CN112809373A

CN112809373A - Automatic lamp assembling machine

Info

Publication number: CN112809373A
Application number: CN202110142204.9A
Authority: CN
Inventors: 徐庆军
Original assignee: Dongguan Guangpu Photoelectric Lighting Co ltd
Current assignee: Dongguan Guangpu Photoelectric Lighting Co ltd
Priority date: 2021-02-02
Filing date: 2021-02-02
Publication date: 2021-05-18

Abstract

The utility model relates to a lamps and lanterns processing technology field, more specifically say, it relates to an automatic kludge of lamps and lanterns, workstation in including the frame and locating the frame, be provided with loading attachment, first assembly device, second assembly device and detection device on the workstation, loading attachment is used for intermittent type formula transport lamps and lanterns, first assembly device is used for accomplishing the equipment of bulb and lamp holder, second assembly device is used for accomplishing the encapsulation of lamp holder tip, detection device is used for detecting the actual power of lamps and lanterns, first assembly device, second assembly device and detection device follow loading attachment moving direction sets gradually, first assembly device, second assembly device and detection device are located respectively loading attachment's top. The lamp automatic production device has the advantages of achieving full-automatic production of lamps, replacing manual operation and greatly improving production efficiency.

Description

Automatic lamp assembling machine

Technical Field

The application relates to the technical field of lamp processing, in particular to an automatic lamp assembling machine.

Background

Lamps, lighting articles, generally refer to lighted implements. The ancient times of mankind use the torch for lighting, later there are candles and oil lamps. In the ancient times, a "candle" was a torch made of a combustible material, called a candle, intended to be held on a lighted torch; the heaps of fine grass and branches placed on the ground for ignition are called singing, the singing placed outside the gate is called big candles, and the singing placed inside the gate is called singing.

With the continuous progress of the scientific and technological era, lamps become one of indispensable articles in our lives, and in the existing lamps, such as incandescent lamps, halogen tungsten lamps, fluorescent lamps and the like, the lamps are assembled by manual operation, and the production mode of manual assembly has more process links, low production efficiency and difficult control of the consistency of products. Thus, when the lamp is produced, the full-line automatic production is difficult to realize.

Content of application

The lamp automatic assembling machine has the advantages of achieving full-automatic production of lamps, replacing manual operation and greatly improving production efficiency.

The technical purpose of the application is realized by the following technical scheme: the utility model provides an automatic kludge of lamps and lanterns, includes the frame and locates the workstation in the frame, be provided with loading attachment, first assembly device, second assembly device and detection device on the workstation, loading attachment is used for the intermittent type formula to carry lamps and lanterns, first assembly device is used for accomplishing the equipment of bulb and lamp holder, second assembly device is used for accomplishing the encapsulation of lamp holder tip, detection device is used for detecting the actual power of lamps and lanterns, first assembly device, second assembly device and detection device follow loading attachment moving direction sets gradually, first assembly device, second assembly device and detection device are located respectively loading attachment's top.

Preferably, the feeding device comprises a conveying part rotatably connected to the workbench, material trays uniformly distributed on the conveying part, and a first driving part for driving the conveying part to move.

Preferably, first assembly device is including locating the vibration dish of frame one side and the first manipulator of being connected with the vibration dish, first manipulator is used for shifting the lamp holder to by the vibration dish on the loading attachment, and the activity is gone and is gone to the vibration dish with between the loading attachment.

Preferably, the first manipulator comprises a first clamping jaw for clamping the lamp head and a second driving piece for driving the first clamping jaw to be close to or far away from the feeding device.

Preferably, the first assembly device further comprises a second clamping jaw capable of clamping a lamp cap, a third driving piece for driving the second clamping jaw to rotate and a fourth driving piece for driving the second clamping jaw to be close to or far away from the feeding device, and the third driving piece is connected with the second clamping jaw through a synchronous belt.

Preferably, the second assembly device comprises a screw conveyor arranged on the rack and a second manipulator located above the screw conveyor, and the second manipulator is used for transferring the lamp caps to the feeding device from the screw conveyor and moving between the screw conveyor and the feeding device.

Preferably, the second manipulator comprises a suction claw for sucking the end cover, a negative pressure generating device communicated with the suction claw and a fifth driving piece for driving the suction claw to be close to or far away from the feeding device.

Preferably, the detection device comprises a power detector, a sixth driving piece for driving the power detector to be close to or far away from the feeding device, and a third clamping jaw capable of clamping a lamp, the third clamping jaw is connected to the rack in a sliding manner, and a seventh driving piece for driving the third clamping jaw to be close to or far away from the feeding device is arranged on the rack.

Preferably, the workbench is connected with a dotting machine in a sliding manner and an eighth driving piece for driving the dotting machine to be close to or far away from the feeding device, and the eighth driving piece is installed on the rack.

Preferably, a plurality of positioning clamping jaws are arranged on the machine frame, and the positioning clamping jaws are slightly higher than the feeding device.

To sum up, the beneficial effect that this application has: the lamp bulb assembling method includes the steps that firstly, bulbs with prepared lamp wicks are sequentially placed on a feeding device, the bulbs are sequentially conveyed to a first assembling device, a second assembling device and a detecting device through the feeding device, the first assembling device completes assembling of the bulbs and lamp holders, the bulbs with the lamp holders installed are moved to the second assembling device through the feeding device, packaging of the end portions of the lamp holders is completed through the second assembling device, finally, actual power of the assembled lamps is detected through the detecting device, and the lamps with qualified power and lamps with unqualified power are distinguished, so that full-automatic production of the lamps is achieved, manual operation is replaced, and production efficiency is greatly improved.

Drawings

Fig. 1 is a schematic structural diagram of a right side direction of a solid according to an embodiment of the present application;

fig. 2 is a schematic structural diagram of a left side direction of a solid according to an embodiment of the present application.

Reference numerals: 1. a frame; 11. a work table; 12. a conveying member; 13. a material tray; 14. a feeding device; 2. a vibrating pan; 21. a second jaw; 22. a second driving member; 23. a third driving member; 24. a fourth drive; 25. a first assembly device; 3. a cutter; 31. a ninth driving member; 32. a cutting mechanism; 4. a screw conveyor; 41. a suction claw; 42. a fifth driving member; 43. a second assembly device; 5. a power detector; 51. a sixth driving member; 52. a third jaw; 53. a seventh driving member; 54. a detection device; 6. dotting machine; 61. an eighth driving member; 7. positioning the clamping jaw; 8. a butt joint plate; 9. a blanking mechanism; 91. a fourth jaw; 92. a tenth driving member; 10. and (7) mounting the plate.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element.

It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, refer to an orientation or positional relationship illustrated in the drawings for convenience in describing the present application and to simplify description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

An automatic lamp assembling machine is shown in fig. 1 and 2 and comprises a rack 1 and a workbench 11 arranged on the rack 1, wherein a feeding device 14, a first assembling device 25, a second assembling device 43 and a detecting device 54 are arranged on the workbench 11, the feeding device 14 is used for intermittently conveying lamps, the first assembling device 25 is used for completing assembling of bulbs and lamp holders, the second assembling device 43 is used for completing packaging of end portions of the lamp holders, the detecting device 54 is used for detecting actual power of the lamps, the first assembling device 25, the second assembling device 43 and the detecting device 54 are sequentially arranged along the moving direction of the feeding device 14, and the first assembling device 25, the second assembling device 43 and the detecting device 54 are respectively located above the feeding device 14.

In this embodiment, the bulbs with prepared lampwicks are sequentially placed on the feeding device 14, and are sequentially conveyed to the first assembling device 25, the second assembling device 43 and the detecting device 54 through the feeding device 14, the first assembling device 25 completes the assembly of the bulbs and the lamp holders, the bulbs with the lamp holders installed are moved to the second assembling device 43 through the feeding device 14, the end parts of the lamp holders are packaged through the second assembling device 43, finally, the actual power of the lamps is detected through the detecting device 54, and the lamps with qualified power and lamps with unqualified power are distinguished, so that the full-automatic production of the lamps is realized, manual operation is replaced, and the production efficiency is greatly improved.

Specifically, the feeding device 14 includes a conveying member 12 rotatably connected to the working table 11, trays 13 uniformly distributed on the conveying member 12, and a first driving member for driving the conveying member 12 to move.

The bulb of the good wick of configuration is placed in charging tray 13, is carried this charging tray 13 to first assembly device 25, second assembly device 43 and detection device 54 in proper order by first driving piece drive transport 12 to accomplish the equipment of lamps and lanterns with this, wherein first driving piece is the motor, and transport 12 adopts the carousel, can also utilize the conveyer belt to transmit certainly, be provided with a plurality of stations of placing on charging tray 13, improve production efficiency.

Specifically, first assembly device 25 is including the vibration dish 2 of locating frame 1 one side and the first manipulator of being connected with vibration dish 2, first manipulator is used for shifting the lamp holder to by vibration dish 2 on the loading attachment 14, and the activity round trip in vibration dish 2 with between the loading attachment 14.

Empty the lamp holder into in the vibration dish 2, by vibration dish 2 with the orderly transport of lamp holder extremely 2 ends of vibration dish will again by first manipulator the lamp holder snatchs, transports the lamp holder to charging tray 13 on, accomplishes the preliminary assembly of bulb and lamp holder.

Specifically, the first manipulator comprises a first clamping jaw for clamping the lamp head and a second driving part 22 for driving the first clamping jaw to approach or depart from the feeding device 14.

The first clamping jaw is clamped by the power of the air cylinder, the second driving piece 22 drives the first clamping jaw to transport the lamp holder to the bulb, and the structure is simple.

Specifically, the first assembling device 25 further includes a second clamping jaw 21 disposed on the clamping head, a third driving member 23 for driving the second clamping jaw 21 to rotate, and a fourth driving member 24 for driving the second clamping jaw 21 to approach or leave the feeding device 14, and the third driving member 23 and the second clamping jaw 21 are driven by a synchronous belt.

After the lamp holder is placed on the bulb, the second clamping jaw 21 is driven by the fourth driving piece 24 to approach the lamp holder, the lamp holder is clamped by the air cylinder, and meanwhile, the third driving piece 23 is driven, so that the third driving piece 23 drives the second clamping jaw 21 to rotate through the synchronous belt, and therefore threaded locking of the lamp holder and the bulb is achieved.

Specifically, a cutting mechanism 32 is arranged on the workbench 11, and the cutting mechanism 32 is used for cutting redundant lampwicks.

The bulb with the lamp holder is installed, at the moment, due to the fact that the lamp wick is too long, redundant lamp wicks need to be cut, the rivet is convenient to install at the end portion of the lamp holder in the follow-up process, and due to the fact that the cutting mechanism 32 is arranged, the redundant lamp wicks are cut off through the cutting mechanism 32.

Specifically, cut mechanism 32 includes cutting knife 3 and the drive of sliding connection on workstation 11 cutting knife 3 is close to or keeps away from loading attachment 14 ninth driving piece 31, ninth driving piece 31 install in on workstation 11.

The ninth driving member 31 drives the cutter 3 to approach the wick, thereby cutting off the excess connecting portion of the wick.

Specifically, the cutting knife 3 is arranged in a V shape. The contact area between the cut-off knife 3 and the redundant connecting section of the lamp wick can be increased as much as possible by making the cut-off knife in a V shape, so that the cutting is convenient.

Specifically, the second assembling device 43 includes a screw conveyor 4 arranged on the rack 1 and a second manipulator located above the screw conveyor 4, and the second manipulator is used for transferring rivets from the screw conveyor 4 to the feeding device 14 and is movable to and fro between the screw conveyor 4 and the feeding device 14.

And dumping the rivets into the screw conveyor 4, conveying the rivets to the tail end of the screw conveyor 4 sequentially by the screw conveyor 4, grabbing the rivets by a second manipulator, and conveying the rivets to the material tray 13 to finish the capping of the end part of the lamp holder.

Specifically, the second manipulator comprises a suction claw 41 for sucking the end cap, a negative pressure generating device communicated with the suction claw 41, and a fifth driving element 42 for driving the suction claw 41 to approach or separate from the feeding device 14.

Since the rivet itself is small in volume and difficult to grasp by the jaws, the suction claw 41 is driven by the negative pressure generating device, the rivet is sucked by the suction claw 41, and the suction claw 41 is moved toward or away from the tray 13 by the fifth driving member 42, so that the rivet is mounted.

Specifically, sliding connection has butt plate 8 on workstation 11, butt plate 8 with the setting is connected to fifth driving piece 42.

After the lamp wick is cut off, redundant lamp wicks still expose out of the lamp holder, when the rivet is installed at the end part of the lamp holder, in order to avoid the situation that the lamp wick is extruded into the bulb when the lamp holder is installed, the exposed lamp wick needs to be bent in advance, and therefore when the suction claw 41 sucks the rivet to transfer, the fifth driving piece 42 drives the abutting plate 8 to slide, the lamp wick is abutted, the redundant lamp wick is bent, and subsequent rivet installation is facilitated.

Specifically, the detecting device 54 includes a power detector 5, a sixth driving member 51 for driving the power detector 5 to approach or be away from the feeding device 14, and a third clamping jaw 52 capable of clamping a lamp, the third clamping jaw 52 is slidably connected to the rack 1, and a seventh driving member 53 for driving the third clamping jaw 52 to approach or be away from the feeding device 14 is disposed on the rack 1.

The lamp after the rivet installation is completed is conveyed to the detection device 54 through the rotary table, the sixth driving piece 51 drives the power detector 5 to be close to the lamp on the tray 13 and abut against the rivet on the lamp, the rivet is pressed into the lamp holder, and meanwhile, whether the power of the lamp reaches the standard is detected through the power detector 5.

If the power detector 5 detects that the power of the lamp is not qualified, the lamp is clamped by the third clamping jaw 52, the unqualified lamp is moved out of the tray 13 through the seventh driving part 53, and the unqualified lamp is recycled.

Specifically, the power detector 5 is provided with a mounting plate 10, and the mounting plate 10 is connected to the sixth driving member 51.

The rivet is grabbed via the suction claw 41, and the rivet sucked is placed at the end part of the lamp cap through the fifth driving piece 42, and for the connection between the fixing rivet and the lamp cap, before the monitoring of the power detector 5, the sixth driving piece 51 is firstly utilized to drive the mounting plate 10 to abut against the rivet, and the rivet is extruded through the mounting plate 10, so that the connection between the rivet and the lamp cap is reinforced.

Specifically, the workbench 11 is slidably connected with a dotting machine 6 and an eighth driving member 61 for driving the dotting machine 6 to approach or leave the feeding device 14, and the eighth driving member 61 is installed on the rack 1.

The lamps with qualified power detected by the power detector 5 are transferred to the lower part of the dotting machine 6 through the turntable, the eighth driving piece 61 drives the dotting machine 6 to approach the turntable, and the dotting machine 6 circumferentially surrounds the lamp holder to perform dotting so as to reinforce the connection between the lamp holder and the bulb.

Specifically, a plurality of positioning clamping jaws 7 are arranged on the machine frame 1, and the positioning clamping jaws 7 are slightly higher than the feeding device 14.

Because lamps and lanterns are when the equipment and under the transportation of carousel, along with the vibration of frame 1, lead to lamps and lanterns to take place the skew in charging tray 13, and then influence the accuracy of equipment, for this reason through be provided with a plurality of location clamping jaws 7 on frame 1, before each step of equipment, earlier through location clamping jaw 7 to lamps and lanterns in charging tray 13 the position calibrate, carry out the operation again to this defective rate that reduces lamps and lanterns and assemble.

Specifically, be provided with the stripper plate in the frame 1, the stripper plate is located the top of location clamping jaw 7, be provided with the drive in the frame 1 the stripper plate is close to or is kept away from the eleventh driving piece of location clamping jaw 7.

The positioning clamping jaws 7 calibrate the position of the lamp in the material tray 13, and then the operation is carried out, so that the defect rate of lamp assembly is reduced, and therefore the eleventh driving piece drives the extrusion plate to extrude the lamp to be processed, and the calibration of the positioning clamping jaws 7 is assisted.

Specifically, a blanking mechanism 9 is arranged on the workbench 11, and the blanking mechanism 9 is used for moving the lamp out of the feeding device 14.

And (3) moving the lamps which are qualified to be detected to the blanking mechanism 9 through the turntable, and taking the assembled lamps out of the material tray 13 through the blanking mechanism 9, so that the batch of lamps are arranged.

Specifically, the blanking mechanism 9 includes a fourth clamping jaw 91 slidably connected to the workbench 11 and a tenth driving member 92 for driving the third clamping jaw 52 to approach or separate from the feeding device 14.

The assembled lamp is moved to the blanking mechanism 9 by the turntable, the tenth driving part 92 drives the fourth clamping jaw 91 to approach the material tray 13, the fourth clamping jaw 91 is clamped by the power of the cylinder, and the fourth clamping jaw 91 clamps the lamp and then takes the lamp away from the material tray 13 by the tenth driving part 92, so that the assembled lamp is collected.

Specifically, a sensor is arranged on the workbench 11, and the sensor is located above the feeding device 14. Whether the bulb is placed in the detection charging tray 13 can be convenient for to utilize the sensor, and after the bulb was placed to the sensor in the charging tray 13, the accessible circuit board was with loading attachment 14 and sensor intercommunication, realized automated production's purpose.

The above-mentioned embodiments are merely illustrative and not restrictive, and those skilled in the art can make modifications to the embodiments without inventive contribution as required after reading the present specification, but only protected by the patent laws within the scope of the claims of the present application.

Claims

1. The utility model provides an automatic kludge of lamps and lanterns which characterized by: including the frame and locate the workstation in the frame, be provided with loading attachment, first assembly device, second assembly device and detection device on the workstation, loading attachment is used for the intermittent type formula to carry lamps and lanterns, first assembly device is used for accomplishing the equipment of bulb and lamp holder, second assembly device is used for accomplishing the encapsulation of lamp holder tip, detection device is used for detecting the actual power of lamps and lanterns, first assembly device, second assembly device and detection device are followed loading attachment moving direction sets gradually, first assembly device, second assembly device and detection device are located respectively loading attachment's top.

2. The automatic lamp assembling machine according to claim 1, wherein: the feeding device comprises a conveying piece rotatably connected to the workbench, material trays uniformly distributed on the conveying piece and a first driving piece driving the conveying piece to move.

3. The automatic lamp assembling machine according to claim 1, wherein: first assembly device is including the vibration dish of locating frame one side and the first manipulator of being connected with the vibration dish, first manipulator is used for shifting the lamp holder to by the vibration dish on the loading attachment, and the activity round trip in the vibration dish with between the loading attachment.

4. The automatic lamp assembling machine according to claim 3, wherein: the first manipulator comprises a first clamping jaw and a second driving piece, wherein the first clamping jaw is used for clamping a lamp holder, and the second driving piece is used for driving the first clamping jaw to be close to or far away from the feeding device.

5. The automatic lamp assembling machine according to claim 1, wherein: the first assembly device further comprises a second clamping jaw capable of clamping a lamp cap, a third driving piece and a fourth driving piece, wherein the third driving piece and the fourth driving piece are used for driving the second clamping jaw to rotate and driving the second clamping jaw to be close to or far away from the feeding device, and the third driving piece and the second clamping jaw are connected with each other through a synchronous belt.

6. The automatic lamp assembling machine according to claim 1, wherein: the second assembly device comprises a spiral conveyor arranged on the rack and a second mechanical arm positioned above the spiral conveyor, and the second mechanical arm is used for transferring the lamp caps to the feeding device from the spiral conveyor and moving between the spiral conveyor and the feeding device.

7. The automatic lamp assembling machine according to claim 6, wherein: the second manipulator comprises a suction claw for sucking the end cover, a negative pressure generating device communicated with the suction claw and a fifth driving piece for driving the suction claw to be close to or far away from the feeding device.

8. The automatic lamp assembling machine according to claim 1, wherein: the detection device comprises a power detector and a drive, the power detector is close to or far away from a sixth driving piece of the feeding device and a third clamping jaw capable of clamping a lamp, the third clamping jaw is connected to the rack in a sliding mode, and the rack is provided with a drive which is close to or far away from a seventh driving piece of the feeding device.

9. The automatic lamp assembling machine according to claim 1, wherein: the workbench is connected with a dotting machine in a sliding mode and an eighth driving piece for driving the dotting machine to be close to or far away from the feeding device, and the eighth driving piece is installed on the rack.

10. The automatic lamp assembling machine according to claim 1, wherein: the frame is provided with a plurality of positioning clamping jaws, and the positioning clamping jaws are slightly higher than the feeding device.