CN214052644U

CN214052644U - Automatic card counting and sorting machine for CPC cards

Info

Publication number: CN214052644U
Application number: CN202022085760.0U
Authority: CN
Inventors: 董利剑; 刘云峰; 李肖峰; 徐锡成; 王光岩; 魏诚; 林喜庆
Original assignee: Benxi Branch Of Liaoning Expressway Operation Management Co ltd
Current assignee: Benxi Branch Of Liaoning Expressway Operation Management Co ltd
Priority date: 2020-09-22
Filing date: 2020-09-22
Publication date: 2021-08-27
Anticipated expiration: 2030-09-22

Abstract

The utility model relates to a CPC card letter sorting equipment field specifically indicates a CPC card is from moving point card, sorting machine, which comprises a frame, the top of frame is equipped with synchronous belt device, and frame one end is equipped with the CPC card and retrieves the mouth, and the other end is equipped with CPC and goes out the export of card machine, and CPC card is retrieved a mouthful below and is equipped with the card machine of retrieving, and CPC goes out card machine export below and is equipped with out the card machine, and the one side of retrieving the card machine and going out the card machine all is equipped with step-by-step device, lies in the frame that CPC card retrieves and CPC goes out still to be equipped with bad card export between the export of card machine, bad card export is equipped with automatically controlled door opening mechanism, is equipped with the card reader below the frame between automatically controlled door opening mechanism and going out the card machine, is equipped with the card on synchronous belt device's the hold-in the outside surface and holds in the palm. The utility model discloses can liberate the heavy work of highway toll station CPC card manual point card letter sorting effectively, realized counting card, letter sorting work with traffic portion CPC card management system is automatic in step, greatly liberated the toll collector work, reduced the operation cost of highway charge.

Description

Automatic card counting and sorting machine for CPC cards

Technical Field

The utility model relates to a CPC card letter sorting equipment field specifically indicates an automatic some cards of CPC card, sorting machine.

Background

The national highway cancels the provincial toll station from 1 month in 2020, and the national highway realizes the one-card. The main traffic media are ETC and manual toll CPC cards. Wherein the CPC card of artifical charge is more loaded down with trivial details at highway toll station management, and toll collector all need all to carry out some cards and sorts on traffic portion CPC card management system through CPC card reader to the CPC card that the toll station was retrieved and the remaining CPC card of toll station every day, and the purpose of some cards is mainly to master the quantity of card, sorts the purpose and rejects bad card and the low card of electric quantity etc.. Toll booths with small traffic volumes may collect cards on the order of hundreds of sheets per day, while larger toll booths may collect several tens of thousands or more of CPC cards per day. This brings a difficult work task for the toll booth staff. 1 million cards take 5.5 hours, calculated as 2 seconds of reading and writing each card.

Therefore, the development of automatic card counting and sorting equipment for the CPC card on the expressway is urgent.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome the defect of above-mentioned technique, provide a CPC card is from moving some cards, sorting machine.

The utility model provides a CPC card is from moving some cards, sorting machine, includes the frame, the top of frame is equipped with the hold-in range device below is equipped with the CPC card and retrieves the mouth, and the other end is located hold-in range device below and is equipped with CPC and goes out the card machine export, CPC card is retrieved a mouthful below and is equipped with the card machine of retrieving, one side of retrieving the card machine and going out the card machine all is equipped with the stepping device who is used for control to retrieve the card machine and goes out the card machine CPC card marching type removal, it retrieves mouthful and CPC and goes out still to be equipped with bad card export between the card machine export to lie in the CPC card in the frame, bad card export is equipped with automatically controlled door opening mechanism, be equipped with the card reader under the frame between automatically controlled door opening mechanism and the card machine, be equipped with the card on the hold-in palm on the hold-in the hold of hold-in the same place with outside of hold-in the area.

Furthermore, a bad card recycling box is arranged below the electric control door opening mechanism.

Further, the card recycling machine and the card discharging machine are identical in structure.

Furthermore, the synchronous belt device comprises a driving motor arranged at one section of the upper part of the rack, a synchronous belt driving wheel arranged at the output end of the driving motor and a synchronous belt driven wheel arranged at the upper part of the other end of the rack.

Further, the axle center department of hold-in range follower is equipped with the rotation axis, the both ends of rotation axis are installed in the frame through a mounting panel respectively, the mounting panel is the L type, be equipped with the rotation axis on the riser of mounting panel and put the groove, the diaphragm of mounting panel passes through the bolt fastening in the frame.

Further, step-by-step device includes step motor, step motor's output is connected with the lead screw, be equipped with CPC card layer board on the lead screw, the one end of retrieving the CPC card layer board of the step device of card machine one side stretches into retrieves card machine bearing CPC card, the one end of going out the CPC card layer board of the step device of card machine one side stretches into out card machine bearing CPC card.

Furthermore, the electric control door opening mechanism comprises a control motor arranged on the lower side of the rack, and a flow guide door plate matched with the damaged card outlet is arranged at the output end of the control motor.

Further, the card reader is in bidirectional communication with the CPC card management platform, and the card reader is in unidirectional communication with the CPC card automatic card counting and sorting machine.

The utility model discloses the advantage: the utility model discloses can liberate the heavy work of highway toll station CPC card manual point card letter sorting effectively, realized counting card, letter sorting work with traffic portion CPC card management system is automatic in step, greatly liberated the toll collector work, reduced the operation cost of highway charge.

Drawings

Fig. 1 is a schematic view of a CPC card automatic counting and sorting machine according to the present invention;

fig. 2 is a schematic view of a top view structure of the CPC card automatic counting and sorting machine of the present invention;

fig. 3 is the utility model discloses card reader and CPC card are automatic to be ordered card, sorting machine, card reader and the portion of communication CPC management platform communication connection of portion of communication show.

As shown in the figure: 1. a frame; 2. a synchronous belt device; 3. a CPC card recovery port; 4. the CPC card outlet; 5. a card recycling machine; 6. discharging the card machine; 7. a stepping device; 8. a bad card outlet; 9. an electrically controlled door opening mechanism; 10. a card reader; 11. clamping and supporting; 12. a bad card recovery box; 201. a drive motor; 202. a synchronous belt driving wheel; 203. a synchronous belt driven wheel; 204. a rotating shaft; 205. mounting a plate; 206. a rotating shaft resting groove; 701. A stepping motor; 702. a screw rod; 703. a CPC card pallet; 901. controlling the motor; 902. a deflector plate.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

As shown in fig. 1 and fig. 2, a CPC card automatic counting and sorting machine comprises a frame 1, a synchronous belt device 2 is arranged above the frame 1, one end of the frame 1 is located below the synchronous belt device 2 and is provided with a CPC card recycling port 3, the other end of the frame 1 is located below the synchronous belt device 2 and is provided with a CPC card discharging port 4, a card recycling machine 5 is arranged below the CPC card recycling port 3, a card discharging machine 6 is arranged below the CPC card discharging port 4, one side of each of the card recycling machine 5 and the card discharging machine 6 is provided with a stepping device 7 for controlling the CPC card to move in a stepping manner in the card recycling machine 5 and the card discharging machine 6, a bad card outlet 8 is further arranged between the CPC card recycling port 3 and the CPC card discharging machine outlet 4 on the frame 1, the bad card outlet 8 is provided with an electrically controlled door opening mechanism 9, a card reader 10 is arranged between the electrically controlled door opening mechanism 9 and the card discharging machine 6 below the frame 1, a card support 11 is arranged on the outer surface of a synchronous belt of the synchronous belt device 2, and a damaged card recovery box 12 is arranged below the electric control door opening mechanism 9;

the synchronous belt device 2 comprises a driving motor 201 arranged at the upper part of one section of the rack 1, a synchronous belt driving wheel 202 arranged at the output end of the driving motor 201 and a synchronous belt driven wheel 203 arranged at the upper part of the other end of the rack 1;

the axis of the synchronous belt driven wheel 203 is provided with a rotating shaft 204, two ends of the rotating shaft 204 are respectively installed on the frame 1 through an installation plate 205, the installation plate 205 is L-shaped, a vertical plate of the installation plate 205 is provided with a rotating shaft placing groove 206, and a transverse plate of the installation plate 205 is fixed on the frame 1 through bolts;

the stepping device 7 comprises a stepping motor 701, the output end of the stepping motor 701 is connected with a screw 702, a CPC card supporting plate 703 is arranged on the screw 702, one end of the CPC card supporting plate 703 of the stepping device 7 on one side of the card recycling machine 5 extends into the card recycling machine 5 to support a CPC card, and one end of the CPC card supporting plate 703 of the stepping device 7 on one side of the card discharging machine 6 extends into the card discharging machine 6 to support a CPC card;

the electric control door opening mechanism 9 comprises a control motor 901 arranged on the lower side of the frame 1, and a deflector plate 902 matched with the bad card outlet 8 is arranged at the output end of the control motor 901.

The card recycling machine 5 and the card discharging machine 6 have the same structure, and both can be set.

As shown in fig. 3, the card reader 10 performs bidirectional communication with a CPC card management platform, the card reader 10 performs unidirectional communication with a CPC card automatic point card and a sorting machine, the CPC card management platform can select the CPC card management platform used by the existing transportation department, the CPC card automatic point card and the sorting machine are configured with a control system, an input interface of the card reader 10 is connected to an output interface of the CPC card management platform, an output interface of the card reader 10 is divided into two paths, one path is connected to the input interface of the CPC card management platform, and the other path is connected to the CPC card automatic point card and the sorting machine control system.

The utility model discloses when specifically using, will the utility model discloses jointly use with the special card machine of CPC of highway toll station access & exit, the utility model discloses a card case looks isostructure that card machine 5 and play card machine 6 can set to set up and set up with highway toll lane access & exit can realize the equivalent and change, realizes the general function, can realize that the card case of the full card that the toll lane was retrieved directly puts into the utility model discloses a carry out automatic point card, letter sorting work in going out card machine 6 department, accomplish simultaneously and retrieve card machine 5 dress card, retrieve card machine 5 and can directly put toll station entry lane hairpin after filling with, consequently the utility model discloses point card, letter sorting process do not need artifical dress card work, bring very big convenience for toll station CPC management.

The utility model discloses a concrete working process:

firstly, installing a card box, putting the cards recovered or remained in a lane of a toll station into a card outlet machine 6 of the machine through the card box, simultaneously controlling a self-machine to automatically adjust the initial positions of card outlets and card collecting trays 11 for transporting the cards by a control system of a CPC automatic card counting and sorting machine, wherein the card outlet machine 5 is an empty card box;

secondly, opening a CPC card management platform of the traffic part, enabling the management platform to be in a boxing state, enabling the CPC card management platform of the traffic part and a card reader 10 of the CPC card to be in a card reading waiting state, enabling the card reader 10 to return corresponding information according to a command sent by the CPC card management platform, and enabling the card reader 10, the CPC card management platform of the traffic part and a CPC card automatic card counting and sorting machine of the expressway to be connected as shown in the figure 3;

thirdly, through controlling the control system of the CPC automatic card counting and sorting machine, the utility model discloses start to carry out automatic card counting and sorting work, the hold-in range device 2 that is used for transporting the card at first can operate, the card support 11 on the hold-in range will drive the CPC card to move to the card recycling machine 5 direction along the card transporting slideway arranged on the frame 1 by the card discharging machine 6 at the card discharging machine 6 outlet, when the CPC card arrives above the card reader 10 of the CPC card, the hold-in range of card transporting stops moving, the card discharging machine 6 and the card recycling machine 5 can readjust the position of the CPC card supporting plate 703, prepare for transporting the card next time; meanwhile, the CPC card management platform of the traffic department and the card reader 10 of the CPC card wait for reading CPC card information, when the card reader 10 reads the CPC card information, corresponding CPC card information is returned to the CPC card management platform through a serial interface, wherein the CPC card information comprises information such as ID (identity) and electric quantity of the current card, the CPC card automatic counting and sorting machine also synchronously receives information transmitted by the card reader 10 of the CPC card, the electric quantity information and the like of the CPC card are analyzed, and the following conditions are divided according to the electric quantity of the card,

when the electric quantity of the card is lower than a set value, the card is in an open state, and the card has no response information, the utility model discloses can open the water conservancy diversion door plant 902 of the bad card outlet 8 through the control motor 901, the control system can drive the synchronous belt motion of card transportation, when the card moves to the bad card outlet 8, the CPC card can drop into the useless card recycling box 12, when the synchronous belt of card transportation moves to the initial position of the card support 11 on the synchronous belt, the water conservancy diversion door plant 902 of the bad card outlet 8 is closed;

when the CPC card is normal card, the water conservancy diversion door plant 902 of bad card export 8 does not open, and the card of the hold-in range of fortune card holds in the palm 11 and drives the CPC card and move and pack into in retrieving card machine 5 from going out card machine 6, and meanwhile, current card information that card reader 10 read can be recorded to department of transportation CPC card management platform to reach corresponding database, realized highway CPC card automatic point card from this, letter sorting work and department of transportation CPC card management system synchronous work.

The utility model discloses a main function does:

1. the utility model discloses realize accomplishing in step with traffic department's CPC card management platform and ordering automatically, sort, can change the utility model discloses a card recovery machine or play card machine and the card case equivalence on the highway simultaneously, convenient to use;

2. the utility model can utilize the control system of the CPC card automatic card counting and sorting machine to set the upper limit value of the electric quantity for sorting the CPC cards in the sorting process of the CPC cards, and carry out different sorting works according to different electric quantity values, for example, the cards which are lower than the set value can be automatically sorted, or the cards which are lower than the set percentage electric quantity are rejected to a bad card recycling box;

3. the CPC card which is opened by an expressway entrance station and is not closed at an exit or is not closed at an expressway entrance station and is in a high power consumption emission state can be removed;

4. bad cards which can not be read and written can be eliminated;

5. the utility model discloses a control system of self can automatic identification card machine and retrieve the card number in the card machine, the non-full card machine of being convenient for is packed into the utility model discloses the operation;

6. the utility model discloses in service go out the card machine and do not have the card or retrieve the card machine and fill with, the utility model discloses can automatic shutdown, accomplish this point card, the operation of letter sorting.

The present invention and the embodiments thereof have been described above, but the description is not limited thereto, and the embodiment shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should understand that they should not be limited to the embodiments described above, and that they can design the similar structure and embodiments without departing from the spirit of the invention.

Claims

1. The utility model provides a CPC card is automatic to be ordered card, sorting machine which characterized in that: including frame (1), the top of frame (1) is equipped with synchronous belting (2), frame (1) one end is located synchronous belting (2) below and is equipped with CPC card and retrieves mouth (3), and the other end is located synchronous belting (2) below and is equipped with CPC card outlet (4), CPC card is retrieved mouth (3) below and is equipped with and retrieves card machine (5), CPC card outlet (4) below is equipped with out card machine (6), one side of retrieving card machine (5) and card outlet (6) all is equipped with and is used for controlling and retrieves stepping means (7) that card machine (5) and CPC card outlet (6) in CPC card stepping motion, it still is equipped with bad card outlet (8) to lie in CPC card on frame (1) and retrieves between mouth (3) and CPC card outlet (4), bad card outlet (8) one side is equipped with automatically controlled door opening mechanism (9), frame (1) below is equipped with card reader (10) between automatically controlled door opening mechanism (9) and card outlet (6) in automatically controlled door opening mechanism (10) ) And a clamping support (11) is arranged on the outer surface of a synchronous belt of the synchronous belt device (2).

2. The CPC card automatic card counting and sorting machine according to claim 1, wherein: a bad card recovery box (12) is arranged below the electric control door opening mechanism (9).

3. The CPC card automatic card counting and sorting machine according to claim 1, wherein: the card recycling machine (5) and the card discharging machine (6) are identical in structure.

4. The CPC card automatic card counting and sorting machine according to claim 1, wherein: the synchronous belt device (2) comprises a driving motor (201) arranged at one section of the upper part of the rack (1), a synchronous belt driving wheel (202) arranged at the output end of the driving motor (201) and a synchronous belt driven wheel (203) arranged at the upper part of the other end of the rack (1).

5. The CPC card automatic card counting and sorting machine according to claim 4, characterized in that: the axle center department of hold-in range driven wheel (203) is equipped with rotation axis (204), install on frame (1) through a mounting panel (205) respectively at the both ends of rotation axis (204), mounting panel (205) are the L type, be equipped with rotation axis shelving groove (206) on the riser of mounting panel (205), the diaphragm of mounting panel (205) passes through the bolt fastening in frame (1).

6. The CPC card automatic card counting and sorting machine according to claim 1, wherein: step-by-step device (7) includes step-by-step motor (701), the output of step-by-step motor (701) is connected with lead screw (702), be equipped with CPC card layer board (703) on lead screw (702), the one end of CPC card layer board (703) of step-by-step device (7) of retrieving card machine (5) one side stretches into retrieves card machine (5) bearing CPC card, the one end of CPC card layer board (703) of step-by-step device (7) of going out card machine (6) one side stretches into out card machine (6) bearing CPC card.

7. The CPC card automatic card counting and sorting machine according to claim 1, wherein: the electric control door opening mechanism (9) comprises a control motor (901) arranged on the lower side of the rack (1), and a diversion door plate (902) matched with the damaged card outlet (8) is arranged at the output end of the control motor (901).

8. The CPC card automatic card counting and sorting machine according to claim 1, wherein: the card reader (10) is in two-way communication with the CPC card management platform, and the card reader (10) is in one-way communication with the CPC card automatic card counting and sorting machine.