CN112410950B - Novel material fiber drawing process capable of ensuring high-quality sliver yielding - Google Patents

Novel material fiber drawing process capable of ensuring high-quality sliver yielding Download PDF

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Publication number
CN112410950B
CN112410950B CN202011414189.0A CN202011414189A CN112410950B CN 112410950 B CN112410950 B CN 112410950B CN 202011414189 A CN202011414189 A CN 202011414189A CN 112410950 B CN112410950 B CN 112410950B
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roller
new material
slivering
ensuring high
process capable
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CN112410950A (en
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许宗诚
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Shaoxing Xinhelong Textile Co.,Ltd.
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Shaoxing Xinhelong Textile Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H11/00Arrangements for confining or removing dust, fly or the like
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/10Tension devices
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/28Heating or cooling arrangements for yarns

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The invention discloses a new material fiber drawing process capable of ensuring high-quality sliver yielding, which specifically comprises the following steps: s1, putting the sliver to be drawn into the charging barrel, and transferring the charging barrel to a feeding station of self-cleaning drawing equipment; s2, sequentially sending the heads of the two slivers to be drawn into the drawing equipment through a feeding mechanism, a drafting mechanism and a slivering mechanism in the self-cleaning drawing equipment to perform drawing treatment; s3, detecting the slivers after slivering through a detection mechanism in the self-cleaning drawing equipment, and the invention relates to the technical field of new material production. This can guarantee new material fibre drawing technology of high-quality strip can realize carrying out independent design adjustment according to the size difference of every roller or leather roller, fine reaching carry out cleaning device and carry out the purpose of carrying out every roller or leather roller in the motion state automatically uninterruptedly, use in a flexible way, the clearance is effectual, can not influence the quality of strip.

Description

Novel material fiber drawing process capable of ensuring high-quality sliver yielding
Technical Field
The invention relates to the technical field of new material production, in particular to a new material fiber drawing process capable of ensuring high-quality drawing.
Background
The high molecular chemical fiber material is a new material fiber which is widely applied at present, and the fiber material needs to be processed by a drawing frame when spinning production is carried out, wherein the drawing frame needs to be used for processing, the drawing frame is used for improving the internal structure of slivers so as to improve the long section uniformity, reduce the weight irregularity rate, straighten and parallel the fibers in the slivers and reduce hooks so that the fineness accords with the specification, the drawing frame consists of a feeding part, a drafting part, a slivering part and some automatic devices, the existing drawing frame can generate sliver yarn defects during the production process, the yarn defects of the drawing frame can be divided into three types of mechanical wave irregularity, mechanical wave irregularity and artificial yarn defects, and the proportion occupied by the mechanical wave irregularity yarn defects generated by poor mechanical state is the largest on a high-speed drawing frame, mainly take place at drafting part, drive disk assembly, play strip detection part and cleaning device, show that the strip has periodic thickness uneven, for solving the relatively poor problem of strip product quality, current drawing frame improves cleaning device to reduce the shut-down number of times in the drawing frame production process, reduce the mechanical wave.
Referring to the drawing frame drafting device of chinese patent publication No. CN104911764B, a curtain sleeve outer surface cleaning mechanism is connected to the drive roll shaft of the drive roll of the structural system of the automatic roll body cleaning mechanism, so that the curtain sleeve outer surface cleaning mechanism cleans the cleaning curtain sleeve in a moving state in an automatic manner and uninterruptedly, and short lint impurities adhered to the cleaning curtain sleeve are driven away from the cleaning curtain sleeve, which not only can reduce the working strength of the equipment maintenance personnel, but also can ensure the production efficiency of the drawing frame.
Referring to a new drawing process suitable for intelligent spinning with Chinese patent publication No. CN110442102A, the new drawing process based on a hybrid ring control system is constructed by introducing a generalized predictive control method with a PID structure into the drawing process, the open-loop control and the closed-loop control are fully combined, the advantages of the open-loop control and the closed-loop control are improved, the advantages of the open-loop control and the closed-loop control are exerted to the maximum extent, the control process can establish effective prediction on the future system output of the drawing machine only by utilizing process input and output data, and the quality of cotton slivers is effectively controlled by combining feedback signals, so that the automatic leveling and accurate control of the drawing machine is realized, and the drawing quality of the drawing machine is improved.
Referring to an on-line detection device of a drawing frame with Chinese patent publication No. CN102465372B, a sensor and a simple pressurizing device are additionally arranged on a traditional drawing frame, so that the structure is simple; the belt is matched with the tensioning wheel, so that the operation is flexible; the adjusting nut is matched with the spring, so that the pressure adjustment and the use are convenient; and the eddy current sensor is adopted, so that the detection is more accurate.
A comprehensive analysis of the above referenced patents can yield the following drawbacks:
1) when the existing cleaning device of the drawing frame is used for cleaning flying flowers and dust attached to the roller and the leather roller in the drawing frame, generally, a vacuum suction type automatic cleaning device is adopted, flying flowers and dust are wiped off by a leather roller and a roller wiper or a rotary fluff sleeve and the like, and is sucked into the dust filtering box by the upper and lower air suction devices, the cleaning devices are all integral cleaning devices attached to the interior of the whole cleaning device, the use is not flexible, for example, the drawing frame drafting device of patent CN104911764B adopts an integral design, which cannot realize independent design and adjustment according to the size difference of each roller or leather roller, and cannot achieve the purpose of automatically and uninterruptedly cleaning each roller or leather roller in motion state with a cleaning device, and the cleaning effect is poor, which affects the quality of the drawn sliver, thereby bringing great inconvenience to the production of textile enterprises.
2) In the prior drawing frame, in order to ensure the thickness uniformity of drawn slivers in the drawing production process, an auto-leveling mechanism is arranged at the tail end of the drawn slivers to detect yarn defects on the drawn slivers, if the yarn defects are detected, the drawing frame is stopped for inspection, for example, refer to a new drawing process suitable for intelligent spinning of patent CN110442102A and a drawing frame on-line detection device of CN102465372B, and the inspection program and the detection mechanism are improved to realize the yarn defect inspection of the drawn slivers, however, after the yarn defects are inspected by such a drawing frame inspection device, the whole drawing frame is stopped, because the drawing frame generally works at a high speed, the whole drawing frame generates large mechanical fluctuation due to the repeated stoppage, after the driving device stops working, rollers and leather rollers can move under the action of self inertia, so that the end slivers can not be stopped simultaneously, and the drawn slivers have periodic thickness unevenness, the problem that the sliver has periodic uneven thickness caused by mechanical fluctuation of parking inertia cannot be solved.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a new material fiber drawing process capable of ensuring high-quality sliver outlet, and solves the problems that the cleaning effect is poor and the sliver outlet quality is influenced because a cleaning device is not flexible in use in the conventional drawing frame, and meanwhile, the sliver has periodic uneven thickness because of the problem of mechanical fluctuation of parking inertia.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a new material fiber drawing process capable of ensuring high-quality sliver yielding specifically comprises the following steps:
s1, putting the sliver to be drawn into the charging barrel, and transferring the charging barrel to a feeding station of self-cleaning drawing equipment;
s2, sequentially sending the heads of the two slivers to be drawn into the drawing equipment through a feeding mechanism, a drafting mechanism and a slivering mechanism in the self-cleaning drawing equipment to perform drawing treatment;
s3, detecting the slivers after slivering through a detection mechanism in the self-cleaning drawing equipment, and collecting the slivers after the slivers are detected to be qualified through a charging barrel;
wherein, the self-cleaning drawing device in the steps S1-S3 comprises a chassis and a bin fixedly arranged on the front surface of the chassis, one side and the bottom of the inner wall of the case are divided into a drawing chamber and a control chamber by an L-shaped partition plate, the interior of the drawing chamber is sequentially and rotatably connected with a feeding roller, a drawing roller, a steering roller and a slivering roller from left to right through a rotating part, and the bottom of the inner wall of the control chamber is fixedly provided with a driving unit, a filtering component and an air pressure unit from left to right in turn, a yarn stroking assembly is fixedly arranged on one side of the bottom of the inner wall of the drawing chamber and under the drawing roller, and one side of the case is fixedly provided with an air blower through a tripod, the feeding roller, the drafting roller, the steering roller and the slivering roller are all provided with adjustable scraping mechanisms, and the connecting shafts of the feeding roller, the drawing roller, the steering roller and the slivering roller are all provided with brake components.
Adjustable scraping mechanism includes adjusting part and connects in feeding roller, draft roller, turns to the L shape link on roller and slivering roller connecting axle through locking subassembly joint, two the one end of L shape link all is connected with one side of adjusting part, and the surface of adjusting part wraps up through elastic sleeve has the shrink friction subassembly.
Brake subassembly includes the circular box of fixed mounting on quick-witted incasement wall, feeding roller, draft roller, the connecting axle that turns to roller and slivering roller run through the circular box and rotate the connection through rotating the piece in the department of running through, feeding roller, draft roller, turn to the roller and the connecting axle of slivering roller is located the inside outer fixed surface of circular box and is connected with the swivel, and the surface of swivel spouts paint one deck frictional layer through the sandblast technology, the surface of swivel is seted up flutedly, and the top of circular box and bottom all have the cylinder through connecting plate fixed mounting, the end fixed mounting that stretches out of cylinder has friction subassembly.
Preferably, the adjusting assembly comprises a storage barrel and two toothed plates which are slidably connected inside the storage barrel through a sliding piece, one side of each toothed plate is fixedly connected with one end, far away from the locking assembly, of the L-shaped connecting frame, one side of the inner wall of the storage barrel is rotatably connected with a driving rod through a bearing, and one end of the driving rod penetrates through the storage barrel and extends to the outside of the storage barrel.
Preferably, one end of the driving rod extending to the outside of the storage barrel is fixedly connected with a rotary head, and the outer surface of the driving rod located inside the storage barrel is fixedly connected with gears meshed with the two toothed plates.
Preferably, the contracting friction assembly comprises an inflatable air bag wrapped on the outer surface of the adjusting assembly and a scraping material layer adhered to the surface of the inflatable air bag through an adhesive, and two sides of the inflatable air bag are fixedly connected with the elastic sleeves respectively.
Preferably, the inflatable air bag is respectively communicated with an air inlet pipe and an air outlet pipe, an air inlet check valve is fixedly arranged in the air inlet pipe, and an air outlet check valve is fixedly arranged in the air outlet pipe.
Preferably, the friction assembly comprises an arc plate fixedly installed at the extending end of the cylinder, a damping layer matched with the friction layer is adhered to the bottom of the arc plate through an adhesive, an elastic groove is formed in the bottom of the arc plate, and the elastic groove is connected with a T-shaped elastic buckle matched with the groove through a spring.
Preferably, the wire smoothing assembly comprises a block body fixedly mounted on the bottom of the inner wall of the case, a curved groove is formed in the block body, and a heating layer is fixedly mounted on the inner wall of the curved groove.
Preferably, the filter assembly comprises a filter unit fixedly installed in the control chamber and a suction pipe fixedly installed in the parallel chamber through a fixing frame, and one end of the suction pipe is communicated with an air inlet of the filter unit.
Preferably, the driving unit drives the feeding roller, the drawing roller, the steering roller and the slivering roller respectively, and the air pressure unit is communicated with the air port of the air cylinder through an air duct.
Preferably, the locking subassembly is located feeding roller, draft roller, turns to the lantern ring on roller and the slivering roller connecting axle including the cover, the surface of the lantern ring is seted up threaded hole, and the internal thread of screw hole is connected with the locking bolt.
(III) advantageous effects
The invention provides a novel material fiber drawing process capable of ensuring high-quality drawing. Compared with the prior art, the method has the following beneficial effects:
(1) the new material fiber drawing process capable of ensuring high-quality sliver output has the advantages that the feeding roller, the drafting roller, the steering roller and the sliver forming roller are all provided with the adjustable scraping mechanisms, the adjustable scraping mechanism comprises an adjusting component and L-shaped connecting frames clamped on connecting shafts of the feeding roller, the drafting roller, the steering roller and the slivering roller through locking components, one end of each of the two L-shaped connecting frames is connected with one side of the adjusting component, the outer surface of the adjusting component is wrapped with a contraction friction component through an elastic sleeve, can realize carrying out independent design adjustment according to the size difference of every roller or leather roller, fine reaching carries out automatic uninterruptedly to every roller or leather roller that are in the motion state with cleaning device and carries out clear purpose, uses in a flexible way, and the clearance is effectual, can not influence the quality of strip to textile enterprise's production has been made things convenient for greatly.
(2) The new material fiber drawing process capable of ensuring high-quality sliver discharging comprises the steps that brake components are arranged on connecting shafts of a feeding roller, a drawing roller, a steering roller and a sliver forming roller, the brake components comprise circular boxes fixedly installed on the inner wall of a case, the connecting shafts of the feeding roller, the drawing roller, the steering roller and the sliver forming roller penetrate through the circular boxes and are rotatably connected at the penetrating parts through rotating pieces, the outer surfaces of the feeding roller, the drawing roller, the steering roller and the sliver forming roller connecting shafts positioned in the circular boxes are fixedly connected with rotating rings, the outer surfaces of the rotating rings are sprayed with a friction layer through a sand blasting process, grooves are formed in the outer surfaces of the rotating rings, air cylinders are fixedly installed at the tops and the bottoms of the circular boxes through connecting plates, friction components are fixedly installed at extending ends of the air cylinders, and the purpose that the same binding force can be simultaneously applied to each roller and each leather roller is achieved, the sliver drawing machine has the advantages that each section of sliver can keep the same parking distance, the problem that the sliver has periodic thickness unevenness due to parking inertia mechanical fluctuation is well solved, even if the whole drawing machine is stopped for many times after the sliver inspection equipment inspects yarn defects, mechanical fluctuation caused by asynchronous stopping can not be generated due to different self inertia of each roller, and the simultaneous parking can be realized, so that the situation that the sliver has periodic thickness unevenness is prevented.
(3) This can guarantee new material fibre drawing technology of high-quality strip, it is including the block of fixed mounting on quick-witted incasement wall bottom stroking the wire subassembly, and the curved groove has been seted up to the inside of block, and the inner wall fixed mounting in curved groove has the zone of heating, can realize heating the fibre after the drawing takes shape and stroked down with the fingers flat to guarantee the strip quality of strip.
(4) This can guarantee new material fibre drawing technology of high-quality play strip, its filtering component include fixed mounting in the inside filter unit of control cavity and through mount fixed mounting in the suction pipe in the strip cavity, the one end of suction pipe and filter unit's air inlet intercommunication can realize siphoning away the filtration to batting or the piece impurity that quick-witted incasement portion doubling produced, avoid impurity at strip surface deposit formation yarn defect.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a side view of the interior of the enclosure and bin of the present invention;
FIG. 3 is a top view of the adjustable scraping mechanism of the present invention;
FIG. 4 is a top view of the interior of the conditioning assembly of the present invention;
FIG. 5 is a side view of the interior of the conditioning assembly of the present invention;
FIG. 6 is a cross-sectional view of a shrink friction assembly of the present invention;
FIG. 7 is a schematic structural view of the locking assembly of the present invention;
FIG. 8 is a schematic view of the construction of the elastic sleeve of the present invention;
FIG. 9 is a schematic view of the brake assembly and feed roller configuration of the present invention;
FIG. 10 is a cross-sectional view of the brake assembly of the present invention;
FIG. 11 is a cross-sectional view of a friction pack of the present invention.
In the figure, 1 chassis, 2 work bin, 3L-shaped partition board, 4 drawing chamber, 5 control chamber, 6 feeding roller, 7 drafting roller, 8 turning roller, 9 slivering roller, 10 driving unit, 11 filtering component, 111 filtering unit, 112 straw, 12 air pressure unit, 13 wire stroking component, 131 block, 132 curved groove, 133 heating layer, 14 blower, 15 adjustable scraping mechanism, 151 adjusting component, 1511 receiving cylinder, 1512 toothed plate, 1513 driving rod, 1514 turning head, 1515 gear, 152 locking component, 1521 collar, 1522 threaded hole, 1523 locking bolt, 153L-shaped connecting rack, 154 elastic sleeve, 155 contracting friction component, 1551 inflating air bag, 1552 scraping layer, 1553 air inlet pipe, 1554 air outlet pipe, 1555 air inlet one-way valve, 1556 air outlet one-way valve, 16 brake component 161, circular box, 162 turning ring, 163 friction layer, 164 groove, cylinder 165, 166 friction component, 1661 arc plate, 1662 damping layer, 1663 spring slot, 1664T-shaped spring buckle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 11, an embodiment of the present invention provides a technical solution: a new material fiber drawing process capable of ensuring high-quality sliver yielding specifically comprises the following steps:
s1, putting the sliver to be drawn into the charging barrel, and transferring the charging barrel to a feeding station of self-cleaning drawing equipment;
s2, sequentially sending the heads of the two slivers to be drawn into the drawing equipment through a feeding mechanism, a drafting mechanism and a slivering mechanism in the self-cleaning drawing equipment to perform drawing treatment;
s3, detecting the slivers after slivering through a detection mechanism in the self-cleaning drawing equipment, and collecting the slivers after the slivers are detected to be qualified through a charging barrel;
wherein, the self-cleaning drawing device in the steps S1-S3 comprises a case 1 and a feed box 2 fixedly installed on the front surface of the case 1, one side and the bottom of the inner wall of the case 1 are separated into a drawing chamber 4 and a control chamber 5 through an L-shaped partition plate 3, the interior of the drawing chamber 4 is sequentially and rotatably connected with a feeding roller 6, a drawing roller 7, a steering roller 8 and a drawing roller 9 through a rotating member from left to right, a driving unit 10, a filtering component 11 and an air pressure unit 12 are sequentially and fixedly installed on the bottom of the inner wall of the control chamber 5 from left to right, the driving unit 10 adopts a conventional drawing machine driving structure to drive the feeding roller 6, the drawing roller 7, the steering roller 8 and the drawing roller 9 to work, the air pressure unit 12 adopts an air compressor with the model of AST-230, the filtering component 11 comprises a filtering unit 111 fixedly installed inside the control chamber 5 and a suction pipe 112 fixedly installed in the drawing chamber 4 through a fixing frame, the filter unit 111 is composed of a filter box and an air pump, one end of the suction pipe 112 is communicated with an air inlet of the filter unit 111, a wire smoothing assembly 13 is fixedly arranged on one side of the bottom of the inner wall of the drawing chamber 4 and right below the forming roller 9, the wire smoothing assembly 13 comprises a block body 131 fixedly arranged on the bottom of the inner wall of the case 1, a curved groove 132 is arranged in the block body 131, and the inner wall of the curved groove 132 is fixedly provided with a heating layer 133, the heating layer 133 adopts a built-in heating wire structure, can perform heating treatment for the outside, and one side of the case 1 is fixedly provided with an air blower 14 through a tripod, the model of the air blower 14 is GD30K2-12, the feeding roller 6, the drafting roller 7, the steering roller 8 and the sliver forming roller 9 are all provided with an adjustable scraping mechanism 15, and the connecting shafts of the feeding roller 6, the drafting roller 7, the steering roller 8 and the slivering roller 9 are all provided with brake components 16.
As shown in fig. 3, in the embodiment of the present invention, the adjustable scraping mechanism 15 includes an adjusting assembly 151 and L-shaped connecting frames 153 that are fastened to connecting shafts of the feeding roller 6, the drafting roller 7, the steering roller 8, and the sliver forming roller 9 through a locking assembly 152, one end of each of the two L-shaped connecting frames 153 is connected to one side of the adjusting assembly 151, and the outer surface of the adjusting assembly 151 is wrapped with a contracting friction assembly 155 through an elastic sleeve 154.
As shown in fig. 7, in the embodiment of the present invention, the locking assembly 152 includes a sleeve ring 1521 sleeved on the connecting shaft of the feeding roller 6, the drafting roller 7, the steering roller 8 and the slivering roller 9, a threaded hole 1522 is formed in an outer surface of the sleeve ring 1521, and a locking bolt 1523 is connected to an inner thread of the threaded hole 1522.
As shown in fig. 4 and 5, in the embodiment of the present invention, the adjusting assembly 151 includes a receiving cylinder 1511 and two toothed plates 1512 slidably connected to the inside of the receiving cylinder 1511 through a sliding member, one side of each of the two toothed plates 1512 is fixedly connected to one end of the L-shaped connecting frame 153 away from the locking assembly 152, one side of the inner wall of the receiving cylinder 1511 is rotatably connected to a driving rod 1513 through a bearing, one end of the driving rod 1513 penetrates through the receiving cylinder 1511 and extends to the outside of the receiving cylinder 1511, one end of the driving rod 1513 extending to the outside of the receiving cylinder 1511 is fixedly connected to a swivel 1514, and the outer surface of the driving rod 1513 located inside the receiving cylinder 1511 is fixedly connected to a gear 1515 engaged with the two toothed plates 1512.
As shown in fig. 6, in the embodiment of the present invention, the contracting friction assembly 155 includes an inflatable airbag 1551 wrapped on an outer surface of the adjusting assembly 151 and a scraping layer 1552 adhered to a surface of the inflatable airbag 1551 by an adhesive, the scraping layer 1552 is made of an abrasion-resistant material, the elastic sleeve 154 has good elasticity and can tighten the inflatable airbag 1551 on a surface of another object, two sides of the inflatable airbag 1551 are respectively fixedly connected with the elastic sleeve 154, the inflatable airbag 1551 is respectively communicated with an air inlet pipe 1553 and an air outlet pipe 1554, an air inlet check valve 1555 is fixedly installed inside the air inlet pipe 1553, the air inlet check valve 1555 can only intake air in a one-way direction, an air outlet check valve 1556 is fixedly installed inside the air outlet pipe 1554, and the air outlet check valve 1556 can only discharge air in a one-way.
As shown in fig. 9 and 10, in the embodiment of the present invention, the brake assembly 16 includes a circular box 161 fixedly mounted on the inner wall of the chassis 1, the connecting shafts of the feeding roller 6, the drawing roller 7, the turning roller 8 and the strip forming roller 9 penetrate through the circular box 161 and are rotatably connected at the penetration positions by rotating pieces, the outer surface of the connecting shafts of the feeding roller 6, the drawing roller 7, the turning roller 8 and the strip forming roller 9, which are located inside the circular box 161, is fixedly connected with a rotating ring 162, a friction layer 163 is sprayed on the outer surface of the rotating ring 162 by a sand blasting process, the friction layer 163 is a wear-resistant particle layer, a groove 164 is formed on the outer surface of the rotating ring 162, the top and the bottom of the circular box 161 are both fixedly mounted with a cylinder 165 by connecting plates, the cylinder 165 is in SDA type, and the friction assembly 166 is fixedly mounted at the end of the cylinder 165.
As shown in fig. 11, in the embodiment of the present invention, the friction assembly 166 includes an arc plate 1661 fixedly mounted on the extending end of the cylinder 165, a damping layer 1662 adapted to the friction layer 163 is adhered to the bottom of the arc plate 1661 through an adhesive, the damping layer 1662 is made of a wear-resistant fiber material, the bottom of the arc plate 1661 is provided with a spring slot 1663, and the inside of the spring slot 1663 is connected to a T-shaped spring buckle 1664 adapted to the groove 164 through a spring.
In the embodiment of the invention, the driving unit 10 respectively drives the feeding roller 6, the drafting roller 7, the steering roller 8 and the slivering roller 9 to rotate, and the air pressure unit 12 is communicated with the air port of the air cylinder 165 through an air duct.
Material loading and installation: firstly, a charging barrel containing fiber filaments to be drawn is placed into a material box 2, the head of a sliver is pulled out, the fiber filaments to be drawn sequentially pass through a feeding roller 6, a drafting roller 7, a steering roller 8, a sliver forming roller 9 and a curved groove 132, a rotating head 1514 is rotated simultaneously, the rotating head 1514 drives a gear 1515 to rotate through a driving rod 1513, the gear 1515 is meshed with two toothed plates 1512, the two toothed plates 1512 are driven to extend in opposite directions, so that two L-shaped connecting frames 153 are driven to be drawn open, when the distance of two locking assemblies 152 is adjusted to be suitable for the length of the roller to be cleaned, the pulling is stopped, a lantern ring 1521 is respectively sleeved on the surface of a connecting shaft of the feeding roller 6, the drafting roller 7, the steering roller 8 and the sliver forming roller 9, the lantern ring 1521 is fixed on the connecting shaft of the corresponding roller through a locking bolt 1523, then a laminated inflatable airbag 1551 is pulled outwards to the position which is the same as the length, when the hands are loosened, the elastic sleeve 154 sleeves objects, then the air inlet pipe 1553 is used for filling air into the inflatable air bag 1551, so that the inflatable air bag 1551 is expanded, when the external scraping layer 1552 from the inflatable air bag 1551 is in close contact with the surface of the roller, the inflation is stopped, and therefore the adjustable scraping mechanism 15 is installed on each roller to be scraped.
Drawing and scraping for impurity removal: the drawing frame is started to enable the driving unit 10 to control each roller to start working, strips to be drawn are wound in drawing equipment, at the moment, the scraping layers 1552 in close contact with each roller can scrape attached fluff or impurities on the surfaces of the rollers, then the air blower 14 and the filter unit 111 are started, air is blown into the case 1 through the air blower 14, the scraped fluff or impurities can be blown, then the impurities are sucked into the filter case of the filter unit 111 through the suction pump and the suction pipe 112 in the filter unit 111, the strips formed through the strip forming rollers enter the curved groove 132 to be flattened through low-temperature heating through the heating layer 133, and then the strips can be discharged.
Braking: when drawing is completed and parking is needed, the pneumatic unit 12 and the electromagnetic valves in the communication pipelines of the pneumatic unit 12 and the cylinder 165 are started to work, so that the cylinder 165 slowly extends out, the rotating ring rotates along with the roller shaft at the moment, the cylinder 165 extends out to push the arc 1661 to move towards the rotating ring 162, the T-shaped elastic buckle 1664 firstly contacts with the friction layer 163 along with the extension of the cylinder 165 and can elastically advance and pop out in the groove 164 to realize preliminary deceleration, and when the damping layer 1662 contacts with the friction layer 163, deceleration is carried out again until the rotating ring 162 stops, so that synchronous braking of the roller is completed.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A new material fiber drawing process capable of ensuring high-quality sliver yielding is characterized in that: the method specifically comprises the following steps:
s1, putting the sliver to be drawn into the charging barrel, and transferring the charging barrel to a feeding station of self-cleaning drawing equipment;
s2, sequentially sending the heads of the two slivers to be drawn into the drawing equipment through a feeding mechanism, a drafting mechanism and a slivering mechanism in the self-cleaning drawing equipment to perform drawing treatment;
s3, detecting the slivers after slivering through a detection mechanism in the self-cleaning drawing equipment, and collecting the slivers after the slivers are detected to be qualified through a charging barrel;
wherein, self-cleaning drawing equipment in steps S1-S3 comprises a case (1) and a bin (2) fixedly installed on the front side of the case (1), a drawing chamber (4) and a control chamber (5) are separated from one side of the inner wall of the case (1) and the bottom of the inner wall of the case through an L-shaped partition plate (3), the inside of the drawing chamber (4) is sequentially and rotatably connected with a feeding roller (6), a drawing roller (7), a steering roller (8) and a forming roller (9) through a rotating piece from left to right, a driving unit (10), a filtering assembly (11) and an air pressure unit (12) are sequentially and fixedly installed at the bottom of the inner wall of the control chamber (5) from left to right, a wire smoothing assembly (13) is fixedly installed at one side of the bottom of the inner wall of the drawing chamber (4) and under the forming roller (9), and a tripod (14) is fixedly installed at one side of the case (1), the feeding roller (6), the drafting roller (7), the steering roller (8) and the slivering roller (9) are all provided with adjustable scraping mechanisms (15), and connecting shafts of the feeding roller (6), the drafting roller (7), the steering roller (8) and the slivering roller (9) are all provided with brake components (16);
the adjustable scraping mechanism (15) comprises an adjusting component (151) and L-shaped connecting frames (153) which are clamped on connecting shafts of the feeding roller (6), the drafting roller (7), the steering roller (8) and the sliver forming roller (9) through locking components (152), one ends of the two L-shaped connecting frames (153) are connected with one side of the adjusting component (151), and the outer surface of the adjusting component (151) is wrapped with a contraction friction component (155) through an elastic sleeve (154);
the brake component (16) comprises a circular box (161) fixedly arranged on the inner wall of the case (1), the connecting shafts of the feeding roller (6), the drafting roller (7), the steering roller (8) and the slivering roller (9) penetrate through the circular box (161) and are rotatably connected at the penetrating positions through rotating parts, the outer surface of the connecting shaft of the feeding roller (6), the drafting roller (7), the steering roller (8) and the slivering roller (9) inside the circular box (161) is fixedly connected with a rotating ring (162), the outer surface of the rotating ring (162) is coated with a friction layer (163) through a sand blasting process, the outer surface of the rotating ring (162) is provided with a groove (164), and the top and the bottom of the round box (161) are both fixedly provided with a cylinder (165) through a connecting plate, and a friction component (166) is fixedly arranged at the extending end of the cylinder (165).
2. The new material fiber drawing process capable of ensuring high quality drawing according to claim 1, characterized in that: the adjusting assembly (151) comprises a receiving barrel (1511) and two toothed plates (1512) which are slidably connected to the inside of the receiving barrel (1511) through a sliding piece, one side of each toothed plate (1512) is fixedly connected with one end, away from the locking assembly (152), of the L-shaped connecting frame (153), one side of the inner wall of the receiving barrel (1511) is rotatably connected with a driving rod (1513) through a bearing, and one end of the driving rod (1513) penetrates through the receiving barrel (1511) and extends to the outside of the receiving barrel (1511).
3. The new material fiber drawing process capable of ensuring high quality drawing according to claim 2, characterized in that: one end of the driving rod (1513) extending to the outside of the storage barrel (1511) is fixedly connected with a rotary head (1514), and the outer surface of the driving rod (1513) located inside the storage barrel (1511) is fixedly connected with a gear (1515) meshed with the two toothed plates (1512).
4. The new material fiber drawing process capable of ensuring high quality drawing according to claim 1, characterized in that: the contraction friction assembly (155) comprises an inflatable air bag (1551) wrapped on the outer surface of the adjusting assembly (151) and a material scraping layer (1552) adhered to the surface of the inflatable air bag (1551) through an adhesive, and two sides of the inflatable air bag (1551) are fixedly connected with the elastic sleeve (154) respectively.
5. The new material fiber drawing process capable of ensuring high quality drawing according to claim 4, wherein: the inflatable air bag (1551) is respectively communicated with an air inlet pipe (1553) and an air outlet pipe (1554), an air inlet check valve (1555) is fixedly arranged in the air inlet pipe (1553), and an air outlet check valve (1556) is fixedly arranged in the air outlet pipe (1554).
6. The new material fiber drawing process capable of ensuring high quality drawing according to claim 1, characterized in that: the friction assembly (166) comprises an arc plate (1661) fixedly mounted at the extending end of the cylinder (165), a damping layer (1662) matched with the friction layer (163) is adhered to the bottom of the arc plate (1661) through an adhesive, an elastic groove (1663) is formed in the bottom of the arc plate (1661), and a T-shaped elastic buckle (1664) matched with the groove (164) is connected to the inside of the elastic groove (1663) through a spring.
7. The new material fiber drawing process capable of ensuring high quality drawing according to claim 1, characterized in that: the wire smoothing assembly (13) comprises a block body (131) fixedly mounted on the bottom of the inner wall of the case (1), a curved groove (132) is formed in the block body (131), and a heating layer (133) is fixedly mounted on the inner wall of the curved groove (132).
8. The new material fiber drawing process capable of ensuring high quality drawing according to claim 1, characterized in that: the filter assembly (11) comprises a filter unit (111) fixedly installed in the control chamber (5) and a suction pipe (112) fixedly installed in the drawing chamber (4) through a fixing frame, and one end of the suction pipe (112) is communicated with an air inlet of the filter unit (111).
9. The new material fiber drawing process capable of ensuring high quality drawing according to claim 1, characterized in that: the driving unit (10) is respectively used for driving the feeding roller (6), the drafting roller (7), the steering roller (8) and the slivering roller (9) to rotate, and the air pressure unit (12) is communicated with an air port of the air cylinder (165) through an air duct.
10. The new material fiber drawing process capable of ensuring high quality drawing according to claim 1, characterized in that: locking subassembly (152) are located feeding roller (6), draft roller (7), are turned to roller (8) and are connected epaxial lantern ring (1521) of slivering roller (9) including the cover, screw hole (1522) are seted up to the surface of lantern ring (1521), and the internal thread of screw hole (1522) is connected with locking bolt (1523).
CN202011414189.0A 2020-12-07 2020-12-07 Novel material fiber drawing process capable of ensuring high-quality sliver yielding Active CN112410950B (en)

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