000 claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000007664 blowing Methods 0.000 claims description 3
- 238000013016 damping Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 244000309464 bull Species 0.000 claims 1
- 239000003973 paint Substances 0.000 abstract description 14
- 239000002904 solvent Substances 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 239000000049 pigment Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000010981 drying operation Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
本实用新型适用于喷涂设备技术领域,提供了一种滚筒式喷涂机,包括料桶、与料桶连通的喷枪、可旋转的内筒以及用于加热内筒的加热装置,内筒呈中空状,并且设置有涂料入口。本实用新型的滚筒式喷涂机设置有可旋转的中空内筒以及加热装置,内筒在旋转的同时也被加热;被喷涂的产品放置于内筒内,并且内筒被加热、并且不断被翻动,喷枪将涂料喷入内筒后被加热溶解,并粘附在产品上。因此本实用新型的喷涂机可以应用先进的溶剂制备涂料,能大幅度地增加了单次喷涂所粘附在产品上的涂料厚度,从而简化了工序、节省了时间以及人工,降低了生产成本以及提高了生产效率。
The utility model is suitable for the technical field of spraying equipment, and provides a drum type spraying machine, comprising a material barrel, a spray gun connected with the material barrel, a rotatable inner cylinder and a heating device for heating the inner cylinder, the inner cylinder is hollow , and is provided with paint inlet. The drum type spraying machine of the utility model is provided with a rotatable hollow inner cylinder and a heating device, and the inner cylinder is heated while rotating; the product to be sprayed is placed in the inner cylinder, and the inner cylinder is heated and constantly turned over , the spray gun sprays the paint into the inner cylinder and is heated to dissolve and adhere to the product. Therefore, the spraying machine of the present invention can use advanced solvents to prepare coatings, which can greatly increase the thickness of the coatings adhered to the product by a single spraying, thereby simplifying the process, saving time and labor, reducing production costs and Increased production efficiency.
Description
技术领域technical field
本实用新型属于喷涂设备技术领域,尤其涉及一种滚筒式喷涂机。The utility model belongs to the technical field of spraying equipment, in particular to a drum type spraying machine.
背景技术Background technique
市场上很多电子配件或产品,例如电磁铁,需要在表面喷涂一层一定厚度的涂料,以达到防腐、防生锈、耐磨或绝缘等目的。涂料的材料主要包括环氧树脂、颜料以及溶剂,其中,颜料为固态的颗粒状物体,所以需要溶剂才能溶解,并粘附在产品的表面上。目前,利于国内的溶剂配制而成的涂料每次喷在产品上都很薄,不能满足产品的防腐、防生锈、耐磨或绝缘的要求,因此,需要将涂料烘干后,进行重复多次的喷涂以及烘干操作。因此,工序多、需花费大量的时间以及人工,不利于降低生产成本以及提高生产效率。Many electronic accessories or products on the market, such as electromagnets, need to be sprayed with a certain thickness of paint on the surface to achieve anti-corrosion, anti-rust, wear-resistant or insulation purposes. The paint materials mainly include epoxy resin, pigments and solvents. The pigments are solid granular objects, so they need solvents to dissolve and adhere to the surface of the product. At present, the coatings formulated with domestic solvents are very thin every time they are sprayed on the product, which cannot meet the requirements of anti-corrosion, anti-rust, wear-resistant or insulation of the product. Therefore, it is necessary to dry the coating and repeat it many times. Secondary spraying and drying operations. Therefore, there are many processes, and a large amount of time and labor are required, which is not conducive to reducing production costs and improving production efficiency.
针对上以问题,现在引进了国外先进的溶剂,使用该溶剂可使每次喷涂完后,粘附在产品上的涂料更厚,因此能明显地减少喷涂以及烘干的操作次数,从而达到节省时间以及人工的目的。但是,该溶剂与现有国内的溶剂不同,其需要加热才能使固态的颜料溶解,为此需要将溶剂加热。当然,可以将涂料的所以材料配制好后,统一加热成可以直接喷涂的涂料,然后再喷在涂料上,但是,这样有一个很大的缺点,即因特殊情况或工人休息需要暂停喷涂工作时,涂料会冷却,并凝固在管道内,从而对设备产生严重的危害。In view of the above problems, we have introduced foreign advanced solvents, which can make the paint adhered to the product thicker after each spraying, so the number of spraying and drying operations can be significantly reduced, thereby saving time and human purpose. However, this solvent is different from existing domestic solvents in that it needs heating to dissolve the solid pigment, and the solvent needs to be heated for this reason. Of course, after all the materials of the coating can be prepared, they can be uniformly heated into a coating that can be sprayed directly, and then sprayed on the coating. However, this has a big disadvantage, that is, when the spraying work needs to be suspended due to special circumstances or workers rest , the paint will cool and solidify in the pipe, which will cause serious damage to the equipment.
滚筒式的喷涂机,通过将产品放置在不断转动的滚筒内,能很好地将涂料均匀地涂布在产品的表面。目前市场上的滚筒式喷涂机因为采用的是由国内的溶剂制成的涂料,因此,每次涂布在产品表面的涂料很薄,每次厚度在10um左右,每涂完一次后,即要将产品从筒内取出、烘干后再放回筒内进行涂料、烘干,如此反复多次后才能满足产品所需涂布的厚度,其工序繁琐,消耗了大量的人工,而且生产效率低。The drum-type spraying machine can evenly coat the paint on the surface of the product by placing the product in a continuously rotating drum. At present, the drum spraying machines on the market use paint made of domestic solvents. Therefore, the paint coated on the surface of the product is very thin each time, and the thickness is about 10um each time. Take the product out of the cylinder, dry it, and then put it back into the cylinder for coating and drying. Only after repeating this many times can the required coating thickness of the product be met. The process is cumbersome, consumes a lot of labor, and the production efficiency is low .
因此,为了能应用国外先进溶剂所制成的涂料以及减少涂布、烘干产品的次数,需要研发一套可以同时对产品进行加热以及喷涂的机器。Therefore, in order to apply coatings made of foreign advanced solvents and reduce the number of times of coating and drying products, it is necessary to develop a set of machines that can heat and spray products at the same time.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于提供一种滚筒式喷涂机,旨在解决现有的喷涂机器不能同时对产品进行加热以及喷涂的问题。The technical problem to be solved by the utility model is to provide a drum-type spraying machine, aiming at solving the problem that the existing spraying machine cannot heat and spray the product at the same time.
本实用新型是这样实现的,一种滚筒式喷涂机,包括料桶及与所述料桶连通的喷枪,其特征在于,所述滚筒式喷涂机还包括可旋转的内筒以及用于加热所述内筒的加热装置,所述内筒呈中空状,并且设置有涂料入口。The utility model is achieved in this way, a drum type spraying machine, including a barrel and a spray gun connected with the barrel, characterized in that, the drum type spraying machine also includes a rotatable inner cylinder and a The heating device of the inner cylinder, the inner cylinder is hollow, and is provided with a coating inlet.
进一步地,所述滚筒式喷涂机还包括外筒,所述内筒嵌置于所述外筒内部,并且所述外筒具有相间隔的内壁及外壁,所述内、外壁之间的间隙构成用于流通热风的通道。Further, the drum spraying machine also includes an outer cylinder, the inner cylinder is embedded inside the outer cylinder, and the outer cylinder has an inner wall and an outer wall spaced apart, and the gap between the inner and outer walls constitutes Channels for circulating hot air.
进一步地,所述外筒上设置有用于接入热风的入风口,所述入风口与所述通道连通。Further, the outer cylinder is provided with an air inlet for receiving hot air, and the air inlet communicates with the passage.
进一步地,所述外筒上还设置有用于输出热风的出风口,所述出风口与所述通道连通,所述出风口通过管道连通至所述内筒的内部。Further, the outer cylinder is also provided with an air outlet for outputting hot air, the air outlet communicates with the channel, and the air outlet communicates with the inside of the inner cylinder through a pipe.
进一步地,所述滚筒式喷涂机还包括振动台以及可使所述振动台振动的振动马达,所述内筒固定于所述振动台上。Further, the drum spraying machine further includes a vibrating table and a vibrating motor capable of vibrating the vibrating table, and the inner cylinder is fixed on the vibrating table.
进一步地,所述振动台的底部设置有减振弹簧。Further, a damping spring is provided at the bottom of the vibrating table.
进一步地,所述滚筒式喷涂机还包括旋转机构,所述旋转机构包括旋转马达以及第一转轴,所述第一转轴与所述内筒固定连接,所述第一转轴与所述旋转马达传动连接。Further, the drum spraying machine also includes a rotating mechanism, the rotating mechanism includes a rotating motor and a first rotating shaft, the first rotating shaft is fixedly connected to the inner cylinder, and the first rotating shaft is driven by the rotating motor connect.
进一步地,所述旋转机构还包括小齿轮以及大齿轮,所述小齿轮与所述旋转马达的转轴键连接,所述小齿轮与所述大齿轮相互啮合,所述大齿轮与所述第一转轴键连接。Further, the rotating mechanism further includes a pinion and a large gear, the pinion is keyed to the rotating shaft of the rotating motor, the pinion and the large gear mesh with each other, and the large gear and the first Shaft key connection.
进一步地,所述加热装置为可吹出热风的热风机。Further, the heating device is a hot air blower capable of blowing hot air.
进一步地,所述内筒的内壁上设置有若干相间分布的凸条。Further, the inner wall of the inner cylinder is provided with several protruding lines distributed alternately.
本实用新型与现有技术相比,有益效果在于:本实用新型的滚筒式喷涂机设置有可旋转的中空内筒以及加热装置,内筒在旋转的同时也被加热;被喷涂的产品放置于内筒内,并且内筒被加热、不断被翻动,喷枪将涂料喷入内筒后被加热溶解,并粘附在产品上。因此本实用新型的喷涂机可以应用先进的溶剂制备涂料,能大幅度地增加单次喷涂所粘附在产品上的涂料厚度,从而简化工序、节省时间以及人工,降低生产成本以及提高生产效率。Compared with the prior art, the utility model has the beneficial effect that: the drum type spraying machine of the utility model is provided with a rotatable hollow inner cylinder and a heating device, and the inner cylinder is also heated while rotating; the sprayed product is placed on Inside the inner cylinder, and the inner cylinder is heated and constantly turned, the spray gun sprays the paint into the inner cylinder, is heated and dissolved, and adheres to the product. Therefore, the spraying machine of the present invention can use advanced solvents to prepare coatings, which can greatly increase the coating thickness adhered to the product by a single spraying, thereby simplifying the process, saving time and labor, reducing production costs and improving production efficiency.
附图说明Description of drawings
图1是本实用新型实施例提供的一种滚筒式喷涂机的立体结构示意图。Fig. 1 is a three-dimensional schematic diagram of a drum spraying machine provided by an embodiment of the present invention.
图2是图1所示滚筒式喷涂机另一角度的立体结构示意图。Fig. 2 is a schematic perspective view of the three-dimensional structure of the drum sprayer shown in Fig. 1 from another angle.
图3是图1所示滚筒式喷涂机的分解结构示意图。Fig. 3 is a schematic diagram of an exploded structure of the drum sprayer shown in Fig. 1 .
图4是图1所示滚筒式喷涂机中的外筒的纵向剖视示意图。Fig. 4 is a schematic longitudinal sectional view of the outer cylinder of the drum sprayer shown in Fig. 1 .
具体实施方式Detailed ways
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1至图3所示,为本实用新型的一较佳实施例,一种滚筒式喷涂机,包括料桶、喷枪、加热装置(图中均未示出)以及可旋转的内筒1。其中,料桶与喷枪相连通,加热装置用于加热内筒1,内筒1呈中空状,并且设置有涂料入口11。As shown in Fig. 1 to Fig. 3, it is a preferred embodiment of the present utility model, a kind of drum type spraying machine, comprises material bucket, spray gun, heating device (all not shown in the figure) and rotatable inner tube 1 . Wherein, the material barrel is connected with the spray gun, and the heating device is used for heating the inner cylinder 1 , which is hollow and provided with a coating inlet 11 .
内筒1在旋转的同时也被加热,被喷涂的产品放置于内筒1内,并且内筒1被加热、不断被翻动,喷枪将涂料从涂料入口11喷入内筒1后被加热溶解,并粘附在产品上。The inner cylinder 1 is also heated while rotating, the product to be sprayed is placed in the inner cylinder 1, and the inner cylinder 1 is heated and constantly turned over, the spray gun sprays the paint from the paint inlet 11 into the inner cylinder 1 and is heated and dissolved, and adhere to the product.
具体地,上述滚筒式喷涂机还包括外筒2、旋转机构3、振动台4、振动马达5以及用于控制内筒1旋转速度的控制箱6。Specifically, the above drum spraying machine further includes an outer cylinder 2 , a rotating mechanism 3 , a vibration table 4 , a vibration motor 5 and a control box 6 for controlling the rotation speed of the inner cylinder 1 .
内筒1嵌置于外筒2内部,请一同参见图4,外筒2具有相间隔的内壁21a及外壁21b,内、外壁21a、21b之间的间隙构成用于流通热风的通道22。于本实施例中,加热装置为可吹出热风的热风机。外筒2上设置有用于接入热风的入风口23以及用于输出热风的出风口24,入风口23、出风口24均与通道22连通,出风口24通过管道25连通至内筒1的内部。热风机吹出的热风通过入风口23进入外筒2的通道22,通道22围绕在内筒1在外周缘,通道22内的热空气可给内筒1的壁体加热,内筒1的壁体将热量传递给被喷涂的产品,并且部分的热风会经出风口24进入到内筒1内部,直接给被喷涂的产品加热。The inner cylinder 1 is embedded in the outer cylinder 2. Please refer to FIG. 4 together. The outer cylinder 2 has an inner wall 21a and an outer wall 21b spaced apart. The gap between the inner and outer walls 21a, 21b constitutes a channel 22 for circulating hot air. In this embodiment, the heating device is a hot air blower capable of blowing hot air. The outer cylinder 2 is provided with an air inlet 23 for receiving hot air and an air outlet 24 for outputting hot air. Both the air inlet 23 and the air outlet 24 are connected to the passage 22, and the air outlet 24 is connected to the inside of the inner cylinder 1 through a pipe 25. . The hot air blown by the hot air blower enters the passage 22 of the outer cylinder 2 through the air inlet 23, and the passage 22 surrounds the outer periphery of the inner cylinder 1. The hot air in the passage 22 can heat the wall of the inner cylinder 1, and the wall of the inner cylinder 1 The heat is transferred to the product to be sprayed, and part of the hot air will enter the interior of the inner tube 1 through the air outlet 24 to directly heat the product to be sprayed.
旋转机构3包括旋转马达31、第一转轴32、小齿轮33以及大齿轮34。第一转轴32与内筒1固定连接,第一转轴32与旋转马达31传动连接。小齿轮33与旋转马达31的转轴311键连接,小齿轮33与大齿轮34相互啮合,大齿轮34与第一转轴32键连接。可见,开动旋转马达31后,内筒1即被带动旋转。The rotation mechanism 3 includes a rotation motor 31 , a first rotating shaft 32 , a pinion gear 33 and a large gear 34 . The first rotating shaft 32 is fixedly connected with the inner cylinder 1 , and the first rotating shaft 32 is connected with the rotating motor 31 through transmission. The pinion 33 is keyed to the rotating shaft 311 of the rotary motor 31 , the pinion 33 is meshed with the large gear 34 , and the large gear 34 is keyed to the first rotating shaft 32 . It can be seen that after the rotation motor 31 is started, the inner cylinder 1 is driven to rotate.
振动台4上固定有倾斜一定角度的支撑架41,外筒2与支撑架41固定连接,因内筒1嵌置在外筒2内,因此当振动台4振动时,内筒1也必然跟随着外筒2一起上、下振动。为了提高振动台4振动的稳定性以及减少振动所造成的噪音,振动台4的底部设置有减振弹簧42。通过设置可上下振动的振动台4,被喷涂的产品在被翻动的同时,还发生振动,从而减少涂料粘附在产品上的时间,涂料能更均匀地粘覆在被喷涂产品的表面上,可见,通过振动台4可提高工作效率以及产品的喷涂质量。A support frame 41 inclined at a certain angle is fixed on the vibration table 4, and the outer cylinder 2 is fixedly connected with the support frame 41. Because the inner cylinder 1 is embedded in the outer cylinder 2, when the vibration table 4 vibrates, the inner cylinder 1 must also follow The outer cylinder 2 vibrates up and down together. In order to improve the vibration stability of the vibrating table 4 and reduce the noise caused by the vibration, the bottom of the vibrating table 4 is provided with a damping spring 42 . By setting the vibrating table 4 that can vibrate up and down, the product to be sprayed will vibrate while being flipped, thereby reducing the time for the paint to adhere to the product, and the paint can be more evenly adhered to the surface of the product to be sprayed. It can be seen that the working efficiency and the spraying quality of the product can be improved through the vibrating table 4 .
为了能更好地翻动产品,避免产品堆积在一起,内筒1的内壁上设置有若干相间分布的凸条12,从而可起到搅拌产品的效果。In order to turn the products better and avoid the products from being piled up together, the inner wall of the inner cylinder 1 is provided with a plurality of convex strips 12 distributed alternately, so as to achieve the effect of stirring the products.
本实施例的喷涂机可以应用先进的溶剂制备涂料,能大幅度地增加了单次喷涂所粘附在产品上的涂料厚度,从而简化工序、节省时间以及人工,降低生产成本以及提高生产效率。The spraying machine of this embodiment can use advanced solvents to prepare coatings, which can greatly increase the coating thickness adhered to the product by a single spraying, thereby simplifying the process, saving time and labor, reducing production costs and improving production efficiency.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| CN201520047234.1U CN204469994U (en) | 2015-01-23 | 2015-01-23 | Drum-type flush coater |
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| CN107755155A (en) * | 2017-10-25 | 2018-03-06 | 马鞍山湖滨无纺布科技有限公司 | A kind of Portable spraying machine |
| CN108214273A (en) * | 2018-01-16 | 2018-06-29 | 湖州众诚链传动制造厂 | A kind of chain and chain-plate polishes antirust equipment |
| CN110211753A (en) * | 2019-05-21 | 2019-09-06 | 深圳华络电子有限公司 | A kind of the surface insulation spray equipment and spraying process of electronic component |
| CN112439657A (en) * | 2020-11-17 | 2021-03-05 | 杭州饱乐食品有限公司 | System and method for quickly and accurately spraying freeze-dried powder on surface of oatmeal |
| CN114534988A (en) * | 2022-03-03 | 2022-05-27 | 捷和电机制品(深圳)有限公司 | Vacuum oil immersion device for powder metallurgy bearing lubrication and use method thereof |
| CN116076756A (en) * | 2022-12-26 | 2023-05-09 | 青岛康大食品有限公司 | Flavor rabbit meat processingequipment |
-
2015
- 2015-01-23 CN CN201520047234.1U patent/CN204469994U/en not_active Expired - Lifetime
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106733325A (en) * | 2016-12-27 | 2017-05-31 | 晔重新材料科技(上海)有限公司 | A kind of Full-automatic special-shaped material surface processing equipment |
| CN107755155A (en) * | 2017-10-25 | 2018-03-06 | 马鞍山湖滨无纺布科技有限公司 | A kind of Portable spraying machine |
| CN108214273A (en) * | 2018-01-16 | 2018-06-29 | 湖州众诚链传动制造厂 | A kind of chain and chain-plate polishes antirust equipment |
| CN110211753A (en) * | 2019-05-21 | 2019-09-06 | 深圳华络电子有限公司 | A kind of the surface insulation spray equipment and spraying process of electronic component |
| CN110211753B (en) * | 2019-05-21 | 2024-02-06 | 东莞华络电子有限公司 | Surface insulation spraying device and spraying process for electronic components |
| CN112439657A (en) * | 2020-11-17 | 2021-03-05 | 杭州饱乐食品有限公司 | System and method for quickly and accurately spraying freeze-dried powder on surface of oatmeal |
| CN114534988A (en) * | 2022-03-03 | 2022-05-27 | 捷和电机制品(深圳)有限公司 | Vacuum oil immersion device for powder metallurgy bearing lubrication and use method thereof |
| CN116076756A (en) * | 2022-12-26 | 2023-05-09 | 青岛康大食品有限公司 | Flavor rabbit meat processingequipment |
| CN116076756B (en) * | 2022-12-26 | 2024-07-23 | 青岛康大食品有限公司 | Flavor rabbit meat processingequipment |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20150715 |