CN112404770A - LED lamp base feeding device and LED rapid welding equipment - Google Patents
LED lamp base feeding device and LED rapid welding equipment Download PDFInfo
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- CN112404770A CN112404770A CN202011303980.4A CN202011303980A CN112404770A CN 112404770 A CN112404770 A CN 112404770A CN 202011303980 A CN202011303980 A CN 202011303980A CN 112404770 A CN112404770 A CN 112404770A
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- positioning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses an LED lamp base feeding device and LED rapid welding equipment, which comprise a support, wherein a left fixing frame, a right fixing frame and a welding gun are fixed on the support, a power motor is fixed on the right fixing frame, a power rod of the power motor is connected with a rotating shaft, a lamp base positioning welding device and a lamp bead positioning welding device which are matched with each other are arranged on the rotating shaft, the welding gun is arranged between the lamp base positioning welding device and the lamp bead positioning welding device, an extension lamp base is arranged on the lamp base positioning welding device, and a lamp bead is arranged on the lamp bead positioning welding device; according to the LED lamp bead feeding and position correcting device and the LED rapid welding equipment, the lamp base unloading device controls the positioning pressing plate in the lamp base positioning device to be opened, so that the purpose of guiding the extension lamp base is achieved, and meanwhile, the spring controls the positioning pressing plate to be closed, so that the effect of positioning the extension lamp base is achieved, and the extension lamp base is more convenient to position and guide.
Description
Technical Field
The invention belongs to the technical field of LED welding, and particularly relates to an LED lamp bead feeding and position correcting device and LED rapid welding equipment.
Background
The Light Emitting Diode (LED) is called As an LED (light Emitting diode) for short, and is made of a compound containing gallium (Ga), arsenic (As), phosphorus (P), nitrogen (N), and the like, and can radiate visible light when electrons and holes are combined, and the LED is used As an indicator lamp in circuits and instruments or forms characters or numbers for display; in the process of applying the LED to various equipment instruments, the anode and the cathode of the LED lamp foot are respectively soldered with the extension lamp foot, and because most of the existing welding modes adopt manual welding, the volume of the LED lamp foot is small, and the lead is not long, especially the identification of the anode pin and the cathode pin of the LED lamp foot is not easy, the welding efficiency of workers is very low; and current automatic weld welds the excessive pressure at every turn troublesome, especially lamp pearl and lamp base need rectify it, and LED lamp base is rectified comparatively trouble, needs two inductors to fix a position, and it is too loaded down with trivial details to rectify, also need carry out the inductor location during just welding for equipment cost is comparatively high.
Disclosure of Invention
The invention aims to solve the technical problem of providing an LED lamp bead feeding and position correcting device and an LED rapid welding device.
A LED lamp base feeding device and LED rapid welding equipment comprise a support, wherein a left fixing frame, a right fixing frame and a welding gun are fixed on the support, a power motor is fixed on the right fixing frame, a power rod of the power motor is connected with a rotating shaft, a lamp base positioning welding device and a lamp bead positioning welding device which are matched with each other are arranged on the rotating shaft, the welding gun is arranged between the lamp base positioning welding device and the lamp bead positioning welding device, an extension lamp base is arranged on the lamp base positioning welding device, and a lamp bead is arranged on the lamp bead positioning welding device; the lamp base positioning welding device comprises a lamp base positioning welding wheel, a lamp base unloading device and a lamp base cutting device, the lamp base positioning welding wheel is arranged on a rotating shaft, the lamp base unloading device and the lamp base cutting device are fixed on a left fixing frame, the lamp base unloading device and the lamp base cutting device are matched with the lamp base positioning welding wheel, a wire feeding device is arranged on a right fixing frame, and the wire feeding device is matched with the lamp base positioning welding device.
Preferably, the lamp base positioning welding wheel is provided with a plurality of positioning hole groups, the positioning hole groups are provided with lamp base positioning devices, and the lamp base positioning welding wheel on one side of each positioning hole group is provided with a guider; the positioning hole group comprises a guiding and adjusting hole and two hinge holes, the guiding and adjusting hole and the two hinge holes are formed in the circumferential surface of the lamp base positioning and welding wheel, a avoiding guide groove and a waist-shaped adjusting groove are formed in the side surface of the lamp base positioning and welding wheel, the two hinge holes are communicated with the avoiding guide groove, two lamp base positioning grooves matched with the lamp base positioning device are formed between the two hinge holes, a cutter cutting hole matched with the lamp base cutting device is formed in one end, away from the lamp bead positioning and welding device, of each lamp base positioning groove, the guiding and adjusting hole is formed between the two lamp base positioning grooves, and the guiding and adjusting hole penetrates through the avoiding guide groove and is communicated with the waist-shaped adjusting groove; the lamp foot positioning device comprises a lifting rod, a left positioning device, a right positioning device and a spring, the spring is arranged in the guide adjusting hole, one end of the lifting rod is arranged in the adjusting hole and connected with the spring, the other end of the lifting rod penetrates through the avoiding guide chute, the lifting rod is connected with a discharging pressure rod, and one end of the discharging pressure rod penetrates through the waist-shaped adjusting chute to be matched with the lamp foot discharging device; the left positioning device and the right positioning device are respectively hinged in the corresponding hinge holes, one ends of the left positioning device and the right positioning device are hinged on the lifting rod, and the other ends of the left positioning device and the right positioning device are matched with the lamp base positioning grooves and hinged on the circumferential surface of the lamp base positioning welding wheel.
Preferably, left side positioner and right positioner are all including hinge bar and location clamp plate, the hinge bar articulates in the hinge hole, hinge bar one end articulates there is the lift hinge bar, the hinge bar other end articulates there is articulated turning bar, lift hinge bar one end articulates on the lift bar, location clamp plate one side articulates on articulated turning bar, the location clamp plate opposite side articulates on lamp base positioning welding wheel periphery, location clamp plate with correspond the cooperation of lamp base constant head tank.
Preferably, the lamp base cutting device comprises a cutting cylinder fixed on the left fixing frame, a material cutting press block is arranged on a power rod of the cutting cylinder, two cutting blades are arranged on the material cutting press block, and the cutting blades are matched with the cutting knife hole.
Preferably, the lamp base unloading device comprises an unloading cylinder fixed on the left fixing frame, an unloading pressing plate is arranged on a power rod of the unloading cylinder, and the unloading pressing plate is matched with the unloading pressing rod.
Preferably, the guider comprises a fixed plate, two guide blocks are fixed on the fixed plate, a conical guide hole penetrates through the guide blocks, a guide pipe column is connected to one guide block, and the conical guide hole and the guide pipe column are respectively matched with the corresponding lamp base positioning grooves.
Preferably, the left fixing frame is provided with two guide pipes matched with the conical guide holes.
Preferably, the welding gun comprises a lifting column, a heating device is arranged in the lifting column, a welding head is arranged at the top of the lifting column, an arc-shaped welding inclined plane is arranged at the top of the welding head, a welding groove is arranged on the arc-shaped welding inclined plane, and a feeding welding wire hole communicated with the welding groove penetrates through the top of the arc-shaped welding inclined plane.
Preferably, one side of the welding head is connected with a wire conduit, and the wire conduit is communicated with the feeding wire welding hole.
Preferably, including fixing the connecting rod on left mount, be connected with the separation blade on the connecting rod, the separation blade sets up between lamp base fixed-position welding device and lamp pearl fixed-position welding device.
Has the advantages that:
(1) according to the LED lamp bead feeding and position correcting device and the LED rapid welding equipment, the lamp base unloading device controls the positioning pressing plate in the lamp base positioning device to be opened, so that the purpose of guiding the extension lamp base is achieved, and meanwhile, the spring controls the positioning pressing plate to be closed, so that the effect of positioning the extension lamp base is achieved, and the extension lamp base is more convenient to position and guide.
(2) According to the LED lamp bead feeding and position correcting device and the LED rapid welding equipment, the lamp bead positioning welding device and the lamp base positioning welding device are driven to rotate by the power motor, so that the lamp base and the extension lamp base of the lamp bead can rapidly pass through the welding gun to achieve the purpose of rapid welding, and the welding speed is improved.
(3) According to the LED lamp bead feeding and position correcting device and the LED rapid welding equipment, the lamp base cutting device is used for controlling and prolonging the processing length of the lamp base, so that the processing speed of the prolonged lamp base is shortened, and the processing technology of the prolonged lamp base does not need to be increased.
Drawings
FIG. 1 is a schematic view of a welding apparatus;
FIG. 2 is a 3D view of a welding apparatus;
FIG. 3 is a schematic structural view of a lamp pin positioning and welding device;
FIG. 4 is a 3D view of a lamp pin tack welding apparatus;
FIG. 5 is an enlarged view of FIG. 4 at B;
FIG. 6 is a schematic structural view of a lamp pin positioning device;
FIG. 7 is a schematic view of the construction of the guide;
FIG. 8 is a schematic structural view of a lamp base unloading device;
FIG. 9 is a schematic view of the construction of the welding gun;
FIG. 10 is an enlarged view taken at A in FIG. 9;
FIG. 11 is a 3D view of a bead tack welding apparatus;
FIG. 12 is a schematic structural view of a bead tack welding apparatus;
FIG. 13 is a schematic structural view of a lamp bead positioning sleeve;
FIG. 14 is a schematic view of a lamp bead and a weld;
1-bracket, 2-left fixed frame, 3-rotating shaft, 4-lamp base positioning welding device, 41-lamp base positioning welding wheel, 42-lamp base unloading device, 43-lamp base cutting device, 44-positioning hole group, 45-lamp base positioning device, 46-guider, 47-avoiding position guide chute, 48-hinged hole, 49-guiding adjusting hole, 410-waist-shaped adjusting chute, 411-lamp base positioning slot, 412-cutting knife hole, 413-lifting rod, 414-left positioning device, 415-right positioning device, 416-lifting hinged rod, 417-hinged rod, 418-positioning pressure plate, 419-hinged turning rod, 420-unloading pressure rod, 421-cutting pressure block, 422-cutting edge, 423-cutting cylinder and 424-unloading cylinder, 425-a discharging pressing plate, 426-a fixing plate, 427-a guide block, 428-a conical guide hole, 429-a guide pipe column, 430-a guide pipe, 5-a lamp bead positioning and welding device, 6-a right fixing frame, 7-a power motor, 8-a welding gun, 81-a lifting column, 82-a welding head, 83-an arc-shaped welding inclined plane, 84-a welding groove and 85-a feeding welding line hole.
Detailed Description
Embodiments of the present invention are further described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1; a LED lamp base feeding device and LED rapid welding equipment comprise a support 1, wherein a left fixing frame 2, a right fixing frame 6 and a welding gun 8 are fixed on the support 1, a power motor 7 is fixed on the right fixing frame 6, a power rod of the power motor 7 is connected with a rotating shaft 3, a lamp base positioning welding device 4 and a lamp bead positioning welding device 5 which are matched with each other are arranged on the rotating shaft 3, the welding gun 8 is arranged between the lamp base positioning welding device 4 and the lamp bead positioning welding device 5, an extension lamp base is arranged on the lamp base positioning welding device 4, and a lamp bead is arranged on the lamp bead positioning welding device 5; the lamp base positioning and welding device 4 comprises a lamp base positioning and welding wheel 41, a lamp base unloading device 42 and a lamp base cutting device 43, the lamp base positioning and welding wheel 41 is arranged on the rotating shaft 3, the lamp base unloading device 42 and the lamp base cutting device 43 are fixed on the left fixing frame 2, the lamp base unloading device 42 and the lamp base cutting device 43 are matched with the lamp base positioning and welding wheel 41, the right fixing frame 6 is provided with a wire feeding device, and the wire feeding device is matched with the lamp base positioning and welding device 4; the lamp base positioning and welding wheel 41 is provided with a plurality of positioning hole groups 44, the positioning hole groups 44 are provided with lamp base positioning devices 45, and the lamp base positioning and welding wheel 41 on one side of each positioning hole group 44 is provided with a guider 46; the positioning hole group 44 comprises a guiding adjusting hole 49 and two hinge holes 48 which are arranged on the circumferential surface of the lamp base positioning welding wheel 41, the side surface of the lamp base positioning welding wheel 41 is provided with a position avoiding guide groove 47 and a waist-shaped adjusting groove 410, the two hinge holes 48 are both communicated with the position avoiding guide groove 47, two lamp base positioning grooves 411 matched with the lamp base positioning device 45 are arranged between the two hinge holes 48, one end of each lamp base positioning groove 411, which is far away from the lamp bead positioning welding device 5, is provided with a cutter cutting hole 412 matched with the lamp base cutting device 43, the guiding adjusting hole 49 is arranged between the two lamp base positioning grooves 411, and the guiding adjusting hole 49 penetrates through the position avoiding guide groove 47 and is communicated with the waist-shaped adjusting groove 410; the lamp base positioning device 45 comprises a lifting rod 413, a left positioning device 414, a right positioning device 415 and a spring, the spring is arranged in a guide adjusting hole 49, one end of the lifting rod 413 is arranged in the adjusting hole 49 and is connected with the spring, the other end of the lifting rod 413 penetrates through a position avoiding material guide groove 47, the lifting rod 413 is connected with a discharging pressure rod 420, and one end of the discharging pressure rod 420 penetrates through a waist-shaped adjusting groove 410 to be matched with the lamp base discharging device 42; the left positioning device 414 and the right positioning device 415 are respectively hinged in the corresponding hinge holes 48, one end of the left positioning device 414 and one end of the right positioning device 415 are hinged on the lifting rod 413, and the other end of the left positioning device 414 and the other end of the right positioning device 415 are matched with the lamp base positioning groove 411 and are hinged on the circumferential surface of the lamp base positioning welding wheel 41; the left positioning device 414 and the right positioning device 415 each comprise a hinge rod 417 and a positioning pressing plate 418, the hinge rod 417 is hinged in the hinge hole 48, one end of the hinge rod 417 is hinged with a lifting hinge rod 416, the other end of the hinge rod 417 is hinged with a hinge turning rod 419, one end of the lifting hinge rod 416 is hinged on the lifting rod 413, one side of the positioning pressing plate 418 is hinged on the hinge turning rod 419, the other side of the positioning pressing plate 418 is hinged on the circumferential surface of the lamp base positioning welding wheel 41, and the positioning pressing plate 418 is matched with the corresponding lamp base positioning groove 411; the lamp base cutting device 43 comprises a cutting cylinder 423 fixed on the left fixing frame 2, a cutting press block 421 is arranged on a power rod of the cutting cylinder 423, two cutting edges 422 are arranged on the cutting press block 421, and the cutting edges 422 are matched with the cutting knife holes 412; the lamp base unloading device 42 comprises an unloading cylinder 424 fixed on the left fixing frame 2, an unloading pressing plate 425 is arranged on a power rod of the unloading cylinder 424, and the unloading pressing plate 425 is matched with the unloading pressing rod 420.
The rotating shaft 3 is driven to rotate by the power motor 7, the rotating shaft 3 drives the lamp pin positioning welding device 4 and the lamp bead positioning welding device 5 to rotate, the lamp bead extension leg wire is conveyed to the lamp leg positioning groove 411 by the wire feeding device, and is cut off by the lamp leg cutting device 43, so that the purpose of directly processing the lamp bead extension leg wire is achieved, the processing and the installation of the lamp bead extension leg wire are convenient, the lamp feet are installed and extended through the lamp feet positioning welding device 4, the lamp beads are installed through the lamp bead positioning welding device 5, meanwhile, the lamp pin positioning welding device 4 and the lamp bead positioning welding device 5 are matched to ensure that the lamp beads are aligned with the extension lamp pins, meanwhile, the lamp pin positioning welding device 4 and the lamp bead positioning welding device 5 rotate to enable the aligned lamp beads and the extended lamp pins to rapidly pass through the welding gun 8, so that the tin on the welding gun 8 is quickly attached to the lamp bead and the extension lamp pin to be welded together; the lamp base positioning welding wheel 41 is driven to rotate through the rotation of the rotating shaft 3, the purpose of sequentially switching a plurality of positioning hole groups 44 is achieved, lamp beads are conveyed through the lamp bead positioning welding device 5, the extension lamp bases are conveyed through the lamp base positioning welding device 4, and meanwhile the extension lamp bases and the lamp beads are welded; the discharging air cylinder 424 drives the discharging pressing plate 425, the discharging pressing plate 425 drives the discharging pressing rod 420, the discharging pressing rod 420 drives the lifting rod 413 to move, at the moment, the lifting hinge rod 416 and the lifting rod 413 are in a vertical state, when the lifting rod 413 is driven by the discharging pressing rod 420 to move, the vertical state of the lifting hinge rod 416 and the lifting rod 413 is changed, one end of a hinge rod 417 connected with the lifting hinge rod 416 is close to the lifting rod 413, the other end of the hinge rod 417 is far away from the lifting rod 413, at the moment, the hinge rod 417 pulls a hinge turning rod 419, the hinge turning rod 419 pulls one side of the positioning pressing plate 418 to turn around the other side, the other side of the positioning pressing plate 418 is hinged to the lamp base positioning welding wheel 41, the hinge rod 417 and the hinge turning rod 419 need to be higher than the positioning pressing plate 418, the positioning pressing plate 418 can turn over conveniently; the lifting rod 413 is returned through a spring, so that the positioning pressing plate 418 is returned to cover the lamp pin positioning slot 411 for positioning the extended pin wire; the raw material of the extension leg wire enters the lamp leg positioning slot 411 through the wire feeding device, the guide device 46 guides the raw material of the extension leg wire to enter the lamp leg positioning slot 411, the cutting cylinder 423 drives the cutting press block 421 to move, the cutting press block 421 drives the two cutting blades 422 to be inserted into the corresponding cutting blade holes 412, and the raw material of the extension leg wire is cut off when the cutting blades 422 are inserted into the cutting blade holes 412, so that the processing of the extension leg wire is completed.
As shown in fig. 11-14; the lamp bead positioning and welding device 5 comprises a working principle and a structure, wherein a lamp bead 9 is installed in an omega-shaped positioning elastic sheet 519 by a lamp bead loading device, the lamp bead loading device can be installed by pressing by a mechanical arm or an adsorption device, an extension lamp base 10 is installed by a lamp base positioning and welding device 4, a rotating shaft 3 is driven to rotate by a power motor 7, the rotating shaft 3 drives the lamp base positioning and welding device 4 and the lamp bead positioning and welding device 5, so that the aligned lamp bead 9 and the extension lamp base 10 quickly pass through a welding gun 8, and tin on the welding gun 8 is quickly attached to the lamp bead 9 and the extension lamp base 10 to be welded together; in the process of installing the lamp bead 9 on the omega-shaped positioning elastic sheet 519, the lamp bead 9 can be positioned at the end part through the side positioning elastic sheet 520, and the lamp bead 9 is fixed through the omega-shaped positioning elastic sheet 519; the rotating shaft 3 drives the lamp bead rotating wheel 54 to rotate, the lamp bead rotating wheel 54 drives the lamp bead positioning sleeve 55 to rotate, when the lamp bead positioning sleeve 55 rotates, the lamp bead 9 on the lamp bead positioning sleeve can achieve the effect of quickly correcting the lamp foot of the lamp bead 9 through the correcting device 52, the corrected lamp foot can be close to the extension lamp foot 10 on the lamp foot positioning welding device 4 until the lamp foot is contacted, and the contacted part can move along with the rotation to the welding gun 8 to achieve the purpose of quickly welding; the balance rod 58 is driven by the lamp bead discharging device 53 to move towards the lamp beads 9, the balance rod 58 drives the top plate 57 to move, one end of the top plate 57 penetrates through the discharging top hole 511 and the material cutting broken groove 521 to push the lamp beads 9 in the omega-shaped positioning elastic sheets 519 out of the omega-shaped positioning elastic sheets 519 to complete discharging, and the balance rod 58 returns through the spring 56 after discharging; when the lamp bead discharging device 53 works, the lifting cylinder 522 drives the transverse moving cylinder 523 to lift, the lifting can enable the balance rod 58 to lean against the lamp bead 9, the transverse moving cylinder 523 drives the pressing rod 524 to move transversely, the pressing rod 524 is inserted into the waist-shaped discharging hole 514, and the balance rod 58 is pressed to the lamp bead 9 when the pressing rod 524 lifts; the position of the arc correction rod 518 is adjusted through the adjusting rod 517, so that the contact position of the arc correction rod 518 and the lamp base of the lamp bead 9 is in a proper position, and when the lamp base of the lamp bead 9 is corrected, the lamp bead 9 rotates along with the radian of the arc correction rod 518 through the lamp base of the moving lamp bead 9 and the arc correction rod 518, and the purpose of correcting the lamp base of the lamp bead 9 is achieved; through set up a plurality of elasticity adjustment tank on omega type location shell fragment 519 for the dynamics of the fixed lamp pearl 9 of omega type location shell fragment 519 is adjusted, avoids the fixed tension of lamp pearl 9 to influence the lamp pearl 9 rotatory, and leads to the unable correction of lamp pearl 9's lamp base, and crosses the pine can make lamp pearl 9 can't fix the lamp pearl 9 and lead to lamp pearl positioning welding device 5 lamp base when rotatory change and can't weld.
Example 2
The guide 46 comprises a fixing plate 426, two guide blocks 427 are fixed on the fixing plate 426, a tapered guide hole 428 penetrates through the guide block 427, a guide column 429 is connected on one guide block 427, and the tapered guide hole 428 and the guide column 429 are respectively matched with the corresponding lamp pin positioning groove 411; the left fixing frame 2 is provided with two guide tubes 430 matched with the conical guide holes 428; the welding gun 8 comprises a lifting column 81, a heating device is arranged in the lifting column 81, a welding head 82 is arranged at the top of the lifting column 81, an arc-shaped welding inclined plane 83 is arranged at the top of the welding head 82, a welding groove 84 is arranged on the arc-shaped welding inclined plane 83, and a feeding welding wire hole 85 communicated with the welding groove 84 penetrates through the top of the arc-shaped welding inclined plane 83; one side of the welding head 82 is connected with a wire conduit which is communicated with a feeding welding wire hole 85; the lamp base positioning welding device comprises a connecting rod fixed on a left fixing frame 2, wherein a separation blade is connected to the connecting rod, and the separation blade is arranged between a lamp base positioning welding device 4 and a lamp bead positioning welding device 5.
The guide of the positive lamp pin lead wire through the conical guide hole 428 leads the lamp pin lead wire to accurately enter the lamp pin positioning slot 411, and the guide of the conical guide hole 428 is prolonged through the guide pipe column 429, thus leading the shorter negative lamp pin positioning slot 411 to accurately lead the lamp pin lead wire; the lifting column 81 is heated by a heating device, so that the heat of the lifting column 81 is conducted to the welding head 82, the end part of the welding head 82 is provided with an arc-shaped welding inclined surface 83, the arc-shaped welding inclined surface 83 is arranged with the moving track of the lamp bead 9, the molten tin is concentrated by the welding groove 84, the molten tin can form a molten convex hull on the arc-shaped welding inclined surface 83, and the convex hull is just in contact with the welding point, so that the lamp bead 9 is welded after passing through the molten convex hull; the solder wire is conveyed through the feeding solder wire hole 85, so that the solder wire is accurately positioned, the incoming wire is melted, the solder wire is positively welded through the wire conduit, and the situation that the solder wire is fused at the feeding solder wire hole 85 and is displaced to cause that the solder wire cannot be fed continuously is avoided; the lamp pin lead-in accurate positioning is positioned through the baffle piece, so that the phenomenon that the lamp pin lead is excessively inserted to form a welding part to be attractive or the welding position is inaccurate is avoided.
The embodiments of the present invention have been described in detail, but the embodiments are merely examples, and the present invention is not limited to the above-described embodiments. Any equivalent modifications and substitutions to those skilled in the art are also within the scope of the present invention. Accordingly, equivalent alterations and modifications are intended to be included within the scope of the invention, without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a LED lamp base loading attachment and LED rapid welding equipment which characterized in that: the welding device comprises a support (1), wherein a left fixing frame (2), a right fixing frame (6) and a welding gun (8) are fixed on the support (1), a power motor (7) is fixed on the right fixing frame (6), a power rod of the power motor (7) is connected with a rotating shaft (3), a lamp base positioning welding device (4) and a lamp bead positioning welding device (5) which are matched with each other are arranged on the rotating shaft (3), the welding gun (8) is arranged between the lamp base positioning welding device (4) and the lamp bead positioning welding device (5), an extension lamp base is arranged on the lamp base positioning welding device (4), and the lamp bead is arranged on the lamp bead positioning welding device (5); the lamp base positioning welding device (4) comprises a lamp base positioning welding wheel (41), a lamp base discharging device (42) and a lamp base cutting device (43), the lamp base positioning welding wheel (41) is arranged on the rotating shaft (3), the lamp base discharging device (42) and the lamp base cutting device (43) are fixed on the left fixing frame (2), the lamp base discharging device (42) and the lamp base cutting device (43) are matched with the lamp base positioning welding wheel (41), a wire feeding device is arranged on the right fixing frame (6), and the wire feeding device is matched with the lamp base positioning welding device (4).
2. The LED lamp base feeding device and the LED rapid welding equipment as claimed in claim 1, wherein: a plurality of positioning hole groups (44) are arranged on the lamp pin positioning and welding wheel (41), a lamp pin positioning device (45) is arranged in each positioning hole group (44), and a guider (46) is arranged on the lamp pin positioning and welding wheel (41) on one side of each positioning hole group (44); the positioning hole group (44) comprises a guiding adjusting hole (49) and two hinge holes (48) which are formed in the circumferential surface of the lamp base positioning welding wheel (41), a avoiding guide groove (47) and a waist-shaped adjusting groove (410) are formed in the side surface of the lamp base positioning welding wheel (41), the two hinge holes (48) are communicated with the avoiding guide groove (47), two lamp base positioning grooves (411) matched with the lamp base positioning device (45) are formed between the two hinge holes (48), a cutting knife hole (412) matched with the lamp base cutting device (43) is formed in one end, away from the lamp bead positioning welding device (5), of each lamp base positioning groove (411), the guiding adjusting hole (49) is formed between the two lamp base positioning grooves (411), and the guiding adjusting hole (49) penetrates through the avoiding guide groove (47) and is communicated with the waist-shaped adjusting groove (410); the lamp base positioning device (45) comprises a lifting rod (413), a left positioning device (414), a right positioning device (415) and a spring, the spring is arranged in a guide adjusting hole (49), one end of the lifting rod (413) is arranged in the adjusting hole (49) and is connected with the spring, the other end of the lifting rod (413) penetrates through a position avoiding guide chute (47), the lifting rod (413) is connected with a discharging pressing rod (420), and one end of the discharging pressing rod (420) penetrates through a waist-shaped adjusting chute (410) to be matched with the lamp base discharging device (42); the left positioning device (414) and the right positioning device (415) are respectively hinged in corresponding hinge holes (48), one ends of the left positioning device (414) and the right positioning device (415) are hinged on a lifting rod (413), and the other ends of the left positioning device (414) and the right positioning device (415) are matched with a lamp base positioning groove (411) and are hinged on the circumferential surface of a lamp base positioning welding wheel (41).
3. The LED lamp base feeding device and the LED rapid welding equipment as claimed in claim 2, wherein: left side positioner (414) and right positioner (415) all include articulated rod (417) and positioning pressure plate (418), articulated rod (417) articulates in hinge hole (48), articulated rod (417) one end articulates there is lift articulated rod (416), articulated rod (417) other end articulates there is articulated tilting lever (419), lift articulated rod (416) one end articulates on lifter (413), positioning pressure plate (418) one side articulates on articulated tilting lever (419), positioning pressure plate (418) opposite side articulates on lamp base location welding wheel (41) periphery, positioning pressure plate (418) and corresponding lamp base constant head tank (411) cooperation.
4. The LED lamp base feeding device and the LED rapid welding equipment as claimed in claim 3, wherein: the lamp base cutting device (43) comprises a cut-off cylinder (423) fixed on a left fixing frame (2), wherein a material cutting pressing block (421) is arranged on a power rod of the cut-off cylinder (423), two cut-off blades (422) are arranged on the material cutting pressing block (421), and the cut-off blades (422) are matched with the cut-off knife hole (412).
5. The LED lamp base feeding device and the LED rapid welding equipment as claimed in claim 4, wherein: the lamp base unloading device (42) comprises an unloading cylinder (424) fixed on the left fixing frame (2), an unloading pressing plate (425) is arranged on a power rod of the unloading cylinder (424), and the unloading pressing plate (425) is matched with the unloading pressing rod (420).
6. The LED lamp base feeding device and the LED rapid welding equipment as claimed in claim 5, wherein: the guider (46) comprises a fixing plate (426), two guide blocks (427) are fixed on the fixing plate (426), a conical guide hole (428) penetrates through the guide blocks (427), a guide pipe column (429) is connected to each guide block (427), and the conical guide hole (428) and the guide pipe column (429) are respectively matched with corresponding lamp base positioning grooves (411).
7. The LED lamp base feeding device and the LED rapid welding equipment as claimed in claim 6, wherein: and the left fixing frame (2) is provided with two guide pipes (430) matched with the conical guide holes (428).
8. The LED lamp bead feeding and position correcting device and the LED rapid welding equipment as claimed in claim 1 or 7, wherein: welding gun (8) is including lift post (81), be provided with heating device in lift post (81), lift post (81) top is provided with soldered connection (82), soldered connection (82) top is provided with arc welding inclined plane (83), be provided with welding recess (84) on arc welding inclined plane (83), arc welding inclined plane (83) top is run through have with feeding weld wire hole (85) of welding recess (84) intercommunication.
9. The LED lamp bead feeding and position correcting device and the LED rapid welding equipment as claimed in claim 8, wherein: one side of the welding head (82) is connected with a wire conduit, and the wire conduit is communicated with the feeding welding line hole (85).
10. The LED lamp bead feeding and position correcting device and the LED rapid welding equipment as claimed in claim 1 or 9, wherein: the lamp base positioning welding device comprises a connecting rod fixed on a left fixing frame (2), wherein a separation blade is connected to the connecting rod, and the separation blade is arranged between a lamp base positioning welding device (4) and a lamp bead positioning welding device (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011303980.4A CN112404770A (en) | 2020-11-19 | 2020-11-19 | LED lamp base feeding device and LED rapid welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011303980.4A CN112404770A (en) | 2020-11-19 | 2020-11-19 | LED lamp base feeding device and LED rapid welding equipment |
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| CN112404770A true CN112404770A (en) | 2021-02-26 |
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| CN202011303980.4A Withdrawn CN112404770A (en) | 2020-11-19 | 2020-11-19 | LED lamp base feeding device and LED rapid welding equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115213516A (en) * | 2022-09-20 | 2022-10-21 | 苏州嘉炫精工科技有限公司 | LED array assembled circuit board processing equipment for electronic component processing |
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| CN104985365A (en) * | 2015-07-20 | 2015-10-21 | 马邵辉 | LED double-flat-cable automatic welder |
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| CN208728579U (en) * | 2018-03-31 | 2019-04-12 | 广州明森科技股份有限公司 | A kind of cutting mechanism of LED filament |
| CN110449782A (en) * | 2019-08-02 | 2019-11-15 | 惠州市圣士照明有限公司 | LED light automatic assembly equipment |
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| CN107588339A (en) * | 2017-10-20 | 2018-01-16 | 江西省五洲同芯实业有限公司 | A kind of assembling equipment of LED |
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| CN115213516A (en) * | 2022-09-20 | 2022-10-21 | 苏州嘉炫精工科技有限公司 | LED array assembled circuit board processing equipment for electronic component processing |
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Application publication date: 20210226 |