CN112385480B - Centralized treatment system for strain inoculation and centralized treatment method for strain inoculation - Google Patents
Centralized treatment system for strain inoculation and centralized treatment method for strain inoculation Download PDFInfo
- Publication number
- CN112385480B CN112385480B CN202011135025.4A CN202011135025A CN112385480B CN 112385480 B CN112385480 B CN 112385480B CN 202011135025 A CN202011135025 A CN 202011135025A CN 112385480 B CN112385480 B CN 112385480B
- Authority
- CN
- China
- Prior art keywords
- temperature
- materials
- inoculation
- gas
- heating tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000011081 inoculation Methods 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 119
- 238000010438 heat treatment Methods 0.000 claims abstract description 72
- 238000010791 quenching Methods 0.000 claims abstract description 41
- 238000003756 stirring Methods 0.000 claims abstract description 27
- 230000008569 process Effects 0.000 claims abstract description 13
- 230000001954 sterilising effect Effects 0.000 claims abstract description 12
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 11
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 238000003672 processing method Methods 0.000 claims abstract description 6
- 238000004806 packaging method and process Methods 0.000 claims abstract description 5
- 230000000171 quenching effect Effects 0.000 claims description 34
- 241000233866 Fungi Species 0.000 claims description 18
- 238000011084 recovery Methods 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 14
- 241000894006 Bacteria Species 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 6
- 238000004321 preservation Methods 0.000 claims description 5
- 238000005086 pumping Methods 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000011010 flushing procedure Methods 0.000 claims description 3
- 238000005286 illumination Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000012257 stirred material Substances 0.000 claims description 3
- 230000001502 supplementing effect Effects 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 2
- 239000002054 inoculum Substances 0.000 claims 1
- 235000001674 Agaricus brunnescens Nutrition 0.000 abstract description 9
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000001737 promoting effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 64
- 238000002360 preparation method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 241000222519 Agaricus bisporus Species 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/50—Inoculation of spawn
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
- A01G18/22—Apparatus for the preparation of culture media, e.g. bottling devices
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/30—Accessories for use before inoculation of spawn, e.g. sterilisers
Abstract
The invention discloses a centralized processing system for inoculation of strains, which comprises a stirrer, a first spiral feeder, a heating tank, a quench tower, a constant temperature channel, an inoculation stirring tank, an automatic bagging machine, a central temperature and humidity adjusting chamber, and also discloses a centralized processing method for inoculation of the centralized processing system for inoculation of strains, the invention integrates the production of the strains and the inoculation of the strains in a totally closed system, because the design is a process flow of inoculation first and packaging later, the materials can be preheated first and then directly enter the heating tank for high temperature and high pressure sterilization, the sterilization only needs 15min, the sterilization efficiency is greatly improved, the rapid cooling and temperature adjustment of the quench tower are matched, the temperature adjustment of the constant temperature channel are realized, the production and inoculation efficiency of the strains are greatly improved, the prepared strains directly enter the central temperature and humidity adjusting chamber for cultivation, farmers can purchase directly transplantable cultivated strains, is beneficial to promoting the industrialization of the mushroom cultivation industry.
Description
Technical Field
The invention relates to a strain inoculation centralized processing system and an inoculation centralized processing method thereof.
Background
In the prior art, the preparation process of the strain inoculation is generally as follows: the fungus stick manufacturer wraps the material into a root fungus stick by using a vinyl bag after stirring, each fungus stick is sent into a heating chamber for heating and sterilization, and the sterilization process usually lasts for more than 36 hours because the temperature born by the vinyl is lower; and (3) the sterilized fungus sticks are made into a finished product, the farmer planting the fungus mushrooms purchases the fungus sticks and then inoculates the fungus sticks, the inoculated fungus sticks are cultured in a greenhouse at constant temperature and constant humidity for a period of time, and after the strains are cultured to a certain degree, the fungus mushrooms are finally transplanted.
The above procedures are undoubtedly very complicated, and are not beneficial to industrialization of mushroom cultivation industry.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a strain inoculation centralized processing system and an inoculation centralized processing method thereof.
The technical scheme of the invention is as follows: a strain inoculation centralized processing system comprises a stirrer, a first spiral feeder, a heating tank, a quenching tower, a constant temperature channel, an inoculation stirring tank, an automatic bagging machine and a central temperature and humidity adjusting chamber which are hermetically connected with one another, wherein a microwave heating device is assembled on the first spiral feeder;
the heating tank is connected with a vacuum pump and a hot gas generating device, a spiral feeding shaft and a driving motor are arranged in the heating tank, the quenching tower is connected with the low-temperature gas input and recovery device through an air inlet pipe and an air outlet pipe, the air outlet and the air outlet pipe of the vacuum pump are connected with heat exchangers, a plurality of constant-temperature channels are arranged, and two ends of each constant-temperature channel are respectively connected with the quenching tower and the inoculation stirring tank;
the quenching tower comprises a tower base and a tower body connected to the tower base in a sealing mode, a low-temperature gas spray head is fixed to the top of the tower base and connected with a gas inlet pipe, an outlet of a heating tank is connected to the tower body close to the tower base, an electric valve is arranged at the joint of the heating tank and the tower body, a material collecting part is a hollow cylinder with the lower end being open and is fixed to the top of the tower body in a sealing mode, a gas outlet pipe is connected to the top of the material collecting part, a filter cover is obliquely arranged at the top in the material collecting part and comprises an inverted bowl-shaped frame body and a filter screen fixed to the bottom of the frame body, a material collecting hopper is further arranged at the lower end of the material collecting part, the outlet end of the material collecting hopper is connected with each constant-temperature channel, and the electric valve is arranged in the material collecting hopper;
be equipped with agitating unit and bacterial feeder in the inoculation agitator tank, the inoculation agitator tank passes through second feed screw and automatic bagger sealing connection, automatic bagger sets up in a sealed casing, connect the transport track between casing and the central temperature and humidity regulation room, still be equipped with electronic sealing door between casing and the central temperature and humidity regulation room, be equipped with arm, temperature regulating system, humidifying system and light supplementation system in the central temperature and humidity regulation room.
Further, the microwave heating device is cylindrical and is sleeved on the feeding barrel of the first spiral feeding machine.
Furthermore, a low-temperature gas storage tank and a compressor are arranged in the low-temperature gas input and recovery device, the gas inlet pipe is connected with the low-temperature gas storage tank, and the gas outlet pipe is connected with the compressor.
Furthermore, the periphery of the constant temperature channel is coiled with a water pipe and is externally coated with a heat preservation layer, and the water pipe is connected with a constant temperature water tank through a water pump.
Further, the agitator is fixed in on the high platform, first screw feeder connects in the agitator below, the heating tank sets up in one side of high platform, the top of quench tower is equipped with the portion of gathering materials, the junction of portion of gathering materials and outlet duct is equipped with the filter mantle, intake-tube connection is in quench tower bottom, each the constant temperature channel slope is connected downwards in the portion of gathering materials and is connected with the inoculation agitator tank.
Furthermore, the support body comprises a plurality of arc thick stainless steel pipes, a fixing ring which is obliquely arranged is arranged on the material collecting part, and the lower end of the support body is fixed on the fixing ring.
Furthermore, a circle of first air nozzles for generating spiral upward airflow are arranged at the top of the low-temperature gas nozzle, each air nozzle is obliquely arranged along the clockwise direction, a second air nozzle for generating vertical upward airflow is arranged in the middle of the low-temperature gas nozzle, and the second air nozzle and each first air nozzle are connected with the low-temperature gas input and recovery device through independent air inlet pipes.
Further, the aggregate bin is located the below of the lower one end of filter mantle and is located the top of the portion of gathering materials and body of the tower junction, the top outside of aggregate bin is the arc, the periphery of aggregate bin is the arc of shrink downwards, the opening of aggregate bin upwards sets up.
An inoculation centralized processing method of a strain inoculation centralized processing system comprises the following steps:
step one, stirring materials by a stirrer, feeding the materials into a first spiral feeder, starting a microwave heating device on the first spiral feeder, preheating the materials until the materials are heated to 50-80 ℃ before entering a heating tank;
step two, after a proper amount of preheated materials enter the heating tank, stopping the first spiral feeder, closing an electric valve at the inlet of the heating tank, performing vacuum pumping treatment on the heating tank by using a vacuum pump, turning off a vacuum pump when the heating tank is vacuum, inputting high-temperature air into the heating tank by using a hot gas generating device, performing high-temperature high-pressure sterilization on the materials in the heating tank, wherein the process temperature is 121 ℃, and the heat preservation time is 15 min;
step three, after the materials are sterilized at high temperature and high pressure, pumping out high-heat gas by a vacuum pump until the air pressure of the heating tank is recovered to normal pressure, opening an electric valve at the outlet of the heating tank, conveying the materials into the quenching tower by a spiral feeding shaft in the heating tank, after the materials are basically output, opening the electric valve at the inlet of the heating tank, closing the electric valve at the outlet, and continuously feeding the materials into the heating tank by the first spiral feeding machine so as to circulate;
step four, when the sterilized materials enter the quenching tower, injecting gas into the quenching tower from a gas inlet at the bottom of the quenching tower, flushing the materials to the top of the quenching tower by low-temperature gas flushed at high speed, enabling the materials to fall into a material collecting hopper under the blocking of a filter cover, returning the low-temperature gas to a low-temperature gas input and recovery device from a gas outlet pipe for recycling, and rapidly cooling the materials in the contact process with the low-temperature gas;
step five, materials in the collecting hopper slide to each constant temperature channel along the gradient of the collecting hopper, and when the materials pass through each constant temperature channel, the constant temperature channels adjust the temperature of the materials with over-high temperature or over-low temperature, so that the temperature of the materials is maintained at 30-40 ℃, and finally the materials enter an inoculation stirring tank through each constant temperature channel;
step six, mixing strains into the materials by an inoculation stirring tank and stirring, inputting the stirred materials into an automatic bagging machine, packaging the inoculated materials into bacteria sticks by the automatic bagging machine, inputting the bacteria sticks into a central temperature and humidity regulating chamber through a conveying crawler, and clamping the bacteria sticks by a mechanical arm and placing the bacteria sticks on a corresponding culture rack; and after the same batch of strains and strains are all processed into the fungus sticks and are input into the central temperature and humidity adjusting chamber, the sealing door is closed, the central temperature and humidity adjusting chamber adjusts the temperature, humidity and illumination in the chamber to proper values, and the fungus sticks are cultured in batches.
The invention has the beneficial effects that: according to the invention, the preparation of the fungus sticks and the inoculation of the fungus sticks are carried out in a totally closed system, and because the process flow of inoculation firstly and packaging secondly is designed, the materials can be preheated firstly and then directly enter a heating tank for high-temperature and high-pressure sterilization, the sterilization only needs 15min, the sterilization efficiency is greatly improved, the rapid cooling and the temperature regulation of a constant-temperature channel are matched with a quench tower, and the efficiency of the fungus stick preparation and the inoculation is greatly improved. The prepared mushroom sticks directly enter the central temperature and humidity adjusting chamber for cultivation, farmers can purchase directly transplantable cultivated mushrooms, so that subsequent complicated processes are avoided, the mixed mushrooms or virus invasion in the small-scale cultivation process is prevented, the survival rate and the production efficiency of the mushrooms are effectively improved, and the industrialization of the mushroom cultivation industry is promoted.
Drawings
FIG. 1 is a framework diagram of the present invention;
FIG. 2 is a schematic view of the present invention with the central humidity and temperature conditioning chamber removed;
FIG. 3 is a schematic diagram of the configuration of a quench tower of the present invention;
FIG. 4 is a schematic structural view of a cryogenic gas showerhead of the present invention;
fig. 5 is a top view of the collection hopper of the present invention.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
Referring to fig. 1 and 2, a centralized treatment system for inoculation of strains comprises a stirrer 1, a first spiral feeder 2, a heating tank 3, a quenching tower 4, a constant temperature channel 5, an inoculation stirring tank 6, an automatic bagging machine 7 and a central temperature and humidity adjusting chamber which are hermetically connected with each other, wherein a microwave heating device 8 is arranged on the first spiral feeder 2;
the microwave heating device 8 is cylindrical and is sleeved on the feeding cylinder of the first spiral feeder 2, the heating tank 3 is connected with a vacuum pump 9 and a hot gas generating device, a spiral feeding shaft and a driving motor are arranged in the heating tank 3, the quenching tower 4 is connected with a low-temperature gas input and recovery device 12 through a gas inlet pipe 10 and a gas outlet pipe 11, a low-temperature gas storage tank and a compressor are arranged in the low-temperature gas input and recovery device 12, the gas inlet pipe 10 is connected with the low-temperature gas storage tank, the air outlet pipe 11 is connected with a compressor, the air outlet of the vacuum pump 9 and the air outlet pipe 11 are connected with a heat exchanger 13, the constant temperature channel 5 is provided with a plurality of constant temperature channels, two ends of each constant temperature channel 5 are connected with a quenching tower 4 and an inoculation stirring tank 6, a water pipe is coiled on the periphery of the constant temperature channel 5, an insulating layer is coated outside the constant temperature channel, and the water pipe is connected with a constant temperature water tank through a water pump;
wherein, the waste heat in the heat exchanger 13 can be used for production or life after heating water;
electric valves are further arranged at the joints between the first spiral feeder 2 and the heating tank 3, between the heating tank 3 and the quenching tower 4, and between the quenching tower 4 and each constant temperature channel 5;
a stirring device and a strain feeder are arranged in the inoculation stirring tank 6, the inoculation stirring tank 6 is connected with an automatic bagging machine 7 in a sealing manner through a second spiral feeder, the automatic bagging machine 7 is arranged in a sealed casing, a conveying crawler belt is connected between the casing and a central temperature and humidity adjusting chamber, an electric sealing door is further arranged between the casing and the central temperature and humidity adjusting chamber, and a mechanical arm, a temperature adjusting system, a humidity adjusting system and a light supplementing system are arranged in the central temperature and humidity adjusting chamber;
in the above structure, the microwave heating device 8, the vacuum pump 9, the low-temperature gas input and recovery device 12, the automatic bagging machine 7 and the environment adjusting device in the central temperature and humidity adjusting chamber are all the prior art, and are not the content claimed in the present application, and the specific structure thereof will not be described in detail herein;
specifically, the stirrer 1 is fixed on a high platform, the first spiral feeder 2 is connected below the stirrer 1, the heating tank 3 is arranged on one side of the high platform, the top of the quenching tower 4 is provided with a material collecting part 14, the air inlet pipe 10 is connected to the bottom of the quenching tower 4, and each constant temperature channel 5 is obliquely and downwards connected to the material collecting part 14 and connected with the inoculation stirring tank 6;
the layout is reasonable, the floor area of the system can be reduced, and the material conveying among the devices is smoother and more convenient;
as shown in fig. 3, the quenching tower 4 comprises a tower base 15 and a tower body 16 connected to the tower base 15 in a sealing manner, an installation concave hole is formed in the top of the tower base 15, a low-temperature gas nozzle 17 is fixed in the installation concave hole, the low-temperature gas nozzle 17 is connected with an air inlet pipe 10, an outlet of the heating tank 3 is connected to the tower body 16 close to the tower base 15, an electric valve is arranged at the joint of the heating tank 3 and the tower body 16, the collecting part 14 is a hollow cylinder with an open lower end and is fixed at the top of the tower body 16 in a sealing manner, an air outlet pipe 11 is connected to the top of the collecting part 14, a filter cover 18 is obliquely arranged at the top of the collecting part 14, the filter cover 18 is formed by an inverted frame body and a filter screen fixed at the bottom of the frame body, a collecting hopper 19 is arranged at the lower end of the collecting part 14, the collecting hopper 19 is arranged under the lower end of the filter cover 18 and above the joint of the collecting part 14 and the tower body 16, the outlet end of the aggregate bin 19 is connected with each constant temperature channel 5, and an electric valve is arranged in the aggregate bin 19;
specifically, the frame body is composed of a plurality of arc-shaped thick stainless steel pipes so as to ensure the strength of the frame body, a fixing ring which is obliquely arranged is arranged on the material collecting part 14, and the lower end of the frame body is fixed on the fixing ring;
referring to fig. 4, a circle of first gas nozzles 20 are arranged at the top of the low-temperature gas nozzle 17, each gas nozzle is obliquely arranged in a clockwise direction, the material which just enters the interior of the quenching tower 4 is quickly dispersed under the action of the spirally rising gas flow ejected by each first gas nozzle 20 so as to improve the cooling speed of the material, a second gas nozzle 21 is arranged at the middle part of the low-temperature gas nozzle 17, the second gas nozzle 21 is used for generating a vertically upward gas flow and conveying the material upwards along the tower body 16 into the material collecting part 14, and the second gas nozzle 21 and each first gas nozzle 20 are connected with a low-temperature gas input and recovery device through an independent gas inlet pipe 10 so as to ensure that the second gas nozzle 21 generates a low-temperature gas flow enough for pushing the material to rise;
as shown in fig. 5, the outer side of the top of the material collecting hopper 19 is arc-shaped, and the periphery of the material collecting hopper 19 is arc-shaped and shrinks downwards, so as to avoid excessive influence on material rising; the opening of the collecting hopper 19 is arranged upwards, so that on one hand, the materials sliding downwards along the filter cover 18 can enter the collecting hopper 19, and on the other hand, the materials in the collecting hopper 19 can be prevented from being blown up again by ascending airflow;
the materials are scattered and fly upwards under the action of the low-temperature gas spray head 17, the materials are rapidly cooled through heat exchange with the low-temperature gas in the flying process, when the materials reach the inside of the material collecting part 14, the gas after heat exchange with the materials enters the gas outlet pipe 11 through the filter cover 18, enters the low-temperature gas input and recovery device through heat exchange of the heat exchanger, and is compressed into the low-temperature gas again for recycling; the material is stopped by the filter hood 18 and gradually moves in the direction of inclination of the filter hood 18 to the collection hopper 19, where it falls due to the ascending air flow stopped by the collection hopper 19 and is conveyed towards the thermostatic passages 5 when the electric valve is opened.
In another embodiment, the quench tower 4 may also be horizontal to facilitate connection and transport.
An inoculation centralized processing method of a strain inoculation centralized processing system comprises the following steps:
step one, the materials are stirred by a stirrer and then enter a first spiral feeder 2, a microwave heating device 8 on the first spiral feeder 2 is started to preheat the materials until the materials enter a heating tank 3, and the materials are heated to 50-80 ℃;
the preheating of the materials can effectively improve the high-temperature sterilization efficiency of the materials in the next step;
step two, after a proper amount of preheated materials enter the heating tank 3, stopping the first spiral feeder 2, closing an electric valve at the inlet of the heating tank 3, vacuumizing the heating tank 3 by the operation of a vacuum pump 9, closing the vacuum pump 9 when the heating tank 3 is vacuumized, inputting high-temperature air into the heating tank 3 by a hot gas generating device, and sterilizing the materials in the heating tank 3 at high temperature and high pressure, wherein the process temperature is 121 ℃, and the heat preservation time is 15 min;
step three, after the materials are sterilized at high temperature and high pressure, the vacuum pump 9 pumps out high-heat gas until the air pressure of the heating tank 3 returns to normal pressure, the electric valve at the outlet of the heating tank 3 is opened, the spiral feeding shaft in the heating tank 3 feeds the materials into the quenching tower 4, after the basic output of the materials is finished, the electric valve at the inlet of the heating tank 3 is opened, the electric valve at the outlet is closed, and the first spiral feeding machine 2 continues to feed the materials into the heating tank 3, so that the circulation is realized;
step four, when the sterilized materials enter the quenching tower 4, injecting gas into the quenching tower 4 through a gas inlet at the bottom of the quenching tower 4, flushing the materials to the top of the quenching tower 4 by the high-speed flushed low-temperature gas, falling into a material collecting hopper 19 under the blocking of a filter cover, returning the low-temperature gas to the low-temperature gas input and recovery device 12 through a gas outlet pipe 11 for recycling, and quickly cooling the materials in the contact process with the low-temperature gas;
in the process, the rapid high-low temperature change is beneficial to the expansion of the material, so that the material is easier to be pricked by hyphae of the strain, and the quality of the material can be improved;
fifthly, the materials in the collecting hopper 19 slide to each constant temperature channel 5 along the gradient of the collecting hopper 19, and when passing through each constant temperature channel 5, the constant temperature channels 5 regulate the temperature of the materials with over-high temperature or over-low temperature, so that the temperature of the materials is maintained at 30-40 ℃, and the situation that the temperature of the materials is not suitable for causing damage to strains is avoided; the final material enters an inoculation stirring tank 6 from each constant temperature channel 5;
step six, mixing strains into the materials by an inoculation stirring tank 6 and stirring the mixed materials, inputting the stirred materials into an automatic bagging machine 7, packaging the inoculated materials into bacteria sticks by the automatic bagging machine 7, inputting the bacteria sticks into a central temperature and humidity regulating chamber through a conveying crawler, and clamping the bacteria sticks by a mechanical arm and placing the bacteria sticks on a corresponding culture frame; and after the same batch of strains and strains are all processed into the fungus sticks and are input into the central temperature and humidity adjusting chamber, the sealing door is closed, the central temperature and humidity adjusting chamber adjusts the temperature, humidity and illumination in the chamber to proper values, and the fungus sticks are cultured in batches.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. A centralized processing system for inoculation of strains is characterized in that: the microwave heating device comprises a stirrer, a first spiral feeder, a heating tank, a quenching tower, a constant temperature channel, an inoculation stirring tank, an automatic bagging machine and a central temperature and humidity adjusting chamber which are hermetically connected with one another, wherein the first spiral feeder is provided with the microwave heating device;
the heating tank is connected with a vacuum pump and a hot gas generating device, a spiral feeding shaft and a driving motor are arranged in the heating tank, the quenching tower is connected with the low-temperature gas input and recovery device through an air inlet pipe and an air outlet pipe, the air outlet and the air outlet pipe of the vacuum pump are connected with heat exchangers, a plurality of constant-temperature channels are arranged, and two ends of each constant-temperature channel are respectively connected with the quenching tower and the inoculation stirring tank;
the quenching tower comprises a tower base and a tower body connected to the tower base in a sealing mode, a low-temperature gas spray head is fixed to the top of the tower base and connected with a gas inlet pipe, an outlet of a heating tank is connected to the tower body close to the tower base, an electric valve is arranged at the joint of the heating tank and the tower body, a material collecting part is a hollow cylinder with the lower end being open and is fixed to the top of the tower body in a sealing mode, a gas outlet pipe is connected to the top of the material collecting part, a filter cover is obliquely arranged at the top in the material collecting part and comprises an inverted bowl-shaped frame body and a filter screen fixed to the bottom of the frame body, a material collecting hopper is further arranged at the lower end of the material collecting part, the outlet end of the material collecting hopper is connected with each constant-temperature channel, and the electric valve is arranged in the material collecting hopper;
the inoculation stirring tank is internally provided with a stirring device and a strain feeder, the inoculation stirring tank is hermetically connected with an automatic bagging machine through a second spiral feeder, the automatic bagging machine is arranged in a sealed casing, a conveying crawler belt is connected between the casing and the central temperature and humidity adjusting chamber, an electric sealing door is further arranged between the casing and the central temperature and humidity adjusting chamber, and a mechanical arm, a temperature adjusting system, a humidity adjusting system and a light supplementing system are arranged in the central temperature and humidity adjusting chamber;
a circle of first gas nozzles for generating spiral upward gas flow are arranged at the top of the low-temperature gas nozzle, each first gas nozzle is obliquely arranged along the clockwise direction, a second gas nozzle for generating vertical upward gas flow is arranged in the middle of the low-temperature gas nozzle, and the second gas nozzle and each first gas nozzle are connected with a low-temperature gas input and recovery device by utilizing independent gas inlet pipes;
the collecting hopper is located the below of the lower one end of filter mantle and is located the top of the portion of gathering materials and shaft of the tower junction, the top outside of collecting hopper is the arc, the periphery of collecting hopper is the arc of shrink downwards, the opening of collecting hopper upwards sets up.
2. The centralized strain inoculation treatment system of claim 1, wherein: the microwave heating device is cylindrical and is sleeved on the feeding barrel of the first spiral feeding machine.
3. The centralized strain inoculation treatment system of claim 2, wherein: the low-temperature gas input and recovery device is internally provided with a low-temperature gas storage tank and a compressor, the gas inlet pipe is connected with the low-temperature gas storage tank, and the gas outlet pipe is connected with the compressor.
4. The system for centralized processing of inoculum inoculation as set forth in claim 3, wherein: the periphery of the constant temperature channel is coiled with a water pipe and is externally coated with a heat preservation layer, and the water pipe is connected with a constant temperature water tank through a water pump.
5. The centralized processing system for inoculation of strains as set forth in claim 4, wherein: the stirrer is fixed on a high platform, the first spiral feeder is connected below the stirrer, the heating tank is arranged on one side of the high platform, the top of the quenching tower is provided with a material collecting part, the joint of the material collecting part and the air outlet pipe is provided with a filter cover, the air inlet pipe is connected to the bottom of the quenching tower, and the constant temperature channel is obliquely and downwards connected to the material collecting part and connected with the inoculation stirring tank.
6. The centralized processing system for inoculation of strains as set forth in claim 5, wherein: the support body comprises many curved thick stainless steel pipes, the portion of gathering materials is last to have a solid fixed ring that the slope set up, the lower extreme of support body is fixed on solid fixed ring.
7. The centralized processing method of inoculation by using the centralized processing system of inoculation of strain as claimed in claim 6, comprising the steps of:
step one, stirring materials by a stirrer, feeding the materials into a first spiral feeder, starting a microwave heating device on the first spiral feeder, preheating the materials until the materials are heated to 50-80 ℃ before entering a heating tank;
step two, after a proper amount of preheated materials enter the heating tank, stopping the first spiral feeder, closing an electric valve at the inlet of the heating tank, performing vacuum pumping treatment on the heating tank by using a vacuum pump, turning off a vacuum pump when the heating tank is vacuum, inputting high-temperature air into the heating tank by using a hot gas generating device, performing high-temperature high-pressure sterilization on the materials in the heating tank, wherein the process temperature is 121 ℃, and the heat preservation time is 15 min;
step three, after the materials are sterilized at high temperature and high pressure, pumping out high-heat gas by a vacuum pump until the air pressure of the heating tank is recovered to normal pressure, opening an electric valve at the outlet of the heating tank, conveying the materials into the quenching tower by a spiral feeding shaft in the heating tank, after the materials are basically output, opening the electric valve at the inlet of the heating tank, closing the electric valve at the outlet, and continuously feeding the materials into the heating tank by the first spiral feeding machine so as to circulate;
step four, when the sterilized materials enter the quenching tower, injecting gas into the quenching tower from a gas inlet at the bottom of the quenching tower, flushing the materials to the top of the quenching tower by low-temperature gas flushed at high speed, enabling the materials to fall into a material collecting hopper under the blocking of a filter cover, returning the low-temperature gas to a low-temperature gas input and recovery device from a gas outlet pipe for recycling, and rapidly cooling the materials in the contact process with the low-temperature gas;
step five, the materials in the material collecting hopper slide to each constant temperature channel along the gradient of the material collecting hopper, when passing through each constant temperature channel, the constant temperature channel adjusts the temperature of the materials with over-high temperature or over-low temperature, so that the temperature of the materials is maintained at 30-40 ℃, and finally the materials enter the inoculation stirring tank through each constant temperature channel;
step six, mixing strains into the materials by an inoculation stirring tank and stirring, inputting the stirred materials into an automatic bagging machine, packaging the inoculated materials into bacteria sticks by the automatic bagging machine, inputting the bacteria sticks into a central temperature and humidity regulating chamber through a conveying crawler, and clamping the bacteria sticks by a mechanical arm and placing the bacteria sticks on a corresponding culture rack; and after the same batch of strains and strains are all processed into the fungus sticks and are input into the central temperature and humidity adjusting chamber, the sealing door is closed, the central temperature and humidity adjusting chamber adjusts the temperature, humidity and illumination in the chamber to proper values, and the fungus sticks are cultured in batches.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011135025.4A CN112385480B (en) | 2020-10-21 | 2020-10-21 | Centralized treatment system for strain inoculation and centralized treatment method for strain inoculation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011135025.4A CN112385480B (en) | 2020-10-21 | 2020-10-21 | Centralized treatment system for strain inoculation and centralized treatment method for strain inoculation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112385480A CN112385480A (en) | 2021-02-23 |
| CN112385480B true CN112385480B (en) | 2022-06-17 |
Family
ID=74597185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011135025.4A Active CN112385480B (en) | 2020-10-21 | 2020-10-21 | Centralized treatment system for strain inoculation and centralized treatment method for strain inoculation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112385480B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05211820A (en) * | 1992-01-31 | 1993-08-24 | Oaks:Kk | Device for feeding mushroom bed for culturing mushroom |
| CN204495114U (en) * | 2015-02-05 | 2015-07-22 | 昆明龙腾生物乳业有限公司 | A kind of full-cream seasoning milk powder fluid bed cooler |
| CN105557311A (en) * | 2016-01-11 | 2016-05-11 | 丽水市农业科学研究院 | Method for making edible fungus stick |
| CN106311440A (en) * | 2016-08-30 | 2017-01-11 | 周易 | Airflow crushing unit |
| CN108142210A (en) * | 2018-01-31 | 2018-06-12 | 翔天农业开发集团股份有限公司 | The sterile processing systems of edible fungi raw materials |
| CN110864321A (en) * | 2019-12-11 | 2020-03-06 | 清远市高新精旺新能源研究院有限公司 | Spray quench tower |
-
2020
- 2020-10-21 CN CN202011135025.4A patent/CN112385480B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05211820A (en) * | 1992-01-31 | 1993-08-24 | Oaks:Kk | Device for feeding mushroom bed for culturing mushroom |
| CN204495114U (en) * | 2015-02-05 | 2015-07-22 | 昆明龙腾生物乳业有限公司 | A kind of full-cream seasoning milk powder fluid bed cooler |
| CN105557311A (en) * | 2016-01-11 | 2016-05-11 | 丽水市农业科学研究院 | Method for making edible fungus stick |
| CN106311440A (en) * | 2016-08-30 | 2017-01-11 | 周易 | Airflow crushing unit |
| CN108142210A (en) * | 2018-01-31 | 2018-06-12 | 翔天农业开发集团股份有限公司 | The sterile processing systems of edible fungi raw materials |
| CN110864321A (en) * | 2019-12-11 | 2020-03-06 | 清远市高新精旺新能源研究院有限公司 | Spray quench tower |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112385480A (en) | 2021-02-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104067856B (en) | A kind of method and apparatus using solid, liquid fermentation tank Joint Production edible fungus stick | |
| CN108476867A (en) | The sterilizing cooling inoculation Integration Equipment of culture medium of edible fungus | |
| CN106358752A (en) | Small-scale edible fungus planting device and planting method | |
| CN108901625B (en) | Industrial continuous production device and production method for edible fungus nutrient medium | |
| CN1939115A (en) | Cultivation of brown crab-flavor mushroom | |
| CN103966084B (en) | Thin layer automatic control static solid fermentation integrated optimization method and device thereof | |
| CN112385480B (en) | Centralized treatment system for strain inoculation and centralized treatment method for strain inoculation | |
| CN104620863A (en) | Multifunctional edible fungus mycelia production machine | |
| CN209412206U (en) | The koji-making apparatus for production line of thick broad-bean sauce | |
| CN1273003C (en) | Preparation of liquid fungus culture and culturing apparatus | |
| CN204579246U (en) | A kind of circulation mixing system of edible fungus production equipment | |
| CN100479646C (en) | Cultivation of white crab-flavor mushroom | |
| KR100964081B1 (en) | Fermentation device for fish feed | |
| CN201528640U (en) | On-line microwave and airflow combined drying equipment for wheat bran | |
| CN112703969A (en) | Method and integrated machine for producing edible fungus sticks through biological heat sterilization | |
| CN207519590U (en) | A kind of solid state fermentation system | |
| TWI431115B (en) | Beneficial fungi solid state | |
| CN2218350Y (en) | Combined vibrating tower type infrared drier for Chinese medicine | |
| CN204579243U (en) | A kind of multifunctional edible mushroom mycelium production machine | |
| CN208657527U (en) | A kind of sterilizing cooling inoculation Integration Equipment of culture medium of edible fungus | |
| CN203065480U (en) | Thin-layer self-control static solid fermentation device | |
| CN208821356U (en) | A kind of edible fungi nutrition base industrialization continuous production device | |
| CN106500462A (en) | A kind of paddy centrum feed bin low temperature smashes storehouse drying means | |
| JPH0683663B2 (en) | Method and apparatus for continuous culture of microorganisms | |
| CN219352569U (en) | Straw rotting fungus matrix closed production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221216 Address after: No. 12, Longyao Road, Jianchi street, Longquan City, Lishui City, Zhejiang Province 323700 Patentee after: ZHEJIANG LONGQUANSHAN FOOD Co.,Ltd. Address before: 323700 plot No.3, fangyewuhouyu, low hill gentle slope, Longquan City, Lishui City, Zhejiang Province Patentee before: LONGQUAN GUYOU AUTOMATION EQUIPMENT Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231213 Address after: 323700 plot No.3, fangyewuhouyu, low hill gentle slope, Longquan City, Lishui City, Zhejiang Province Patentee after: LONGQUAN GUYOU AUTOMATION EQUIPMENT Co.,Ltd. Address before: No. 12, Longyao Road, Jianchi street, Longquan City, Lishui City, Zhejiang Province 323700 Patentee before: ZHEJIANG LONGQUANSHAN FOOD Co.,Ltd. |
|
| TR01 | Transfer of patent right |