CN112265810B - Automatic detection equipment - Google Patents

Automatic detection equipment Download PDF

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Publication number
CN112265810B
CN112265810B CN202011026892.4A CN202011026892A CN112265810B CN 112265810 B CN112265810 B CN 112265810B CN 202011026892 A CN202011026892 A CN 202011026892A CN 112265810 B CN112265810 B CN 112265810B
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CN
China
Prior art keywords
jacking
workpiece
station
assembly
carrying
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Active
Application number
CN202011026892.4A
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Chinese (zh)
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CN112265810A (en
Inventor
缪磊
肖夕全
袁文卿
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Suzhou Jiesheng Technology Co ltd
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Suzhou RS Technology Co Ltd
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Priority to CN202011026892.4A priority Critical patent/CN112265810B/en
Publication of CN112265810A publication Critical patent/CN112265810A/en
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Publication of CN112265810B publication Critical patent/CN112265810B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/901Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/02De-stacking from the top of the stack
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention provides automatic detection equipment which comprises a feeding line body, wherein a material disc group formed by stacking material discs is connected to the feeding line body; and the jacking module is positioned on the material tray group transmission path in the feeding line body so as to jack the material tray group transmitted from the upstream of the feeding line body. The invention also comprises a material feeding assembly line. The jacking module comprises a jacking table for bearing the tray set and a driving module for driving the jacking table; the material loading device is characterized in that a guide module is arranged above the material loading line body corresponding to the jacking platform, a guide port which penetrates through the material loading line body up and down is formed in the guide module, the jacking module drives the material plate group to penetrate through the guide port and limit the horizontal position of the material plate penetrating through the guide port through the inner wall of the guide port, and the position of the material plate in the jacked material plate group is finely adjusted through the guide port, so that the material plate is placed on the material taking platform after being accurately grabbed, and the subsequent processing precision is guaranteed.

Description

Automatic detection equipment
Technical Field
The invention belongs to the field of nonstandard automation, and particularly relates to automatic detection equipment.
Background
It is known to load workpieces with trays in the non-standard field of automation, in particular in the detection lines for batteries. However, the inventor finds that the existing material tray has at least the following problems in the using process:
firstly, in the testing process, in order to improve the accuracy of detection, need detect after setting up the battery is vertical to the check out test set detects its inside, and in transmission process, need tile the battery in the charging tray for the battery is stable, from this, need overturn the battery with the adaptation needs of detecting before the detection, and often adopt the mode of artifical upset among the prior art, and the automation level is lower, has leaded to its detection efficiency to hang down.
In view of the above, there is a need to develop an automatic detection device to solve the above problems.
Disclosure of Invention
Aiming at the defects in the prior art, the invention mainly aims to provide automatic detection equipment which can automatically turn over a workpiece through a turning mechanism so as to enable a flat state to be turned over to a vertical state to meet the requirements of a detection mechanism and is convenient to use.
Another object of the present invention is to provide an automatic inspection apparatus, which transfers a material tray stack formed by stacking between a top-up feeding station, a material taking station and a top-up discharging station by using a gripping assembly, thereby improving the feeding efficiency.
To achieve the above objects and other advantages in accordance with the present invention, there is provided an automatic inspection apparatus including:
the conveying mechanism is provided with a conveying line body for conveying a material tray, and a plurality of workpieces are paved in the material tray in parallel;
the turnover mechanism is used for turning the workpiece from a flat state to a vertical state;
the carrying disc conveying mechanism is used for conveying a carrying disc, and workpieces in a vertical state can be placed in the carrying disc; and
a detection mechanism provided on a transport path of the carrier tray on the carrier tray transport mechanism;
the carrying mechanism is internally provided with a material taking station, the carrying mechanism conveys the material tray to the material taking station, a gripping device grips the workpiece on the material tray from the material taking station, and the workpiece is transferred to the carrying tray after the angular state of the workpiece is adjusted by overturning of the overturning mechanism;
and a detection station is arranged in the detection mechanism, and when the carrying disc is conveyed to the detection station by the carrying disc conveying mechanism, the detection mechanism detects the workpiece on the carrying disc.
Preferably, the carrying mechanism includes:
the feeding assembly is sequentially provided with a material preparing station and a jacking feeding station along the conveying direction of the feeding assembly, and periodically conveys a material tray stack formed by stacking a plurality of material trays;
the material taking platform is sequentially provided with a jacking blanking station and a discharging station along the conveying direction;
the blanking assembly is provided with the material taking station; and
the moving and loading assembly is used for sequentially moving the material discs to the jacking feeding station, the material taking station and the jacking discharging station;
move and carry the subassembly and include the jacking module and snatch the subassembly, on the jacking module promotes the charging tray group makes the charging tray of superiors lift extremely jacking material loading station department, it will be located to snatch the subassembly the charging tray of jacking material loading station department moves and carries extremely on the material taking station.
Preferably, the feeding station and the material taking station are arranged on the same horizontal plane, a movable transmission part is arranged in the feeding assembly, a material disc group formed by stacking the material discs is placed on the transmission part, and the material discs in the material disc group are lifted to the feeding station one by a lifting module in the feeding assembly and are grabbed by the grabbing assembly.
Preferably, the jacking module comprises a jacking table for receiving the material tray group and a driver for driving the jacking table;
the driver comprises a driving part which drives the jacking table to reciprocate along the vertical direction through screw rod transmission, so that the jacking modules in the feeding assembly and the discharging assembly move along opposite directions.
Preferably, the carrying mechanism further comprises a positioning assembly which is positioned right above the jacking blanking station;
the detection part corresponds to the jacking module on the blanking assembly so as to detect that the grabbing assembly is moved to the position of the material tray on the jacking module in the blanking assembly from the material taking platform.
Preferably, the gripping device comprises a gripping mechanism and a material gripping mechanism;
the grabbing mechanism is arranged above the turnover mechanism and the carrying disc conveying mechanism and is used for transferring the workpiece on the turnover mechanism to the carrying disc of the carrying disc conveying mechanism;
the material grabbing mechanism is arranged above the turnover mechanism and the carrying mechanism, and the workpiece placed in the feeding disc of the carrying mechanism is transferred to the turnover mechanism through the material grabbing mechanism.
Preferably, a plurality of clamp bodies are arranged in the carrying disc, and each clamp body comprises a material bearing seat and a push block;
the material bearing seat is provided with a groove for bearing a workpiece, the push block is embedded in the groove, and the push block is connected with the groove through an elastic piece; the elastic piece acts on the push block, so that the workpiece is clamped in the groove.
Preferably, the grabbing assembly comprises a clamping module and an unlocking unit, and the unlocking unit comprises a drawing module and an unlocking block;
the end part of the unlocking block extends downwards to form a connecting end for hooking the pushing block, and the unlocking unit is close to the material bearing seat until the connecting end is connected with the pushing block so that the unlocking unit and the pushing block form a fixed connecting structure;
the drawing module drives the unlocking block to drive the pushing block to move away from the groove, so that the notch is opened to place a workpiece in the groove.
Preferably, the conveying line body of the tray conveying mechanism passes through the detection mechanism;
the downstream end of the carrying disc conveying mechanism is connected with a conveying mechanism, and the carrying disc flowing out of the detecting mechanism is transferred to the conveying mechanism;
a lifting assembly is arranged at a position, corresponding to the carrying disc conveying mechanism, in the conveying mechanism, and comprises a conveying part and a lifting driver for driving the conveying part to lift;
the lifting driver jacks the transmission part to the same plane with the carrying disc transmission mechanism, and the flow direction of the carrying disc transmission mechanism is consistent with that of the transmission part.
Preferably, the device further comprises a recovery mechanism, and a detection assembly is arranged on a moving path of the carrying mechanism and the turnover mechanism along the gripping device and used for detecting the workpieces gripped by the gripping device;
the automatic detection equipment further comprises a recovery mechanism, the recovery mechanism comprises a recovery carrying platform, a clamping part is arranged at the side edge close to the recovery carrying platform, and a material tray for bearing unqualified workpieces is clamped tightly through the clamping part.
Compared with the prior art, the invention has the beneficial effects that:
according to the automatic detection equipment, the workpiece is automatically turned over through the turning mechanism, so that the flat state is turned over to the vertical state, the detection requirement of the detection mechanism is met, and the automatic detection equipment is simple in structure and convenient to use.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings. The detailed description of the present invention is given in detail by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
FIG. 1 is a schematic perspective view of a preferred embodiment of the present invention;
FIG. 2 is a schematic partial perspective view of a preferred embodiment of the present invention;
FIG. 3 is an enlarged partial schematic view of FIG. 2;
FIG. 4 is a first perspective view of a retraction mechanism in accordance with a preferred embodiment of the present invention;
FIG. 5 is a second perspective view of the retraction mechanism in a preferred embodiment of the present invention;
FIG. 6 is a perspective view of a handling mechanism in a preferred embodiment of the present invention;
FIG. 7 is a schematic perspective view of a loading assembly according to a preferred embodiment of the present invention;
FIG. 8 is an exploded view of a loading assembly in a preferred embodiment of the present invention;
FIG. 9 is an enlarged partial schematic view of FIG. 8;
FIG. 10 is a schematic view of a guide module according to a preferred embodiment of the present invention;
FIG. 11 is a schematic perspective view of a reclaiming platform in accordance with a preferred embodiment of the present invention;
FIG. 12 is a perspective view of a grasping element according to a preferred embodiment of the present invention;
FIG. 13 is a partial schematic structural view of a grasping mechanism according to a preferred embodiment of the present invention;
FIG. 14 is an exploded view of FIG. 13;
FIG. 15 is a schematic perspective view of a boat in accordance with a preferred embodiment of the present invention;
FIG. 16 is a perspective view of a clamp body according to a preferred embodiment of the present invention;
FIG. 17 is an exploded view of the body of the clamp of the present invention in a preferred embodiment;
FIG. 18 is a first view of a portion of the construction of a canting mechanism in a preferred embodiment of the invention;
FIG. 19 is a second view of a portion of the canting mechanism in a preferred embodiment of the invention;
FIG. 20 is a perspective view of a rotating fixture in accordance with a preferred embodiment of the present invention;
FIG. 21 is a partial schematic view of a rotating fixture in accordance with a preferred embodiment of the present invention;
FIG. 22 is a schematic structural view of a transfer mechanism in a preferred embodiment of the present invention;
figure 23 is a perspective view of a preferred embodiment of the lift assembly of the present invention.
Shown in the figure:
1. a recovery mechanism;
11. a base;
111. a side plate; 112. a baffle plate; 113. a locking portion;
12. a carrier is recovered;
122. a clamping portion;
1221. a driver;
1222. a pressure head; 12221. a compression surface; 12222. a buffer surface;
1223. a photosensor;
123. a carrier body;
1231. a front plate; 1233. a back plate; 1235. a handle;
13. a slide rail;
2. a carrying mechanism;
21. a material tray;
22. a feeding assembly;
221. a guide module;
2211. a guide substrate; 2212. a material guide port;
2213. an extension guide plate; 22131. a guide section; 22132. a let position port;
2214. connecting columns;
222. a jacking module;
2221. a jacking table; 22211. a top plate; 22212. a limiting block;
2222. a baffle plate; 2223. a transmission part; 2224. a drive section; 2225. a fixed seat;
223. a feeding line body; 2231. a transmission section;
224. an in-place module;
23. a material taking platform;
231. a bearing seat;
232. a positioning module;
233. a limiting module;
24. a grasping assembly;
241. a drive plate;
242. a grasping section;
243. a vertical driving section;
244. a transmission section;
243. a linear driving section;
25. a blanking assembly;
26. a positioning assembly;
3. a grabbing mechanism;
31. fixing a bracket; 311. connecting blocks; 312. a support plate;
32. a jaw unit;
321. a driving module; 322. a buffer member; 323. a connecting rod; 324. a guide plate; 325. a clamping module;
33. an unlocking unit;
331. mounting blocks;
332. a drawing module;
333. unlocking the block; 3331. a hooking part;
4. a carrier disk transport mechanism;
41. a carrying tray; 411. a receiving port; 412. a first positioning hole; 414. a convex edge; 417. a buffer hole;
42. a clamp body;
421. a material bearing seat; 4211. a bearing plate; 4212. a first groove; 4213. a second groove;
422. a pushing assembly; 4221. a push block; 42213. unlocking the port; 4222. a spring;
423. a stopper; 4231. a connecting surface;
424. a limiting block;
5. a battery;
6. a turnover mechanism;
61. a support frame; 611. supporting the side plates; 613. a motor fixing frame;
62. a front cover;
63. a position sensor;
64. rotating the clamp;
641. a stage; 6411. positioning a groove; 6412. a side through groove; 6413. an extension portion; 6415. mounting grooves;
642. a fixed clamping jaw;
643. a detection module;
65. a rotating electric machine; 651. a rotating shaft;
66. a detection component;
7. a material grabbing mechanism;
8. a detection mechanism;
9. a transport mechanism;
91. carrying the wire body; 911. a material blocking block;
92. a lifting assembly; 921. a transmission section; 9211. a transmission chain; 922. a lift actuator; 923. a guide portion.
Detailed Description
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings, wherein like reference characters designate like parts throughout the several views, and wherein the described embodiments are illustrative only of a few embodiments, but not all embodiments, of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description and claims of the present application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. Also, the use of the terms "a," "an," or "the" and similar referents do not denote a limitation of quantity, but rather denote the presence of at least one. The word "comprise" or "comprises", and the like, means that the element or item listed before "comprises" or "comprising" covers the element or item listed after "comprising" or "comprises" and its equivalents, and does not exclude other elements or items. "upper", "lower", "left", "right", and the like are used only to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, and the like are used based on the orientation or positional relationship shown in the drawings. In particular, "height" corresponds to the dimension from top to bottom, "width" corresponds to the dimension from left to right, and "depth" corresponds to the dimension from front to back. These relative terms are for convenience of description and generally are not intended to require a particular orientation. Terms concerning attachments, coupling and the like (e.g., "connected" and "attached") refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
According to the technical solution of the present invention, as shown with reference to fig. 1 and 2, an automatic detection apparatus includes: the conveying mechanism 2 is provided with a conveying line body for conveying the material tray 21, and a plurality of workpieces 5 are paved in the material tray 21 in parallel;
a turnover mechanism 6 for turning over the workpiece 5 from a flat state to a vertical state;
the carrier disc conveying mechanism 4 is used for conveying the carrier disc 41, and the workpieces 5 in a vertical state can be placed in the carrier disc 41; and
a detection mechanism 8 provided on a transport path of the boat 41 on the boat transport mechanism 4;
a material taking station is arranged in the carrying mechanism 2, the carrying mechanism 2 conveys the material tray 21 to the material taking station, a gripping device grips the workpiece 5 on the material tray 21 from the material taking station, and the workpiece 5 is transferred to the carrying tray 41 after the angular state of the workpiece 5 is adjusted by overturning of the overturning mechanism 6;
a detection station is arranged in the detection mechanism 8, and when the carrying disc 41 is conveyed to the detection station by the carrying disc conveying mechanism 4, the detection mechanism 8 detects the workpiece 5 on the carrying disc 41.
The conveying mechanism 2 is internally provided with a jacking feeding station, a material taking station and a jacking discharging station along a horizontal linear direction;
the gripping device comprises a gripping mechanism 3 and a gripping mechanism 7, the gripping mechanism 3 is arranged above the rotating fixture 64 and the carrying disc conveying mechanism 4, and the gripping mechanism 7 is arranged above the material taking station and the rotating fixture 64; the workpieces 5 in a flat state are grabbed through the grabbing mechanism 7, and the workpieces 5 in a vertical state are grabbed through the grabbing mechanism 3.
The carrying mechanism 2 comprises a transfer component, and the transfer component transfers the material tray 21 conveyed to the jacking feeding station to the material taking station;
the material grabbing mechanism 7 grabs the workpiece 5 placed on the material tray 21 at the material taking station and places the workpiece 5 on the rotating clamp 64, and the driving assembly drives the rotating clamp 64 to rotate, so that the workpiece 5 is turned over; specifically, the material tray 21 holds the workpieces 5 in the tiled state, so as to ensure that the contact area between the material tray 21 and the conveying mechanism 2 in the conveying process is larger, so that the conveying mechanism is more stable in movement, the material tray 21 is driven by the transfer component after moving to the jacking feeding station, the material grabbing mechanism 7 grabs the workpieces 5 in the tiled state at the material taking station and places the workpieces on the rotating clamp 64 after moving to the material taking station from the jacking feeding station, and the driving component drives the rotating clamp 64 to rotate so that the workpieces 5 in the tiled state are turned to the vertical state.
In a preferred embodiment, the carrying mechanism 2 further comprises a conveying mechanism and a material taking platform 23, and a material taking station is arranged on the material taking platform 23;
the conveying mechanism comprises a feeding assembly 22 and a discharging assembly 25, the feeding assembly 22 comprises a feeding line body 223, a material preparation station and a jacking feeding station are sequentially arranged on the feeding line body along the conveying direction of the feeding line body 223, and a material tray stack formed by stacking a plurality of material trays 21 is periodically conveyed on the feeding line body 223;
the blanking assembly 25 is sequentially provided with a jacking blanking station and a discharging station along the conveying direction, and the blanking assembly 25 conveys a material tray stack formed by stacking the empty material trays 21;
the transfer assembly comprises a jacking module 222 and a grabbing assembly 24; the grabbing component 24 is provided with a jacking feeding station, a material taking station and a jacking blanking station; the grabbing assembly 24 comprises a driving plate 241, a grabbing part 242 and a linear driving part 243, wherein the linear driving part 243 is in transmission connection with the driving plate 241, the grabbing part 242 is installed on the driving plate 241, and the driving plate 241 moves along a horizontal linear direction; further, the jacking feeding station, the material taking station and the jacking discharging station are sequentially arranged along the moving direction of the linear driving part 243;
the jacking module 222 corresponds to the jacking feeding station and the jacking discharging station respectively, and the jacking module 222 comprises a jacking table 2221 positioned at the jacking feeding station and the jacking discharging station and a driver in transmission connection with the jacking table 2221, and specifically, the jacking feeding station and the jacking discharging station are positioned above the square of the jacking table 2221; the structure of the feeding assembly 22 and the blanking assembly 25 is substantially the same, except that a guide module 221 is further included on the feeding assembly 22 for guiding the position of the material tray group.
The jacking module 222 in the feeding assembly 22 pushes the tray set to lift the tray 21 on the uppermost layer to the jacking feeding station; the jacking module 222 in the blanking assembly 25 drives the material tray set to descend to the material tray 21 on the uppermost layer to move to the jacking blanking station;
the grabbing component 24 moves the material tray 21 at the jacking feeding station to the material taking station, and moves the empty material tray 21 on the material taking station to the jacking discharging station.
The guide module 221 is fixedly arranged right above the jacking table 2221, that is, it can be understood that the jacking feeding station corresponds to the guide module 221;
furthermore, the guiding module 221 is provided with a material guiding opening 2212 penetrating through the upper and lower surfaces thereof, and the lifting table 2221 is driven by the driver to push the material tray set to ascend so that the material tray 21 at the uppermost layer is guided into the material tray 21 through the material guiding opening 2212 under the limit and positioning of the inner wall of the material guiding opening 2212.
The material tray group is guided through the material guide port 2212, so that the material tray 21 on the uppermost layer is located at a fixed position when being guided into the material guide port 2212, the material tray 21 can be accurately grabbed by an external grabbing device, the material taking platform 23 can be accurately placed at the position of a material taking station, the position accuracy of a workpiece 5 in the material tray 21 is guaranteed, the accuracy of subsequent processing is improved, and the detection accuracy is specifically realized.
The material taking platform 23 comprises a bearing seat 231 located at a material taking station, the material taking station is arranged at the top of the bearing seat 231, the upper surface of the bearing seat 231 is a platform, so that the material tray 21 can be conveniently placed on the platform, and the material tray 21 is grabbed and placed at the material taking station from the position of the jacking material feeding station through the grabbing component 24;
it should be noted that the material taking station and the jacking material loading station are located on the same horizontal plane, the material tray group is pushed by the jacking module 222 to make the height of the uppermost material tray 21 consistent with the height of the receiving surface of the receiving seat 231, so that the material tray 21 of the jacking material loading station is picked by the picking assembly 24 and placed on the material taking station, and the material taking station and the jacking material loading station are located on the same horizontal plane, so that the height of the picking assembly 24 in the two working steps of picking and placing is consistent, so that the picking assembly 24 is simplified, at least a reduced mechanism in the picking assembly 24 comprises a position detector, further the working logic of the picking assembly 24 is simplified, so that the control logic is simplified, the work is more stable, the automation level is improved, the working efficiency is improved, and meanwhile, because the picking assembly 24 needs to move between a transmission mechanism and the material taking platform 23, the moving stroke of the picking assembly 24 is larger, through simplifying its structure for this snatchs mechanism uses more stably.
An even number of guide assemblies arranged around the material guiding port 2212 are arranged on the inner wall of the material guiding port 2212, and each guide assembly is arranged to be composed of at least one guide subset, and each guide subset comprises a pair of oppositely arranged guide pieces; in a preferred embodiment, the material guiding opening 2212 is rectangular, and two sets of guiding members are disposed on the inner walls of the four sides of the material guiding opening 2212.
Further, the guide includes an extension guide plate 2213, and the extension guide plate 2213 extends downward from the inner wall of the material guide opening 2212 to define a guide space in the guide; one group of guide parts limits the material tray 21 to be in one direction along the horizontal plane, and the other group of guide parts limits the material tray 21 to be in another different direction along the horizontal plane, at the moment, the material tray 21 limits at least two directions in the horizontal plane direction, so that the position on the material tray 21 is in a fixed position;
meanwhile, since the extension guide plate 2213 has a plate-shaped structure, when the tray 21 is introduced into the guide space, the tray 21 is pressed against the extension guide plate 2213, so that the extension guide plate 2213 is deformed, and the tray 21 is clamped by the extension guide plate 2213 disposed opposite to the extension guide plate 2213.
As mentioned, the charging tray stack is formed by the stack of multiple charging trays 21, when charging tray 21 piles up together, there is frictional force between two adjacent charging trays 21, and it is charging tray 21 to snatch the superiors to snatch the mechanism, if there is not clamping force to the charging tray 21 of below, it picks up a plurality of charging trays 21 easily to snatch the mechanism, thereby influence subsequent processing, in order to avoid above-mentioned problem to appear, through extending deflector 2213 centre gripping charging tray group, it only can snatch a charging tray 21 of superiors when snatching to be convenient for snatch the mechanism, thereby make things convenient for subsequent processing.
The bottom of the extension guide plate 2213 is bent outward to form a guide portion 22131 which encloses an opening, the opening is larger than the material tray 21, the material tray 21 with the offset guide position is convenient to be guided, and the offset material tray 21 is adjusted to the corresponding guide space through the guide portion 22131, so that the material tray 21 can conveniently pass through the material guide port 2212.
Specifically, the direction module 221 includes the direction base plate 2211, and the direction base plate 2211 is as the base of direction module, and the guide opening 2212 is seted up on the direction base plate 2211, extends deflector 2213 demountable installation on the direction base plate 2211, thereby the inner wall downwardly extending of the partly guide opening 2212 of extension deflector 2213, through setting up detachable extension deflector 2213, conveniently change the needs that extend deflector 2213 in order to satisfy different charging trays 21.
The feeding assembly line further comprises a plurality of in-place modules 224, wherein the in-place modules 224 are arranged on the conveying mechanism and the material taking platform 23, and part of the in-place modules 224 are arranged on the guide modules 221; the in-place module 224 detects whether the tray set or the tray 21 is in place, so as to control the jacking module or the grabbing mechanism to work, thereby realizing automation; in the preferred embodiment, the in-place module 224 includes an infrared sensor, and it should be noted that the in-place module 224 may include not only an infrared sensor, but also a hall sensor, a photoelectric sensor, or other monitoring sensors.
Furthermore, the extending guide plate 2213 is provided with a yielding opening 22132, the reaching module 224 corresponds to the position of the yielding opening 22132, and the detection end of the reaching module 224 penetrates through the yielding opening 22132 and extends into the material guiding opening 2212.
In a preferred embodiment, the feeding line body 223 includes two opposite transmission portions 2231, the tray set is set up on the movable transmission end of the two transmission portions 2231, the tray set is driven by the movable transmission end, the tray set is placed at the material preparation station at the upstream end of the transmission portion 2231, and the tray set moves to the downstream jacking and feeding station along with the movable transmission end.
The driving module is tightly attached to the downstream end of the transmission part 2231, so that the lifting module 222 blocks the tray set moved by the feeding line body 223, the lifting table 2221 extends into the space between the two transmission parts 2231, and after the lifting module 222 blocks the tray set, the lifting table 2221 lifts the blocked tray set to separate from the feeding line body 223;
specifically, a baffle 2222 is formed by extending the jacking table 2221 in a vertical upward direction at a side close to the driving module, and when the jacking table 2221 is located at a position lower than the transmission part 2231, the baffle 2222 protrudes out of the top of the jacking table 2221 and extends out of the feeding line body 223 to block the material disc group.
In order to meet the requirement that after the tray 21 on the uppermost layer of the tray set is grabbed, the jacking module 222 can jack the remaining tray set to the position where the tray below the tray 21 on the uppermost layer is originally lifted to the jacking feeding station, so that the jacking module 222 needs to meet the requirement of the gap motion, in a preferred embodiment, the driver includes a driving portion 2224, the driving portion 2224 drives the jacking table 2221 to reciprocate along the vertical direction through screw transmission, and the fixed end distance of the jacking table 2221 is conveniently controlled to be lifted in a gap manner.
The jacking module 222 further includes a fixed seat 2225, the driving part 2224 is mounted on the fixed seat 2225, meanwhile, a guide slide rail is mounted on the fixed seat 2225, a slider is mounted on the jacking table 2221, the slider is slidably connected with the guide slide rail to limit the moving direction of the jacking table 2221, meanwhile, the lead screw is in threaded connection with a nut seat, the nut seat is mounted on the jacking table 2221, and the nut seat simultaneously slides with the fixed seat 2225, so that the jacking table 2221 and the fixed seat 2225 form a reliable sliding connection structure; further, the guide module 221 is mounted on the top of the fixing seat 2225, so that the relative position between the guide module 221 and the lifting table 2221 is fixed, and only the distance in the vertical direction changes, and in order to make the installation of the guide module 221 more stable, a connecting column 2214 is provided on one side surface of the guide module 221 adjacent to the connection between the fixing seat 2225, the connecting column 2214 extends downwards to the outer side wall of the driving part 2224, and is fixedly connected with the driving part 2224 through the connecting column 2214, so that the guide module 221 is fixed above the feeding assembly 22.
A groove is formed in the bottom of the tray 21, and a limiting block 22212 corresponding to the groove is arranged at the top of the jacking table 2221;
when the limiting block 22212 extends into the groove, the outer edge of the limiting block 22212 abuts against the inner wall of the groove, so that the tray 21 is limited at the fixed position of the jacking table 2221;
meanwhile, the top of the bearing seat 231 is provided with a positioning module 232 corresponding to the groove to limit the position of the tray 21 on the horizontal plane; the receiving seat 231 is further provided with a plurality of limiting modules 233, and the limiting modules 233 are connected with the bottom of the material tray 21, so that the position of the material tray 21 in the vertical direction is limited.
This transport mechanism still includes locating component 26, and it is located jacking unloading station directly over, and specifically, locating component 26 includes the detection portion, and the detection portion corresponds jacking module 222 on the unloading subassembly 25 to detect and snatch subassembly 24 and shift by getting material platform 23 and carry the charging tray 21 position on jacking module 222 in the unloading subassembly 25.
In a preferred embodiment, the detecting part comprises a visual detector, and the position of the material tray group on the jacking and blanking station is detected by the visual detector, so that the grabbing assembly 24 can grab the top of the material tray group on the jacking and blanking station, which is accurately stacked on the material tray 21 on the material taking platform 23.
The rotating assembly 6 comprises a rotating clamp 64 and a driving assembly; the rotating clamp 64 comprises a carrier 641 and a fixed clamping jaw 642; the carrying platform 641 is used for bearing the workpiece 5, the workpiece 5 is fixed on the carrying platform 641 by matching with the fixed clamping jaw 642, the workpiece 5 is fixed by the fixed clamping jaw 642, the workpiece 5 is positioned, an external grabbing device can conveniently and accurately grab the workpiece 5 on the carrying platform 641, and meanwhile, the fixed clamping jaw 642 clamps the workpiece 5, so that the workpiece 5 is prevented from being separated from the carrying platform 641 in the overturning process of the carrying platform 641;
further, a carrying position for placing the workpiece 5 is arranged on the carrying table 641, and one surface of the workpiece 5 is attached to the carrying position; the fixed clamping jaw 642 is arranged on the carrying platform 641; the workpiece 5 placed in the placing position is fixed by moving the clamping portion of the fixing jaw 642 toward the placing position;
the stage 641 is mounted on the rotatable end of the rotation module, and the stage 641 is driven to rotate by the rotation module, so that the workpiece 5 fixed on the stage 641 is turned around the rotation center of the rotation module;
the workpiece 5 is turned over through the rotating assembly 6, and the position of the workpiece 5 is changed, so that the workpiece 5 is guaranteed to meet the requirement of the position required in the detection process of external detection equipment, the requirement of convenience in detecting angles of the visual sensing equipment is met, and the workpiece 5 is conveniently adjusted to a fixed position through an external manipulator.
In a preferred embodiment, the rotating assembly 6 further comprises a support frame 61, the support frame 61 being used to form a support structure for the rotating assembly 6;
the supporting frame 61 comprises a supporting side plate 611 and a driver fixing frame; the driver mount is installed on a side of supporting the curb plate 611, the drive part of the rotation module is installed on the driver mount, the rotating jig 64 is arranged on the other side of supporting the curb plate 611, so that the rotating assembly 6 forms a connected integral structure, and the rotating assembly 6 is conveniently installed on a fixed base surface, thereby normally implementing the step of the position conversion of the workpiece 5, and facilitating the realization of automation.
The support frame 61 is further provided with at least two position sensors 63, and the two position sensors 63 are arranged on a horizontal plane and a vertical plane where the rotation axis of the rotating module is located.
In a preferred embodiment, the rotating module comprises a rotating motor 65 and a rotating shaft 651, wherein one end of the rotating shaft 651 is mounted on the rotating motor 65; one side surface of the rotating clamp 64 is arranged on the rotating shaft 651; a motor holder 613 is installed on one side of the supporting side plate 611 corresponding to the rotating motor 65, and the motor holder 613 is used for receiving the rotating motor 65.
The number of the supporting side plates 611 is two, the rotating shaft 651 penetrates through the two supporting side plates 611, and the rotating clamp 64 is arranged between the two supporting side plates 611; a front cover 62 is mounted on the other end of the rotating shaft 651, and the position of the rotating shaft 651 is limited by the front cover 62; the rotating jig 64 is supported by the two support side plates 611 so that the rotating jig 64 is stably turned over.
In a preferred embodiment, the position sensor 63 is a photoelectric switch, and the front cover 62 is provided with a sensing piece which rotates to the photoelectric switch; the included angle formed by the rotation centers of the two position sensors 63 and the rotating motor 65 is 90 degrees, so that the rotating motor 65 is controlled to rotate, the rotating clamp 64 is turned over within the range of 90 degrees, the workpiece 5 on the rotating clamp 64 is ensured to be in a vertical or horizontal placing state, and the workpiece is convenient to take and place.
A stop block is arranged on one side face, close to the rotating clamp 64, of the supporting side plate 611, the carrier 641 is in contact with the stop block after being turned, the stop block is used for limiting the turning angle of the carrier 641, the workpiece 5 is turned in a range of 90 degrees through cooperation with the photoelectric switch, and meanwhile the stop block supports the carrier 641.
Further, the carrier 641 includes an extending portion 6413 and a mounting groove 6413; the extension 6413 is a back surface corresponding to a surface on which the workpiece 5 is placed; the mounting groove 6413 is a surface connected with the rotation shaft 651;
the number of the stop blocks is two, the extending portion 6413 contacts with one stop block on the supporting side plate 611, and after the carrier 641 is turned, the mounting groove 6413 contacts with another stop block on the supporting side plate 611, so that the turning angle of the carrier 641 is ensured.
Further, a positioning groove 6411 for forming a holding position is formed on the upper surface of the carrier 641; the positioning slot 6411 is disposed at a side close to the stage 641, so that a portion of the workpiece 5 protrudes out of the stage 641, the grasping apparatus can grasp the portion of the workpiece 5 protruding out of the stage 641 conveniently, and interference between the grasping apparatus and the stage 641 is avoided; meanwhile, the position of the positioning groove 6411 is disposed at a side away from the rotation shaft 651, so that it moves a longer distance when turned and a distance from the grasping apparatus after turned is short.
An extension 6413 extends outward from the top side of the carrier 641 to form an L-shaped flip block structure; the bearing position is arranged on one side, far away from the body of the carrying platform 641, of the extending portion 6413, the driving assembly is in transmission connection with the position close to the bottom end of the carrying platform 41, the carrying platform is moved for a longer distance during overturning, the rotating path of the workpiece 5 is larger, and one end, far away from the rotating assembly 6, of the workpiece 5 carried by the carrying platform 641 after overturning is made to protrude out of the rotating assembly 6, so that grabbing is facilitated.
Further, a side through groove 6412 is formed on the adjacent side of the carrier 641 on which the positioning groove 6411 is formed; the position of the side through groove 6412 corresponds to the positioning groove 6411, and the positioning groove 6411 is communicated with the side through groove 6412; the grasping mechanism 3 includes a jaw unit 32 for grasping the workpiece 5, and both side surfaces of the workpiece 5 are clamped by the jaw portions on the jaw unit 32, so as to grasp the workpiece 5, while the width of the side surface through groove 6412 is larger than that of the jaw portions of the jaw unit 32, and by providing the side surface through groove 6412, when the jaw unit 32 grasps the workpiece 5, the carrier 641 has a clearance margin, so as to avoid the jaw portions from colliding with the carrier 641 in the grasping process.
The through hole has been seted up to constant head tank 6411 bottom, installs detection module 643 in the through hole, and detection module 643 is used for detecting work piece 5 in the constant head tank 6411 and puts, detects whether to place work piece 5 in the constant head tank 6411 through detection module 643 to whether control fixed clamping jaw 642 presss from both sides tightly fixedly with work piece 5.
A detection component 66 is arranged between the turnover mechanism 6 and the carrying mechanism 2, the detection component 66 is arranged on a path for transferring the workpiece 5 by the grabbing mechanism 7, the workpiece 5 is transferred to the path of the turnover mechanism 6 after being grabbed by the grabbing mechanism 7, and the quality of the grabbed workpiece 5 is detected by the detection component 66, so that the flow is simplified, and the equipment volume is reduced.
The grabbing mechanism 3 comprises a clamping jaw unit 32, and the manipulator mechanism drives the clamping jaw unit 32 to move between the rotating assembly 6 and a carrying disc 41 on the carrying disc conveying mechanism 4; at this time, the workpiece 5 is automatically moved between the material tray 21 and the material carrying tray 41 through the grabbing mechanism 3, the material carrying tray conveying mechanism 4, the overturning mechanism 6 and the material grabbing mechanism 7, so that the detection of the workpiece 5 is completed.
The carrying disc 41 is detachably connected with a plurality of clamp bodies 42, and the clamp bodies 42 are used for clamping and fixing the battery workpieces; the stopper 423 is installed at one side of the first groove 4212, the side of the stopper 423 close to the workpiece 5 is a connecting surface 4231, one side corresponding to the first groove 4212 is provided with a pushing assembly 422, the pushing assembly 422 is driven by an acting force to push the workpiece 5 to the stopper 423, so that the workpiece 5 is in contact with the connecting surface 4231, the acting force continuously applies force to the pushing assembly 422 after the workpiece 5 is in contact with the connecting surface 4231, at this time, the workpiece 5 is clamped, and the workpiece 5 is fixed in the first groove 4212; the workpiece 5 is positioned by placing the workpiece 5 in the first groove 4212, the first groove 4212 limits the position of the workpiece 5, the workpiece 5 is placed in a fixed position, the pushing assembly 422 contacts with one side surface of the workpiece 5, the workpiece 5 is pushed to move towards the direction of the stop 423, and finally the workpiece 5 is clamped between the stop 423 and the pushing assembly 422.
The bearing plate 4211 is provided with a second groove 4213, the second groove 4213 is communicated with the first groove 4212, the pushing assembly 422 comprises a pushing block 4221, and the pushing block 4221 is arranged in the second groove 4213; the push block 4221 is provided with a pressure head at one end close to the workpiece 5, when the push block 4221 slides in the second groove 4213, the pressure head passes through the first groove 4212 to contact with the workpiece 5, the workpiece 5 is pushed by the pressure head, the workpiece 5 is pressed, the second groove 4213 is used for enabling the acting force of the pushing component 422 for pushing the workpiece 5 to act on the stop 423, the supporting force of the stop 423 for the workpiece 5 and the pushing force of the pushing component 422 for pushing the workpiece 5 are on the same horizontal straight line, and the pushing component 422 and the stop 423 are enabled to clamp the workpiece 5 stably.
Limiting bosses are arranged on two sides of the push block 4221, so that the first groove 4212 limits the limiting bosses to move, acting force acts on the limiting bosses on two sides of the push block 4221, the second groove 4213 is T-shaped, the push block 4221 moves in the second groove 4213, the cross section of the first groove 4212 is smaller than that of the second groove 4213, the limiting bosses on two sides of the push block 4221 are limited to move into the first groove 4212, and the moving distance of the push block 4221 is limited through the first groove 4212.
The bottom surface and the side wall of the first groove 4212 are in contact with the workpiece 5; the workpiece 5 is positioned by placing the workpiece 5 in the first indentation 4212. in a preferred embodiment, the bottom surface of the first indentation 4212 matches the shape of the workpiece 5, the bottom surface of the first indentation 4212 is arcuate and interacts with the side edges of the workpiece 5, and the two side surfaces of the first indentation 4212 are tangent to the workpiece 5 to retain the workpiece 5 in the first indentation 4212.
The shape of the pressure head is trapezoidal, and the cross-sectional shape of the pressure head is smaller than the shape of the first groove 4212, so that the pressure head can pass through the first groove 4212 to be in contact with a part of the workpiece 5, and the workpiece 5 is clamped.
The workpiece 5 is vertically placed in the first groove 4212, so that one side of the workpiece 5 is placed in the first groove 4212, the pushing component 422 is in contact with the workpiece 5 placed on one side of the first groove 4212, the other side of the workpiece 5 protrudes out of the material bearing seat 421, as shown in fig. 3, a protrusion is arranged on the side face of the workpiece 5, the protruding portion of the workpiece 5 is higher than the material bearing seat 421, so that the pressure head portion stably presses the workpiece 5, and the workpiece 5 is conveniently taken and placed by external grabbing equipment as the portion of the workpiece 5 is higher than the material bearing seat 421.
In a preferred embodiment, the pushing assembly 422 further comprises a spring 4222, and the spring 4222 is arranged between the limiting boss and the inner wall of the second groove 4213; wherein, spring 4222 is used for forming the effort that promotes subassembly 422 and compress tightly work piece 5, through spacing boss and second recess 4213 inner wall compression spring 4222 for the reaction of the resilience force of spring 4222 pushes away on the subassembly 422, thereby makes to promote subassembly 422 and compress tightly work piece 5, and thereby the spring 4222 avoids promoting thereby subassembly 422 and work piece 5 rigid connection to damage work piece 5 as the bolster that promotes subassembly 422 simultaneously.
The bearing plate 4211 is provided with a limiting block 424, the limiting block 424 is arranged above the spring 4222, the spring 4222 is limited by the limiting block 424 to move in the vertical direction, the spring 4222 is arranged between the limiting boss and the second groove 4213, and the spring 4222 is prevented from rebounding in the vertical direction due to compression of the spring 4222, so that the spring 4222 is separated from a gap between the limiting boss and the second groove 4213.
The limiting block 424 is arranged above part of the push block 4221, the projection of the limiting block 424 in the vertical direction falls on the push block 4221, the limiting block 424 limits the push block 4221 to move in the vertical direction at the same time, the push block 4221 moves in the direction towards the workpiece 5, the limiting block 424 is detachably connected to the bearing plate 4211 through screws, and parts in the push assembly 422 are replaced conveniently.
At least two receiving and releasing ports 411 are formed in the upper surface of the carrying disc 41, the receiving and releasing ports 411 are recessed inwards relative to the upper surface of the carrying disc 41, the recessed shape of the receiving and releasing ports 411 is consistent with the shape of the clamp body 42, and the clamp body 42 is installed in the receiving and releasing ports 411 in a matched mode; the position of the fixture body 42 is limited by the receiving opening 411, so that the battery workpiece is arranged at a fixed position, the carrying tray 41 moves to an external detection device, and the external detection device can accurately detect the battery workpiece on the carrying tray 41, meanwhile, due to the concave receiving opening 411 arranged on the carrying tray 41, the required material of the carrying tray 41 is reduced, and the quality of the whole carrying tray 41 is reduced.
Further, the lower surface of the carrying disc 41 is provided with a concave part, so that the lower surface of the carrying disc 41 is inwards concave; the concave part is arranged at a position corresponding to the socket 411; the lower surface of the boat 41 is formed in a concave shape, which reduces the material of the boat 41 and further reduces the mass of the boat 41.
Hold and put mouth 411 for the through-hole, be provided with the strengthening rib in holding and putting mouth 411, the strengthening rib links to each other with the inside wall of holding and putting mouth 411, anchor clamps body 42 is installed on the strengthening rib, set up threaded hole on the strengthening rib, link to each other anchor clamps body 42 and strengthening rib through the screw, because the strengthening rib links to each other with the inside of holding and putting mouth 411, hold and put mouth 411 through the strengthening rib support, the structural strength who carries dish 41 has been improved, and simultaneously, because the strengthening rib area is less, guarantee that the strengthening rib stably supports anchor clamps body 42, the thickness setting of strengthening rib is between 3-5mm, compare in setting up the recess and lay anchor clamps body 42, the further quality that has reduced and carried dish 41 of strengthening rib.
In a preferred embodiment, the carrying tray 41 is provided with a plurality of positioning holes for limiting the position of the carrying tray 41; the positioning holes include a first positioning hole 412 and a second positioning hole, the first positioning hole 412 is disposed near one side of the carrier disc 41, and the second positioning hole is disposed near the other side;
the shapes of the first positioning hole 412 and the second positioning hole are different, and the positioning holes with the two different shapes are used for positioning, so that the shapes of the positioning columns matched with the first positioning hole and the second positioning hole are different, the foolproof effect is achieved, the carrying disc 41 is placed in a certain direction, the detection equipment can normally detect the carrying disc, and if the carrying disc 41 is placed in the opposite direction, the detection equipment cannot accurately detect the battery workpiece on the carrying disc 41, and therefore the detection result is influenced.
The carrying disc 41 is provided with a buffer hole 417; the buffer holes 417 are disposed near one side of the receiving opening 411, so that the buffer holes 417 are disposed on two sides of the carrier tray 41, when the carrier tray 41 is pressed, the deformation of the buffer holes 417 prevents the clamp body 42 mounted in the receiving opening 411 from being pressed, thereby protecting the clamp body 42, and simultaneously, the material of the buffer holes 417 is removed, so that the mass of the carrier tray 41 is reduced.
Convex edges 414 are arranged on two corresponding sides of the carrying disc 41, and the convex edges 414 are flush with the lower surface of the carrying disc 41; and both ends of chimb 414 are equipped with the chamfer that is used for the direction, conveniently carry dish 41 to place and carry on the transmission equipment through setting up chimb 414, and the both ends of chimb 414 set up the chamfer simultaneously, will guide and carry dish 41 and adjust the position of dish 41 for carry dish 41 and carry out the adjustment of position in the transmission course, in order to adapt to subsequent detection step.
Carry and to have seted up the notch on the adjacent both sides face that dish 41 was provided with chimb 414, install the buffer chip in the notch, the buffer chip is used for contacting with blocking equipment, will carry dish 41 to block, makes things convenient for external equipment to snatch and carries dish 41, because the buffer chip collides with blocking equipment for a long time, wearing and tearing easily appear, for convenient change, sets up the buffer chip and can dismantle with carrying dish 41 and be connected.
On the basis, in order to further reduce the mass of the carrying disc 41, the main body structure of the carrying disc 41 is made of an aluminum alloy material, and because the aluminum alloy material has small density and light weight and also has structural strength, compared with a common steel structure material, the aluminum alloy material can meet the strength requirement of the carrying disc 41 and can also reduce the weight of the carrying disc 41
The transmission assembly comprises a transmission unit and a lifting unit; the carrying disc is used for bearing the clamp body 42 clamped with the battery workpiece;
the transmission unit is used for driving the carrying disc 41 to move, the carrying disc 41 moves to the lifting unit, and the lifting unit jacks up the carrying disc 41 to enable the carrying disc 41 to be separated from the transmission unit; wherein the content of the first and second substances,
the lifting unit comprises a lifting module and a limiting bracket, and the lifting end of the lifting module drives the carrier disc 41 to be close to the limiting bracket; the carrier disc 41 is pushed by the jacking module to contact with the limiting bracket, so that the position of the carrier disc 41 is limited, and the carrier disc 41 is fixed.
The limiting bracket is provided with a convex limiting block, and the position of the carrying disc 41 is limited by the limiting block.
The transmission unit includes a line body for driving the carrying tray 41 to move.
Convex edges 414 are arranged on two corresponding sides of the carrying disc 41, and the convex edges 414 are flush with the lower surface of the carrying disc 41; and both ends of chimb 414 are equipped with the chamfer that is used for the direction, conveniently carry dish 41 to place and carry on the transmission on transmission equipment through setting up chimb 414, and the both ends of chimb 414 set up the chamfer simultaneously, will guide and carry dish 41 and adjust the position of carrying dish 41 for carry dish 41 and carry out the adjustment of position on assembly line body 4311 in the transmission course, in order to adapt to subsequent detection procedure.
Meanwhile, one side of the limiting block is in contact with the convex edge 414; the other surface of the limiting block is contacted with the side surface of the carrying disc 41, so that the carrying disc 41 is fixed on the limiting bracket.
The jacking module comprises a fixed block, a jacking driver and a jacking plate; the fixed block is fixedly installed on the limiting support, the jacking driver is installed on the fixed block, the jacking plate is connected with the movable end of the jacking driver, and the jacking plate is used for bearing the carrying disc 41.
The carrying disc 41 is provided with a positioning hole, the jacking plate is provided with a positioning column, and the positioning column is correspondingly connected with the positioning hole so as to limit the carrying disc 41 to move.
In a preferred embodiment, the carrying tray 41 is provided with a plurality of positioning holes for limiting the position of the carrying tray 41; the positioning holes include a first positioning hole 412 and a second positioning hole, the first positioning hole 412 is disposed near one side of the carrier disc 41, and the second positioning hole is disposed near the other side;
the shapes of the first positioning hole 412 and the second positioning hole are different, and positioning is performed through the positioning holes with the two different shapes, so that the shapes of the positioning columns corresponding to the first positioning hole 412 and the second positioning hole are different, a foolproof effect is achieved, the carrying disc 41 is placed in a certain direction, detection equipment can normally detect the carrying disc 41, and if the carrying disc 41 is placed in the opposite direction, the detection equipment cannot accurately detect a battery workpiece on the carrying disc 41, and therefore the detection result is affected.
The fixed block is provided with a guide sleeve, the jacking plate is provided with a guide pillar, and the guide sleeve is connected with the guide pillar in a sliding manner.
The carrying disc 41 is provided with a buffer hole 417; the buffer holes 417 are arranged near one side of the receiving opening 411, so that the buffer holes 417 are arranged on two sides of the carrier disc 41, when the carrier disc 41 is pressed, the clamp body 42 mounted in the receiving opening 411 is prevented from being pressed by deforming the buffer holes 417, the clamp body 42 is protected, and meanwhile, the mass of the carrier disc 41 is reduced by removing the material of the buffer holes 417.
Carry and seted up the notch on the adjacent both sides face that dish 41 was provided with chimb 414, install the buffer piece in the notch, install on the assembly line body 4311 and block the module, the buffer piece is used for and blocks the module and contacts, will carry dish 41 and block, makes things convenient for external equipment to snatch and carry dish 41, because the buffer piece collides with blocking the module for a long time, wearing and tearing easily appear, for convenient change, sets up the buffer piece and can dismantle with carrying dish 41 and be connected.
The clamp body 42 comprises a material bearing seat 421, a pushing assembly 422 and a stop block 423; the material bearing seat 421 is used for connecting the clamp bodies 42 to form a whole, and the parts on the clamp bodies 42 take the material bearing seat 421 as a carrier thereof, so that the clamp bodies 42 are connected with each other to form a clamp for the workpiece 5 which is convenient to clamp; the bearing seat 421 includes a bearing plate 4211, the bearing plate 4211 is used as a bearing structure for bearing the clamp body 42, a first groove 4212 is formed in the bearing plate 4211, and the workpiece 5 is placed in the first groove 4212; the position of the workpiece 5 in the horizontal direction is limited by the first groove 4212, the pushing assembly 422 and the stopper 423; the pushing assembly 422 comprises a pushing block 4221;
the grabbing mechanism 3 further comprises an unlocking unit 33, and the unlocking unit 33 comprises a drawing module 332 and an unlocking block 333; the pushing block 4221 is provided with a connecting part which is conveniently connected with the unlocking unit 33, when the unlocking unit 33 is close to the material bearing seat 421, the unlocking block 333 is connected with the pushing block 4221, and the pulling module 332 drives the unlocking block 333, so that the pushing block 4221 is far away from the bearing position of the workpiece 5; the clamping jaw unit 32 is close to the material bearing seat 421 to take and place the workpiece 5;
in a preferred embodiment, the pushing block 4221 is provided with an unlocking port 42213 for connecting with the unlocking unit 33, the unlocking port 42213 is arranged at one side far away from the bearing plate 4211, a pressure head for conveniently pressing the workpiece 5 is arranged at one side of the pushing block 4221 close to the workpiece 5, the unlocking block 333 comprises a hooking part 3331, the hooking part 3331 extends into the unlocking port 42213 and is in contact with the inner wall of the unlocking port 42213, the hooking part 3331 pushes the inner wall of the unlocking port 42213, so that the pushing block 4221 is pushed, the pressure head is separated from the workpiece 5, the spring 4222 is compressed under stress, the hooking part 3331 is convenient to push the workpiece 5 to be taken out, after a new workpiece 5 is put in, the external grabbing device is separated from the unlocking port 42213, and the spring 4222 rebounds, so that the pressure head is in contact with the workpiece 5 again and clamps the new workpiece 5, and the workpiece 5 is replaced.
The grabbing mechanism 3 further comprises a fixing support 31, and the fixing support 31 is used for connecting the grabbing mechanism 3 into a whole; the fixed bracket 31 comprises a connecting block 311 and a support plate 312, wherein the connecting block 311 is connected with the support plate 312; the connecting block 311 is used for connecting an external moving device, and the grabbing mechanism 3 is moved between the external transmission device and the clamp body 42 through the external moving device; the stay 312 receives the jaw unit 32 and the unlocking unit 33;
in a preferred embodiment, the connecting block 311 comprises a fixed part and a pressing part, and the movable end of the moving device is arranged between the fixed part and the pressing part; the fixed part and the pressing part are connected through screws, and the movable end of the moving device is clamped by the fixed part and the pressing part through the screws, so that the moving device is fixedly connected with the grabbing mechanism 3.
The driving module 321 drives the moving direction of the clamping module 325 to be perpendicular to the moving direction of the pulling module 332 pushing the unlocking block 333, the unlocking unit 33 is connected with the pushing block 4221 first, the pushing block 4221 is pulled away from the bearing position, and after the pushing block 4221 is far away from the bearing position, the clamping jaw unit 32 takes and places the battery 7 to avoid interference when the clamping jaw unit 32 and the unlocking unit 33 move.
The clamping jaw unit 32 includes a driving module 321, a connecting rod 323, and a clamping module 325, wherein the driving module 321 and the clamping module 325 are connected by the connecting rod 323, so that the driving module 321 drives the clamping module 325 to approach the clamp body 42.
The gripper unit 32 further includes a guide plate 324, the gripping module 325 is mounted on the guide plate 324, the connecting rod 323 is connected to the guide plate 324, and a guide is provided between the guide plate 324 and the support plate 312 so that the guide plate 324 slides on the support plate 312 in a guide direction of the guide.
A buffer 322 is arranged between the driving module 321 and the connecting rod 323, and the clamping module 325 plays a role of buffering when contacting with the material bearing seat 421 through the buffer 322; the damage of the clamping module 325 and the material bearing seat 421 can be avoided.
The unlocking unit 33 further includes a mounting plate on which the drawing module 332 is mounted; the jaw unit 32 is mounted on one side of the support plate 312, and the mounting plate is fixed to the other side of the support plate 312. A (c)
The downstream end of the carrying disc conveying mechanism 4 is connected with a conveying mechanism 9, and the carrying disc 41 flowing out of the detecting mechanism 8 is transferred onto the conveying mechanism 9 and then is continuously conveyed backwards to the next station;
a lifting assembly 92 is arranged in the transmission mechanism 9 at a position corresponding to the carrier disc transmission mechanism 4, and the lifting assembly 92 comprises a transmission part 921 and a lifting driver 922 for driving the transmission part 921 to lift; the transmission part 921 comprises a transmission chain 9211, the carrying disc 41 is transmitted to the transmission chain 9211 and is driven by the transmission chain 9211 to continuously move towards the transmission part 921, so that the whole carrying disc 41 moves to the transmission part 921, and at the moment, the lifting driver 922 descends to enable the carrying disc 41 to fall on a main conveyor belt of the transmission mechanism 9;
the lifting driver 922 lifts the transmission part 921 to the same plane with the carrying disc transmission mechanism 4, and the flow directions of the carrying disc transmission mechanism 4 and the transmission part 921 are consistent, so that the carrying disc 41 is transmitted to a position right above the main conveyor belt of the transmission mechanism 9;
in a preferred embodiment, the conveying direction of the conveying mechanism 9 is perpendicular to the conveying direction of the tray conveying mechanism 4, a blocking piece is arranged on a side wall of the conveying mechanism 9, which is correspondingly far away from the tray conveying mechanism 4, and when the conveying part 921 conveys the tray 41 to the blocking piece, the position of the tray 41 is limited by the blocking piece, so that the tray 41 smoothly falls on the main conveying belt of the conveying mechanism 9; the lift driver 922 drives the transmission part 921 to lift while being restricted by the guide part 923 in the moving direction, so that the transmission part 921 moves in the vertical direction.
The foregoing is merely a preferred embodiment of the invention and is not intended to limit the invention in any manner; those skilled in the art can readily practice the invention as shown and described in the drawings and detailed description herein; however, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the scope of the invention as defined by the appended claims; meanwhile, any changes, modifications, and evolutions of the equivalent changes of the above embodiments according to the actual techniques of the present invention are still within the protection scope of the technical solution of the present invention.

Claims (7)

1. An automatic detection device, comprising:
the conveying mechanism (2) is provided with a conveying line body for conveying a material tray (21), and a plurality of workpieces (5) are paved in the material tray (21) in parallel;
the turnover mechanism (6) is used for turning the workpiece (5) from a flat state to a vertical state;
the carrier disc conveying mechanism (4) is used for conveying the carrier disc (41), and the workpiece (5) in a vertical state can be placed in the carrier disc (41); and
a detection mechanism (8) arranged on a transport path of the boat (41) on the boat transport mechanism (4);
a material taking station is arranged in the carrying mechanism (2), the carrying mechanism (2) conveys the material disc (21) to the material taking station, a grabbing device grabs the workpiece (5) on the material disc (21) from the material taking station, and the turnover mechanism (6) overturns to adjust the angle state of the workpiece (5) and then transfers the workpiece (5) to the carrying disc (41);
a detection station is arranged in the detection mechanism (8), and when the carrying disc (41) is conveyed to the detection station by the carrying disc conveying mechanism (4), the detection mechanism (8) detects the workpiece (5) on the carrying disc (41);
the gripping device comprises a gripping mechanism (3) and a material gripping mechanism (7);
the grabbing mechanism (3) is arranged above the turnover mechanism (6) and the carrying disc conveying mechanism (4) and used for transferring the workpiece (5) on the turnover mechanism (6) to the carrying disc (41) of the carrying disc conveying mechanism (4);
the material grabbing mechanism (7) is arranged above the turnover mechanism (6) and the carrying mechanism (2), and the workpieces (5) loaded in a material loading tray (21) of the carrying mechanism (2) are transferred to the turnover mechanism (6) through the material grabbing mechanism (7);
a plurality of clamp bodies (42) are arranged in the carrying disc (41), and each clamp body (42) comprises a material bearing seat (421) and a push block (4221);
a groove for bearing a workpiece (5) is formed in the material bearing seat (421), the push block (4221) is embedded in the groove, and the push block (4221) is connected with the groove through an elastic piece; acting on the push block (4221) through the elastic piece, so as to clamp the workpiece (5) in the groove;
the grabbing mechanism (3) comprises a clamping jaw unit (32) and an unlocking unit (33), and the unlocking unit (33) comprises a drawing module (332) and an unlocking block (333);
the end part of the unlocking block (333) extends downwards to form a connecting end for hooking the push block (4221), and the unlocking unit (33) is close to the material bearing seat (421) until the connecting end is connected with the push block (4221) so that the unlocking unit (33) and the push block (4221) form a fixed connecting structure;
the drawing module (332) drives the unlocking block (333) to drive the pushing block (4221) to move away from the groove, so that the groove opening is opened for placing a workpiece (5) in the groove;
the unlocking unit is characterized in that an unlocking opening (42213) connected with the unlocking unit (33) is formed in the pushing block (4221), the unlocking block (333) comprises a hooking portion (3331), the hooking portion (3331) extends into the unlocking opening (42213), and the pulling module (332) drives the unlocking block (333) to enable the hooking portion (3331) to push the inner wall of the unlocking opening (42213) so as to push the pushing block (4221).
2. The automatic detection apparatus according to claim 1, characterized in that said handling mechanism (2) comprises:
the feeding assembly (22) is sequentially provided with a material preparation station and a jacking feeding station along the conveying direction of the feeding assembly, and the feeding assembly (22) periodically conveys a material tray group formed by stacking a plurality of material trays (21);
the material taking platform (23) is provided with the material taking station;
the blanking assembly (25) is provided with a jacking blanking station and a discharging station in sequence along the conveying direction; and
the transfer component is used for sequentially transferring the material tray (21) to the jacking feeding station, the material taking station and the jacking discharging station;
wherein, move and carry subassembly including jacking module (222) and snatch subassembly (24), jacking module (222) promote the charging tray group makes charging tray (21) of the superiors rise to jacking material loading station department, it will be located to snatch subassembly (24) charging tray (21) of jacking material loading station department move and carry to get on the material station.
3. The automatic detection equipment as claimed in claim 2, wherein the jacking feeding station, the material taking station and the jacking discharging station are arranged on the same horizontal plane, a movable transmission part (2231) is arranged in the feeding assembly (22), a material tray group formed by stacking the material trays (21) is placed on the transmission part (2231) of the feeding assembly (22), and a jacking module (222) in the feeding assembly (22) jacks the material trays (21) in the material tray group to the feeding station one by one and is grabbed by the grabbing assembly (24).
4. The automatic detection apparatus according to claim 3, wherein the jacking module (222) comprises a jacking table (2221) for receiving the set of trays and a driver for driving the jacking table (2221);
the driver comprises a driving part (2224), the driving part (2224) drives the jacking table (2221) to reciprocate along the vertical direction through screw rod transmission, so that the jacking modules (222) in the feeding assembly (22) and the discharging assembly (25) move along opposite directions.
5. The automatic detection equipment according to claim 3, characterized in that the handling mechanism (2) further comprises a positioning assembly (26) located right above the jacking blanking station;
the detection part in the positioning assembly (26) corresponds to the jacking module (222) on the blanking assembly (25) so as to detect that the grabbing assembly (24) is transferred to the position of the material tray (21) on the jacking module (222) in the blanking assembly (25) from the material taking platform (23).
6. The automatic detection apparatus according to any one of claims 1 to 5, characterized in that a conveyor line body of the carrier transport mechanism (4) passes through the detection mechanism (8);
the downstream end of the carrying disc conveying mechanism (4) is connected with a conveying mechanism (9), and the carrying disc (41) flowing out of the detecting mechanism (8) is transferred to the conveying mechanism (9);
a lifting assembly (92) is arranged at a position, corresponding to the tray carrying transmission mechanism (4), in the transmission mechanism (9), and the lifting assembly (92) comprises a transmission part (921) and a lifting driver (922) for driving the transmission part (921) of the lifting assembly (92) to lift;
the lifting driver (922) lifts the transmission part (921) of the lifting assembly (92) to the same plane as the carrying disc transmission mechanism (4), and the flow direction of the carrying disc transmission mechanism (4) is consistent with that of the transmission part (921) of the lifting assembly (92).
7. The automatic detection apparatus according to any one of claims 1 to 5, further comprising a recovery mechanism (1) along which a detection assembly (66) is provided on a moving path of the carrying mechanism (2) and the turnover mechanism (6) for detecting the workpiece (5) gripped on the gripping device;
the recovery mechanism (1) comprises a recovery carrying platform (12), a clamping part (122) is arranged at the side edge close to the recovery carrying platform (12), and a material tray (21) for accommodating the unqualified workpiece (5) is clamped through the clamping part (122).
CN202011026892.4A 2020-09-25 2020-09-25 Automatic detection equipment Active CN112265810B (en)

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Effective date of registration: 20231031

Address after: No. 15 Jinzhou Road, Yushan High tech Industrial Development Zone, Changshu City, Suzhou City, Jiangsu Province, 215500

Patentee after: Suzhou Jiesheng Technology Co.,Ltd.

Address before: No.68, Hulian Road, Huguan Town, high tech Zone, Suzhou City, Jiangsu Province, 215000

Patentee before: SUZHOU RS TECHNOLOGY Co.,Ltd.