CN112357261A

CN112357261A - Box automatic line

Info

Publication number: CN112357261A
Application number: CN202011191950.9A
Authority: CN
Inventors: 张士龙
Original assignee: Hebei Red Hat Covering Co ltd
Current assignee: Hebei Red Hat Covering Co ltd
Priority date: 2020-10-30
Filing date: 2020-10-30
Publication date: 2021-02-12

Abstract

The invention discloses a box automatic line which comprises a bottom box sealing machine, wherein a transmission mechanism is arranged at the top of the bottom box sealing machine, a sterilization machine is arranged on the right side of the bottom box sealing machine, a double-layer conveying device is arranged on the right side of the sterilization machine, a box loading mechanism positioned at the bottom of the sterilization machine is arranged on the left side of the double-layer conveying device, and a belt conveyor is arranged on the right side of the double-layer conveying device. The invention can achieve the effects of automatic completion in the whole process, no need of manual intervention, assembly line use, convenient movement, PLC program control, simple operation and stable action, can greatly reduce labor personnel and labor intensity, adopts the concept design of high speed, stability and space saving, is quicker, more space saving, one machine with multiple purposes and quick adjustment, and solves the problems of positive pressure damage and environment deterioration caused by frequent door opening and closing in the working process of automatic line production and packaging; the logistics passage is crowded, and the ground of freight passage is worn seriously.

Description

Box automatic line

Technical Field

The invention relates to the technical field of automation equipment, in particular to a box body automatic line.

Background

The automatic production line is a production organization form for realizing the product process by an automatic machine system, is formed on the basis of the further development of a continuous production line, and is characterized in that: the processing object is automatically transferred from one machine tool to another machine tool, and the machine tool automatically processes, loads, unloads, checks and the like; the task of workers is only to adjust, supervise and manage the automation line, and do not participate in direct operation, all the machine equipment runs according to a uniform beat, and the production process is highly continuous.

In order to improve the production loading efficiency of the box body, a box body automatic line is required to be used, but in the working flow of automatic line production and packaging, positive pressure damage is caused by frequent door opening and closing, and the environment is deteriorated; the logistics passage is crowded, and the ground of freight passage is worn seriously.

Disclosure of Invention

In order to solve the problems in the background art, the invention aims to provide a box automatic line, which has the advantages of automatic forming, physical sterilization, double-layer transportation and automatic sealing, and solves the problems of positive pressure damage and environment deterioration caused by frequent door opening and closing in the working process of automatic line production and packaging; the logistics passage is crowded, and the ground of freight passage is worn seriously.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a box transfer machine, includes bottom case sealer, the top of bottom case sealer is provided with transmission device, the right side of bottom case sealer is provided with the sterilization machine, the right side of sterilization machine is provided with double-deck conveyor, double-deck conveyor's left side is provided with the vanning mechanism that is located the sterilization machine bottom, double-deck conveyor's right side is provided with band conveyer, band conveyer's right side is provided with the lid case sealer that rolls over, the right side of lid case sealer that rolls over is provided with the angle limit case sealer, the right side of angle limit case sealer is provided with pile up neatly mechanism.

Preferably, the conveying mechanism comprises a semi-automatic bottom sealing machine and a manual platform, the semi-automatic bottom sealing machine is arranged at the top of the bottom box sealing machine, the manual platform is arranged at the top of the semi-automatic bottom sealing machine, and the manual platform, the semi-automatic bottom sealing machine and the bottom box sealing machine are communicated with each other.

Preferably, the conveying mechanism comprises a pushing support and a case unpacking machine, the case unpacking machine is arranged at the top of the bottom case sealing machine, and the pushing support is positioned at the top of the semi-automatic bottom sealing machine.

Preferably, the boxing mechanism comprises a roller line, the roller line is arranged on the left side of the double-layer conveying device, a lifter is arranged at the top of the roller line, an empty box waiting position is arranged inside the roller line, a boxing position located at the bottom of the empty box waiting position is arranged inside the roller line, and a confluence cutting device is arranged inside the double-layer conveying device.

Preferably, the stacking mechanism is a manual stacking diversion conveying line which is arranged on the right side of the corner edge box sealing machine.

Preferably, the stacking mechanism comprises a roller conveying line, a stacking robot, an automatic stack supplying machine and a pallet conveying line, wherein the roller conveying line is positioned on the right side of the corner edge box sealing machine, the stacking robot is arranged on the right side of the roller conveying line, the pallet conveying line is arranged at the top and the bottom of the roller conveying line, and the automatic stack supplying machine is arranged on the left side of the pallet conveying line and is positioned at the top of the roller conveying line.

Preferably, the front surface of the belt conveyor is fixedly connected with a support, and the inside of the support is movably connected with a guide wheel through a pin shaft.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, through the mutual matching of the bottom case sealer, the transmission mechanism, the sterilization machine, the double-layer conveying device, the boxing mechanism, the belt conveyor, the cover folding case sealer, the corner edge case sealer and the stacking mechanism, the effects of automatic completion of the whole process, no need of manual intervention, assembly line use, convenient movement, PLC program control, simple operation and stable action can be achieved, labor personnel can be greatly reduced, the labor intensity can be reduced, the idea design of high speed, stability and space saving is adopted, the speed is higher, the space is saved, one machine has multiple purposes and rapid adjustment is realized, and the problems of positive pressure damage and environmental deterioration caused by frequent door opening and closing in the working process of automatic line production and packaging are solved; the logistics passage is crowded, and the ground of freight passage is worn seriously.

2. According to the invention, by arranging the semi-automatic bottom sealing machine and the manual platform, an operator can conveniently fold and form the carton which cannot pass through the automatic carton unpacking machine manually, and the application range of the automatic line is greatly improved.

3. According to the automatic folding forming machine, the pushing support and the box unpacking machine are arranged, so that the automatic folding forming effect can be achieved, and the labor cost is reduced.

4. According to the carton conveying machine, the roller line, the lifter, the empty carton waiting position, the carton loading position and the confluence cutting device are arranged, so that cartons can be conveyed to all machines according to needs, multi-station simultaneous work is facilitated, and the production efficiency of an automatic line is greatly improved.

5. According to the carton stacking and distributing device, the manual stacking and distributing conveyor line is arranged, so that operators can carry cartons conveniently, the operators are prevented from entering the workshop, and the environmental pollution inside the workshop is reduced.

6. According to the automatic stacking machine, the roller conveying line, the stacking robot, the automatic stack supplying machine and the pallet conveying line are arranged, so that the automatic stacking machine has an automatic stacking effect, and various use requirements of an operator on the automatic stacking machine can be met.

7. According to the invention, through arranging the bracket and the guide wheel, the carton on the top of the belt conveyor can be guided, and the carton which is transversely placed can be converted into the carton which is longitudinally placed.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic front view of a second embodiment of a transfer mechanism according to the present invention;

FIG. 3 is a schematic front view of the boxing mechanism of the present invention;

FIG. 4 is a schematic front view of a second embodiment of a palletizing mechanism according to the present invention;

FIG. 5 is an enlarged view of the structure at A in FIG. 1 according to the present invention.

In the figure: 1. a bottom case sealer; 2. a transport mechanism; 3. a sterilization machine; 4. a double-layer conveying device; 5. a boxing mechanism; 6. a belt conveyor; 7. folding and sealing the box machine; 8. corner edge case sealer; 9. a stacking mechanism; 10. a semi-automatic bottom sealing machine; 11. a manual platform; 12. pushing the bracket; 13. unpacking the machine; 14. a roller line; 15. an elevator; 16. an empty box wait bit; 17. a packing position; 18. a confluence cutting device; 19. a manual stacking and shunting conveyor line; 20. a roller conveyor line; 21. a palletizing robot; 22. an automatic stack supplying machine; 23. a pallet conveying line; 24. a support; 25. a guide wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 5, the automatic box body line provided by the invention comprises a bottom box sealing machine 1, wherein a transmission mechanism 2 is arranged at the top of the bottom box sealing machine 1, a sterilization machine 3 is arranged on the right side of the bottom box sealing machine 1, a double-layer conveying device 4 is arranged on the right side of the sterilization machine 3, a box packing mechanism 5 positioned at the bottom of the sterilization machine 3 is arranged on the left side of the double-layer conveying device 4, a belt conveyor 6 is arranged on the right side of the double-layer conveying device 4, a cover folding box sealing machine 7 is arranged on the right side of the belt conveyor 6, a corner box sealing machine 8 is arranged on the right side of the cover folding box sealing machine 7, and a stacking mechanism 9 is arranged.

Referring to fig. 1, the conveying mechanism 2 is composed of a semi-automatic bottom sealing machine 10 and a manual platform 11, the semi-automatic bottom sealing machine 10 is arranged at the top of the bottom box sealing machine 1, the manual platform 11 is arranged at the top of the semi-automatic bottom sealing machine 10, and the manual platform 11, the semi-automatic bottom sealing machine 10 and the bottom box sealing machine 1 are communicated with each other.

As a technical optimization scheme of the invention, by arranging the semi-automatic bottom sealing machine 10 and the manual platform 11, an operator can conveniently fold and form the carton which cannot pass through the automatic carton unpacking machine 13 manually, and the application range of an automatic line is greatly improved.

Referring to fig. 2, the conveying mechanism 2 is composed of a pushing support 12 and a box unpacking machine 13, the box unpacking machine 13 is arranged on the top of the bottom box sealing machine 1, and the pushing support 12 is arranged on the top of the semi-automatic bottom sealing machine 10.

As a technical optimization scheme of the invention, the automatic folding forming effect can be achieved by arranging the pushing support 12 and the case unpacking machine 13, and the labor cost is reduced.

Referring to fig. 3, the boxing mechanism 5 includes a roller line 14, the roller line 14 is disposed at the left side of the double-layer conveying device 4, a lifter 15 is disposed at the top of the roller line 14, an empty box waiting position 16 is disposed inside the roller line 14, a boxing position 17 located at the bottom of the empty box waiting position 16 is disposed inside the roller line 14, and a confluence cutting device 18 is disposed inside the double-layer conveying device 4.

As a technical optimization scheme of the invention, by arranging the roller line 14, the lifter 15, the empty box waiting position 16, the box loading position 17 and the converging and cutting device 18, the paper boxes can be conveyed to all the machine tables according to requirements, so that the multi-station simultaneous work is facilitated, and the production efficiency of an automatic line is greatly increased.

Referring to fig. 1, the palletizing mechanism 9 is a manual palletizing shunt conveyor line 19, and the manual palletizing shunt conveyor line 19 is arranged on the right side of the corner edge box sealing machine 8.

As a technical optimization scheme of the invention, the manual stacking diversion conveyor line 19 is arranged, so that operators can carry cartons conveniently, the operators are prevented from entering the workshop, and the environmental pollution in the workshop is reduced.

Referring to fig. 4, the palletizing mechanism 9 is composed of a roller conveyor line 20, a palletizing robot 21, an automatic pallet supplying machine 22 and a pallet conveyor line 23, the roller conveyor line 20 is located on the right side of the corner edge box sealing machine 8, the palletizing robot 21 is arranged on the right side of the roller conveyor line 20, the pallet conveyor line 23 is arranged on the top and the bottom of the roller conveyor line 20, and the automatic pallet supplying machine 22 is arranged on the left side of the pallet conveyor line 23 and is located on the top of the roller conveyor line 20.

As a technical optimization scheme of the invention, by arranging the roller conveying line 20, the stacking robot 21, the automatic stack supplying machine 22 and the pallet conveying line 23, the automatic line can have an automatic stacking effect, and various use requirements of an operator on the automatic line can be met.

Referring to fig. 5, a bracket 24 is fixedly connected to the front surface of the belt conveyor 6, and a guide wheel 25 is movably connected to the inside of the bracket 24 by a pin shaft.

As a technical optimization scheme of the invention, the carton on the top of the belt conveyor 6 can be guided by arranging the bracket 24 and the guide wheel 25, so that the carton which is transversely placed can be changed into the carton which is longitudinally placed.

The working principle and the using process of the invention are as follows: when the carton folding machine is used, the cartons are manually stacked on the pushing support 12, the carton opening machine 13 is opened to obtain an instruction, the pushing support 12 pushes the stacked cartons into the carton opening machine 13, the stacked cartons are folded and formed by the carton opening machine 13, the formed cartons enter the bottom carton sealing machine 1 at the rear section of the carton opening machine 13, and I-shaped carton sealing is carried out; conveying the carton flowing out from the bottom into a carton sterilizing machine 3 for a short time for stopping sterilization, manually folding and forming the carton which cannot pass through a carton unpacking machine 13, sealing the bottom edge through a semi-automatic bottom sealing machine 10, conveying the carton into an empty carton bottom sealing machine 1 for sealing two side edges of the bottom to finish bottom I-shaped carton sealing, conveying the sterilized empty carton through a double-layer conveying device 4, sending an instruction when the carton needs to be empty at a boxing station, and pushing the carton into a lifter 15 by a built-in carton pushing mechanism; the elevator 15 descends, and when the carton is separated from the elevator 15, the elevator 15 is lifted to be connected with another empty carton for caching; the carton is input through a roller line 14, after the carton is input to the tail end, the carton enters a carton loading position 17 and is positioned below a buffer hopper, a bin valve is opened after the carton is positioned, a bottle cap falls into the carton, after the carton is loaded, the carton is output through the roller line 14, when the carton is close to a double-layer conveying device 4 again, a converging cutting device 18 below the double-layer conveying device 4 jacks up, meanwhile, the carton from the front section is blocked, the carton is conveyed into the double-layer conveying device 4, the converging cutting device 18 descends, the carton is converged into a main line, an empty carton is lowered by a lifter 15 and conveyed into the carton loading position 17, the operation is sequentially circulated, the carton loaded with objects enters a belt conveyor 6 and is contacted with a guide wheel 25 to complete steering, the carton after steering is conveyed into a folding cover sealing machine 7, the folding cover sealing machine 7 folds the upper portion of the carton according to; conveying the paper to a corner edge box sealing machine 8, transversely pushing the paper by a 90-degree cylinder, attaching adhesive tapes to four edges of the paper box by the corner edge machine, and conveying the paper box into a manual stacking diversion conveying line 19 or arranging and positioning products by a roller conveying line 20; placing 10-12 orderly-placed pallets on an automatic pallet feeding machine 22 through a forklift, automatically separating the pallets in sequence by the machine, and conveying the pallets to a pallet conveying line 23 to be stacked; the palletizing robot 21 grabs the products through a special fixture and places the products on the pallet according to a preset placing mode, after the whole stack is stacked, the pallet conveying line 23 is started, and the pallet output equipment which completes stacking is taken out and taken off by a forklift.

In summary, the following steps: the automatic box body line can achieve the effects of automatic completion in the whole process, no need of manual intervention, assembly line use, convenient movement, PLC program control, simple operation and stable action by mutually matching the bottom case sealer 1, the transmission mechanism 2, the sterilization machine 3, the double-layer conveying device 4, the case filling mechanism 5, the belt conveyor 6, the cover folding case sealer 7, the corner edge case sealer 8 and the stacking mechanism 9, can greatly reduce labor personnel and labor intensity, adopts the concept design of high speed, stability and space saving, is quicker, more space saving, multipurpose, quick in adjustment, and solves the problems of positive pressure damage and environment deterioration caused by frequent door opening and closing in the working process of automatic line production and packaging; the logistics passage is crowded, and the ground of freight passage is worn seriously.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a box transfer machine, includes bottom case sealer (1), its characterized in that: the top of bottom case sealer (1) is provided with transmission device (2), the right side of bottom case sealer (1) is provided with sterilization machine (3), the right side of sterilization machine (3) is provided with double-deck conveyor (4), the left side of double-deck conveyor (4) is provided with vanning mechanism (5) that are located sterilization machine (3) bottom, the right side of double-deck conveyor (4) is provided with band conveyer (6), the right side of band conveyer (6) is provided with cover folding case sealer (7), the right side of cover folding case sealer (7) is provided with angle limit case sealer (8), the right side of angle limit case sealer (8) is provided with pile up neatly mechanism (9).

2. A box robot according to claim 1, wherein: the conveying mechanism (2) is composed of a semi-automatic bottom sealing machine (10) and an artificial platform (11), the semi-automatic bottom sealing machine (10) is arranged at the top of the bottom box sealing machine (1), the artificial platform (11) is located at the top of the semi-automatic bottom sealing machine (10), and the artificial platform (11), the semi-automatic bottom sealing machine (10) and the bottom box sealing machine (1) are communicated with each other.

3. A box robot according to claim 1, wherein: the conveying mechanism (2) is composed of a pushing support (12) and a case unpacking machine (13), the case unpacking machine (13) is arranged at the top of the bottom case sealing machine (1), and the pushing support (12) is located at the top of the semi-automatic bottom sealing machine (10).

4. A box robot according to claim 1, wherein: the boxing device comprises a boxing mechanism (5) and is characterized in that the boxing mechanism (5) comprises a roller line (14), the roller line (14) is arranged on the left side of a double-layer conveying device (4), a lifter (15) is arranged at the top of the roller line (14), an empty box waiting position (16) is arranged inside the roller line (14), a boxing position (17) located at the bottom of the empty box waiting position (16) is arranged inside the roller line (14), and a confluence cutting device (18) is arranged inside the double-layer conveying device (4).

5. A box robot according to claim 1, wherein: the stacking mechanism (9) is a manual stacking diversion conveying line (19), and the manual stacking diversion conveying line (19) is arranged on the right side of the corner edge box sealing machine (8).

6. A box robot according to claim 1, wherein: pile up neatly mechanism (9) comprises roller transfer chain (20), pile up neatly machine (21), automatic confession stack machine (22) and pallet transfer chain (23), roller transfer chain (20) are located the right side of angle limit case sealer (8), pile up neatly machine people (21) set up the right side at roller transfer chain (20), pallet transfer chain (23) set up the top and the bottom at roller transfer chain (20), automatic confession stack machine (22) set up the left side at pallet transfer chain (23) and are located the top of roller transfer chain (20).

7. A box robot according to claim 1, wherein: the front side of the belt conveyor (6) is fixedly connected with a support (24), and the inside of the support (24) is movably connected with a guide wheel (25) through a pin shaft.