CN112295944A - Automatic card counting and sorting machine for CPC cards - Google Patents
Automatic card counting and sorting machine for CPC cards Download PDFInfo
- Publication number
- CN112295944A CN112295944A CN202010999885.6A CN202010999885A CN112295944A CN 112295944 A CN112295944 A CN 112295944A CN 202010999885 A CN202010999885 A CN 202010999885A CN 112295944 A CN112295944 A CN 112295944A
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- Prior art keywords
- card
- cpc
- machine
- outlet
- counting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Devices For Checking Fares Or Tickets At Control Points (AREA)
Abstract
The invention relates to the field of CPC card sorting equipment, in particular to a CPC card automatic card counting and sorting machine which comprises a rack, wherein a synchronous belt device is arranged above the rack, a CPC card recovery port is arranged at one end of the rack, a CPC card outlet is arranged at the other end of the rack, a card recovery machine is arranged below the CPC card recovery port, a card outlet is arranged below the CPC card outlet, stepping devices are arranged on one sides of the card recovery machine and the card outlet, a bad card outlet is also arranged between the CPC card recovery port and the CPC card outlet on the rack, an electric control door opening mechanism is arranged at the bad card outlet, a card reader is arranged between the electric control door opening mechanism and the card outlet below the rack, and a card support is arranged on the outer surface of a synchronous belt of the. The invention can effectively relieve the heavy work of manual card counting and sorting of the CPC card of the highway toll station, realizes the synchronous automatic card counting and sorting work with the CPC card management system of the traffic department, greatly relieves the labor of toll personnel and reduces the operation cost of highway toll.
Description
Technical Field
The invention relates to the field of CPC card sorting equipment, in particular to a CPC card automatic counting and sorting machine.
Background
The national highway cancels the provincial toll station from 1 month in 2020, and the national highway realizes the one-card. The main traffic media are ETC and manual toll CPC cards. Wherein the CPC card of artifical charge is more loaded down with trivial details at highway toll station management, and toll collector all need all to carry out some cards and sorts on traffic portion CPC card management system through CPC card reader to the CPC card that the toll station was retrieved and the remaining CPC card of toll station every day, and the purpose of some cards is mainly to master the quantity of card, sorts the purpose and rejects bad card and the low card of electric quantity etc.. Toll booths with small traffic volumes may collect cards on the order of hundreds of sheets per day, while larger toll booths may collect several tens of thousands or more of CPC cards per day. This brings a difficult work task for the toll booth staff. 1 million cards take 5.5 hours, calculated as 2 seconds of reading and writing each card.
Therefore, the development of automatic card counting and sorting equipment for the CPC card on the expressway is urgent.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic card counting and sorting machine for CPC cards.
The utility model provides a CPC card is from moving some cards, sorting machine, includes the frame, the top of frame is equipped with the hold-in range device below is equipped with the CPC card and retrieves the mouth, and the other end is located hold-in range device below and is equipped with CPC and goes out the card machine export, CPC card is retrieved a mouthful below and is equipped with the card machine of retrieving, one side of retrieving the card machine and going out the card machine all is equipped with the stepping device who is used for control to retrieve the card machine and goes out the card machine CPC card marching type removal, it retrieves mouthful and CPC and goes out still to be equipped with bad card export between the card machine export to lie in the CPC card in the frame, bad card export is equipped with automatically controlled door opening mechanism, be equipped with the card reader under the frame between automatically controlled door opening mechanism and the card machine, be equipped with the card on.
Furthermore, a bad card recycling box is arranged below the electric control door opening mechanism.
Further, the card recycling machine and the card discharging machine are identical in structure.
Furthermore, the synchronous belt device comprises a driving motor arranged at one section of the upper part of the rack, a synchronous belt driving wheel arranged at the output end of the driving motor and a synchronous belt driven wheel arranged at the upper part of the other end of the rack.
Further, the axle center department of hold-in range follower is equipped with the rotation axis, the both ends of rotation axis are installed in the frame through a mounting panel respectively, the mounting panel is the L type, be equipped with the rotation axis on the riser of mounting panel and put the groove, the diaphragm of mounting panel passes through the bolt fastening in the frame.
Further, step-by-step device includes step motor, step motor's output is connected with the lead screw, be equipped with CPC card layer board on the lead screw, the one end of retrieving the CPC card layer board of the step device of card machine one side stretches into retrieves card machine bearing CPC card, the one end of going out the CPC card layer board of the step device of card machine one side stretches into out card machine bearing CPC card.
Furthermore, the electric control door opening mechanism comprises a control motor arranged on the lower side of the rack, and a flow guide door plate matched with the damaged card outlet is arranged at the output end of the control motor.
Further, the card reader is in bidirectional communication with the CPC card management platform, and the card reader is in unidirectional communication with the CPC card automatic card counting and sorting machine.
The invention has the advantages that: the invention can effectively relieve the heavy work of manual card counting and sorting of the CPC card of the highway toll station, realizes the synchronous automatic card counting and sorting work with the CPC card management system of the traffic department, greatly relieves the labor of toll personnel and reduces the operation cost of highway toll.
Drawings
FIG. 1 is a schematic front view of an automatic card counting and sorting machine for CPC cards according to the present invention;
FIG. 2 is a schematic diagram of a top view of an automatic card counting and sorting machine for CPC cards according to the present invention;
FIG. 3 is a schematic diagram of the communication connection between a card reader and a CPC card automatic card counting and sorting machine of the invention, wherein the card reader is in communication connection with a traffic department CPC management platform.
As shown in the figure: 1. a frame; 2. a synchronous belt device; 3. a CPC card recovery port; 4. the CPC card outlet; 5. a card recycling machine; 6. discharging the card machine; 7. a stepping device; 8. a bad card outlet; 9. an electrically controlled door opening mechanism; 10. a card reader; 11. clamping and supporting; 12. a bad card recovery box; 201. a drive motor; 202. a synchronous belt driving wheel; 203. a synchronous belt driven wheel; 204. a rotating shaft; 205. mounting a plate; 206. a rotating shaft resting groove; 701. a stepping motor; 702. a screw rod; 703. a CPC card pallet; 901. controlling the motor; 902. a deflector plate.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 and fig. 2, a CPC card automatic counting and sorting machine comprises a frame 1, a synchronous belt device 2 is arranged above the frame 1, one end of the frame 1 is located below the synchronous belt device 2 and is provided with a CPC card recycling port 3, the other end of the frame 1 is located below the synchronous belt device 2 and is provided with a CPC card discharging port 4, a card recycling machine 5 is arranged below the CPC card recycling port 3, a card discharging machine 6 is arranged below the CPC card discharging port 4, one side of each of the card recycling machine 5 and the card discharging machine 6 is provided with a stepping device 7 for controlling the CPC card to move in a stepping manner in the card recycling machine 3 and the card discharging machine 4, a bad card outlet 8 is further arranged between the CPC card recycling port 3 and the CPC card discharging machine outlet 4 on the frame 1, the bad card outlet 8 is provided with an electrically controlled door opening mechanism 9, a card reader 10 is arranged between the electrically controlled door opening mechanism 9 and the, a card support 11 is arranged on the outer surface of a synchronous belt of the synchronous belt device 2, and a damaged card recovery box 12 is arranged below the electric control door opening mechanism 7;
the synchronous belt device 2 comprises a driving motor 201 arranged at the upper part of one section of the rack 1, a synchronous belt driving wheel 202 arranged at the output end of the driving motor 201 and a synchronous belt driven wheel 203 arranged at the upper part of the other end of the rack 1;
the axis of the synchronous belt driven wheel 203 is provided with a rotating shaft 204, two ends of the rotating shaft 204 are respectively installed on the frame 1 through an installation plate 205, the installation plate 205 is L-shaped, a vertical plate of the installation plate 205 is provided with a rotating shaft placing groove 206, and a transverse plate of the installation plate 205 is fixed on the frame 1 through bolts;
the stepping device 7 comprises a stepping motor 701, the output end of the stepping motor 701 is connected with a screw 702, a CPC card supporting plate 703 is arranged on the screw 702, one end of the CPC card supporting plate 703 of the stepping device 7 on one side of the card recycling machine 5 extends into the card recycling machine 5 to support a CPC card, and one end of the CPC card supporting plate 703 of the stepping device 7 on one side of the card discharging machine 6 extends into the card discharging machine 6 to support a CPC card;
the electric control door opening mechanism 9 comprises a control motor 901 arranged on the lower side of the frame 1, and a deflector plate 902 matched with the bad card outlet 8 is arranged at the output end of the control motor 901.
The card recycling machine 3 and the card discharging machine 4 have the same structure and can be arranged.
As shown in fig. 3, the card reader 10 performs bidirectional communication with a CPC card management platform, the card reader 10 performs unidirectional communication with a CPC card automatic point card and a sorting machine, the CPC card management platform can select the CPC card management platform used by the existing transportation department, the CPC card automatic point card and the sorting machine are configured with a control system, an input interface of the card reader 10 is connected to an output interface of the CPC card management platform, an output interface of the card reader 10 is divided into two paths, one path is connected to the input interface of the CPC card management platform, and the other path is connected to the CPC card automatic point card and the sorting machine control system.
When the invention is used specifically, the invention is used together with a CPC special card machine at the entrance and exit of a highway toll station, the card recovery machine 3 and the card discharge machine 4 can be set to have the same structure as the card boxes arranged at the entrance and exit of a highway toll lane, equivalent exchange can be realized, the universal function can be realized, the card boxes full of cards recovered by the toll lane can be directly placed in the card discharge machine 4 of the invention for automatic card counting and sorting, the card loading of the card recovery machine 3 is completed simultaneously, and the card recovery machine 3 can be directly placed in the entrance lane of the toll station for card distribution after being filled, so the card counting and sorting process of the invention does not need manual card loading work, and great convenience is brought to the CPC management of the toll station.
The specific working process of the invention is as follows:
firstly, installing a card box, putting the cards recovered or remained in a lane of a toll station into a card outlet machine 4 of the machine through the card box, simultaneously controlling a self-machine to automatically adjust the initial positions of card outlets and card collecting trays 11 for transporting the cards by a control system of a CPC automatic card counting and sorting machine, wherein the card outlet machine 3 is an empty card box;
secondly, opening a CPC card management platform of the traffic part, enabling the management platform to be in a boxing state, enabling the CPC card management platform of the traffic part and a card reader 10 of the CPC card to be in a card reading waiting state, enabling the card reader 10 to return corresponding information according to a command sent by the CPC card management platform, and enabling the card reader 10, the CPC card management platform of the traffic part and a CPC card automatic card counting and sorting machine of the expressway to be connected as shown in the figure 3;
thirdly, by controlling a control system of the CPC automatic card counting and sorting machine, the automatic card counting and sorting machine starts to carry out automatic card counting and sorting work, firstly, a synchronous belt device 2 for card conveying runs, a card support 11 on the synchronous belt drives a CPC card to move towards a card recovery machine 3 from the card outlet machine 4 along a card conveying slide rail arranged on a rack 1 at an outlet of the card outlet machine 4, when the CPC card reaches above a card reader 10 of the CPC card, the synchronous belt for card conveying stops moving, and the card outlet machine 4 and the card recovery machine 3 can readjust the position of a CPC card support plate 703 to prepare for next card conveying; meanwhile, the CPC card management platform of the traffic department and the card reader 10 of the CPC card wait for reading CPC card information, when the card reader 10 reads the CPC card information, corresponding CPC card information is returned to the CPC card management platform through a serial interface, wherein the CPC card information comprises information such as ID (identity) and electric quantity of the current card, the CPC card automatic counting and sorting machine also synchronously receives information transmitted by the card reader 10 of the CPC card, the electric quantity information and the like of the CPC card are analyzed, and the following conditions are divided according to the electric quantity of the card,
when the electric quantity of the card is lower than a set value, the card is in an opening state, and the card has no response information, the invention can open the deflector plate 902 of the bad card outlet 8 by controlling the motor 901, the control system can drive the synchronous belt for card transportation to move, when the card moves to the bad card outlet 8, the CPC card can fall into the waste card recycling box 12, and when the synchronous belt for card transportation runs to the initial position of the card support 11 on the synchronous belt, the deflector plate 902 of the bad card outlet 8 is closed;
when the CPC card is normal card, the water conservancy diversion door plant 902 of bad card export 8 does not open, and the card of the hold-in range of fortune card holds in the palm 11 and drives the CPC card from going out card machine 4 and move and pack into in retrieving card machine 3, and meanwhile, current card information that card reader 10 read can be recorded to department of transportation CPC card management platform to reach corresponding database, realized highway CPC card automatic point card from this, letter sorting work and department of transportation CPC card management system synchronous work.
The main functions of the invention are as follows:
1. the invention realizes that the automatic card counting and sorting are completed synchronously with a CPC card management platform of a traffic department, and meanwhile, the card recycling machine or the card discharging machine can be equivalently exchanged with a card box on a highway, so the use is convenient;
2. in the CPC card sorting process, the upper limit value of the electric quantity for sorting the CPC cards can be set by utilizing a control system of a CPC card automatic card counting and sorting machine, and different sorting works are carried out according to different electric quantity values, for example, the cards which are lower than the set value can be automatically sorted, or the cards which are lower than the set percentage electric quantity are rejected to a bad card recycling box;
3. the CPC card which is opened by an expressway entrance station and is not closed at an exit or is not closed at an expressway entrance station and is in a high power consumption emission state can be removed;
4. bad cards which can not be read and written can be eliminated;
5. the card number in the card machine and the card recovery machine can be automatically identified through the control system of the card machine, so that the operation of loading the card machine which is not full into the card machine is facilitated;
6. when the card counting and sorting machine is in operation, the card discharging machine is not provided with cards or the card recycling machine is full, the operation of the card counting and sorting machine can be automatically stopped, and the operation of counting and sorting at this time is completed.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. The utility model provides a CPC card is automatic to be ordered card, sorting machine which characterized in that: including frame (1), the top of frame (1) is equipped with synchronous belting (2), frame (1) one end is located synchronous belting (2) below and is equipped with CPC card and retrieves mouth (3), and the other end is located synchronous belting (2) below and is equipped with CPC card outlet (4), CPC card is retrieved mouth (3) below and is equipped with and retrieves card machine (5), CPC card outlet (4) below is equipped with out card machine (6), one side of retrieving card machine (5) and card outlet (6) all is equipped with and is used for controlling and retrieves stepping means (7) that card machine (3) and CPC card outlet (4) in CPC card stepping type removed, it still is equipped with bad card outlet (8) to lie in CPC card on frame (1) and retrieves between mouth (3) and CPC card outlet (4), bad card outlet (8) one side is equipped with automatically controlled door opening mechanism (9), frame (1) below is equipped with card reader (10) between automatically controlled door opening mechanism (9) and card outlet (4) in automatically controlled door opening mechanism (10) ) And a clamping support (11) is arranged on the outer surface of a synchronous belt of the synchronous belt device (2).
2. The CPC card automatic card counting and sorting machine according to claim 1, wherein: a bad card recovery box (12) is arranged below the electric control door opening mechanism (7).
3. The CPC card automatic card counting and sorting machine according to claim 1, wherein: the card recycling machine (3) and the card discharging machine (4) are identical in structure.
4. The CPC card automatic card counting and sorting machine according to claim 1, wherein: the synchronous belt device (2) comprises a driving motor (201) arranged at one section of the upper part of the rack (1), a synchronous belt driving wheel (202) arranged at the output end of the driving motor (201) and a synchronous belt driven wheel (203) arranged at the upper part of the other end of the rack (1).
5. The CPC card automatic card counting and sorting machine according to claim 4, characterized in that: the axle center department of hold-in range driven wheel (203) is equipped with rotation axis (204), install on frame (1) through a mounting panel (205) respectively at the both ends of rotation axis (204), mounting panel (205) are the L type, be equipped with rotation axis shelving groove (206) on the riser of mounting panel (205), the diaphragm of mounting panel (205) passes through the bolt fastening in frame (1).
6. The CPC card automatic card counting and sorting machine according to claim 1, wherein: step-by-step device (7) includes step-by-step motor (701), the output of step-by-step motor (701) is connected with lead screw (702), be equipped with CPC card layer board (703) on lead screw (702), the one end of CPC card layer board (703) of step-by-step device (7) of retrieving card machine (5) one side stretches into retrieves card machine (5) bearing CPC card, the one end of CPC card layer board (703) of step-by-step device (7) of going out card machine (6) one side stretches into out card machine (6) bearing CPC card.
7. The CPC card automatic card counting and sorting machine according to claim 1, wherein: the electric control door opening mechanism (9) comprises a control motor (901) arranged on the lower side of the rack (1), and a diversion door plate (902) matched with the damaged card outlet (8) is arranged at the output end of the control motor (901).
8. The CPC card automatic card counting and sorting machine according to claim 1, wherein: the card reader (10) is in two-way communication with the CPC card management platform, and the card reader (10) is in one-way communication with the CPC card automatic card counting and sorting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010999885.6A CN112295944A (en) | 2020-09-22 | 2020-09-22 | Automatic card counting and sorting machine for CPC cards |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010999885.6A CN112295944A (en) | 2020-09-22 | 2020-09-22 | Automatic card counting and sorting machine for CPC cards |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112295944A true CN112295944A (en) | 2021-02-02 |
Family
ID=74488624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010999885.6A Pending CN112295944A (en) | 2020-09-22 | 2020-09-22 | Automatic card counting and sorting machine for CPC cards |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112295944A (en) |
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2020
- 2020-09-22 CN CN202010999885.6A patent/CN112295944A/en active Pending
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