CN112388562A - Card installing device and method - Google Patents
Card installing device and method Download PDFInfo
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- CN112388562A CN112388562A CN202011169040.0A CN202011169040A CN112388562A CN 112388562 A CN112388562 A CN 112388562A CN 202011169040 A CN202011169040 A CN 202011169040A CN 112388562 A CN112388562 A CN 112388562A
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- card
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- 238000000034 method Methods 0.000 title abstract description 15
- 239000012528 membrane Substances 0.000 claims abstract description 51
- 230000008595 infiltration Effects 0.000 claims abstract description 35
- 238000001764 infiltration Methods 0.000 claims abstract description 35
- 238000011068 loading method Methods 0.000 claims abstract description 21
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000010521 absorption reaction Methods 0.000 claims abstract description 4
- 238000012544 monitoring process Methods 0.000 claims description 28
- 230000002745 absorbent Effects 0.000 claims description 12
- 239000002250 absorbent Substances 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000005325 percolation Methods 0.000 abstract description 10
- 238000001179 sorption measurement Methods 0.000 description 5
- 238000011026 diafiltration Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
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- Engineering & Computer Science (AREA)
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- Sheets, Magazines, And Separation Thereof (AREA)
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Abstract
The invention relates to a card loading device and a method, wherein the card loading device comprises a first conveying unit, a second conveying unit and a third conveying unit, wherein the first conveying unit is used for conveying a bottom card and a surface card; the second conveying unit is used for conveying the infiltration membrane to the surface card; and the assembling unit is used for assembling the surface card with the infiltration membrane and the bottom card with the water absorption paper. The assembly unit automatically adsorbs the surface card and the percolation film and completes the pressing of the surface card and the bottom card, thereby reducing the production steps, improving the production efficiency and reducing the use of human resources, thereby reducing the production cost; in addition, in the assembling process, the percolation film cannot displace in the reagent cartridge, so that the product yield is improved.
Description
Technical Field
The invention relates to the technical field of reagent card processing devices, in particular to a card installing device and a card installing method.
Background
In the related art, the reagent detection card box of the percolation method is generally manually assembled, firstly, water absorption paper and a percolation film are sequentially placed in a bottom card, then, a surface card is manually pre-pressed into the bottom card, finally, the pre-pressed card box is placed into a shell pressing machine, and the card box is completely compacted by the shell pressing machine. In addition, the filtration membrane is generally 10mm × 10mm in specification, and the front and back sides need to be distinguished, so the membrane taking and clamping steps are multiple, the clamping time is long, the required manpower resources are more, and the production efficiency is low and the production cost is high.
Therefore, no effective solution is provided for the problems of low production efficiency, high labor intensity and high production cost in the related art.
Disclosure of Invention
The invention aims to provide a card installing device and a card installing method aiming at the defects in the prior art, and at least solves the problems of low production efficiency, high labor intensity and high production cost in the related technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
in a first aspect of the present invention, there is provided a card installing apparatus including:
a first conveyance unit including:
the first conveying chain is used for conveying the bottom card;
the second conveying chain is arranged on one side of the first conveying chain, is parallel to the first conveying chain and is used for conveying the surface card;
the second conveying unit is arranged at the terminating end of the first conveying unit and is used for conveying the infiltration membrane to the surface clamp of the second conveying chain;
the assembly unit is arranged at the terminating end of the first conveying unit and is used for assembling the surface card with the infiltration membrane and then assembling the surface card with the infiltration membrane and the bottom card with the water absorption paper, and the assembly unit comprises:
a third fixed module;
a third driving module installed at the third fixing module;
the second suction module is arranged at the output end of the third driving module and is used for sucking the surface card;
and the third suction module is arranged on the second suction module and is used for penetrating and extending into the surface card and sucking the infiltration membrane conveyed by the second conveying unit under the condition that the second suction module sucks the surface card, so that the infiltration membrane is positioned on the inner end surface of the surface card.
In some of these embodiments, the first delivery unit comprises:
the first fixing module is used for installing the first conveying chain and the second conveying chain.
In some of these embodiments, further comprising:
the limiting baffles are arranged on two sides of the first conveying chain and two sides of the second conveying chain;
a first monitoring assembly disposed on one side of the first conveyor chain;
a second monitoring assembly disposed on one side of the second conveyor chain.
In some of these embodiments, the first delivery unit comprises:
the first conveying chains are arranged in parallel.
In some of these embodiments, the first delivery unit comprises:
and the second conveying chains are arranged in parallel.
In some of these embodiments, the first delivery unit comprises:
and one side of each first conveying chain is provided with the first monitoring assembly.
In some of these embodiments, the second delivery unit comprises:
and the second monitoring assemblies are arranged on one side of each second conveying chain.
In some of these embodiments, the second delivery unit comprises:
a second stationary module;
a second driving module installed at the second fixing module;
the first suction module is installed at the output end of the second driving module.
In some of these embodiments, the second securing module comprises:
a first fixed component;
a second fixed component;
the second driving module includes:
a first drive assembly mounted to the first stationary assembly, the second stationary assembly mounted to the first drive assembly;
the second driving assembly is installed on the second fixing assembly, and the first suction module is installed at the output end of the second driving assembly.
In some of these embodiments, the first suction module comprises:
the first suction assemblies are arranged at intervals.
In some embodiments, the second suction module comprises a plurality of second suction assemblies, and the plurality of second suction assemblies are arranged at intervals;
the third suction module comprises a plurality of third suction components which are arranged at intervals;
wherein, each second absorbs the assembly and sets up one the third and absorbs the assembly.
In some of these embodiments, the third drive module comprises:
a third drive assembly mounted to the third stationary module;
and the fourth driving assembly is arranged at the output end of the third driving assembly, and the second suction module is arranged at the output end of the fourth driving assembly.
In some of these embodiments, the assembly unit comprises:
the plurality of third driving modules are arranged on the third fixing module;
the second suction modules are arranged at the output end of each third driving module;
and the third suction modules are arranged on each second suction module.
In some of these embodiments, the second extraction assembly comprises:
at least two sucking discs, at least two the sucking discs set up symmetrically in the second absorbs the subassembly.
In some of these embodiments, the third extraction assembly comprises:
and the suction block is cylindrical, and the suction block penetrates through and extends into the surface card under the condition that the surface card is sucked by the second suction module.
In some of these embodiments, the face card has a through hole, and the length of the third suction module is greater than the depth of the through hole.
In a second aspect of the present invention, a card loading method is provided, including:
a first conveying chain of the first conveying unit conveys a bottom card provided with absorbent paper to a first preset position, a second conveying chain conveying surface of the first conveying unit clamps to a second preset position, and the second conveying unit conveys a percolating membrane to a third preset position;
the assembling unit absorbs the surface card positioned at the second preset position;
the assembly unit absorbs the infiltration membrane positioned at the third preset position, and the infiltration membrane is positioned on the inner end face of the face card;
and the assembling unit is used for pressing the surface card provided with the infiltration membrane and the bottom card positioned at the first preset position to form a reagent card.
In one embodiment, the method specifically includes:
the first conveying chain conveys a bottom card assembled with absorbent paper, and the first conveying chain stops working under the condition that a first monitoring assembly arranged at a first preset position monitors the bottom card;
the second conveying chain conveys the surface card, and the second conveying chain stops working under the condition that a second monitoring assembly arranged at a second preset position monitors the surface card;
the third driving component of the assembling unit acts to enable the fourth driving component of the assembling unit to move to the second preset position;
the fourth driving component acts to enable the second suction module and the third suction module of the assembling unit to move downwards, the third suction module penetrates through the surface card and enables the second suction module to suck the surface card;
the fourth driving component acts to enable the second suction module and the third suction module to move upwards;
the third driving assembly acts to enable the fourth driving assembly to move to a third preset position;
the first driving assembly of the second conveying unit acts to enable the second driving assembly to move to the third preset position;
the second driving assembly acts to enable the first suction module to move to the third preset position;
the third suction module sucks up the percolation membrane of the first suction module;
the third driving assembly acts to enable the fourth driving assembly to move to the first preset position;
the fourth driving component acts to enable the second suction module to move downwards, and the surface card and the bottom card are pressed to form a reagent card;
the fourth driving component acts to enable the second suction module to move upwards;
and continuously repeating the steps until the card installation is completed.
By adopting the technical scheme, compared with the prior art, the invention has the following technical effects:
according to the card loading device and method, the assembly unit automatically adsorbs the surface card and the percolation film and completes the pressing of the surface card and the bottom card, so that the production steps are reduced, the production efficiency is improved, and the use of human resources is reduced, so that the production cost is reduced; in addition, in the assembling process, the percolation film cannot displace in the reagent cartridge, so that the product yield is improved.
Drawings
FIG. 1 is a schematic view of a card loading device according to an embodiment of the application;
FIG. 2 is a schematic view of a first conveyor unit according to an embodiment of the present application;
FIG. 3 is a schematic view of a second conveyor unit according to an embodiment of the present application;
FIG. 4 is a schematic view of an assembly cell according to an embodiment of the present application;
fig. 5 is a schematic view of a second suction module according to an embodiment of the present application.
Wherein the reference numerals are: the device comprises a first conveying unit 100, a first conveying chain 101, a second conveying chain 102, a first fixing module 103, a limiting baffle 104, a first monitoring assembly 105 and a second monitoring assembly 106;
a second conveying unit 200, a first fixing assembly 201, a first driving assembly 202, a second fixing assembly 203, a second driving assembly 204, a first suction module 205, a third fixing assembly 206, a track 207 and a slide block 208;
an assembling unit 300, a third fixing module 301, a third driving assembly 302, a fourth driving assembly 303, a second suction module 304, a third suction module 305 and a suction cup 306;
a face card 400.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The invention is further described with reference to the following drawings and specific examples, which are not intended to be limiting.
Example 1
The present embodiment is an exemplary embodiment of a card loading device of the present invention, and as shown in fig. 1, the card loading device includes a first conveying unit 100, a second conveying unit 200, and a fitting unit 300, wherein the second conveying unit 200 is disposed at a side portion of a terminating end of the first conveying unit 100, and the fitting unit 300 is disposed at an upper portion of the terminating end of the first conveying unit 100.
As shown in fig. 2, the first conveying unit 100 includes a first conveying chain 101, a second conveying chain 102, a first fixing module 103, a limit stop 104, a first monitoring assembly 105, and a second monitoring assembly 106.
The first stationary module 103 may be a base, may be a rack.
The first conveyor chain 101 is installed at an upper portion of the first fixing module 103 for conveying the bottom card equipped with the absorbent paper.
In some embodiments, the number of the first conveying chains 101 is several, and several first conveying chains 101 are arranged side by side and can simultaneously convey several columns of bottom cards.
The second conveyor chain 102 is installed at an upper portion of the first fixing module 103 and is located at one side of the first conveyor chain 101, and is used for conveying a surface card which is assembled with the bottom card on the first conveyor chain 101.
In some embodiments, the number of the second conveying chains 102 is several, and several second conveying chains 102 are arranged in parallel and can simultaneously convey several rows of cards.
The first conveying chain 101 and the second conveying chain 102 are in a sprocket structure and can perform continuous single-step movement.
Further, the number of first conveyor chains 101 and the number of second conveyor chains 102 are equal.
In some embodiments, the first conveying unit 100 further includes a plurality of photoelectric sensors, and one photoelectric sensor is disposed above each first conveying chain 101 and above each second conveying chain 102, and is configured to detect movement of the first conveying chain 101 and the second conveying chain 102, and transmit a detection signal to the first driving module, so that the first driving module controls movement of the first conveying chain 101 and the second conveying chain 102.
Specifically, the first conveying chain 101 and the second conveying chain 102 are provided with a plurality of bosses, when the bosses pass through the photoelectric sensor, the photoelectric sensor transmits a signal for detecting the bosses to the first driving module, and the first driving module controls the first conveying chain 101 and the second conveying chain 102 to stop moving according to the signal. Specifically, when a boss of the first conveying chain 101 passes through the photoelectric sensor, the photoelectric sensor transmits a signal for detecting the boss to the first driving module, and the first driving module controls the first conveying chain 101 to stop moving; when a boss of the second conveying chain 102 passes through the photoelectric sensor, the photoelectric sensor transmits a signal for detecting the boss to the first driving module, and the first driving module controls the second conveying chain 102 to stop moving.
Wherein, the boss interval sets up. On the first conveying chain 101, a boss corresponds to a bottom clamp; on the second conveyor chain 102, a boss corresponds to a card.
The limiting baffle plates 104 are arranged on two sides of the first conveying chain 101 and two sides of the second conveying chain 102, and position positioning of the bottom card and the surface card is realized in the rotating process of the first conveying chain 101 and the second conveying chain 102, so that the bottom card is prevented from being separated from the first conveying chain 101, and the surface card is prevented from being separated from the second conveying chain 102.
The first monitoring assembly 105 is arranged on one side of the first conveying chain 101, is located at a first preset position, and is used for sending a bottom card monitoring signal to the first driving module (PLC control motor) when the first conveying chain 101 conveys the bottom card to the first preset position, and the first driving module controls the first conveying chain 101 to stop rotating.
Wherein the first predetermined position is located downstream of the first conveyor chain 101.
Wherein the first monitoring assembly 105 is arranged on a side of the first conveyor chain 101 remote from the second conveyor chain 102.
In the case that there are several first conveyor chains 101, a first monitoring assembly 105 is disposed on one side of each first conveyor chain 101, i.e. the number of first monitoring assemblies 105 is the same as the number of first conveyor chains 101.
The second monitoring assembly 106 is disposed on one side of the second conveying chain 102, is located at a second preset position, and is configured to send a surface card monitoring signal to the first driving module (PLC control motor) when the second conveying chain 102 conveys a surface card to the second preset position, and the first driving module controls the second conveying chain 102 to stop rotating.
Wherein the second monitoring assembly 106 is arranged on a side of the second conveyor chain 102 remote from the first conveyor chain 101.
In the case that there are several second conveyor chains 102, a second monitoring assembly 106 is disposed on one side of each second conveyor chain 102, i.e. the number of second monitoring assemblies 106 is the same as the number of second conveyor chains 102.
Wherein the second predetermined position is downstream of the second conveyor chain 102.
The first conveying unit 100 operates as follows:
the first conveying chain 101 conveys the bottom card assembled with the absorbent paper, and when the first monitoring assembly 105 monitors the bottom card, the first conveying chain 101 stops moving;
the second conveyor chain 102 conveys the surface card, when the surface card is detected by the second monitoring assembly 106, the second conveyor chain 102 stops moving,
after the first conveying chain 101 and the second conveying chain 102 pause to move, at this time, the assembling unit 300 starts to suck the surface card on the second conveying chain 102, assembles the surface card and the percolation film conveyed by the second conveying unit 200, then assembles the surface card assembled with the percolation film onto the bottom card corresponding to the first conveying chain 101, after the assembly is completed, the first conveying chain 101 and the second conveying chain 102 resume to move, and the above actions are repeated in a circulating manner until all the bottom card and the surface card on the first conveying chain 101 and the second conveying chain 102 are assembled.
As shown in fig. 3, the second conveying unit 200 includes a first fixing assembly 201, a first driving assembly 202, a second fixing assembly 203, a second driving assembly 204, and a first suction module 205.
The first fixing component 201 is fixedly connected with the first fixing module 103.
Wherein, the first fixing component 201 is a fixing bottom plate.
The first driving assembly 202 is mounted to the first stationary assembly 201.
Wherein the first driving assembly 202 is an electric cylinder.
The second fixing component 203 is mounted on the first driving component 202, and is used for reciprocating the second fixing component 203 under the action of the first driving component 202.
The second driving assembly 204 is mounted to the second stationary assembly 203.
The second fixing assembly 203 is a connecting plate for connecting the first driving assembly 202 and the second driving assembly 204.
Wherein the second driving assembly 204 is a cylinder.
The first suction module 205 is mounted on the second driving assembly 204, and is used for reciprocating the first suction module 205 under the action of the second driving assembly 204.
Wherein, the upper surface of the first suction module 205 is provided with a plurality of first suction components (suction holes) for sucking the infiltration membrane with a certain specification (generally 10mm × 10mm) from the previous process.
Further, the second conveying unit 200 further includes a third fixing assembly 206, two rails 207, and two sliders 208.
The third stationary assembly 206 is mounted to the second driving assembly 204, and the first suction module 205 is mounted to the third stationary assembly 206.
The two rails 207 are symmetrically installed on the upper surface of the first fixing component 201, the two sliding blocks 208 are respectively connected with the two rails 207 in a sliding manner, and the second fixing component 203 is respectively connected with the two sliding blocks 208 in a fixing manner. That is, the second stationary assembly 203 reciprocates along the rail 207 by the first driving assembly 202.
In addition, a slider (not shown) is also disposed on the upper surface of the first driving assembly 202, and the slider is fixedly connected to the second fixing assembly 203.
Wherein, two rails 207 are located at both sides of the first driving assembly 202 to ensure the stable movement of the second fixing assembly 203 without inclination, deviation, etc.
The second conveying unit 200 operates as follows:
the first driving assembly 202 acts to move the second fixing assembly 203 to a third preset position;
the second driving component 204 is actuated to move the first suction module 205 to a fourth preset position and suck a plurality of infiltration membranes (for example, 30 infiltration membranes);
the second driving assembly 204 is actuated to move the first suction module 205 to a third preset position;
in the case where the building block 300 is mated with the first adsorption module 205, the first adsorption module 205 releases the negative pressure (e.g., 6) of the partial adsorption holes, so that the filtration membrane adsorbed by the partial adsorption holes is adsorbed by the building block 300, and the process is repeated until all the filtration membranes adsorbed by the membrane adsorption module 205 are transferred to the building block 300;
and repeating the steps until the reagent card is assembled.
The third preset position is located above (including but not limited to directly above or obliquely above) the second preset position.
As shown in fig. 4 to 5, the assembling unit 300 includes a third fixing module 301, a third driving module, a second suction module 304, and a third suction module 305.
The third fixed module 301 may be a rack, and may be directly or indirectly fixedly connected to the first fixed module 103.
The third driving module is installed on the third fixing module 301 and located above the first conveying chain 101 and the second conveying chain 102, and is used for driving the second suction module 304 to move above the first conveying unit 100.
The third drive module includes a third drive assembly 302 and a fourth drive assembly 303.
The third driving assembly 302 is fixedly installed above the third fixing module 301 and above the first conveying chain 101 and the second conveying chain 103.
The fourth driving assembly 303 is mounted at an output end of the third driving assembly 302, and is used for the fourth driving assembly 303 to perform reciprocating motion in the horizontal direction under the action of the third driving assembly 302.
The second suction module 304 is installed at an output end of the fourth driving assembly 303, and is used for performing reciprocating motion in the vertical direction by the second suction module 304 under the action of the fourth driving assembly 303, and sucking the surface card located at the second preset position on the second conveying chain 102.
The third suction module 305 is installed on the second suction module 304, and is used for penetrating and extending into the surface card and sucking the infiltration membrane of the second conveying unit 200 under the condition that the second suction module 304 sucks the surface card, so that the infiltration membrane is positioned on the inner end surface of the surface card.
In some embodiments, the second suction module 304 includes a plurality of second suction assemblies, and the plurality of second suction assemblies are spaced apart from each other. Specifically, each of the second suction members includes at least two suction cups 306 for stably sucking the surface card 400.
Wherein at least two suction cups 306 are symmetrically disposed so that the surface card 400 can be symmetrically sucked.
In some of these embodiments, the number of suction holes of the first suction module 205 is an integer multiple of the number of second suction assemblies.
In some embodiments, the third suction module 305 includes a plurality of third suction modules, and a third suction module is disposed in the middle of each second suction module, and is used for penetrating the surface card and extending into the inner end surface of the surface card 400, and is used for sucking the infiltration membrane located in the first suction module 305.
Wherein the third suction assembly comprises a suction block.
The suction block is cylindrical, the length of the suction block is larger than the depth of the through hole of the surface card 400, and one end of the suction block protrudes out of the inner end surface of the surface card.
The assembly unit 300 works as follows:
the third driving component 302 acts to move the second sucking module 304 to a second preset position;
the fourth driving component 303 acts to make the second suction module 304 move downwards and suck the surface card, and at the moment, the third suction module 305 penetrates through and extends into the surface card;
the fourth driving component 303 acts to move the second sucking module 304 upwards to the initial position;
the third driving component 302 acts to move the second sucking module 304 to a third preset position;
the fourth driving component 303 is actuated to make the second suction module 304 move downwards, so that the third suction module 305 sucks the infiltration membrane;
the fourth driving component 303 acts to move the second sucking module 304 upwards to the initial position;
the third driving component 302 acts to move the second sucking module 304 to the first preset position;
the fourth driving component 303 acts to make the second suction module 304 move downwards, and the surface card provided with the infiltration membrane and the bottom card provided with the absorbent paper are assembled (pressed);
the fourth driving component 303 acts to move the second sucking module 304 to the initial position;
and continuously repeating the steps until the surface card and the bottom card are completely assembled.
Through the dress card device of this embodiment, can absorb face card, infiltration membrane automatically in proper order through the assembly cell to fix the infiltration membrane in the inside of face card, then carry out automatic pressfitting with the face card of assembling the infiltration membrane and the end card of assembling the paper that absorbs water, reduce production step, improve production efficiency, improve yields, reduction in production cost.
Example 2
The embodiment is an exemplary embodiment of the card loading method, and the card loading method comprises the following steps:
s100, conveying a bottom card provided with absorbent paper to a first preset position by a first conveying chain of a first conveying unit, clamping a second conveying chain conveying surface of the first conveying unit to a second preset position, and conveying a percolating membrane to a third preset position by a second conveying unit;
s200, the assembly unit absorbs the surface card positioned at a second preset position;
s300, sucking the infiltration membrane positioned at a third preset position by the assembly unit, and positioning the infiltration membrane at the inner end face of the face card;
and S400, pressing the surface card provided with the infiltration membrane and the bottom card positioned at the first preset position by the assembling unit to form the reagent card.
Specifically, the method comprises the following steps:
s101, a first conveying chain conveys a bottom card assembled with absorbent paper, and the first conveying chain pauses to move under the condition that a first monitoring assembly arranged at a first preset position monitors the bottom card;
step S102, conveying the surface card by a second conveying chain, wherein the second conveying chain suspends the motion under the condition that a second monitoring assembly arranged at a second preset position monitors the surface card;
step S201, the third driving component of the assembling unit acts to enable the fourth driving component of the assembling unit to move to a second preset position;
step S202, the fourth driving component acts to enable the second suction module and the third suction module of the assembling unit to move downwards, the third suction module penetrates through the surface card and enables the second suction module to suck the surface card;
step S301, the fourth driving component acts to enable the second suction module and the third suction module to move upwards;
step S302, the third driving component acts to enable the fourth driving component to move to a third preset position;
step S303, the first driving assembly of the second conveying unit acts to enable the second driving assembly to move to a third preset position;
step S304, the second driving component acts to enable the first suction module to move to a third preset position;
step S305, the third suction module sucks the percolation membrane of the first suction module;
step S401, the third driving assembly acts to enable the fourth driving assembly to move to a first preset position;
step S402, the fourth driving component acts to enable the second suction module to move downwards and press the surface card and the bottom card to form a reagent card;
step S403, the fourth driving component acts to enable the second suction module to move upwards;
and continuously repeating the steps until the card installation is completed.
Step S101 and step S102 have no execution order relationship, that is, step S101 and step S102 may be performed simultaneously, step S101 may be performed first and then step S102 may be performed, or step S102 may be performed first and then step S101 may be performed.
As for the steps S303 to S304, it may be performed in step S100, that is, in the case that the first conveying chain 101 conveys the bottom card and/or the second conveying chain 102 conveys the face card, the second conveying unit conveys the diafiltration membrane to the third preset position, and there is no execution sequence relationship among the steps S303, S101, and S102. Steps S303 to S034 may also be performed in step S200, that is, in the case that the mounting unit sucks the face card, the second conveying unit conveys the diafiltration membrane to the third preset position, and step S303 has no execution sequence relation with step S201 and step S202, as step S303 may be performed before, after step S201, or after step S202. Step S303 may also be performed before step S301, and before step S302.
With reference to embodiment 1, the specific implementation process of the card loading method of this embodiment is as follows:
the first conveying chain 101 conveys the bottom card assembled with the absorbent paper, and the first conveying chain 101 stops moving under the condition that the first monitoring assembly 105 located at the first preset position monitors the bottom card;
the second conveying chain 102 conveys the surface card, and when the second monitoring assembly 106 located at the second preset position monitors the surface card, the second conveying chain 102 stops moving;
the first driving assembly 202 acts to move the second fixing assembly 203 to a third preset position;
the second driving component 204 acts to move the first suction module 205 to the fourth preset position (the diafiltration membrane preparation position) and suck 30 diafiltration membranes;
the second driving assembly 204 is actuated to move the first suction module 205 to a third preset position;
the third driving component 302 acts to move the second sucking module 304 to a second preset position;
the fourth driving component 303 acts to make the second suction module 304 move downwards and suck 6 surface cards, and at this time, the third suction modules 305 respectively penetrate through and extend into the surface cards;
the fourth driving component 303 acts to move the second sucking module 304 upwards to the initial position;
the third driving component 302 acts to move the second sucking module 304 to a third preset position;
the fourth driving component 303 acts to make the second suction module 304 move downwards, so that the third suction module 305 sucks 6 percolating membranes adsorbed by the first suction module 205, and the 6 percolating membranes are respectively positioned on the inner end surfaces of the 6 surface cards;
the fourth driving component 303 acts to move the second sucking module 304 upwards to the initial position;
the third driving component 302 acts to move the second sucking module 304 to the first preset position;
the fourth driving component 303 acts to make the second suction module 304 move downwards, and the surface card provided with the infiltration membrane and the bottom card provided with the absorbent paper are assembled (pressed);
the fourth driving component 303 acts to move the second sucking module 304 to the initial position;
and continuously repeating the steps until the surface card and the bottom card are completely assembled.
The card loading method of the embodiment realizes the actions of automatically and continuously taking the surface card, assembling the infiltration membrane and assembling the reagent card, can complete the assembly work of 6 reagent cards at one time, and can continuously work under the condition that the materials of the surface card, the bottom card, the infiltration membrane and the absorbent paper are sufficient, thereby reducing the labor intensity, improving the production efficiency and reducing the production cost.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.
Claims (10)
1. A card loading device for assembling reagent cards, comprising:
a first conveyance unit including:
the first conveying chain is used for conveying the bottom card assembled with the absorbent paper;
the second conveying chain is arranged on one side of the first conveying chain, is parallel to the first conveying chain and is used for conveying the surface card;
the second conveying unit is arranged at the terminating end of the first conveying unit and is used for conveying the infiltration membrane to the surface clamp of the second conveying chain;
the assembly unit is arranged at the terminating end of the first conveying unit and is used for assembling the surface card with the infiltration membrane and then assembling the surface card with the infiltration membrane and the bottom card with the water absorption paper, and the assembly unit comprises:
a third fixed module;
a third driving module installed at the third fixing module;
the second suction module is arranged at the output end of the third driving module and is used for sucking the surface card;
and the third suction module is arranged on the second suction module and is used for penetrating and extending into the surface card and sucking the infiltration membrane conveyed by the second conveying unit under the condition that the second suction module sucks the surface card, so that the infiltration membrane is positioned on the inner end surface of the surface card.
2. The card loading device according to claim 1, wherein the first conveying unit includes:
the first fixing module is used for installing the first conveying chain and the second conveying chain.
3. The card-loading device according to claim 1, further comprising:
the limiting baffles are arranged on two sides of the first conveying chain and two sides of the second conveying chain;
a first monitoring assembly disposed on one side of the first conveyor chain;
a second monitoring assembly disposed on one side of the second conveyor chain.
4. The card loading device according to claim 1, wherein the second conveying unit includes:
a second stationary module;
a second driving module installed at the second fixing module;
the first suction module is installed at the output end of the second driving module.
5. The card-loading device according to claim 4, wherein the second fixing module comprises:
a first fixed component;
a second fixed component;
the second driving module includes:
a first drive assembly mounted to the first stationary assembly, the second stationary assembly mounted to the first drive assembly;
the second driving assembly is installed on the second fixing assembly, and the first suction module is installed at the output end of the second driving assembly.
6. The card-loading device of claim 4, wherein the first suction module comprises:
the first suction assemblies are arranged at intervals.
7. The card loading device according to claim 1, wherein the second suction module comprises a plurality of second suction components, and the plurality of second suction components are arranged at intervals;
the third suction module comprises a plurality of third suction components which are arranged at intervals;
wherein, each second absorbs the assembly and sets up one the third and absorbs the assembly.
8. The card-loading device according to claim 1, wherein the third driving module comprises:
a third drive assembly mounted to the third stationary module;
and the fourth driving assembly is arranged at the output end of the third driving assembly, and the second suction module is arranged at the output end of the fourth driving assembly.
9. The card-loading device of claim 1, wherein the surface card has a through hole, and the length of the third suction module is greater than the depth of the through hole.
10. A card loading method is characterized by comprising the following steps:
a first conveying chain of the first conveying unit conveys a bottom card provided with absorbent paper to a first preset position, a second conveying chain conveying surface of the first conveying unit clamps to a second preset position, and the second conveying unit conveys a percolating membrane to a third preset position;
the assembling unit absorbs the surface card positioned at the second preset position;
the assembly unit absorbs the infiltration membrane positioned at the third preset position, and the infiltration membrane is positioned on the inner end face of the face card;
and the assembling unit is used for pressing the surface card provided with the infiltration membrane and the bottom card positioned at the first preset position to form a reagent card.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011169040.0A CN112388562B (en) | 2020-10-28 | 2020-10-28 | Clamping device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011169040.0A CN112388562B (en) | 2020-10-28 | 2020-10-28 | Clamping device and method |
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| CN112388562A true CN112388562A (en) | 2021-02-23 |
| CN112388562B CN112388562B (en) | 2024-01-02 |
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| CN202011169040.0A Active CN112388562B (en) | 2020-10-28 | 2020-10-28 | Clamping device and method |
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|---|---|
| CN112388562B (en) | 2024-01-02 |
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