CN112267198A - Weft-knitted rib-structured regenerated environment-friendly instant-noodle swimsuit fabric and production process - Google Patents
Weft-knitted rib-structured regenerated environment-friendly instant-noodle swimsuit fabric and production process Download PDFInfo
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- CN112267198A CN112267198A CN202011228166.0A CN202011228166A CN112267198A CN 112267198 A CN112267198 A CN 112267198A CN 202011228166 A CN202011228166 A CN 202011228166A CN 112267198 A CN112267198 A CN 112267198A
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- 239000004744 fabric Substances 0.000 title claims abstract description 101
- 235000008446 instant noodles Nutrition 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000004677 Nylon Substances 0.000 claims abstract description 16
- 229920001778 nylon Polymers 0.000 claims abstract description 16
- 238000004043 dyeing Methods 0.000 claims abstract description 14
- 238000009940 knitting Methods 0.000 claims abstract description 13
- 238000009941 weaving Methods 0.000 claims abstract description 10
- 238000005406 washing Methods 0.000 claims abstract description 6
- 238000007730 finishing process Methods 0.000 claims abstract description 4
- 229920002334 Spandex Polymers 0.000 claims description 12
- 239000004759 spandex Substances 0.000 claims description 12
- 230000014759 maintenance of location Effects 0.000 abstract description 6
- 238000011084 recovery Methods 0.000 abstract description 6
- 230000008929 regeneration Effects 0.000 abstract description 6
- 238000011069 regeneration method Methods 0.000 abstract description 6
- 230000037072 sun protection Effects 0.000 abstract description 5
- 230000003796 beauty Effects 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 229920006052 Chinlon® Polymers 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention discloses a weft-knitted rib-structured regenerated environment-friendly instant-noodle swimsuit fabric which comprises a fabric body, wherein a double-sided circular knitting machine with 34 inch paths and 72 paths of needles is adopted for knitting, the needle arrangement mode of the fabric body adopts one circulation of upper single-side '21/2' needles and one circulation of lower single-side '112222211222211222/18' needles, the cross needle alignment of rib structures and one circulation of triangular arrangement are realized, the doffing modes of the fabric body are that the 2 nd, 3 rd, 5 th and 6 paths are 70D/48F matte regenerated nylon FDY surface yarns and 70D backing yarns, and the 1 st and 4 paths are 70D/48F matte regenerated nylon FDY bottom yarns. The production process of the fabric comprises the following steps: after weaving the surface fabric body, carry out the dyeing and finishing with the surface fabric body that the aforesaid obtained, the dyeing and finishing process is: pre-shrinking a gray fabric, low-temperature primary setting, open-width washing, high-temperature primary setting, dyeing and post-setting. Therefore, the fabric body has the advantages of regeneration, environmental protection, fashion, beauty, wave shape similar to 'instant noodles', good sun protection, stiffness, high elasticity, high recovery and good shape retention.
Description
Technical Field
The invention belongs to cloth and a related production process, and particularly relates to a fabric of a weft-knitted rib-structured regenerated environment-friendly instant-noodle swimsuit and a production process.
Background
In recent years, with the development of market and the higher pursuit of life, the related functions, fashion performance, regeneration and environmental protection of the swimwear are improved to a certain extent. The fabric of the swimsuit in the current market is mostly plain woven by warps and wefts, has insufficient overall fashion, is easy to cause aesthetic fatigue after being worn for a long time, lacks certain aesthetic fashion and the like; in addition, wrinkle fabrics and jacquard fabrics on the market are also used as swimwear, but most of the wrinkle fabrics and the jacquard fabrics are not high-elastic, and have poor recovery, poor shape retention and insufficient sun protection; the warp and weft woven plain fabric or the wrinkled fabric and the jacquard fabric are mostly produced by non-renewable environment-friendly fibers and have the defects of environmental pollution and the like.
Disclosure of Invention
The invention aims to provide a weft-knitted rib-structured regenerated environment-friendly instant-noodle swimsuit fabric and a production process, which can solve at least one of the problems.
According to one aspect of the invention, the fabric comprises a fabric body, wherein the fabric body is knitted by a 28-needle 34-inch 72-path double-face circular knitting machine, the needle arrangement mode of the fabric body adopts one circulation of upper single-side 21/2 needles and one circulation of lower single-side 112222211222211222/18 needles, the cross needle alignment of the rib structures and one circulation of triangular arrangement of six paths are adopted, the doffing modes of the fabric body are that the 2 nd, 3 th, 5 th and 6 th paths are 70D/48F matte regenerated nylon FDY surface yarns and 70D spandex liner yarns, and the 1 st and 4 th paths are 70D/48F matte regenerated nylon FDY bottom yarns.
The invention has the beneficial effects that: the 70D/48F matte regenerated chinlon FDY is used as a face yarn and a bottom yarn, the FDY has good folding reducibility, and after the FDY is mechanically shaped and folded, the FDY cannot be restored after being folded due to the locking of spandex, so that the appearance of the fabric body is in a shape of instant noodles; 70D spandex is selected to be used as weaving upper and lower unilateral lining yarns, so that the strength required by face yarn locking, the strong elasticity and the high restoring force required by the face fabric are provided for the face fabric, and the production stability is ensured. Therefore, the fabric has the advantages of fashion, beauty, regeneration, environmental protection, high elasticity, high recovery, good sun protection, good shape retention and wearing comfort.
In some embodiments, the yarn feeding amount when the fabric body is knitted adopts 100 needles: 26.6cm for 70D/48F matte regenerated nylon FDY surface yarn, 8.7cm for 70D spandex and 16.2cm for 70D/48F matte regenerated nylon FDY bottom yarn. Therefore, the fastness of the fabric body is easy to control and is ensured.
In some embodiments, the fabric body has a gauge of 114cm by 440g/m2. Therefore, the use requirement of the fabric is met.
According to another aspect of the invention, a production process of the fabric of the weft-knitted rib-structured regenerated environment-friendly instant swimwear comprises the following steps:
s1, selecting a 28-needle 34-inch 72-path double-sided circular knitting machine;
s2, weaving the fabric body in the selected jacquard according to a needle arrangement mode, a doffing mode and a yarn feeding amount to obtain the fabric body;
s3, dyeing and finishing the obtained fabric body, wherein the dyeing and finishing process is as follows: pre-shrinking a gray fabric, low-temperature primary setting, open-width washing, high-temperature primary setting, dyeing and post-setting. Therefore, through the two process flows of the gray cloth preshrinking and the low-temperature primary shaping, the gray cloth preshrinking can ensure the gram weight difference between the head and the tail as well as the edges of the fabric, so that the gray cloth preshrinking is more balanced, the low-temperature primary shaping can increase the density in the longitudinal direction and the latitudinal direction, so as to ensure the fullness of the fabric, and improve the sun-proof performance and the stretching resilience of the fabric; the fabric produced by the production process has the advantages of regeneration, environmental protection, fashion, beauty, shape like instant noodles, good sun protection, stiffness, high elasticity, high recovery, good shape retention, and easy control of fabric quality and color fastness.
In some embodiments, in step S1, the operation speed of the 28-pin 34-inch 72-way double-sided circular knitting machine is as follows: 9-10 rpm. Therefore, the weaving requirement of the fabric can be met.
In some embodiments, the temperature of the low-temperature primary shaping in step S3 is 150 ℃, the speed is 15m/min, and the exhaust air volume is 60%. Therefore, the warp and weft density of the fabric is increased, so that the fullness of the fabric is ensured, and the sun-proof performance and the stretch resilience of the fabric are improved.
In some embodiments, the temperature 198 ℃ for the high-temperature primary shaping in step S3, the speed 9m/min, and the air exhaust amount is 80%. Therefore, the setting effect of the fabric is met.
In some embodiments, the post-setting temperature in step S3 is 180 ℃, the speed is 15m/min, and the air output is 90%. Therefore, the fabric is smoother.
Drawings
FIG. 1 is a triangular weaving process diagram of a weft-knitted rib-structured regenerated environment-friendly instant swimsuit fabric.
Fig. 2 is a schematic diagram of a weaving structure of a weft-knitted rib-structured regenerated environment-friendly instant-noodle swimsuit fabric.
FIG. 3 is an appearance view of a fabric of a weft-knitted rib-structured regenerated environment-friendly instant-noodle swimwear.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Refer to fig. 1 to 3. The weft-knitted rib-structured regenerated environment-friendly instant-noodle swimsuit fabric comprises a fabric body, wherein the fabric body is knitted by a 28-needle 34-inch 72-path double-face circular knitting machine, the needle arrangement mode of the fabric body is specifically shown in a weaving process triangular diagram in figure 1, the fabric body adopts one circulation of an upper single-edge 21/2 branch needle and one circulation of a lower single-edge 112222211222211222/18 branch needle, the rib-structured crossed needle alignment and triangular arrangement six circulation are adopted, the doffing mode of the fabric body is that the No. 2, No. 3, No. 5 and No. 6 are 70D/48F matte regenerated nylon FDY (FULLY DRAWN YARN ) face yarn and 70D spandex backing yarn, and the No. 1 and No. 4 are 70D/48F matte regenerated nylon FDY bottom yarn.
The production method comprises the following steps of selecting 70D/48F matte regenerated chinlon FDY as surface yarn and bottom yarn, wherein FDY filament yarn is used as a foundation of the appearance of 'instant noodle' wave effect, the yarn has good folding reducibility, and after mechanical shaping and folding, because of spandex locking, the yarn cannot be folded and reduced, and then the 'instant noodle' appearance effect is presented; 70D spandex is selected to be used as the lining yarn for weaving the upper and lower edges, so that the strength required by the locked veil, the strong elasticity and the high restoring force required by the fabric are provided for the fabric with the shape of instant noodles, and the production stability is ensured.
The yarn feeding amount during the fabric body knitting adopts 100 needles: 26.6cm for 70D/48F matte regenerated nylon FDY surface yarn, 8.7cm for 70D spandex and 16.2cm for 70D/48F matte regenerated nylon FDY bottom yarn.
The specification of the fabric body is 114cm × 440g/m2。
The weft-knitted rib-structured regenerated environment-friendly instant noodle swimsuit fabric has the appearance of instant noodles by selecting the materials of the face yarns and the bottom yarns and knitting according to the needle arrangement mode, the doffing mode and the yarn feeding amount, and has the characteristics of regeneration, environment friendliness, high elasticity, high recovery, good sun protection, good shape retention and comfort after being worn by people.
A production process of a weft-knitted rib-structured regenerated environment-friendly instant-noodle swimsuit fabric comprises the following steps:
s1, selecting a 28-needle 34-inch 72-path double-sided circular knitting machine;
s2, weaving the fabric body in the selected jacquard according to a needle arrangement mode, a doffing mode and a yarn feeding amount to obtain the fabric body;
specifically, the method comprises the following steps:
the pin arrangement mode is as follows: one circulation is formed by the upper single-side 21/2 needles, one circulation is formed by the lower single-side 112222211222211222/18 needles, and the crossed needle pairs of the rib structures are formed; arranging six paths in a triangular manner for one cycle;
the doffing mode is that the No. 2, No. 3, No. 5 and No. 6 paths are 70D/48F matte regenerated chinlon FDY surface yarns and 70D spandex lining yarns, and the No. 1 and No. 4 paths are 70D/48F matte regenerated chinlon FDY bottom yarns;
the yarn feeding amount adopts 100 needles: 26.6cm for 70D/48F matte regenerated nylon FDY surface yarn, 8.7cm for 70D spandex and 16.2cm for 70D/48F matte regenerated nylon FDY bottom yarn.
S3, dyeing and finishing the obtained fabric body, wherein the dyeing and finishing process is as follows: pre-shrinking a gray fabric, low-temperature primary setting, open-width washing, high-temperature primary setting, dyeing and post-setting. Wherein, the dyeing process adopts a common overflow tank for dyeing; the purpose of oil removal is achieved through open-width washing.
Through the two process flows of the grey cloth preshrinking and the low-temperature primary setting, the grey cloth preshrinking can ensure the gram weight difference between the head, the tail and the middle of the fabric, so that the fabric is more balanced; and (3) low-temperature primary setting is performed to increase the warp and weft density of the fabric, so that the fullness of the fabric is ensured, and the sun-proof performance and the stretch resilience of the fabric are improved.
In the step S1, the operation speed of the 28-needle 34-inch 72-path double-sided circular knitting machine is as follows: 9-10 rpm.
In step S3, the temperature of the low-temperature primary shaping is 150 ℃, the speed is 15m/min, and the exhaust air volume is 60%.
In step S3, the temperature of the high-temperature primary shaping is 198 ℃, the speed is 9m/min, and the exhaust air volume is 80%.
In step S3, the temperature of post-forming is 180 ℃, the speed is 15m/min, and the air exhaust amount is 90%.
The fabric produced by the production process of the weft-knitted rib-structured regenerated environment-friendly instant noodle swimsuit fabric has the advantages of regeneration, environment friendliness, fashion, beauty, wave shape similar to that of instant noodles, good sun resistance, stiffness, high elasticity, high recovery and good shape retention; the fabric quality and the color fastness are easy to control, and the color fastness can reach: ISO standard; the dry rubbing fastness is more than or equal to 3-4 grade, the wet rubbing fastness is more than or equal to 3 grade, the color change of the washing fastness is more than or equal to 3-4 grade, and the staining is more than or equal to 3 grade; the color change of the water fastness is more than or equal to 3-4 grade, the staining is more than or equal to 3 grade, and the use requirements are met.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many variations and modifications can be made without departing from the inventive concept of the present invention, which falls into the protection scope of the present invention.
Claims (8)
1. The weft-knitted rib-structured regenerated environment-friendly instant-noodle swimsuit fabric is characterized by comprising a fabric body, wherein the fabric body is knitted by a double-sided circular knitting machine with 34 inch paths and 72 paths, the stitch arrangement mode of the fabric body adopts one circulation of upper single-side 21/2 stitches and one circulation of lower single-side 112222211222211222/18 stitches, the rib-structured cross stitch alignment and one circulation of triangular arrangement are carried out, the doffing modes of the fabric body are that the 2 nd, 3 th, 5 th and 6 th paths are 70D/48F matte regenerated nylon FDY surface yarns and 70D spandex lining yarns, and the 1 st and 4 th paths are 70D/48F matte regenerated nylon FDY bottom yarns.
2. The weft-knitted rib-structured regenerated environment-friendly instant swimsuit fabric according to claim 1, wherein the yarn feeding amount of the fabric body during knitting is 100 needles: 26.6cm for 70D/48F matte regenerated nylon FDY surface yarn, 8.7cm for 70D spandex and 16.2cm for 70D/48F matte regenerated nylon FDY bottom yarn.
3. The weft-knitted rib-structured regenerated environment-friendly instant-noodle swimsuit fabric according to claim 2, wherein the specification of the fabric body is 114cm x 440g/m2。
4. The production process of the weft-knitted rib-structured regenerated environment-friendly instant swimsuit fabric disclosed by claim 3 is characterized by comprising the following steps of:
s1, selecting a 28-needle 34-inch 72-path double-sided circular knitting machine;
s2, weaving the fabric body in the selected jacquard according to a needle arrangement mode, a doffing mode and a yarn feeding amount to obtain the fabric body;
s3, dyeing and finishing the obtained fabric body, wherein the dyeing and finishing process is as follows: pre-shrinking a gray fabric, low-temperature primary setting, open-width washing, high-temperature primary setting, dyeing and post-setting.
5. The production process of the weft-knitted rib-structured regenerated environment-friendly instant swimsuit fabric according to claim 4, characterized in that a 28-needle 34-inch 72-path double-sided rounding machine in the step S1 runs at a speed of: 9-10 rpm.
6. The production process of the weft-knitted rib-structured regenerated environment-friendly instant noodle swimsuit fabric according to claim 5, characterized in that the temperature of low-temperature primary setting in the step S3 is 150 ℃, the speed is 15m/min, and the air exhaust amount is 60%.
7. The production process of the weft-knitted rib-structured regenerated environment-friendly instant noodle swimsuit fabric according to claim 6, characterized in that the temperature for high-temperature primary setting in the step S3 is 198 ℃, the speed is 9m/min, and the air exhaust amount is 80%.
8. The production process of the weft-knitted rib-structured regenerated environment-friendly instant noodle swimsuit fabric according to claim 7, characterized in that the post-setting temperature in the step S3 is 180 ℃, the speed is 15m/min, and the air exhaust amount is 90%.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011228166.0A CN112267198B (en) | 2020-11-06 | 2020-11-06 | Regenerated environment-friendly instant noodle swimsuit fabric with weft-knitted rib structure and production process |
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| CN202011228166.0A CN112267198B (en) | 2020-11-06 | 2020-11-06 | Regenerated environment-friendly instant noodle swimsuit fabric with weft-knitted rib structure and production process |
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| CN112267198A true CN112267198A (en) | 2021-01-26 |
| CN112267198B CN112267198B (en) | 2024-04-16 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113684598A (en) * | 2021-08-18 | 2021-11-23 | 广东德润纺织有限公司 | Weft-knitted yoga trousers fabric and preparation method thereof |
| CN113699662A (en) * | 2021-09-30 | 2021-11-26 | 广东德润纺织有限公司 | Weft-knitted single-side-structure instant noodle fabric and production method thereof |
| CN113846407A (en) * | 2021-09-30 | 2021-12-28 | 广东德润纺织有限公司 | Swimsuit fabric with weft-knitted single-face stair structure and production method thereof |
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| CN113846407A (en) * | 2021-09-30 | 2021-12-28 | 广东德润纺织有限公司 | Swimsuit fabric with weft-knitted single-face stair structure and production method thereof |
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| Publication number | Publication date |
|---|---|
| CN112267198B (en) | 2024-04-16 |
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