CN107588339A - A kind of assembling equipment of LED - Google Patents
A kind of assembling equipment of LED Download PDFInfo
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- CN107588339A CN107588339A CN201710981386.2A CN201710981386A CN107588339A CN 107588339 A CN107588339 A CN 107588339A CN 201710981386 A CN201710981386 A CN 201710981386A CN 107588339 A CN107588339 A CN 107588339A
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Abstract
The present invention relates to a kind of assembling equipment of LED, rotating disk device is assembled including light bar, LED feed device is dispersed with the circumference of light bar assembling rotating disk device, LED direction test device, rotating LED lamp device, screen bad LED lamp device, foot cut device, invade scaling powder device, send chromatic circle resistance device, LED welder, device for measuring electric resistance, it ensure that welding sequence is stable to carry out, it is above the circulating process of a folder lamp folder, due to setting multiple folder lamps to press from both sides in rotating disk, each folder lamp folder is carrying out circulation work in order, improve LED welding efficiency, and welding precision is also high.
Description
Technical field
The present invention relates to LED manufacture field, the assembling equipment of especially a kind of LED.
Background technology
LED refers to the FPC for LED being assembled in banding（FPC）Or on PCB hardboards, because of its shape of product picture
One strap and gain the name.LED can be divided into the hard lamp bars of LED and flexible LED rope light, light bar be widely used in building,
The upper decoration such as bridge, road, garden, garden, floor, ceiling, furniture, automobile, pond, the bottom, advertisement, signboard, mark and
Illumination.
There is the technique of chip welding in LED, the technique of chip welding is mainly for cored wire and LED during making
The welding of chip, welding process requirement is more and more finer, traditional Product jointing, is mainly ironed by artificial electricity to carry out, by
In artificial electricity iron positioning it is not inaccurate, weld layer became uneven is even, easily occur solder skip, partially weldering, cause not prison welding to consolidate, even
Product jointing comes off.And human weld, Cheng this Gao ﹑ efficiency are low.With the development of science and technology, occur electroplating equipment wielding machine on the market,
Electroplating equipment wielding machine welding precision now on the market is not high, is primarily due to, and LED welding conveys including LED, LED side
To test, the adjustment of LED direction, the screening of LED, cutting, chromatic circle resistance supply, LED and wire rod and chromatic circle resistance
Welding etc. multiple process, simple electroplating equipment wielding machine are unable to reach the precision welding demand of LED.
The content of the invention
The invention aims to solve the defects of prior art is present, there is provided a kind of assembling equipment of LED.
To achieve these goals, the technical solution adopted by the present invention is：
A kind of assembling equipment of LED, including light bar assembling rotating disk device, light bar assembles divides on the circumference of rotating disk device
Cloth LED feed device, LED direction test device, rotating LED lamp device, screens bad LED lamp device, foot cut device,
Scaling powder device is invaded, send chromatic circle resistance device, LED welder, device for measuring electric resistance.
A kind of assembling equipment of above-mentioned LED, the light bar assembling rotating disk device folder lamp folder, are watched by rotating disk
Motor composition is taken, rotating disk is connected on panel by ball bearing rotational, and the middle part of rotating disk passes through connecting rod and servo motor
Connection, multiple folder lamps, which are clipped on the side face of rotating disk, uniformly arranges.
It is up-down structure to press from both sides lamp folder, and folder lamp folder includes folder and lower folder, and lower folder is fixed on rotating disk by linear bearing positioning
On, the afterbody of upper folder is fixedly connected by fixed column with rotating disk, and the middle part connection lead of upper folder, lead passes through rotating disk
On through hole, briquetting is arranged on lead, spring is provided between briquetting and the bottom of rotating disk, spring is set in lead
On, one end of spring is connected with upper folder, and the other end is connected with briquetting, and the head position of upper folder is provided with groove, groove and lower folder
Opposed faces form folder lamp station.
A kind of assembling equipment of above-mentioned LED, the bad LED lamp device of screening are included positioned at rotating disk side
Press from both sides lamp station lifting pin, the end connection jacking cylinder of folder lamp station lifting pin, the end of folder lamp station lifting pin and lead
End it is corresponding, it is hollow and open-ended to press from both sides inside lamp station lifting pin and lead, be oriented to the opening of column end with
Folder lamp station connection between upper folder and lower folder, the side of folder lamp station lifting pin are tightly connected air supply pipe.
A kind of assembling equipment of above-mentioned LED, the top of folder lamp station lifting pin are provided with and lead end anastomosis
" O " type sealing ring.
A kind of assembling equipment of above-mentioned LED, the LED feed device is by vibrating disk, and directly shake conveying trough, rotation
Axle, lamp is sent to press from both sides, mobile sliding block, otating drive rod, mobile cylinder composition；Vibrating disk is fixed in frame, and screening LED lamps are transported to
The straight conveying trough that shakes, the conveying trough that directly shakes are fixed on panel, and one end is docked with vibrating disk outlet.
Send lamp is clamping to determine on the rotary shaft, rotary shaft is connected to by ball bearing rotational on the movable block of mobile sliding block,
The fixed block of mobile sliding block is fixed on panel, and the movable block of mobile sliding block is connected with mobile cylinder, and otating drive rod front end leads to
Rod end bearing is crossed to fix on the rotary shaft.
Lamp folder is sent to include left and right clip, left and right clip passes through bearing pin and torsion spring and rotation axis connection, left and right clip
Opposed faces be provided with pitch wheel, the groove in left and right clip opposed faces forms LED gripping station, LED
Gripping station is corresponding with the port for the conveying trough that directly shakes, and the afterbody connection gag lever post of right folder, gag lever post passes through limit spring and rotation
The fixed plate connection of axle side.
A kind of assembling equipment of above-mentioned LED, LED direction test device is by test clip, insulating trip, contact
Piece, wire, signal picker, test clip cylinder, mounting seat composition；Contact chip is two panels, contacts LED lamp base respectively, passes through
Glue is bonded on insulating trip, and insulating trip is fixed at the chuck of test clip, and test clip is rotated by circular shaft and is fixed in mounting seat,
Controlled and opened and closed by test clip cylinder, test clip cylinder is fixed in mounting seat.
Wire is that two one end connects respectively at two contact chips, and one end connects signal picker, and signal picker is to LED
Lamp sends direct current, by changing the both positive and negative polarity of dc source, measures electric current, according to the change of current value come the direction of LED, and
Generation signal is sent to PLC processor, and test clip presss from both sides to form test work with a folder lamp on LED assembling rotating disk device
Position.
A kind of assembling equipment of above-mentioned LED, the rotating LED lamp device is by rotating clamp, gear, rack, rotation
Cylinder, mounting seat, rotating clamp cylinder composition；Rotating clamp is by ball bearing rotational fixed mounting, central shaft and LED light group
Fill and press from both sides that lamp clamping is flat on rotating disk device, gear mounted in the afterbody of rotating clamp it is cylindrical on, rack is arranged on rotary cylinder, tooth
Bar and gear are in close contact, and rotary cylinder is arranged in mounting seat, with rotating clamp into plumbness.Rotating clamp cylinder is arranged on peace
Fill on seat, mounting seat is arranged on panel, and rotation is formed at a folder lamp folder on rotating clamp and LED assembling rotating disk device
Turn LED station.
A kind of assembling equipment of above-mentioned LED, the foot cut device are received by upper cutter, lower cutter, mounting seat, waste material
Collector, drive link composition, lower cutter are fixed in mounting seat, and upper cutter is fixed in mounting seat by axis of rotation, mounting seat
It is fixed on panel, material spilling hole is provided with below bottom knife, drive link front end is fixed on cutter by rod end bearing, is given up
Material collecting pipe aligns in mounting seat and with material spilling hole.
The scaling powder device of invading is lifted spoon and drive link composition, accommodating case is fixed on panel, lifted spoon by accommodating case
Drive link front end is fixed on, it is movable in accommodating case die cavity.
Chromatic circle resistance device is sent outer cut, servo motor, chromatic circle resistance holing clip, to be moved forward and backward and slided by rotating internal knife
Block, sliding block is moved up and down, move forward and backward drive link, move up and down drive link, blade mounting seat composition；Rotating internal knife is bilayer
Structure, middle empty avoiding, circumference are machined with zigzag, are fixed on by axis of rotation in the die cavity of blade mounting seat, servo motor
It is fixed on concentric with rotating internal knife in blade mounting seat, is connected by shaft coupling with rotating internal knife.
Outer cut is two, on the outside of the left and right of rotating internal knife and is fixed in blade mounting seat, with rotating internal
Knife forms cut-out chromatic circle resistance station, and chromatic circle resistance holing clip is fixed on the movable block for moving up and down sliding block, moves up and down cunning
The fixed block of block is fixed on the movable block of movable sliding block, and the fixed block of movable sliding block is fixed on panel.
A kind of assembling equipment of above-mentioned LED, the LED welder include heat-generating pipe, are connected with heat-generating pipe
Temperature sensor and temperature controller, move up and down sliding block and mobile drive link form, heat-generating pipe, which is wrapped in, to be melted on the outside of tin box,
To melt and solder is worn inside tin box, mobile drive link front end is fixed on the movable block for moving up and down sliding block by rod end bearing, on
The movable block for moving down movable slider is connected with heat-generating pipe, and the fixed block for moving up and down sliding block is fixed on panel, melts tin box positioned at folder
The underface of wire clamp and folder lamp folder.
A kind of assembling equipment of above-mentioned LED, the device for measuring electric resistance is by probe, probe mounting blocks, cushion block, resistance
Tester, wire, move up and down sliding block, drive link composition；Probe is fixed on probe mounting blocks and connects chromatic circle resistance respectively
The long pin of another of outer pin and LED, wire are connected with probe tips, probe mounting blocks and the movable block company for moving up and down sliding block
Connect, the fixed block for moving up and down sliding block is located at outside and the fixation of movable block, moves up and down movable block one end and the transmission of sliding block
Bar connects, and drive link connection lift cylinder, the underface that cushion block is located at probe is opposed with the end of probe, the material of probe mounting blocks
Matter is insulating materials.
Beneficial effects of the present invention are：The LED feed device of the equipment, LED direction test device, rotating LED lamp
Device, bad LED lamp device is screened, foot cut device, invades scaling powder device, sent chromatic circle resistance device, LED welder, survey
Resistance device by the light bar at middle part assembles rotating disk device to complete the work that is mutually related, and LED feed device is by LED
It is transported to after rotating disk clamped by the folder lamp in rotating disk, rotating disk is rotated, and the LED of clamping is transferred to screening by folder lamp folder
Bad LED lamp device is screened, and qualified LED is further transferred to foot cut device and carried out at cutting after screening
Reason, after processing, LED is transferred to LED welder and carries out welding processing with wire rod and chromatic circle resistance, certainly, in LED
While lamp shifts, send chromatic circle resistance device also carrying out chromatic circle resistance transportation work, pass through measuring resistance after chromatic circle resistance conveying
Device carries out resistance detection, ensure that welding sequence is stable and carries out, and the above is the circulating process of a folder lamp folder, due to rotating disk
Upper to set multiple folder lamp folders, each lamp folder that presss from both sides is carrying out circulation work, is improving LED welding efficiency, and weld in order
It is also high to connect precision.
Brief description of the drawings
Fig. 1 is the schematic diagram that light bar of the present invention assembles rotating disk device；
Fig. 2 is the schematic diagram for the folder lamp folder that light bar assembles rotating disk device；
Fig. 3 is the schematic diagram that the present invention screens bad LED lamp device；
Fig. 4 is the schematic diagram of LED feed device of the present invention；
Fig. 5 is the schematic diagram for sending lamp folder of LED feed device；
Fig. 6 is the schematic diagram of LED direction of the present invention test device and rotating LED lamp device；
Fig. 7 is the schematic diagram of LED direction test device and another angle of rotating LED lamp device；
Fig. 8 is the schematic diagram of foot cut device of the present invention；
Fig. 9 is the schematic diagram that the present invention invades scaling powder device；
Figure 10 is the schematic diagram of device for measuring electric resistance of the present invention；
Figure 11 is the schematic diagram that the present invention send chromatic circle resistance device；
Figure 12 is the schematic diagram of LED welder of the present invention.
Embodiment
As shown in Figures 1 to 12, the assembling equipment of a kind of LED, including light bar assembling rotating disk device 1, light bar group
Fill and LED feed device 2 is dispersed with the circumference of rotating disk device 1, LED direction test device 3, rotating LED lamp device 4,
Bad LED lamp device 5 is screened, foot cut device 6, invades scaling powder device 7, chromatic circle resistance device 8 is sent, LED welder 9, surveys
Resistance device 10.
Light bar assembles rotating disk device 1 by rotating disk 11, and folder lamp folder 12, servo motor 13 forms, and rotating disk 11 passes through rolling
Pearl bearing is rotatably connected on panel, and the middle part of rotating disk 11 is connected by connecting rod 14 with servo motor 13, multiple folder lamp folders 12
Uniformly arranged on the side face of rotating disk 11.
It is up-down structure to press from both sides lamp folder 12, and folder lamp folder includes folder 121 and lower folder 122, and lower folder 122 is positioned solid by linear bearing
It is scheduled in rotating disk 11, the afterbody of upper folder 121 is fixedly connected by fixed column 123 with rotating disk 11, the middle part connection of upper folder 121
Lead 124, lead 124 are arranged briquetting 125, briquetting 125 and rotation through the through hole in rotating disk 11 on lead 124
Spring 126 is provided between the bottom of rotating disk 11, spring 126 is set on lead 124, and one end of spring 126 connects with upper folder 121
Connect, the other end is connected with briquetting 125, and the head position of upper folder 121 is provided with groove, and the opposed faces of groove and lower folder 122 form folder
Lamp station.
Screening bad LED lamp device 5 includes being located at the folder lamp station lifting pin 51 of the side of rotating disk 11, the station jacking of folder lamp
The end connection jacking cylinder 52 of bar 51, the end of folder lamp station lifting pin 51 is corresponding with the end of lead 124, presss from both sides lamp work
Position lifting pin 51 and lead 124 inside be it is hollow and open-ended, the opening of the end of lead 124 with it is upper folder 121 and under
Folder lamp station connection between folder 122, the side of folder lamp station lifting pin 51 are tightly connected air supply pipe 53, press from both sides lamp station lifting pin
51 top is provided with " O " type sealing ring 54 with the end anastomosis of lead 124, and during processing, jacking cylinder 52 drives folder lamp station
Lifting pin 51 is up and withstands lead 124, so that upper folder 121 and lower folder 122 are relatively separated, is filled by LED feeding
The LED for putting feeding enters folder lamp station, after jacking cylinder 52 drives folder lamp station lifting pin 51 to decline, is returned in spring 126
Under multiple power effect, upper folder 121 and lower folder 122 clamp LED, and rotating disk drives folder lamp folder to rotate into next process, certainly
If LED is unqualified, air supply pipe 53 is supplied to folder lamp station lifting pin 51, and air-flow is entered from folder lamp station lifting pin 51 and led
To post 124, the unqualified LED between upper folder 121 and lower folder 122 is blown off rejecting by the air-flow of the end of lead 124.
Further, by vibrating disk 21, directly shake LED feed device 2 conveying trough 22, rotary shaft 23, send lamp to press from both sides 24, mobile cunning
Block 25, otating drive rod 26, mobile cylinder 27 form；Vibrating disk 21 is fixed in frame, and screening LED lamps are transported to straight transmission of shaking
Groove 22, the conveying trough 22 that directly shakes are fixed on panel, and one end is docked with the outlet of vibrating disk 21.
Lamp folder 24 is sent to be fixed in rotary shaft 23, rotary shaft 23 is connected to the work of mobile sliding block 25 by ball bearing rotational
On motion block 251, the fixed block 252 of mobile sliding block 25 is fixed on panel, and the movable block 251 of mobile sliding block connects with mobile cylinder 27
Connect, the front end of otating drive rod 26 is fixed in rotary shaft 23 by rod end bearing.
Lamp folder 24 is sent to include left folder 241 and right folder 242, left folder 241 and right folder 242 pass through bearing pin 243 and torsion spring and rotation
Axle 23 connects, and the opposed faces of left folder 241 and right folder 242 are provided with pitch wheel 244, and left folder 241 and right folder 242 are opposed
Groove 245 on face forms LED gripping station, and LED gripping station is corresponding with the port for the conveying trough 22 that directly shakes, right folder 242
Afterbody connection gag lever post 246, gag lever post 246 is connected by limit spring 247 with the fixed plate 248 of the side of rotary shaft 23.
When LED grips, mobile cylinder 27 drives rotary shaft 23 to rotate by movable block 251, when rotary shaft 23 rotates, its
Pitch wheel 244 relatively rotates between the left folder 241 of upper flexible connection and right folder 242, so as to left folder 241 and the right side
Folder 242 is relative to be opened and closes up, and the LED of the conveying trough 22 that directly shakes transmission drops into LED gripping station and sent lamp folder 24 to clamp,
In order to prevent from sending the opening of lamp folder 24 excessive, the afterbody connection gag lever post 246 of right folder 242, gag lever post 246 passes through limit spring 247
It is connected with the fixed plate 248 of the side of rotary shaft 23, limit spring 247 plays a part of the left folder 241 of control and right folder 242 closes up,
After sending lamp folder 24 to clamp LED, otating drive rod 26 drives rotary shaft 23 and mobile sliding block 25 towards folder lamp folder 12 in rotating disk
Direction rotate, send the LEDs clamped of lamp folder 24 to be transported to folder lamp folder 12 and enter lower one of manufacturing procedure.
LED direction test device 3 is by test clip 31, insulating trip 32, contact chip 33, wire 34, signal picker, test
Gas enclosure cylinder, mounting seat 35 form；Contact chip 33 is two panels, contacts LED lamp base respectively, is bonded at by glue on insulating trip 32,
Insulating trip 32 is fixed at the chuck of test clip 31, and test clip 31 is rotated by circular shaft and is fixed in mounting seat 35, by test clip
Cylinder control is opened and closed, and test clip cylinder is fixed in mounting seat.
Wire 34 is that two one end connect respectively at two contact chips 33, one end connection signal picker, signal picker
Direct current is sent to LED, by changing the both positive and negative polarity of dc source, measures electric current, according to the change of current value come the side of LED
To, and generate signal and be sent to PLC processor, test clip presss from both sides to form survey with a folder lamp on LED assembling rotating disk device
Trial work position.
Rotating LED lamp device 4 is by rotating clamp 41, gear 42, rack 43, rotary cylinder 44, mounting seat 45, rotating clamp cylinder
46 compositions；Rotating clamp 41 is by the way that on ball bearing rotational fixed mounting 45, central shaft on LED assembling rotating disk device with pressing from both sides
Lamp folder 12 maintain an equal level, gear 42 mounted in rotating clamp 41 afterbody it is cylindrical on, rack 43 be arranged on rotary cylinder 44 on, rack 43 with
Gear 42 is in close contact, and rotary cylinder 44 is arranged in mounting seat 45, with rotating clamp 41 into plumbness.Rotating clamp cylinder 46 is pacified
In mounting seat 45, rotating clamp cylinder 46, which is connected control rotating clamp 41 with rotating clamp 41 and opened, to be closed up, and mounting seat 45 is arranged on
On panel, rotating LED lamp station is formed at a folder lamp folder 12 on rotating clamp 41 and LED assembling rotating disk device,
When LED direction is detected anti-loaded, rotary cylinder 44 moves with carry-over bar 43, and rack 43 controls the gear 42 being engaged with to revolve
Turning, gear 42 drives rotating clamp cylinder 46 and rotating clamp 41 to rotate, so as to control the position of clamping LED in rotating clamp 41,
Reach the purpose of LED position adjustments.
Foot cut device 6 is made up of upper cutter 61, lower cutter 62, mounting seat 63, garbage collection pipe 64, drive link 65, incision
Knife 62 is fixed in mounting seat 63, and upper cutter 61 is fixed in mounting seat 63 by axis of rotation, and mounting seat 63 is fixed on panel
On, material spilling hole 66 is provided with the lower section of bottom knife 62, the front end of drive link 65 is fixed on cutter 61 by rod end bearing 67, is passed
The rear end connection cylinder of lever 65, garbage collection pipe 64 aligns in mounting seat 63 and with material spilling hole 66, in LED because setting
When meter needs cutting, cylinder drives drive link 65 to move, and mobile bar 65 drives upper cutter 61 to be rotated relative to lower cutter 62, above cuts
Blade between knife 61 and lower cutter 62 forms sheared edge and the lamp base of LED is sheared, the lamp base waste material after being sheared from
Material spilling hole 66 is dropped into garbage collection pipe 64 and is removed.
Scaling powder device 7 to be invaded to be made up of accommodating case 71, lifting spoon 72 and drive link 73, accommodating case 71 is fixed on panel,
Lifting spoon 72 is fixed on the activity in the die cavity of accommodating case 71 of the front end of drive link 73, and drive link 73 drives lifting spoon 72 to dip accommodating case
Scaling powder is invaded in 71, is prepared in advance for LED welding.
Send chromatic circle resistance device 8 preceding by rotating internal knife 81, outer cut 82, servo motor 83, chromatic circle resistance holing clip 84
After move sliding block, move up and down sliding block, move forward and backward drive link 85, move up and down drive link 86, blade mounting seat 87 forms；Rotation
It is double-decker to turn inner cutter 81, middle empty avoiding, and circumference is machined with zigzag, blade mounting seat 87 is fixed on by axis of rotation
Die cavity in, servo motor 83 be fixed on it is concentric with rotating internal knife 81 in blade mounting seat 87, by shaft coupling with rotation in
Cutting knife 81 connects.
Outer cut 82 is two, on the outside of the left and right of rotating internal knife 81 and is fixed in blade mounting seat 87, with rotation
Turn inner cutter 81 and form cut-out chromatic circle resistance station, chromatic circle resistance holing clip 84 is fixed on the movable block 88 for moving up and down sliding block
On, the fixed block 89 for moving up and down sliding block is fixed on the movable block 810 of movable sliding block, moves forward and backward the fixed block of sliding block
811 are fixed on panel, and the chromatic circle resistance 812 after being cut off by rotating internal knife 81 and outer cut 82 is by chromatic circle resistance holing clip 84
Clamping, moves up and down the movable block 88 of sliding block and the movable block 810 of movable sliding block and movable drive link 85, up and down
Mobile drive link 86 coordinates control chromatic circle resistance holing clip 84 to complete station rotary to the side progress resistance of device for measuring electric resistance 10
Detection.
Further, LED welder 9 includes heat-generating pipe 91, the temperature sensor 92 being connected with heat-generating pipe 91 and temperature
Controller, sliding block and mobile drive link 93 are moved up and down, heat-generating pipe 91, which is wrapped in, melts the outside of tin box 94, melts and is worn inside tin box 94
Solder, the chromatic circle resistance 812 on the end chromatic circle resistance holing clip 84 of solder is corresponding, passes through bar with the mobile front end of drive link 93
End bearing is fixed on the movable block 95 for moving up and down sliding block, and the movable block 95 for moving up and down sliding block is connected with heat-generating pipe 91, on
The fixed block 96 for moving down movable slider is fixed on panel, and mobile drive link 93 connects cylinder, before LED welding, heat-generating pipe
91 are powered, and the heat-generating pipe 91 after energization, which passes to heat of high temperature, melts tin box 94, and the solder melted in tin box 94 is heated in hot melt
State, now, the cylinder of the mobile afterbody of drive link 93 are driven on mobile drive link 93 and the movable block 95 for moving up and down sliding block
OK, the movable block 95 for moving up and down sliding block drives the solder for melting hot melt state in tin box 94 to be moved towards chromatic circle resistance holing clip 84,
The solder of hot melt state contacts with chromatic circle resistance 812, so as to reach the purpose to tin on chromatic circle resistance 812, facilitates chromatic circle resistance
The later stage of chromatic circle resistance 812 in holing clip 84 welds with LED.
Further, device for measuring electric resistance 10 is by probe 101, probe mounting blocks 102, cushion block 103, resistance meter 104, wire
105, sliding block is moved up and down, drive link 106 forms；Probe 101 is fixed on probe mounting blocks 102 and connects chromatic circle resistance respectively
The long pin of another of outer pin and LED, wire 105 are connected with the end of probe 101, and probe mounting blocks 102 are with moving up and down sliding block
Movable block 107 connect, the fixed block 108 for moving up and down sliding block is located at outside and the fixation of movable block 107, moves up and down sliding block
The one end of movable block 107 be connected with drive link 106, drive link 106 connect lift cylinder, cushion block 103 be located at probe 101 just under
Side is opposed with the end of probe 101, and in order to detect safety, the materials of probe mounting blocks 102 is insulating materials, during resistance detection,
Chromatic circle resistance and LED are placed on cushion block 103, and movable block 107 and probe mounting blocks are driven about 102 by lift cylinder
Mobile, when the probe 101 on probe mounting blocks 102 is close to cushion block 103, chromatic circle resistance is outer on two probes and cushion block 103
Another of pin and LED long pin connection, the electric signal detected by probe 101 reach the purpose of chromatic circle resistance detection.
The LED feed device 2 of the equipment, LED direction test device 3, rotating LED lamp device 4, screen bad LED
Lamp device 5, foot cut device 6, scaling powder device 7 is invaded, send chromatic circle resistance device 8, LED welder 9, device for measuring electric resistance 10 leads to
The light bar for crossing middle part assembles rotating disk device 1 to complete the work that is mutually related, and LED is transported to rotation by LED feed device 2
After rotating disk 11 is clamped by the folder lamp folder 12 in rotating disk 11, rotating disk 11 is rotated, and the LED of clamping is transferred to sieve by folder lamp folder 12
Bad LED lamp device 5 is selected to be screened, qualified LED is further transferred to foot cut device 6 and carries out cutting after screening
Processing, after processing, LED is transferred to LED welder 9 and carries out welding processing with wire rod and chromatic circle resistance, certainly,
While LED shifts, send chromatic circle resistance device 8 also carrying out chromatic circle resistance transportation work, pass through survey after chromatic circle resistance conveying
Resistance device 10 carries out resistance detection, ensure that welding sequence is stable and carries out, and the above is the circulating process of a folder lamp folder, due to
Multiple folder lamps are set to press from both sides in rotating disk, each lamp folder that presss from both sides is carrying out circulation work in order, improves LED welding efficiency,
And welding precision is also high.
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to is assert
The specific implementation of the present invention is confined to these explanations.For general technical staff of the technical field of the invention,
On the premise of not departing from present inventive concept, some simple deduction or replace can also be made, should all be considered as belonging to the present invention's
Protection domain.
Claims (10)
1. a kind of assembling equipment of LED, including light bar assembling rotating disk device, it is characterised in that light bar assembles rotating disk
LED feed device is dispersed with the circumference of device, LED direction test device, rotating LED lamp device, screens bad LED
Device, foot cut device, scaling powder device is invaded, send chromatic circle resistance device, LED welder, device for measuring electric resistance.
2. the assembling equipment of a kind of LED according to claim 1, it is characterised in that light bar assembles rotating disk device
It is connected to by rotating disk, folder lamp folder, servo motor composition, rotating disk by ball bearing rotational on panel, the middle part of rotating disk
It is connected by connecting rod with servo motor, multiple folder lamps, which are clipped on the side face of rotating disk, uniformly arranges；
It is up-down structure to press from both sides lamp folder, and pressing from both sides lamp folder includes folder and lower folder, and lower folder is positioned by linear bearing to be fixed on the rotating pan, on
The afterbody of folder is fixedly connected by fixed column with rotating disk, and the middle part connection lead of upper folder, lead is passed through in rotating disk
Through hole, briquetting is arranged on lead, spring is provided between briquetting and the bottom of rotating disk, spring is set on lead, bullet
One end of spring is connected with upper folder, and the other end is connected with briquetting, and the head position of upper folder is provided with groove, the opposed faces of groove and lower folder
Form folder lamp station.
3. the assembling equipment of a kind of LED according to claim 2, it is characterised in that screen bad LED lamp device bag
Include the folder lamp station lifting pin positioned at rotating disk side, the end connection jacking cylinder of folder lamp station lifting pin, folder lamp station top
The end of rising stem is corresponding with the end of lead, and it is hollow and open-ended to press from both sides inside lamp station lifting pin and lead,
The folder lamp station being oriented between the opening of column end and upper folder and lower folder is connected, and the side of folder lamp station lifting pin, which is tightly connected, to be supplied
Tracheae.
A kind of 4. assembling equipment of LED according to claim 3, it is characterised in that the top of folder lamp station lifting pin
Portion is provided with " O " type sealing ring with lead end anastomosis.
5. the assembling equipment of a kind of LED according to claim 1, it is characterised in that LED feed device is by vibrating
Disk, directly shake conveying trough, rotary shaft, send lamp to press from both sides, mobile sliding block, otating drive rod, mobile cylinder composition；Vibrating disk is fixed on frame
On, screening LED lamps are transported to the straight conveying trough that shakes, and the conveying trough that directly shakes is fixed on panel, and one end is docked with vibrating disk outlet；
Send lamp is clamping to determine on the rotary shaft, rotary shaft is connected to by ball bearing rotational on the movable block of mobile sliding block, mobile
The fixed block of sliding block is fixed on panel, and the movable block of mobile sliding block is connected with mobile cylinder, and otating drive rod front end passes through bar
End bearing is fixed on the rotary shaft；
Lamp folder is sent to include left and right clip, left and right clip passes through bearing pin and torsion spring and rotation axis connection, pair of left and right clip
Put face and be provided with pitch wheel, the groove in left and right clip opposed faces forms LED gripping station, LED gripping
Station is corresponding with the port for the conveying trough that directly shakes, and the afterbody connection gag lever post of right folder, gag lever post passes through limit spring and rotary shaft one
The fixed plate connection of side.
A kind of 6. assembling equipment of LED according to claim 1, it is characterised in that LED direction test device by
Test clip, insulating trip, contact chip, wire, signal picker, test clip cylinder, mounting seat composition；Contact chip is two panels, respectively
LED lamp base is contacted, is bonded at by glue on insulating trip, insulating trip is fixed at the chuck of test clip, and test clip passes through circular shaft
Rotation is fixed in mounting seat, is controlled and opened and closed by test clip cylinder, and test clip cylinder is fixed in mounting seat；
Wire is that two one end connect respectively at two contact chips, and one end connection signal picker, signal picker is sent out to LED
Go out direct current, by changing the both positive and negative polarity of dc source, measure electric current, according to the change of current value come the direction of LED, and generate
Signal is sent to PLC processor, and test clip presss from both sides to form test station with a folder lamp on LED assembling rotating disk device.
7. the assembling equipment of a kind of LED according to claim 6, it is characterised in that rotating LED lamp device is by rotating
Folder, gear, rack, rotary cylinder, mounting seat, rotating clamp cylinder composition；Rotating clamp passes through ball bearing rotational fixed mounting
On, press from both sides that lamp clamping is flat on central shaft and LED assembling rotating disk device, gear mounted in the afterbody of rotating clamp it is cylindrical on, rack
On rotary cylinder, rack and pinion is in close contact, and rotary cylinder is arranged in mounting seat, with rotating clamp into vertical configuration
State, rotating clamp cylinder are arranged in mounting seat, and mounting seat is arranged on panel, in rotating clamp and LED assembling rotating disk device
On one folder lamp folder at form rotating LED lamp station.
A kind of 8. assembling equipment of LED according to claim 1, it is characterised in that foot cut device by upper cutter, under
Cutting knife, mounting seat, garbage collection pipe, drive link composition, lower cutter are fixed in mounting seat, and upper cutter is fixed by axis of rotation
In mounting seat, mounting seat is fixed on panel, and material spilling hole is provided with below bottom knife, and drive link front end passes through rod end bearing
It is fixed on cutter, garbage collection pipe aligns in mounting seat and with material spilling hole；
Scaling powder device is invaded by accommodating case, spoon is lifted and drive link composition, accommodating case is fixed on panel, lifting spoon is fixed on biography
Lever front end, it is movable in accommodating case die cavity；
Chromatic circle resistance device is sent by rotating internal knife, outer cut, servo motor, chromatic circle resistance holing clip, moves forward and backward sliding block, on
Movable slider is moved down, moves forward and backward drive link, moves up and down drive link, blade mounting seat composition；Rotating internal knife is double-decker,
Middle empty avoiding, circumference are machined with zigzag, are fixed on by axis of rotation in the die cavity of blade mounting seat, servo motor is fixed on
It is concentric with rotating internal knife in blade mounting seat, it is connected by shaft coupling with rotating internal knife；
Outer cut is two, on the outside of the left and right of rotating internal knife and is fixed in blade mounting seat, with rotating internal knife-edge
Into cut-out chromatic circle resistance station, chromatic circle resistance holing clip is fixed on the movable block for moving up and down sliding block, moves up and down sliding block
Fixed block is fixed on the movable block of movable sliding block, and the fixed block of movable sliding block is fixed on panel.
9. the assembling equipment of a kind of LED according to claim 8, it is characterised in that LED welder includes hair
Heat pipe, the temperature sensor and temperature controller being connected with heat-generating pipe, move up and down sliding block and mobile drive link, heat-generating pipe parcel
Melting on the outside of tin box, melting and solder is worn inside tin box, mobile drive link front end is fixed on by rod end bearing moves up and down sliding block
Movable block on, the movable block for moving up and down sliding block is connected with heat-generating pipe, and the fixed block for moving up and down sliding block is fixed on panel,
Melt the underface that tin box is located at clamp folder and folder lamp folder.
A kind of 10. assembling equipment of LED according to claim 9, it is characterised in that device for measuring electric resistance by probe,
Probe mounting blocks, cushion block, resistance meter, wire, move up and down sliding block, drive link composition；Probe is fixed on probe mounting blocks
Another long pin of outer pin that is upper and connecing chromatic circle resistance respectively and LED, wire are connected with probe tips, probe mounting blocks with it is upper
The movable block connection of movable slider is moved down, the fixed block for moving up and down sliding block is located at outside and the fixation of movable block, moves up and down cunning
Movable block one end of block is connected with drive link, and drive link connection lift cylinder, cushion block is located at the underface of probe and the end of probe
Portion is opposed, and the material of probe mounting blocks is insulating materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710981386.2A CN107588339A (en) | 2017-10-20 | 2017-10-20 | A kind of assembling equipment of LED |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710981386.2A CN107588339A (en) | 2017-10-20 | 2017-10-20 | A kind of assembling equipment of LED |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107588339A true CN107588339A (en) | 2018-01-16 |
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ID=61053983
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710981386.2A Pending CN107588339A (en) | 2017-10-20 | 2017-10-20 | A kind of assembling equipment of LED |
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| Country | Link |
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| CN (1) | CN107588339A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109301556A (en) * | 2018-09-19 | 2019-02-01 | 深圳市拓普联科技术股份有限公司 | Soldering-free type light bar port power connector and light bar plant-grid connection exempt from soldering method |
| CN109596316A (en) * | 2018-11-26 | 2019-04-09 | 镇江震东电光源有限公司 | A kind of double filament detection machines for assembly line |
| CN110394317A (en) * | 2019-07-08 | 2019-11-01 | 浙江美科电器有限公司 | A kind of production line based on production LED light |
| CN112404770A (en) * | 2020-11-19 | 2021-02-26 | 周瑶 | LED lamp base feeding device and LED rapid welding equipment |
| CN117783930A (en) * | 2024-02-27 | 2024-03-29 | 深圳迪亚士照明科技有限公司 | LED lamp band-pass electricity-measuring equipment |
-
2017
- 2017-10-20 CN CN201710981386.2A patent/CN107588339A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109301556A (en) * | 2018-09-19 | 2019-02-01 | 深圳市拓普联科技术股份有限公司 | Soldering-free type light bar port power connector and light bar plant-grid connection exempt from soldering method |
| CN109301556B (en) * | 2018-09-19 | 2023-11-10 | 深圳市拓普联科技术股份有限公司 | Welding-free lamp strip port power connector and welding-free method for connecting lamp strip power |
| CN109596316A (en) * | 2018-11-26 | 2019-04-09 | 镇江震东电光源有限公司 | A kind of double filament detection machines for assembly line |
| CN110394317A (en) * | 2019-07-08 | 2019-11-01 | 浙江美科电器有限公司 | A kind of production line based on production LED light |
| CN110394317B (en) * | 2019-07-08 | 2021-09-03 | 浙江美科电器有限公司 | Production line based on production LED lamp |
| CN112404770A (en) * | 2020-11-19 | 2021-02-26 | 周瑶 | LED lamp base feeding device and LED rapid welding equipment |
| CN117783930A (en) * | 2024-02-27 | 2024-03-29 | 深圳迪亚士照明科技有限公司 | LED lamp band-pass electricity-measuring equipment |
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