CN112407973A - Brick stacking equipment and brick stacking method thereof - Google Patents

Brick stacking equipment and brick stacking method thereof Download PDF

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Publication number
CN112407973A
CN112407973A CN202011362019.2A CN202011362019A CN112407973A CN 112407973 A CN112407973 A CN 112407973A CN 202011362019 A CN202011362019 A CN 202011362019A CN 112407973 A CN112407973 A CN 112407973A
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CN
China
Prior art keywords
brick
bricks
temporary storage
conveyor belt
fragment
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202011362019.2A
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Chinese (zh)
Inventor
彭进业
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Hengweifeng Xinyi Machinery And Equipment Manufacturing Co ltd
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Hengweifeng Xinyi Machinery And Equipment Manufacturing Co ltd
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Priority to CN202011362019.2A priority Critical patent/CN112407973A/en
Publication of CN112407973A publication Critical patent/CN112407973A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/16Stacking of articles of particular shape
    • B65G57/20Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • B65G57/22Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
    • B65G57/24Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/30Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Abstract

The invention aims to provide brick stacking equipment and a brick stacking method thereof, which can be used for conveniently stacking bricks with preset length and width so as to facilitate subsequent transportation and reduce labor cost. The brick stacking equipment comprises a brick temporary storage platform, a brick conveying device, a first manipulator and a second manipulator, wherein the brick conveying device is used for conveying bricks to the brick temporary storage platform; the brick temporary storage platform comprises a support, a plurality of freely rotating conveying shafts are arranged on the support at intervals, at least two brick temporary storage platforms are arranged at the tail end of the brick conveying device, and the axial direction of each conveying shaft is perpendicular to the conveying direction of the brick conveying device; the support of fragment of brick platform of keeping in is equipped with the fragment of brick position detector that is used for detecting this position and has or not fragment of brick in the one end of keeping away from fragment of brick conveyor, fragment of brick conveyor's actuating mechanism and fragment of brick position detector link to each other with the controller respectively.

Description

Brick stacking equipment and brick stacking method thereof
Technical Field
The invention relates to the technical field of brick making, in particular to brick stacking equipment and a brick stacking method thereof.
Background
In transporting bricks, it is necessary to stack the bricks in a predetermined manner to form a pile, for example, in a predetermined length and width, for the convenience of transportation so that the stacked pile can be placed on a suitable transport vehicle. However, the original bricks are not necessarily placed according to the brick pile mode, sometimes the bricks are conveyed by a conveyer belt, and the width of the conveyer belt is smaller than that of the finished brick pile; sometimes the bricks are delivered in stacks of different lengths and widths, which necessitates re-stacking of the bricks before loading. The method of the traditional brick stacking mode is that a forklift is manually driven to move a conveying belt or bricks on an original brick pile to a new position, and the length and the width of the brick pile are changed in the moving process.
Disclosure of Invention
The invention aims to provide brick stacking equipment and a brick stacking method thereof, which can be used for conveniently stacking bricks with preset length and width so as to facilitate subsequent transportation and reduce labor cost.
The brick stacking equipment comprises a brick temporary storage platform, a brick conveying device, a first manipulator and a second manipulator, wherein the brick conveying device is used for conveying bricks to the brick temporary storage platform; the brick temporary storage platform comprises a support, a plurality of freely rotating conveying shafts are arranged on the support at intervals, at least two brick temporary storage platforms are arranged at the tail end of the brick conveying device, and the axial direction of each conveying shaft is perpendicular to the conveying direction of the brick conveying device; the support of fragment of brick platform of keeping in is equipped with the fragment of brick position detector that is used for detecting this position and has or not fragment of brick in the one end of keeping away from fragment of brick conveyor, fragment of brick conveyor's actuating mechanism and fragment of brick position detector link to each other with the controller respectively.
Specifically, the brick conveying device comprises the following two types:
1. brick conveyor includes two at least parallel arrangement's conveyer belt, and the tail end of every conveyer belt all meets with a brick temporary storage platform.
The brick stacking method adopting the brick conveying device comprises the following steps:
A. placing the bricks on one conveyor belt of a brick conveying device by using a first manipulator;
B. conveying the bricks to a temporary brick storage platform by using a brick conveying device until the bricks move to one end of the support far away from the brick conveying device, and triggering a brick position detector;
C. the brick position detector sends a trigger signal to the controller, and the controller stops the forward conveying of the conveyor belt and enables the conveyor belt to rotate reversely for a preset distance after receiving the trigger signal;
D. selecting another conveyor belt, and repeatedly executing the steps A to C until the preset number of brick temporary storage platforms are filled with bricks;
E. and simultaneously clamping the bricks on the preset number of brick temporary storage platforms by using a second manipulator, and transferring the bricks to a preset position to form a brick pile.
At above-mentioned sign indicating number brick in-process, at first utilize first manipulator and fragment of brick conveyor cooperation, carry the fragment of brick to fragment of brick platform of keeping in, when the fragment of brick advances the tail end of conveyer belt, can be under the promotion of conveyer belt, move on the fragment of brick platform of keeping in that meets with fragment of brick conveyor, and stop on the conveying axle of fragment of brick platform of keeping in, subsequent fragment of brick on the conveyer belt can contact rather than afterwards, and promote it and continue to advance on the conveying axle, and like this, the fragment of brick will be arranged gradually on the fragment of brick platform of keeping in, and the interval between the fragment of brick is all very little. When the brick at the foremost end reaches one end, far away from the brick conveying device, of the brick temporary storage platform, the brick position detector can be triggered, the brick position detector sends a signal representing that the brick on the brick temporary storage platform is full to the controller, the controller immediately stops the driving mechanism of the conveying belt, the conveying belt is made to stop advancing temporarily, and at the moment, the second manipulator can perform corresponding brick stacking operation. After the brick position detector detects that the bricks on the brick temporary storage platform are transferred away by the second manipulator, a signal representing that the bricks on the brick temporary storage platform are transferred away is sent to the controller, and the controller immediately starts a driving mechanism of the conveyor belt to enable the conveyor belt to continuously advance.
Because the length of fragment of brick temporary storage platform is predetermined, accords with the length demand of brick pillar, and selects the width that the width of brick pillar can be confirmed to the fragment of brick temporary storage platform of different quantity, just so controlled the length and the width of the brick pillar of sign indicating number to make things convenient for subsequent transportation.
Certainly, utilize first manipulator and fragment of brick conveyor cooperation, when carrying the fragment of brick to fragment of brick platform of keeping in, need notice the fragment of brick on the conveyer belt can not influence the operation of follow-up first manipulator, specifically can drive the conveyer belt that has placed the fragment of brick to fragment of brick platform of keeping in earlier, make the fragment of brick on this conveyer belt avoid the route of the follow-up removal of first manipulator, just can avoid taking place to interfere with first manipulator, and then influence first manipulator and put the fragment of brick on another conveyer belt. The first mechanical arm can be controlled to upwards lift a certain height when the first mechanical arm crosses the conveyor belt with the bricks, so that the bricks on the conveyor belt are avoided.
In step C, the controller also rotates the conveyor belt in a reverse direction by a predetermined distance after stopping the forward conveyance of the conveyor belt. Like this the fragment of brick on the conveyer belt will with the fragment of brick on the fragment of brick temporary storage platform between the clearance that appears predetermined distance, when the fragment of brick on the second manipulator takes the fragment of brick temporary storage platform, the second manipulator can not take place to interfere with the fragment of brick on the conveyer belt, bumps the fragment of brick on the conveyer belt.
2. The brick conveying device comprises a moving frame and a conveying belt arranged on the moving frame, wherein the moving frame is driven by a driving mechanism of the moving frame, so that the tail end of the conveying belt is selectively connected with a brick temporary storage platform.
Furthermore, the moving frame is provided with a brick position detector at the side of the conveyor belt at intervals, the brick position detector is used for detecting whether bricks exist on the conveyor belt, and the brick position detector is connected with the controller.
The brick stacking method adopting the brick conveying device comprises the following steps:
A. placing the bricks on a conveyor belt of a brick conveying device by using a first manipulator;
B. driving the movable frame to move by using the movable frame driving mechanism, so that the transmission belt is aligned with one brick temporary storage platform;
C. conveying the bricks to a temporary brick storage platform by using a brick conveying device until the bricks move to one end of the support far away from the brick conveying device, and triggering a brick position detector;
D. the brick position detector sends a trigger signal to the controller, and the controller stops the forward conveying of the conveyor belt and enables the conveyor belt to rotate reversely for a preset distance after receiving the trigger signal;
E. driving the movable frame to move by using a movable frame driving mechanism so that the transmission belt is aligned with the other brick temporary storage platform; then, repeating the step A to the step D until the temporary storage platforms of the preset number of bricks are filled with bricks;
F. simultaneously clamping the bricks on the preset number of brick temporary storage platforms by using a second manipulator, and transferring the bricks to a preset position to form a brick pile;
in the steps C to E, when no brick exists on the conveyor belt, firstly recording the position of the conveyor belt, then driving the movable frame to move by using the movable frame driving mechanism, enabling the conveyor belt to move to an initial position, then placing the brick on the conveyor belt by using the first manipulator, finally moving the conveyor belt to the recorded position, and continuing to execute the subsequent steps;
in the first brick stacking method, each brick temporary storage platform corresponds to one conveyor belt, so that although the control is more convenient, the hardware investment of the conveyor belts is larger, and the cost of manufacturers can be increased. Moreover, sometimes, in order to meet the transportation requirements of smaller transportation vehicles, the size of the brick pile is smaller, and all the temporary storage platforms of bricks are not needed to participate in the brick stacking process, so that the corresponding conveying belts are idle, and waste is caused. To solve the problem, the second brick stacking method adopts a movable brick conveying device, and a movable conveyor belt is used for conveying bricks for all brick temporary storage platforms, so that the hardware cost of the conveyor belt is reduced, and the idle waste of the conveyor belt is avoided.
Particularly, the brick position detector is composed of a laser generator and a laser receiver which are respectively arranged on two sides of a support of the brick temporary storage platform. The laser generator is opposite to the laser receiver, and the laser emitted by the laser generator is received by the laser receiver; when a brick on the brick temporary storage platform moves to one end, far away from the brick conveying device, of the brick temporary storage platform, the brick is located on a laser moving route, so that the laser is prevented from irradiating a laser receiver, the laser receiver cannot receive the laser, and a signal representing that the brick on the brick temporary storage platform is full is sent to a controller; correspondingly, after the bricks on the brick temporary storage platform are transferred away by the second manipulator, the laser receiver receives the laser, namely, a signal representing that the bricks on the brick temporary storage platform are transferred away is sent to the controller.
Or the brick position detector is a travel switch fixed on the top surface of the support, and the contact end of the travel switch faces the direction of the brick conveying device. When the bricks on the rack move to one end, far away from the brick conveying device, of the brick temporary storage platform, the bricks abut against a contact of a travel switch, and the travel switch is closed; after the fragment of brick on the fragment of brick temporary storage platform was shifted away by the second manipulator, travel switch's contact lost leaning on of fragment of brick, travel switch automatic disconnection, and the controller can judge like this that "the fragment of brick on the fragment of brick temporary storage platform is full" or "the fragment of brick on the fragment of brick temporary storage platform has shifted away" through detecting travel switch's closed, off-state. The travel switch can also play a role in stopping bricks from falling off the temporary storage platform for the bricks.
Further, the support is equipped with the protrusion in the one end of keeping away from the conveyer belt and sets up in the support top surface to be used for blockking the brick block structure that the fragment of brick dropped from fragment of brick temporary storage platform, the height that highly is less than the fragment of brick block structure is in order to avoid forming the interference to the second manipulator.
The first mechanical arm and the second mechanical arm respectively comprise a rack and a clamping assembly arranged on the rack through an assembly driving mechanism, and the clamping assembly consists of clamping arms on two sides and a clamping arm driving mechanism for driving the clamping arms on the two sides to move oppositely; the component driving mechanism of the first manipulator consists of vertical and horizontal driving components, and the component driving mechanism of the second manipulator consists of vertical, horizontal and rotary driving components. The rack, the component driving mechanism, the clamping arm driving mechanism and the like are commonly used on the traditional brick stacking device, and the specific structure, the working principle and the like are not repeated. Set up the second manipulator into rotatable drive mode, can change the direction of fragment of brick as required at the sign indicating number brick in-process to make adjacent two-layer fragment of brick mutually perpendicular in the brick pillar, be difficult to slide and empty to same direction, improve the stability of brick pillar.
Furthermore, the length of the clamping arm in the second manipulator is adjustable, and the maximum length of the clamping arm in the second manipulator is smaller than or equal to the length of the brick temporary storage platform in the conveying direction of the conveying device. Through the length that changes the arm lock, can correspond the length that changes the brick pillar, through the quantity that changes the fragment of brick platform of keeping in that uses, can correspond the width that changes the brick pillar, just so can adjust the size of brick pillar to satisfy the demand of different transports.
The brick stacking equipment and the brick stacking method thereof can be conveniently stacked into brick piles with preset length and width, so that the subsequent transportation is convenient, and the labor cost is reduced.
Drawings
Figure 1 is a top view of the setting device of example 1.
Fig. 2 is a side view of the brick staging platform and brick conveyor of example 1.
Figure 3 is a top view of the brick setting apparatus of example 2.
The figures are numbered: 1. a brick temporary storage platform; 11. a support; 12. a transfer shaft; 13. a brick position detector; 14. a brick blocking structure; 2. a brick conveying device; 21. a conveyor belt; 22. a movable frame; 23. a brick position detector; 24. a track; 3. a first manipulator; 4. a second manipulator; 5. a brick block; 6. a brick production line; 7. a predetermined position.
Detailed Description
The following describes embodiments of the present invention, such as shapes and structures of respective members, mutual positions and connection relationships between respective portions, and actions and operation principles of the respective portions, in further detail, with reference to the accompanying drawings.
Example 1:
the embodiment provides brick stacking equipment and a brick stacking method thereof, which can be used for conveniently stacking bricks with preset length and width so as to facilitate subsequent transportation and reduce labor cost.
As shown in fig. 1 and 2, the brick stacking device of this embodiment includes a brick temporary storage platform 1, a brick conveying device 2 for conveying bricks onto the brick temporary storage platform 1, a first manipulator 3 for placing bricks onto the brick conveying device 2, and a second manipulator 4 for taking down and stacking bricks on the brick temporary storage platform 1; wherein:
the brick temporary storage platform 1 comprises a support 11, a plurality of freely rotating transmission shafts 12 are arranged on the support 11 at intervals, two brick temporary storage platforms 1 are arranged at the tail end of the brick conveying device 2, and the axial direction of the transmission shafts 12 is perpendicular to the conveying direction of the brick conveying device 2; the support 11 of the brick temporary storage platform 1 is provided with a brick position detector 13 at one end far away from the brick conveying device 2, the brick position detector 13 is used for detecting whether a brick exists at the position, and the driving mechanism of the brick conveying device 2 and the brick position detector 13 are respectively connected with a controller (the controller and the driving mechanism of the brick conveying device 2 are not shown in the figure).
In this embodiment, the brick position detector 13 is a travel switch fixed to the top surface of the rack 11, and the contact end of the travel switch faces the direction of the brick conveying device 2. When a brick on the rack moves to one end, far away from the brick conveying device 2, of the brick temporary storage platform 1, the brick abuts against a contact of a travel switch, and the travel switch is closed; after the fragment of brick on fragment of brick temporary storage platform 1 was shifted away by second manipulator 4, travel switch's contact lost leaning on of fragment of brick, and travel switch automatic disconnection, controller are through detecting travel switch's closed, off-state like this, can judge that "the fragment of brick on the fragment of brick temporary storage platform 1 is full" or "the fragment of brick on the fragment of brick temporary storage platform 1 has shifted away".
The support 11 is equipped with the protrusion in the one end of keeping away from the conveyer belt and sets up in support 11 top surface to be used for blockking the brick block from the brick block structure 14 that keeps off that the brick block temporarily stored platform 1 and dropped, the height that highly is less than the brick block of blocking brick structure 14 is in order to avoid forming the interference to second manipulator 4, and the brick block structure 14 specifically can be metal railing or metal mesh etc..
The first mechanical arm 3 and the second mechanical arm 4 both comprise a rack and clamping components arranged on the rack through component driving mechanisms, and each clamping component consists of clamping arms on two sides and a clamping arm driving mechanism for driving the clamping arms on the two sides to move in opposite directions; the component driving mechanism of the first manipulator 3 is composed of vertical and horizontal driving components, and the component driving mechanism of the second manipulator 4 is composed of vertical, horizontal and rotary driving components.
Brick conveyor 2 includes two parallel arrangement's conveyer belt 21, and the tail end of every conveyer belt 21 all meets with a brick temporary storage platform 1. The same structure as the conventional conveyor belt 21, the conveyor belt 21 is a closed loop structure, and is supported and driven by a driving wheel and a driven wheel, and the conveying direction of the brick conveying device 2 can be changed by changing the rotating direction of the conveyor belt 21.
The brick stacking method is applied to a brick factory and used for stacking bricks on a brick production line 6 into a brick pile, and specifically comprises the following steps:
A. stopping the rotation of the transmission belt, clamping a preset number of bricks 5 on the brick production line 6 by using the first manipulator 3, and placing the bricks 5 on the first transmission belt 21 of the brick conveying device 2;
B. starting a driving mechanism of a first conveyor belt 21, conveying bricks 5 to the corresponding brick temporary storage platform 1 by using the first conveyor belt 21, moving the bricks 5 to the brick temporary storage platform 1 connected with the brick conveying device 2 under the pushing of the conveyor belt 21 and stopping on a conveying shaft 12 of the brick temporary storage platform 1 when the bricks 5 advance to the tail end of the conveyor belt 21, and then enabling subsequent bricks 5 on the conveyor belt 21 to contact with the subsequent bricks and push the subsequent bricks to continue to advance on the conveying shaft 12, so that the bricks 5 are gradually fully arranged on the brick temporary storage platform 1, and the distance between the bricks 5 is very small; when a brick 5 on the carriage 11 is pushed to the end of the carriage 11 remote from the brick conveyor 2, the brick position detector 13 is triggered;
C. the brick position detector 13 sends a trigger signal to the controller, and after receiving the trigger signal, the controller stops the forward conveying of the first conveyor belt 21 and rotates the first conveyor belt 21 in the reverse direction by a predetermined distance (for example, 0.05 m);
D. selecting a second conveyor belt 21, and repeatedly executing the steps A to C until the two brick temporary storage platforms 1 are filled with bricks 5;
E. simultaneously clamping the bricks 5 on the two temporary brick storage platforms 1 by using a second manipulator 4, and transferring the bricks to a preset position 7;
F. and repeating the steps A to E until the brick pillar with the proper height is formed.
Example 2:
unlike embodiment 1, the brick conveying apparatus 2 in this embodiment includes a moving frame 22 and a conveyor belt 21 disposed on the moving frame 22, and the moving frame 22 is driven by a driving mechanism of the moving frame 22 to selectively connect the tail end of the conveyor belt 21 to one brick temporary storage platform 1. The above-mentioned frame that removes frame 22 includes "II" formula and sets up in the drive wheel of frame bottom, and the motor on drive wheel and the frame is connected, and the drive wheel erects on track 24 to make and remove frame 22 can follow track 24 reciprocating motion. The above-mentioned rails 24 are perpendicular to the belt 21. In order to facilitate the alignment of the conveyor belt 21 with the brick temporary storage platform 1, position detection devices, such as a laser generator and a laser receiver, are disposed at the end of the brick temporary storage platform 1 and on the frame of the movable frame 22, and when the laser receiver receives laser emitted from the laser generator, it represents that the conveyor belt 21 is aligned with the brick temporary storage platform 1, and at this time, the movement of the movable frame 22 is stopped, and the subsequent operation of conveying bricks is performed.
The moving frame 22 is provided with a brick position detector 23 for detecting whether a brick is on the conveyor belt 21 at the side of the conveyor belt 21 at intervals, the brick position detector 23 is connected with the controller, and the distance between the adjacent brick position detectors 23 is smaller than the length of the brick 5. The brick position detector 23 in this embodiment is constituted by a laser generator and a laser receiver which are respectively provided on both sides of the conveyor belt 21. The laser generator is opposite to the laser receiver, and the laser emitted by the laser generator is received by the laser receiver; when the bricks on the conveyor belt 21 are on the traveling route of the laser and the laser is blocked from irradiating the laser receiver, the laser receiver cannot receive the laser, namely, a signal representing that the bricks are at the position of the conveyor belt 21 is sent to the controller; accordingly, when the laser receiver receives the laser light, it sends a signal representing "no brick at this position of the conveyor belt 21" to the controller. When none of the brick position detectors 23 detects a brick, this is representative of no brick on the conveyor belt 21.
The brick stacking method adopting the brick conveying device 2 comprises the following steps:
A. stopping the rotation of the transmission belt, clamping a preset number of bricks on the brick production line 6 by using the first manipulator 3, and placing the bricks on the transmission belt 21 of the brick conveying device 2;
B. driving the moving frame 22 to move by using a driving mechanism of the moving frame 22, so that the transmission belt is aligned with the first brick temporary storage platform 1;
C. the brick conveying device 2 is used for conveying bricks to a first brick temporary storage platform 1, when the bricks advance to the tail end of the conveying belt 21, the bricks can move to the brick temporary storage platform 1 connected with the brick conveying device 2 under the pushing of the conveying belt 21 and stay on the conveying shaft 12 of the brick temporary storage platform 1, subsequent bricks on the conveying belt 21 can contact with the subsequent bricks and push the subsequent bricks to continue to advance on the conveying shaft 12, and therefore the brick temporary storage platform 1 is gradually filled with the bricks, and the intervals among the bricks are very small; when a brick on the carriage 11 is pushed to the end of the carriage 11 remote from the brick conveyor 2, the brick position detector 13 is triggered;
D. the brick position detector 13 sends a trigger signal to the controller, and after receiving the trigger signal, the controller stops the forward conveying of the conveyor belt 21 and rotates the conveyor belt 21 in the reverse direction by a predetermined distance (for example, 0.05 m);
E. driving the moving frame 22 to move by using a driving mechanism of the moving frame 22, so that the transmission belt is aligned with the second brick temporary storage platform 1; then, repeating the steps A to D until the two temporary brick storage platforms 1 are filled with bricks;
F. simultaneously clamping the bricks on the two temporary brick storage platforms 1 by using a second manipulator 4, and transferring the bricks to a preset position 7;
G. and repeating the steps A to F until the brick pillar with the proper height is formed.
In the steps C to E, when there are no bricks on the conveyor belt 21, the position of the conveyor belt 21 is recorded first, then the driving mechanism of the moving frame 22 is used to drive the moving frame 22 to move, so that the conveyor belt moves to the initial position, then the first manipulator 3 is used to place the bricks on the conveyor belt 21, finally the conveyor belt 21 is moved to the recorded position, and the subsequent steps are continuously executed;
compare in embodiment 1, this embodiment has adopted portable fragment of brick conveyor 2, utilizes a mobilizable conveyer belt 21 to come for all fragment of brick platform 1 transport fragment of brick to reduce the hardware cost of conveyer belt 21, avoided the idle waste of conveyer belt 21.
The invention has been described in connection with the accompanying drawings, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description, as long as the invention is capable of being practiced without modification in any way whatsoever, and is capable of other applications without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. A brick stacking device is characterized by comprising a brick temporary storage platform, a brick conveying device used for conveying bricks to the brick temporary storage platform, a first manipulator used for placing the bricks on the brick conveying device, and a second manipulator used for taking down the bricks on the brick temporary storage platform and stacking; the brick temporary storage platform comprises a support, a plurality of freely rotating conveying shafts are arranged on the support at intervals, at least two brick temporary storage platforms are arranged at the tail end of the brick conveying device, and the axial direction of each conveying shaft is perpendicular to the conveying direction of the brick conveying device; the support of fragment of brick platform of keeping in is equipped with the fragment of brick position detector that is used for detecting this position and has or not fragment of brick in the one end of keeping away from fragment of brick conveyor, fragment of brick conveyor's actuating mechanism and fragment of brick position detector link to each other with the controller respectively.
2. The brick stacking apparatus according to claim 1, wherein the brick conveying device comprises at least two conveyor belts arranged in parallel, and the tail end of each conveyor belt is connected to a temporary storage platform for bricks.
3. The brick stacking apparatus according to claim 1, wherein the brick conveying device comprises a movable frame and a conveyor belt disposed on the movable frame, and the movable frame is driven by a driving mechanism of the movable frame to selectively connect the tail end of the conveyor belt to a temporary storage platform for bricks.
4. Brick stacking apparatus according to claim 3, wherein the moving frame is provided with a brick position detector at a distance from the side of the conveyor belt for detecting whether a brick is on the conveyor belt, the brick position detector being connected to the controller.
5. The brick stacking device according to claim 1, 2, 3 or 4, wherein the brick position detector comprises a laser generator and a laser receiver respectively arranged at two sides of the support of the brick temporary storage platform, or the brick position detector is a travel switch fixed on the top surface of the support, and a contact end of the travel switch faces the direction of the brick conveying device.
6. Brick stacking equipment according to claim 5, characterized in that the support is provided with a blocking structure at the end remote from the conveyor belt, which blocking structure protrudes from the top surface of the support and is used to block the bricks from falling off the temporary storage platform for bricks, and the height of the blocking structure is lower than the height of the bricks.
7. The brick stacking device according to claim 1, wherein each of the first manipulator and the second manipulator comprises a frame and a clamping assembly mounted on the frame through an assembly driving mechanism, and the clamping assembly comprises two clamping arms on two sides and a clamping arm driving mechanism for driving the two clamping arms to move in opposite directions; the component driving mechanism of the first manipulator consists of vertical and horizontal driving components, and the component driving mechanism of the second manipulator consists of vertical, horizontal and rotary driving components.
8. Brick handling equipment according to claim 7, characterized in that the length of the gripping arms in the second robot is adjustable, the maximum length of the gripping arms in the second robot being smaller than or equal to the length of the brick staging platform in the conveying direction of the conveyor.
9. A brick stacking method using the brick stacking apparatus of claim 2, wherein the brick stacking method comprises the steps of:
A. placing the bricks on one conveyor belt of a brick conveying device by using a first manipulator;
B. conveying the bricks to a temporary brick storage platform by using a brick conveying device until the bricks move to one end of the support far away from the brick conveying device, and triggering a brick position detector;
C. the brick position detector sends a trigger signal to the controller, and the controller stops the forward conveying of the conveyor belt and enables the conveyor belt to rotate reversely for a preset distance after receiving the trigger signal;
D. selecting another conveyor belt, and repeatedly executing the steps A to C until the preset number of brick temporary storage platforms are filled with bricks;
E. and simultaneously clamping the bricks on the preset number of brick temporary storage platforms by using a second manipulator, and transferring the bricks to a preset position to form a brick pile.
10. A brick stacking method using the brick stacking apparatus of claim 3, wherein the brick stacking method comprises the steps of:
A. placing the bricks on a conveyor belt of a brick conveying device by using a first manipulator;
B. driving the movable frame to move by using the movable frame driving mechanism, so that the transmission belt is aligned with one brick temporary storage platform;
C. conveying the bricks to a temporary brick storage platform by using a brick conveying device until the bricks move to one end of the support far away from the brick conveying device, and triggering a brick position detector;
D. the brick position detector sends a trigger signal to the controller, and the controller stops the forward conveying of the conveyor belt and enables the conveyor belt to rotate reversely for a preset distance after receiving the trigger signal;
E. driving the movable frame to move by using a movable frame driving mechanism so that the transmission belt is aligned with the other brick temporary storage platform; then, repeating the step A to the step D until the temporary storage platforms of the preset number of bricks are filled with bricks;
F. simultaneously clamping the bricks on the preset number of brick temporary storage platforms by using a second manipulator, and transferring the bricks to a preset position to form a brick pile;
in the steps C to E, when no brick exists on the conveyor belt, firstly recording the position of the conveyor belt, then driving the movable frame to move by using the movable frame driving mechanism, enabling the conveyor belt to move to an initial position, then placing the brick on the conveyor belt by using the first mechanical arm, finally moving the conveyor belt to the recorded position, and continuing to execute the subsequent steps.
CN202011362019.2A 2020-11-27 2020-11-27 Brick stacking equipment and brick stacking method thereof Withdrawn CN112407973A (en)

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Application Number Priority Date Filing Date Title
CN202011362019.2A CN112407973A (en) 2020-11-27 2020-11-27 Brick stacking equipment and brick stacking method thereof

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Application Number Priority Date Filing Date Title
CN202011362019.2A CN112407973A (en) 2020-11-27 2020-11-27 Brick stacking equipment and brick stacking method thereof

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CN112407973A true CN112407973A (en) 2021-02-26

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CN202011362019.2A Withdrawn CN112407973A (en) 2020-11-27 2020-11-27 Brick stacking equipment and brick stacking method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115611028A (en) * 2022-12-19 2023-01-17 绵阳蓝奥机器人有限公司 Material loading system and loading method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115611028A (en) * 2022-12-19 2023-01-17 绵阳蓝奥机器人有限公司 Material loading system and loading method
CN115611028B (en) * 2022-12-19 2023-03-10 绵阳蓝奥机器人有限公司 Material loading system and loading method

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Application publication date: 20210226