CN112420875A - Novel photovoltaic module production process and equipment thereof - Google Patents
Novel photovoltaic module production process and equipment thereof Download PDFInfo
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- CN112420875A CN112420875A CN202011406066.2A CN202011406066A CN112420875A CN 112420875 A CN112420875 A CN 112420875A CN 202011406066 A CN202011406066 A CN 202011406066A CN 112420875 A CN112420875 A CN 112420875A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 80
- 238000005520 cutting process Methods 0.000 claims abstract description 64
- 238000003475 lamination Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 25
- 238000003466 welding Methods 0.000 claims description 21
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 238000007514 turning Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 238000009432 framing Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 9
- 230000007306 turnover Effects 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
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- Microelectronics & Electronic Packaging (AREA)
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- Photovoltaic Devices (AREA)
Abstract
The invention discloses a novel photovoltaic assembly production process and equipment thereof, which comprise a bottom plate, a first conveying belt, an installation frame, a sliding chute, a first servo motor, a first air cylinder cutting assembly, a stringer, a material guide assembly, a turnover assembly and a lamination assembly, wherein the first conveying belt is fixedly connected to one side of the top of the bottom plate, the novel photovoltaic assembly production process has strong practicability, the first air cylinder and the first material taking plate are driven to move by the first servo motor, raw materials can be conveyed, the conveying efficiency is improved, the raw materials can be trimmed by the cutting assembly, errors caused by manual cutting are avoided, the trimmed raw materials can be moved by the material guide assembly, the serially welded plate can be placed on a tool table by matching with the turnover assembly, the raw materials on the second conveying belt can be conveyed by the lamination assembly, and the serially welded material can be laminated and laminated, thereby make photovoltaic module one shot forming, very big improvement machining efficiency and product quality.
Description
Technical Field
The invention belongs to the technical field of photovoltaic module production, and particularly relates to a novel photovoltaic module production process and equipment thereof.
Background
The photovoltaic power generation technology is gradually matured, solar photovoltaic products are gradually developed from original specialized purposes to market-oriented consumer products, the application range of the solar photovoltaic products is expanded to various fields, the photovoltaic panel assembly has an interlayer structure and is also a core component of the photovoltaic panel assembly, and the interlayer structure is formed by a back plate, a power generation main body and toughened glass in cooperation with adhesion of EVA (ethylene vinyl acetate) glue.
However, in the production process of the photovoltaic module, the processes of carrying, cutting, overturning, stacking, pressing and the like of raw materials are required, and the automation of the processes cannot be realized when the existing photovoltaic module production equipment is used, so that manual assistance is required, the speed is low, the existing error is large, and the qualified rate of products is influenced.
The invention content is as follows:
the present invention is directed to a novel photovoltaic module manufacturing process and apparatus for solving the above problems, and the problems mentioned in the background art are solved.
In order to solve the above problems, the present invention provides a technical solution:
a novel photovoltaic module production process comprises the following steps:
s1, blanking, wherein the sheet body is transported through a first conveyor belt, then a screw rod is driven to rotate through a first servo motor, a sliding block moves inside a sliding groove under the action of the screw rod so as to drive a first air cylinder to move, when the first air cylinder drives a first material taking plate to move right above the first conveyor belt, the first servo motor is closed, then the first material taking plate is driven to move downwards through the first air cylinder so as to grab the sheet body, then the first servo motor is started again to drive the screw rod to rotate, when the sliding block drives the first material taking plate to move right above a cutting table, the first material taking plate is driven to move downwards through the first air cylinder, and then the sheet body is placed at the center of the cutting table;
s2, cutting, namely replacing the cutting frame according to the specification of the sheet body, taking down the cutting frame at the bottom of the quick connector, replacing the corresponding cutting frame, and driving the quick connector and the cutting frame to move downwards through the second air cylinder so as to cut the sheet body at the top of the cutting header;
s3, performing series welding, wherein the second servo motor drives the rotating shaft and the transverse plate to rotate, so that the positions of the third cylinder and the second material taking plate are adjusted, when the position of the second material taking plate is positioned right above the cutting table, the third cylinder drives the second material taking plate to move downwards, so that the cut sheet body is grabbed, then the second servo motor drives the transverse plate to rotate again, and the sheet body is placed at a feed inlet of the series welding machine by matching with the third cylinder and the second material taking plate;
s4, discharging and turning, wherein the second servo motor is matched with a third cylinder and a second material taking plate for use, the sheet bodies after series welding are grabbed, then the sheet bodies are placed at the top of the third material taking plate, at the moment, the third servo motor is started to drive a first transmission rod to rotate, and the third material taking plate drives the sheet bodies to turn under the driving of the first transmission rod, so that the sheet bodies are inverted at the top of the tooling table;
s5, laminating and covering, wherein a fourth cylinder drives a fourth material taking plate to move downwards so as to take the sheet bodies on the second conveying belt, then a fourth servo motor is started to drive a second transmission rod to rotate, a mounting plate drives the fourth cylinder and the fourth material taking plate to rotate under the drive of the second transmission rod, so that the fourth material taking plate for taking the sheet bodies moves right above the series welding sheet bodies, and then the fourth cylinder drives the fourth material taking plate to move downwards so as to laminate and cover the two sheet bodies;
s6, detecting and packaging, wherein the sheet body after being pressed by a worker is taken down from the top of the tool table, then the continuity of the sheet body is detected, burr cleaning is carried out on the sheet body after detection, and framing, glue removing and packaging are carried out after cleaning.
A novel photovoltaic module production device comprises a bottom plate, a first conveying belt, a mounting frame, a sliding groove, a first servo motor, a first air cylinder cutting assembly, a series welding machine, a material guiding assembly, a turning assembly and a lamination assembly, wherein the first conveying belt is fixedly connected to one side of the top of the bottom plate, the mounting frame is fixedly connected to one side of the top of the bottom plate, the sliding groove is formed in the outer portion of the mounting frame and located on one side of the first conveying belt, a lead screw is rotatably connected between the two sides of the inner wall of the sliding groove, the first servo motor is fixedly connected to one side of the outer portion of the mounting frame and far away from the sliding groove, the output end of the first servo motor extends into the inner portion of the sliding groove and is fixedly connected with the lead screw, a sliding block is in threaded connection with the outer portion of the lead screw and is in sliding connection with, the improved cylinder bottom cutting machine is characterized in that a first material taking plate is fixedly connected to the bottom of the first cylinder, a cutting assembly is arranged on one side of the mounting frame, a string welding machine is fixedly connected to one side of the bottom plate, the top of the bottom plate is located at the top of the mounting frame, a material guide assembly is arranged at a feed inlet and a discharge outlet of the string welding machine, a turnover assembly is arranged on one side, where the bottom plate is located and located, of the string welding machine, a tool table is fixedly connected to one side of the bottom plate, where the top of the tool table is located.
Preferably, the cutting assembly comprises a cutting table, a top plate, a second cylinder, a quick connector and a cutting frame, the cutting table is fixedly connected to the outside of the mounting frame and located under the sliding groove, the top plate is fixedly connected to the outside of the mounting frame and located over the cutting table, the second cylinder is fixedly connected to the top of the top plate, the bottom end of the second cylinder extends to the bottom of the top plate, the quick connector is fixedly connected to the quick connector, and the cutting frame is fixedly connected to one end, away from the second cylinder, of the quick connector.
As preferred, the flitch is got to guide subassembly includes install bin, second servo motor, pivot, diaphragm, third cylinder and second, the equal fixedly connected with install bin of feed inlet and discharge gate department that the bottom plate top just is located the stringer, the bottom fixedly connected with second servo motor of install bin inner wall, second servo motor output end fixedly connected with pivot, the pivot top extends to the outside and fixedly connected with diaphragm of install bin, just keep away from one side fixedly connected with third cylinder of pivot in the diaphragm bottom, flitch is got to third cylinder bottom fixedly connected with second.
As preferred, the flitch is got to upset subassembly includes fixed plate, third servo motor, first transfer line, sleeve, connecting rod and third, the bottom plate top just is located one side fixedly connected with fixed plate of stringer, fixed plate one side fixedly connected with third servo motor, the first transfer line of fixed plate and fixedly connected with is run through to third servo motor output, the sleeve has been cup jointed to the one end that the fixed plate was kept away from to first transfer line, sleeve one side fixedly connected with connecting rod, the flitch is got to telescopic one end fixedly connected with third is kept away from to the connecting rod.
Preferably, the laminated assembly comprises a fourth servo motor, a second transmission rod, a mounting plate, a fourth cylinder and a fourth material taking plate, the fourth servo motor is fixedly connected to the bottom of the tool table, the output end of the fourth servo motor penetrates through the tool table and the second transmission rod, the mounting plate is fixedly connected to the top end of the second transmission rod, the fourth cylinder is symmetrically and fixedly connected to the bottom of the mounting plate, and the fourth material taking plate is fixedly connected to the bottom end of the fourth cylinder.
Preferably, the top of the bottom plate and one side of the first conveying belt are fixedly connected with a second conveying belt, and the fourth material taking plate is located right above the second conveying belt.
Preferably, the first conveying belt, the first servo motor, the first cylinder, the second cylinder, the stringer, the second servo motor, the third cylinder, the third servo motor, the fourth cylinder and the second conveying belt are electrically connected with an external electric cabinet.
The invention has the beneficial effects that: the photovoltaic module is strong in practicability, the first air cylinder and the first material taking plate are driven to move through the first servo motor, raw materials can be conveyed, conveying efficiency is improved, the raw materials can be trimmed through the cutting assembly, errors caused by manual cutting are avoided, the trimmed raw materials can be moved through the material guide assembly, the series-welded plates can be placed on the tooling table by matching with the overturning assembly, the raw materials on the second conveying belt can be conveyed through the laminating assembly, and the series-welded materials are laminated and pressed, so that the photovoltaic module is formed at one time, and machining efficiency and product quality are greatly improved.
Description of the drawings:
for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.
FIG. 1 is a general schematic of the present invention;
FIG. 2 is a schematic view of the cutting assembly of the present invention;
FIG. 3 is a schematic view of a cutting block of the present invention;
FIG. 4 is a cross-sectional view of the mounting box of the present invention;
FIG. 5 is a schematic view of the flip assembly of the present invention;
fig. 6 is a schematic view of a laminate assembly of the present invention.
In the figure: 1. a base plate; 2. a first conveyor belt; 3. a mounting frame; 4. a chute; 5. a screw rod; 6. a first servo motor; 7. a slider; 8. a first cylinder; 9. a first material taking plate; 10. a cutting assembly; 101. cutting table; 102. a top plate; 103. a second cylinder; 104. a quick coupling; 105. cutting the frame; 11. a series welding machine; 12. a material guiding assembly; 121. installing a box; 122. a second servo motor; 123. a rotating shaft; 124. a transverse plate; 125. a third cylinder; 126. a second material taking plate; 13. a turnover assembly; 131. a fixing plate; 132. a third servo motor; 133. a first drive lever; 134. a sleeve; 135. a connecting rod; 136. a third material taking plate; 14. a tooling table; 15. a laminate assembly; 151. a fourth servo motor; 152. a second transmission rod; 153. mounting a plate; 154. a fourth cylinder; 155. a fourth material taking plate; 16. a second conveyor belt.
The specific implementation mode is as follows:
as shown in fig. 1 to 6, the following technical solutions are adopted in the present embodiment:
example (b):
a novel photovoltaic module production process comprises the following steps:
s1, blanking, wherein the sheet body is transported through the first conveyor belt 2, then the lead screw 5 is driven to rotate through the first servo motor 6, the slide block 7 moves inside the chute 4 under the action of the lead screw 5, so that the first cylinder 8 is driven to move, when the first cylinder 8 drives the first material taking plate 9 to move right above the first conveyor belt 2, the first servo motor 6 is closed, then the first material taking plate 9 is driven to move downwards through the first cylinder 8, so that the sheet body is grabbed, then the first servo motor 6 is started again to drive the lead screw 5 to rotate, when the slide block 7 drives the first material taking plate 9 to move right above the cutting table 101, the first material taking plate 9 is driven to move downwards through the first cylinder 8, and then the sheet body is placed at the center of the cutting table 101;
s2, cutting, namely replacing the cutting frame 105 according to the specification of the sheet body, taking down the cutting frame 105 at the bottom of the quick connector 104, replacing the corresponding cutting frame 105, and driving the quick connector 104 and the cutting frame 105 to move downwards through the second air cylinder 103 so as to cut the sheet body at the top of the cutting table 101;
s3, performing series welding, wherein the second servo motor 122 drives the rotating shaft 123 and the transverse plate 124 to rotate, so that the positions of the third cylinder 125 and the second material taking plate 126 are adjusted, when the position of the second material taking plate 126 is positioned right above the cutting table 101, the third cylinder 125 drives the second material taking plate 126 to move downwards, so that the cut sheet bodies are grabbed, then the second servo motor 122 drives the transverse plate 124 to rotate again, and the sheet bodies are placed at a feed inlet of the series welding machine 11 by matching with the third cylinder 125 and the second material taking plate 126;
s4, discharging and turning, wherein the second servo motor 122 is matched with the third cylinder 125 and the second material taking plate 126 for use, the sheet bodies subjected to series welding are grabbed, then the sheet bodies are placed on the top of the third material taking plate 136, at the moment, the third servo motor 132 is started to drive the first transmission rod 133 to rotate, the third material taking plate 136 is driven by the first transmission rod 133 to drive the sheet bodies to turn, and therefore the sheet bodies are inverted on the top of the tooling table 14;
s5, stacking and covering, wherein the fourth cylinder 154 drives the fourth material taking plate 155 to move downwards so as to take the sheet bodies on the second conveying belt 16, then the fourth servo motor 151 is started to drive the second transmission rod 152 to rotate, the mounting plate 153 drives the fourth cylinder 154 and the fourth material taking plate 155 to rotate under the drive of the second transmission rod 152, so that the fourth material taking plate 155 which takes the sheet bodies is moved to the position right above the series welding sheet bodies, and then the fourth cylinder 154 drives the fourth material taking plate 155 to move downwards so as to stack and cover the two sheet bodies;
s6, detecting and packaging, wherein the sheet body after being pressed is taken down from the top of the tool table 14 by a worker, then the conductivity of the sheet body is detected, burr cleaning is carried out on the sheet body after detection, and framing, glue removing and packaging are carried out after cleaning.
A novel photovoltaic module production device comprises a bottom plate 1, a first conveying belt 2, a mounting frame 3, a chute 4, a first servo motor 6, a first cylinder 8 cutting assembly 10, a series welding machine 11, a guide assembly 12, a turning assembly 13 and a laminated assembly 15, wherein one side of the top of the bottom plate 1 is fixedly connected with the first conveying belt 2, one side of the top of the bottom plate 1, which is positioned on the first conveying belt 2, is fixedly connected with the mounting frame 3, the chute 4 is arranged outside the mounting frame 3 and positioned on one side of the first conveying belt 2, a lead screw 5 is rotatably connected between two sides of the inner wall of the chute 4, one side of the outside of the mounting frame 3, which is far away from the chute 4, is fixedly connected with the first servo motor 6, the output end of the first servo motor 6 extends to the inside of the chute 4 and is fixedly connected with the lead screw 5, the outside of the lead screw 5 is in threaded connection, the convenience carries out lateral shifting to the position of slider 7, the first cylinder 8 of 7 bottom fixedly connected with of slider, the first flitch 9 of getting of 8 bottom fixedly connected with of first cylinder, original artifical material loading mode has been replaced, thereby the speed of material loading has been improved, mounting bracket 3 one side is provided with cutting assembly 10, 1 top of bottom plate just is located one side fixedly connected with stringer 11 of mounting bracket 3, 1 top of bottom plate just is located the feed inlet and the discharge gate department of stringer 11 and all is provided with guide subassembly 12, 1 portion of bottom plate just is located one side of stringer 11 and is provided with upset subassembly 13, 1 top of bottom plate just is located one side fixedly connected with frock platform 14 of mounting bracket 3, the top of frock platform 14 is provided with stromatolite subassembly 15.
Wherein, cutting assembly 10 includes cutting bed 101, roof 102, second cylinder 103, quick-operation joint 104 and cutting frame 105, mounting bracket 3 is outside and be located spout 4 under fixedly connected with cutting bed 101, mounting bracket 3 is outside and be located cutting bed 101 directly over fixedly connected with roof 102, roof 102 top fixedly connected with second cylinder 103, second cylinder 103 bottom extends to roof 102 bottom and fixedly connected with quick-operation joint 104, the one end fixedly connected with cutting frame 105 of second cylinder 103 is kept away from to quick-operation joint 104, can carry out the deburring to raw and other materials, thereby the error that the manual work exists of cutting has been avoided.
Wherein, guide subassembly 12 includes install bin 121, second servo motor 122, pivot 123, diaphragm 124, flitch 126 is got to third cylinder 125 and second, bottom plate 1 top just is located the equal fixedly connected with install bin 121 in feed inlet and the discharge gate department of stringer 11, the bottom fixedly connected with second servo motor 122 of install bin 121 inner wall, second servo motor 122 output fixedly connected with pivot 123, pivot 123 top extends to install bin 121 outside and fixedly connected with diaphragm 124, just keep away from one side fixedly connected with third cylinder 125 of pivot 123 bottom diaphragm 124, flitch 126 is got to third cylinder 125 bottom fixedly connected with second, can remove the raw and other materials after the deburring, can improve the efficiency of transporting.
Wherein, upset subassembly 13 includes fixed plate 131, third servo motor 132, first transfer line 133, sleeve 134, connecting rod 135 and third are got flitch 136, bottom plate 1 top and be located one side fixedly connected with fixed plate 131 of stringer 11, fixed plate 131 one side fixedly connected with third servo motor 132, third servo motor 132 output runs through fixed plate 131 and the first transfer line 133 of fixedly connected with, sleeve 134 has been cup jointed to the one end that fixed plate 131 was kept away from to first transfer line 133, sleeve 134 one side fixedly connected with connecting rod 135, flitch 136 is got to the one end fixedly connected with third that sleeve 134 was kept away from to connecting rod 135, can place frock platform 14 with panel after the stringer, thereby make things convenient for subsequent stromatolite.
Wherein, the lamination assembly 15 includes a fourth servo motor 151, a second transmission rod 152, a mounting plate 153, a fourth cylinder 154 and a fourth material taking plate 155, the bottom of the tooling table 14 is fixedly connected with the fourth servo motor 151, the output end of the fourth servo motor 151 penetrates through the tooling table 14 and the second transmission rod 152, the top end of the second transmission rod 152 is fixedly connected with the mounting plate 153, the bottom of the mounting plate 153 is symmetrically and fixedly connected with the fourth cylinder 154, the bottom end of the fourth cylinder 154 is fixedly connected with the fourth material taking plate 155, sheet bodies on the second conveying belt 16 can be conveyed, and the sheet bodies after series welding are laminated and are covered by pressing.
Wherein, bottom plate 1 top just is located one side fixedly connected with second conveyer belt 16 of first conveyer belt 2, and the fourth flitch 155 of getting is located second conveyer belt 16 directly over, conveniently carries out incessant transport to the lamellar body, is favorable to improving machining efficiency.
Wherein, first conveyer belt 2, first servo motor 6, first cylinder 8, second cylinder 103, series welding machine 11, second servo motor 122, third cylinder 125, third servo motor 132, fourth servo motor 151, fourth cylinder 154 and second conveyer belt 16 all with outside electric cabinet electric connection, conveniently reach equipment and control, are favorable to improving the accurate nature of equipment operation to improve the quality of preparation.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second", "third", "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby the features defined as "first", "second", "third", "fourth" may explicitly or implicitly include at least one such feature.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A novel photovoltaic module production process is characterized by comprising the following steps:
s1, blanking, conveying the sheet bodies through a first conveying belt (2), driving a screw rod (5) to rotate through a first servo motor (6), the sliding block (7) moves in the chute (4) under the action of the screw rod (5), thereby driving the first cylinder (8) to move, when the first cylinder (8) drives the first material taking plate (9) to move to the position right above the first conveying belt (2), the first servo motor (6) is closed, then the first material taking plate (9) is driven to move downwards by the first cylinder (8) so as to grab the sheet body, then the first servo motor (6) is started again to drive the screw rod (5) to rotate, when the slide block (7) drives the first material taking plate (9) to move to the position right above the cutting table (101), the first material taking plate (9) is driven to move downwards through the first air cylinder (8), and then the sheet body is placed at the center of the cutting table (101);
s2, cutting, namely replacing the cutting frame (105) according to the specification of the sheet body, firstly taking down the cutting frame (105) at the bottom of the quick connector (104), then replacing the corresponding cutting frame (105), and driving the quick connector (104) and the cutting frame (105) to move downwards through the second air cylinder (103), so that the sheet body at the top of the cutting header (101) is cut;
s3, series welding, wherein the rotating shaft (123) and the transverse plate (124) are driven to rotate through the second servo motor (122), so that the positions of the third cylinder (125) and the second material taking plate (126) are adjusted, when the position of the second material taking plate (126) is right above the cutting table (101), the second material taking plate (126) is driven to move downwards through the third cylinder (125), so that the cut sheet bodies are grabbed, then the transverse plate (124) is driven to rotate again through the second servo motor (122), and the sheet bodies are placed at a feed inlet of the series welding machine (11) by matching with the third cylinder (125) and the second material taking plate (126);
s4, discharging and turning, wherein the second servo motor (122) is matched with a third cylinder (125) and a second material taking plate (126) for use, the series-welded sheet bodies are grabbed, then the sheet bodies are placed at the top of the third material taking plate (136), at the moment, the third servo motor (132) is started to drive a first transmission rod (133) to rotate, the third material taking plate (136) drives the sheet bodies to turn under the drive of the first transmission rod (133), and therefore the sheet bodies are inverted at the top of the tooling table (14);
s5, stacking and covering, wherein a fourth material taking plate (155) is driven to move downwards through a fourth air cylinder (154) so as to grab the sheet bodies on the second conveying belt (16), then a fourth servo motor (151) is started to drive a second transmission rod (152) to rotate, a mounting plate (153) drives the fourth air cylinder (154) and the fourth material taking plate (155) to rotate under the drive of the second transmission rod (152), so that the fourth material taking plate (155) which grabs the sheet bodies is moved to be right above the series welding sheet bodies, and then the fourth material taking plate (155) is driven to move downwards through the fourth air cylinder (154), so that the two sheet bodies are stacked and covered;
s6, detecting and packaging, wherein the sheet body after being pressed is taken down from the top of the tooling table (14) by a worker, then the conductivity of the sheet body is detected, burr cleaning is carried out on the sheet body after detection, and framing, glue removing and packaging are carried out after cleaning.
2. A novel photovoltaic module production device is characterized by comprising a bottom plate (1), a first conveying belt (2), a mounting frame (3), a sliding groove (4), a first servo motor (6), a first cylinder (8), a cutting assembly (10), a series welding machine (11), a guide assembly (12), a turning assembly (13) and a lamination assembly (15), wherein the first conveying belt (2) is fixedly connected to one side of the top of the bottom plate (1), the mounting frame (3) is fixedly connected to one side of the top of the bottom plate (1) and located on the first conveying belt (2), the sliding groove (4) is formed in the outer portion of the mounting frame (3) and located on one side of the first conveying belt (2), a lead screw (5) is rotatably connected between two sides of the inner wall of the sliding groove (4), the first servo motor (6) is fixedly connected to one side of the outer portion of the mounting frame (3) and far away from the, the output end of the first servo motor (6) extends to the inside of the sliding groove (4) and is fixedly connected with the lead screw (5), the outer part of the lead screw (5) is in threaded connection with a sliding block (7), the sliding block (7) is in sliding connection with the inner wall of the sliding groove (4), one end of the sliding block (7) extends to the outside of the sliding groove (4), the bottom of the sliding block (7) is fixedly connected with a first air cylinder (8), the bottom of the first air cylinder (8) is fixedly connected with a first material taking plate (9), one side of the mounting rack (3) is provided with a cutting assembly (10), the top of the bottom plate (1) is fixedly connected with a stringer (11) positioned on one side of the mounting rack (3), the top of the bottom plate (1) is provided with a material guide assembly (12) positioned at a feeding port and a discharging port of the stringer (11), the bottom plate (1) is provided with a, the tool is characterized in that a tool table (14) is fixedly connected to one side, located on the mounting frame (3), of the top of the base plate (1), and a laminated assembly (15) is arranged on the top of the tool table (14).
3. The novel photovoltaic module production equipment according to claim 2, wherein the cutting module (10) comprises a cutting table (101), a top plate (102), a second cylinder (103), a quick connector (104) and a cutting frame (105), the cutting table (101) is fixedly connected to the outside of the mounting frame (3) and located under the sliding chute (4), the top plate (102) is fixedly connected to the outside of the mounting frame (3) and located over the cutting table (101), the second cylinder (103) is fixedly connected to the top of the top plate (102), the bottom end of the second cylinder (103) extends to the bottom of the top plate (102) and is fixedly connected with the quick connector (104), and the cutting frame (105) is fixedly connected to one end, away from the second cylinder (103), of the quick connector (104).
4. The novel photovoltaic module production facility according to claim 2, the material guiding assembly (12) comprises a mounting box (121), a second servo motor (122), a rotating shaft (123), a transverse plate (124), a third cylinder (125) and a second material taking plate (126), the top of the bottom plate (1) and the positions of the feed inlet and the discharge outlet of the stringer (11) are both fixedly connected with a mounting box (121), the bottom of the inner wall of the mounting box (121) is fixedly connected with a second servo motor (122), the output end of the second servo motor (122) is fixedly connected with a rotating shaft (123), the top end of the rotating shaft (123) extends to the outside of the mounting box (121) and is fixedly connected with a transverse plate (124), a third cylinder (125) is fixedly connected with one side of the bottom of the transverse plate (124) far away from the rotating shaft (123), the bottom of the third cylinder (125) is fixedly connected with a second material taking plate (126).
5. The novel photovoltaic module production facility according to claim 2, the overturning assembly (13) comprises a fixed plate (131), a third servo motor (132), a first transmission rod (133), a sleeve (134), a connecting rod (135) and a third material taking plate (136), a fixing plate (131) is fixedly connected with one side of the bottom plate (1) which is positioned at the top of the stringer (11), one side of the fixed plate (131) is fixedly connected with a third servo motor (132), the output end of the third servo motor (132) penetrates through the fixed plate (131) and is fixedly connected with a first transmission rod (133), one end of the first transmission rod (133) far away from the fixed plate (131) is sleeved with a sleeve (134), the material taking device is characterized in that a connecting rod (135) is fixedly connected to one side of the sleeve (134), and a third material taking plate (136) is fixedly connected to one end, far away from the sleeve (134), of the connecting rod (135).
6. The novel photovoltaic module production device according to claim 2, wherein the laminated assembly (15) comprises a fourth servo motor (151), a second transmission rod (152), a mounting plate (153), a fourth cylinder (154) and a fourth material taking plate (155), the fourth servo motor (151) is fixedly connected to the bottom of the tooling table (14), the output end of the fourth servo motor (151) penetrates through the tooling table (14) and is fixedly connected with the second transmission rod (152), the mounting plate (153) is fixedly connected to the top end of the second transmission rod (152), the fourth cylinder (154) is symmetrically and fixedly connected to the bottom of the mounting plate (153), and the fourth material taking plate (155) is fixedly connected to the bottom end of the fourth cylinder (154).
7. The novel photovoltaic module production equipment according to claim 6, wherein a second conveyor belt (16) is fixedly connected to the top of the bottom plate (1) and located on one side of the first conveyor belt (2), and the fourth material taking plate (155) is located right above the second conveyor belt (16).
8. The novel photovoltaic module production equipment according to claim 6, wherein the first conveyor belt (2), the first servo motor (6), the first air cylinder (8), the second air cylinder (103), the series welding machine (11), the second servo motor (122), the third air cylinder (125), the third servo motor (132), the fourth servo motor (151), the fourth air cylinder (154) and the second conveyor belt (16) are electrically connected with an external electric cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011406066.2A CN112420875A (en) | 2020-12-05 | 2020-12-05 | Novel photovoltaic module production process and equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011406066.2A CN112420875A (en) | 2020-12-05 | 2020-12-05 | Novel photovoltaic module production process and equipment thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112420875A true CN112420875A (en) | 2021-02-26 |
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ID=74830159
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011406066.2A Withdrawn CN112420875A (en) | 2020-12-05 | 2020-12-05 | Novel photovoltaic module production process and equipment thereof |
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| Country | Link |
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| CN (1) | CN112420875A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114669878A (en) * | 2022-05-30 | 2022-06-28 | 泗阳腾晖光电有限公司 | Component continuous welding device based on photovoltaic module production |
-
2020
- 2020-12-05 CN CN202011406066.2A patent/CN112420875A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114669878A (en) * | 2022-05-30 | 2022-06-28 | 泗阳腾晖光电有限公司 | Component continuous welding device based on photovoltaic module production |
| CN114669878B (en) * | 2022-05-30 | 2022-08-12 | 泗阳腾晖光电有限公司 | Component continuous welding device based on photovoltaic module production |
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Application publication date: 20210226 |