CN112374276A - Take-up winding device on enameling machine - Google Patents
Take-up winding device on enameling machine Download PDFInfo
- Publication number
- CN112374276A CN112374276A CN202011204627.0A CN202011204627A CN112374276A CN 112374276 A CN112374276 A CN 112374276A CN 202011204627 A CN202011204627 A CN 202011204627A CN 112374276 A CN112374276 A CN 112374276A
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- CN
- China
- Prior art keywords
- wire
- take
- shaft
- guide wheel
- workbench
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2848—Arrangements for aligned winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/18—Driven rotary elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/06—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to presence of irregularities in running material, e.g. for severing the material at irregularities ; Control of the correct working of the yarn cleaner
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/26—Arrangements for preventing slipping of winding
- B65H75/265—Reels with grooves or grooved elements inhibiting aligned or orderly winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
- B65H2553/42—Cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
- B65H2553/46—Illumination arrangement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Quality & Reliability (AREA)
- Winding Filamentary Materials (AREA)
Abstract
The invention discloses a take-up winding device on an enamelling machine, wherein a take-up shaft is vertically arranged on the upper surface of a workbench, a camera is arranged on one side of the take-up shaft, the camera is vertically arranged at one end of the workbench, a wire arrangement guide wheel is vertically arranged at the other end of the workbench, the take-up shaft is arranged between the wire arrangement guide wheel and the camera, a wire arrangement striking rod is arranged between the wire arrangement guide wheel and the take-up shaft, and the wire arrangement striking rod is vertically and movably arranged on the workbench.
Description
Technical Field
The invention relates to the technical field of enameled wire production devices, in particular to a take-up and winding device on an enamelling machine.
Background
The forming process of the enameled wire generally comprises the following processes, such as paying-off, wire drawing, cleaning, annealing, cooling, painting, baking, lubricating, winding and winding, wherein winding is the last process in the enameled wire process, and the coated enameled wire is required to be wound on a winding disc tightly and flatly. In the product quality of the enameled wire, due to the fact that the enameled wire is collected, the ratio of returned goods which are not good to cause by the winding displacement is very large, the main performance is that the winding tension is large, the wire diameter is narrowed or the wire coil bursts, the winding tension is small, the wire loosening on the wire coil causes messy wires, the winding displacement is not smooth to cause messy wires, the surface of a traditional winding shaft is smooth, the winding displacement is easy to slip when the winding is carried out, the winding displacement quality is poor, and therefore an improved technology is needed to solve the problem existing in the prior art.
Disclosure of Invention
The invention aims to overcome the problems in the prior art, and provides a wire-rewinding and winding device on an enamelling machine, which can monitor the wire-rewinding and winding conditions at any time and ensure the wire-rewinding quality under the condition of controlling certain tension, thereby improving the product quality and improving the working efficiency.
In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme: the utility model provides a take-up winding device on enamelling machine, includes the workstation, receives the spool, the camera, the winding displacement guide pulley, it installs perpendicularly in the workstation upper surface to receive the spool, the camera sets up in receiving spool one side, the camera is installed perpendicularly in workstation one end, the winding displacement guide pulley is installed perpendicularly in the workstation other end, it sets up between winding displacement guide pulley and camera to receive the spool, be provided with the winding displacement between winding displacement guide pulley and the receipts spool and beat the pole, the vertical movable mounting of winding displacement pole is on the workstation.
Preferably, workstation one end is provided with the conveying motor, the conveying motor passes through shaft coupling and winding displacement guide pulley, and it is connected to receive the spool, workstation upper surface and winding displacement guide pulley bottom contact department are provided with the sliding tray, the sliding tray runs through workstation upper portion, the workstation upper surface is provided with cylindricality form carousel, carousel upper surface centre of a circle department is provided with the cylinder, the carousel passes through the cylinder and links to each other with the activity of receiving the spool.
Preferably, the lower bottom surface of the turntable is provided with a chassis, the upper semi-circumference of the chassis is provided with a cylindrical ring edge, and the non-cylindrical ring edge on the chassis is arranged corresponding to the take-up shaft.
Preferably, the flat cable striking rod is arranged at one end of the chassis, and the bottom of the flat cable striking rod is tangent and fixedly connected with one end of the chassis.
Preferably, the take-up shaft comprises a cylinder body, disks are arranged at two ends of the cylinder body, the disks are sleeved at two ends of the cylinder body and fixedly connected with the cylinder body, circular grooves are arranged on the surface of the cylinder body in an encircling mode, the circular grooves are the same in size and fixedly connected with one another, and the cylinder body is movably arranged outside the cylinder body.
Preferably, one side of the camera is provided with 2 light source assemblies, and the 2 light source assemblies are symmetrically arranged on two sides of the take-up shaft.
Preferably, the winding displacement guide wheel comprises a longitudinal shaft guide wheel and a transverse shaft guide wheel, a longitudinal shaft support capable of moving up and down is arranged on one side of the longitudinal shaft guide wheel, a sliding wheel is arranged at the bottom end of the longitudinal shaft support and movably connected with the sliding groove, a rectangular plate is fixedly arranged at the joint of the transverse shaft guide wheel and the longitudinal shaft support, and the rectangular plate is parallel to the workbench and fixedly connected with the transverse shaft guide wheel.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the invention, through the mutual matching of the workbench, the wire take-up shaft, the camera and the wire arranging guide wheel, the wire take-up is not easy to slide, the wire arrangement is beneficial to regularity, the wire take-up tension can be controlled, the enameled wire is not easy to deform, the wire arranging condition can be automatically detected, a large amount of manpower can be saved, and the product quality is improved.
(2) The take-up shaft comprises a cylinder body, wherein the two ends of the cylinder body are provided with discs, the discs are sleeved at the two ends of the cylinder body and are fixedly connected with the cylinder body, circular grooves are arranged on the surface of the cylinder body in a surrounding mode, the sizes of the circular grooves are the same, the circular grooves are fixedly connected, the cylinder body is movably arranged outside the cylinder body, the grooves of the take-up shaft can facilitate the take-up to be regular when the take-up is started, the take-up is not easy to slide off, the sizes of the grooves are consistent, the same tension can.
(3) According to the invention, the light source assemblies are arranged on one side of the camera, 2 light source assemblies are arranged on two sides of the take-up shaft, and the camera and the light source assemblies are matched with each other, so that the take-up condition can be automatically monitored in real time in all directions, a large amount of manpower is saved, and the product quality can be improved.
(4) The wire arranging guide wheel comprises a longitudinal shaft guide wheel and a transverse shaft guide wheel, wherein a longitudinal shaft bracket capable of moving up and down is arranged on one side of the longitudinal shaft guide wheel, a sliding wheel is arranged at the bottom end of the longitudinal shaft bracket and movably connected with a sliding groove, a rectangular plate is fixedly arranged at the joint of the transverse shaft guide wheel and the longitudinal shaft bracket, the rectangular plate is parallel to a workbench and is fixedly connected with the transverse shaft guide wheel, and the wire arranging guide wheel can control the tension, so that wire arrangement is regular and the quality of a product is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic diagram of a turntable structure according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a take-up reel according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a flat cable guide wheel according to an embodiment of the present invention.
The reference numbers in the figures illustrate: 1. the wire winding machine comprises a workbench, 2, a wire winding shaft, 3, a camera, 4, a wire winding guide wheel, 5, a wire winding striking rod, 6, a conveying motor, 7, a sliding groove, 8, a rotary table, 9, a cylinder, 10, a chassis, 11, a cylindrical ring edge, 12, a cylinder, 13, a circular groove, 14, a disk, 15, a light source component, 16, a longitudinal shaft guide wheel, 17, a transverse shaft guide wheel, 18, a longitudinal shaft bracket, 19, a sliding wheel, 20 and a rectangular plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figure 1, the take-up and winding device on the enamelling machine comprises a workbench 1, a take-up shaft 2, a camera 3 and a wire arrangement guide wheel 4, wherein the take-up shaft 1 is vertically arranged on the upper surface of the workbench 1, the camera 3 is arranged on one side of the take-up shaft 1, the camera 3 is vertically arranged at one end of the workbench 1, the wire arrangement guide wheel 4 is vertically arranged at the other end of the workbench 1, the take-up shaft 1 is arranged between the wire arrangement guide wheel 4 and the camera 3, a wire arrangement striking rod 5 is arranged between the wire arrangement guide wheel 4 and the take-up shaft 3, the wire arrangement striking rod 5 is vertically and movably arranged on the workbench 1, one end of the workbench 1 is provided with a transmission motor 6, the transmission motor 6 is connected with a wire arrangement 4 of the guide wheel through a coupler, the take-up shaft 2, a sliding groove 7 is arranged at the contact part of the upper, the cylinder 9 is arranged at the center of a circle on the upper surface of the rotary table 8, the rotary table 8 is movably connected with the take-up shaft 2 through the cylinder 9, the light source assembly 15 is arranged on one side of the camera 3, the light source assembly 15 is provided with 2, and the 2 light source assemblies 15 are symmetrically arranged on two sides of the take-up shaft.
As shown in fig. 2, a bottom plate 10 is arranged on the bottom surface of the turntable 8, a cylindrical ring edge 11 is arranged on the upper semi-circumference of the bottom plate 10, the non-cylindrical ring edge 11 on the bottom plate 10 is arranged corresponding to the take-up shaft 2, the wire arranging rod 5 is arranged at one end of the bottom plate 10, and the bottom of the wire arranging rod 5 is fixedly connected with one end of the bottom plate 10 in a tangent manner.
As shown in fig. 3, the take-up reel 2 includes a barrel 12, disks 13 are disposed at two ends of the barrel 12, the disks 13 are sleeved at two ends of the barrel 12 and are fixedly connected with the barrel 12, circular grooves 14 are circumferentially arranged on the surface of the barrel 12, the circular grooves 14 have the same size and are fixedly connected with each other, and the barrel 12 is movably disposed outside the barrel 9.
As shown in fig. 4, the flat cable guide wheel 4 includes a longitudinal axis guide wheel 16, a transverse axis guide wheel 17, a longitudinal axis bracket 18 capable of moving up and down is arranged on one side of the longitudinal axis guide wheel 16, a sliding wheel 19 is arranged at the bottom end of the longitudinal axis bracket 18, the sliding wheel 19 is movably connected with the sliding groove 7, a rectangular plate 20 is fixedly arranged at the connection position of the transverse axis guide wheel 17 and the longitudinal axis bracket 18, and the rectangular plate 20 is parallel to the workbench 1 and is fixedly connected with the transverse axis guide wheel 17.
The using method comprises the following steps: firstly, a transmission motor 6 drives a wire arranging guide wheel 4 through a coupler, a turntable 8 rotates, the turntable 8 drives a wire arranging shaft 2 to rotate at the moment, the wire arranging shaft 2 and the wire arranging guide wheel 4 rotate at a certain rotating speed, the problem that the enameled wire is broken or the wire arrangement is irregular due to overlarge or undersize tension when the enameled wire is arranged in a wire arranging and arranging process is avoided, the enameled wire respectively passes through a longitudinal shaft guide wheel 16 and a transverse shaft guide wheel 17 to perform wire drawing and traction, then the wire is arranged on the wire arranging shaft, in the wire arranging process, the enameled wire can orderly surround a barrel 12 from top to bottom and from bottom to top according to the arrangement sequence of circular grooves 14 on the wire arranging shaft 2 through up-down movement of a longitudinal shaft bracket 18 capable of moving up and down, and the wire arranging task of the wire arranging shaft 2 is completed, meanwhile, a camera 3 and a light source, the shot image is automatically transmitted to the computer end to be automatically identified, whether the wire take-up is regular or not is detected, whether a fracture phenomenon exists or not is detected, when one wire take-up shaft 2 completes a task, the wire arranging striking rod 5 can cut off the enameled wire through the rotation of the chassis 10 by utilizing the circular blade at the top end, and meanwhile, the sliding wheel 19 at the bottom end of the wire arranging guide wheel 4 can slide in the sliding groove 7, so that the next wire take-up shaft 2 can take up the wire, and a series of work can be completed.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a take-up winding device on enameling machine which characterized in that: the wire winding machine comprises a workbench (1), a wire winding shaft (2), a camera (3) and a wire arrangement guide wheel (4), wherein the wire winding shaft (1) is vertically installed on the upper surface of the workbench (1), the camera (3) is arranged on one side of the wire winding shaft (1), the camera (3) is vertically installed at one end of the workbench (1), the wire arrangement guide wheel (4) is vertically installed at the other end of the workbench (1), the wire winding shaft (1) is arranged between the wire arrangement guide wheel (4) and the camera (3), a wire arrangement striking rod (5) is arranged between the wire arrangement guide wheel (4) and the wire winding shaft (3), and the wire arrangement striking rod (5) is vertically and movably installed on the workbench (1).
2. The wire take-up winder for an enameling machine according to claim 1, comprising: workstation (1) one end is provided with conveying motor (6), conveying motor (6) are connected with winding displacement guide pulley (4) through shaft coupling and winding displacement guide pulley (4), receive spool (2), workstation (1) upper surface is provided with sliding tray (7) with winding displacement guide pulley (4) bottom contact department, sliding tray (7) run through workstation (1) upper portion, workstation (1) upper surface is provided with cylindricality form carousel (8), carousel (8) upper surface centre of a circle department is provided with cylinder (9), carousel (8) link to each other with winding displacement guide pulley (2) activity through cylinder (9).
3. The wire take-up winder for an enameling machine according to claim 2, wherein: the lower bottom surface of the rotary table (8) is provided with a chassis (10), the upper semi-circumference of the chassis (10) is provided with a cylindrical ring edge (11), and the non-cylindrical ring edge (11) on the chassis (10) is arranged corresponding to the take-up shaft (2).
4. The wire take-up winder for an enameling machine according to claim 3, wherein: the flat cable beating rod (5) is arranged at one end of the chassis (10), and the bottom of the flat cable beating rod (5) is fixedly connected with one end of the chassis (10) in a tangent mode.
5. The wire take-up winder for an enameling machine according to claim 1, comprising: the take-up reel (2) comprises a barrel body (12), wherein disk sheets (13) are arranged at two ends of the barrel body (12), the disk sheets (13) are sleeved at two ends of the barrel body (12) and fixedly connected with the barrel body (12), circular grooves (14) are arranged on the surface of the barrel body (12) in an encircling mode, the circular grooves (14) are identical in size and fixedly connected with each other between the circular grooves (14), and the barrel body (12) is movably arranged outside the barrel body (9).
6. The wire take-up winder for an enameling machine according to claim 1, comprising: one side of the camera (3) is provided with 2 light source assemblies (15), and the 2 light source assemblies (15) are symmetrically arranged on two sides of the take-up shaft.
7. The wire take-up winder for an enameling machine according to claim 1, comprising: the flat cable guide wheel (4) comprises a longitudinal shaft guide wheel (16) and a transverse shaft guide wheel (17), a longitudinal shaft support (18) capable of moving up and down is arranged on one side of the longitudinal shaft guide wheel (16), a sliding wheel (19) is arranged at the bottom end of the longitudinal shaft support (18), the sliding wheel (19) is movably connected with a sliding groove (7), a rectangular plate (20) is fixedly arranged at the joint of the transverse shaft guide wheel (17) and the longitudinal shaft support (18), and the rectangular plate (20) is parallel to the workbench (1) and is fixedly connected with the transverse shaft guide wheel (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011204627.0A CN112374276A (en) | 2020-11-02 | 2020-11-02 | Take-up winding device on enameling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011204627.0A CN112374276A (en) | 2020-11-02 | 2020-11-02 | Take-up winding device on enameling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112374276A true CN112374276A (en) | 2021-02-19 |
Family
ID=74576927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011204627.0A Pending CN112374276A (en) | 2020-11-02 | 2020-11-02 | Take-up winding device on enameling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112374276A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113325142A (en) * | 2021-08-02 | 2021-08-31 | 常州威远电工器材有限公司 | Online detection device and detection method for paint film damage of enameled wire |
-
2020
- 2020-11-02 CN CN202011204627.0A patent/CN112374276A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113325142A (en) * | 2021-08-02 | 2021-08-31 | 常州威远电工器材有限公司 | Online detection device and detection method for paint film damage of enameled wire |
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